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Newport Medical Instruments, Inc.

NEWPORT E100M VENTILATOR

Service Manual
SER1500 Rev. D
01/07/05

NEWPORT MEDICAL INSTRUMENTS


1620 Sunflower Avenue
Costa Mesa, CA 92626
Tel: 1.714.427.5811
1.800.451.3111 (USA only)
Fax: 1.714.427.0489
Customer Service Ext. 282
0050

www.ventilators.com
email: Info@NewportNMI.com

TABLE OF CONTENTS
Section 1. . . . . . . . OPERATORS RESPONSIBILITY
Operators Responsibility for Patient Safety
Limitation of Liability
Warranty
Definitions
Warnings and Cautions
Section 2. . . . . . . . SPECIFICATIONS
Ventilator Overview
Intended Use
Symbols/Labeling Table
Specifications
Section 3. . . . . . . . DESCRIPTION OF CONTROLS, BUTTONS &
INDICATORS
Front Panel Controls
Front Panel Buttons
Front Panel Indicators
Misc. Alarms
Left Side Controls
Rear Panel Controls/Switches
Rear Panel I/O Connectors
Right Side Labeling
Section 4. . . . . . . . THEORY OF OPERATION
General System Overview
A/CMV (Assist /Control Mandatory Ventilation)
SIMV (Synchronized Intermittent Mandatory
Ventilation)
SPONT + APNEA A/CMV (Spontaneous + APNEA
A/CMV Ventilation)
SPONT (Spontaneous Ventilation)
Time-Limited Demand Flow
P limit (Pressure Limited Ventilation)
Advanced Trigger Control (ATC)
Auto-Set Alarms (AS)
ATC Target Trigger Look-up Table
Artifact Trigger Conditions Table
Auto-Set (AS) Alarm Tables
Low Baseline Alarm Table
RS-232 Specifications

SER1500 D0105

Section 5 . . . . . OPERATIONAL VERIFICATION PROCEDURE (OVP)


Introduction
Set Up
Standard Test Settings
Pressure Gauge Verification
Alarm/LED Check
Mixer Alarm
FIO2
(respiratory frequency)
tI (inspiratory time)
SPONT V1
SPONT V2
V (flow)
PEEP/CPAP
Low Baseline Alarm, RESET and
Alarm Loudness Control
Paw (High Pressure) Alarm
Paw (Low Pressure) Alarm
Ptrig (trigger level) and MODE Select
Apnea Alarm
Manual Inflation Button
NEB (Nebulizer)
Internal Battery Back-Up
Control Monitor
Paw Monitor, (peak, mean, base)
Proximal Line Purge
Advanced Trigger Control (ATC)
Auto Set (AS) Alarms
Time-Limited Demand Flow
E100M Test Record
Section 6 . . . . . PREVENTIVE MAINTENANCE PROCEDURE

Introduction
Tools Required
Parts Required
Maintenance Procedure

Section 7 . . . . . OVERHAUL PROCEDURE


Introduction
Tools Required
Parts Required
Overhaul Procedure

ii

SER1500 D0105

Section 8 . . . . . ELECTRONIC & PNEUMATIC CALIBRATION


Introduction
Electronic Verification
Pressure Gauge Calibration
Front Panel Calibration
V (flow)
tI (inspiratory time)
(respiratory frequency)
Time-Limited Demand Flow
PEEP/CPAP
Battery Voltage Adjustment
Mixer Regulator Calibration
Section 9 . . . . . TROUBLESHOOTING AND ERROR CODES
Introduction
Troubleshooting
Error Codes
Section 10 . . . . ELECTRONIC AND PNEUMATIC COMPONENT
REMOVAL AND REPLACEMENT PROCEDURES
Introduction
Tools Required
Open Front Panel
Remove Rear Panel
Mixer (MIX1725A)
Flow Control Assembly (FCL1500A)
Flow Block Assembly (BLK1500A)
Nebulizer and Prox/Machine Solenoids
(SOL1503P and SOL1501P)
Internal Battery Back-Up (BAT1500A)
Main Board (PCB1550A)
Display Board (PCB1511A)
Electronic Pressure Gauge (MAN1540M)
Power Supply Board (PCB1530A)
Lower Display Board (PCB1520A)
Adapter Board (PCB1570A)

SER1500 D0105

iii

Section 11 . . . . ELECTRONIC AND PNEUMATIC DIAGRAMS


WITH PARTS LIST
PCB1511 Schematic
PCB1520 Schematic
PCB1530 Schematic
PCB1550 Schematic
PCB1570 Diagram
Pneumatic Diagram E100M
E100M System Pneumatic Diagram
E100M System Wiring Diagram
Section 12 . . . . ASSEMBLY DRAWINGS WITH PARTS LIST
Final Assembly E100M
Box Assembly
Flow Block Assembly
Master Solenoid Assembly
Back Panel E100M
Front Panel E100M
Flow Controller Assembly
Mixer Assembly, E100M Calibrated
Needle Valve Assembly
Section 13 . . . . REPACKAGING AND SHIPPING INSTRUCTIONS
Introduction
RGA (Return Goods Authorization)
Packaging: Complete Unit
Packaging: Parts or Accessories

iv

SER1500 D0105

1. OPERATORS RESPONSIBILITY

Operators Responsibility for Patient Safety . . . . 1 - 1


Limitation of Liability . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
Warnings and Cautions . . . . . . . . . . . . . 1 - 3 to 1 - 5
Factory Maintenance or Repair . . . . . . . . . . . . . . . 1-6
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . 1-6

SER1500 D0105

SECTION 1
OPERATORS RESPONSIBILITY FOR PATIENT SAFETY
For correct and effective use of the product and in order to avoid
hazards, it is mandatory that you carefully read and observe all
sections of this manual.
The design of the E100M Ventilator, the Manuals, and the labeling on the
ventilator take into consideration that the purchase and use of the
equipment are restricted to trained professionals, and that certain
inherent characteristics of the ventilator are known to the trained
operator. Instructions, warnings and caution statements are limited
therefore largely to the specifics of the Newport design. This manual
excludes references to various hazards which are obvious to a medical
professional and operator of this equipment, to the consequences of
product misuse, and to potentially adverse effects in patients with
abnormal conditions. Product modification or misuse can be dangerous.
Newport Medical Instruments, Inc. disclaims all liability for the
consequences of product alterations or modifications, as well as for the
consequences which might result from the combination of this ventilator
with other products whether supplied by Newport Medical Instruments,
Inc. or by other manufacturers if such a combination is not endorsed by
Newport Medical Instruments, Inc.
Federal Law and Regulations in the United States and Canada
restrict this device to sale by or on the order of a physician.
The operators of the ventilator must recognize their responsibility for
choosing appropriate safety monitoring that supplies adequate
information on equipment performance and patient condition. Patient
safety may be achieved through a wide variety of means such as
electronic surveillance of equipment performance and patient condition,
but surveillance equipment should not take the place of direct
observation of clinical signs. The ventilator operator is solely responsible
for the selection of the best level of patient monitoring.

LIMITATION OF LIABILITY
Newport Medical Instruments, Inc. liability, whether arising out of, or
related to manufacture and sale of the goods, their installation,
demonstration, sales representative, use, performance, or otherwise,
including any liability based upon Newport Medical Instruments, Inc.
product warranty, is subject to and limited to the exclusive terms and
conditions as set forth, whether based upon breach of warranty or any
other cause of action whatsoever, regardless of any fault attributable to
Newport Medical Instruments, Inc. and regardless of the form of action
(including, without limitation, breach of warranty, negligence, strict
liability, or otherwise).
The stated expressed warranties are in lieu of all other warranties,
expressed or implied, including, without limitation, warranties of
merchantability, fitness for any purpose, or noninfringement.

SER1500 D0105

1-1

OPERATORS RESPONSIBILITY
Newport Medical Instruments, Inc. shall not be liable for, nor shall the
buyer be entitled to recover, any special incidental or consequential
damages or for any liability incurred by buyer to any third party in any
way arising out of or relating to the goods.

WARRANTY
The Newport E100M Ventilator is guaranteed to be free of defects for
a period of 3 years from date of delivery or 12,000 hours of operation,
whichever comes first. The following are exceptions to this warranty:
1. Defects caused by misuse, mishandling, tampering, or by
modifications not authorized by Newport Medical Instruments, Inc.
or its representatives are not covered.
2. Rubber and plastic components and materials are warranted to be
free of defects at time of delivery.
Any product which proves to be defective in workmanship or material
will be replaced, credited, or repaired with Newport Medical Instruments,
Inc. holding the option. Newport Medical Instruments, Inc. is not
responsible for deterioration, wear, or abuse. In all cases, Newport
Medical Instruments, Inc. will not be liable beyond the original selling
price.
Federal Law in the United States requires traceability of this
equipment. Please return the self addressed Warranty Registration
Card included with the product along with the required information.
Application of this warranty is subject to the following conditions:
1 Newport Medical Instruments, Inc. or its authorized representatives
must be promptly notified upon detection of the defective material or
equipment.
2. Defective material or equipment must be returned to Newport
Medical Instruments, Inc. or its authorized representative.
3. Examination by Newport Medical Instruments, Inc. or its authorized
representatives must confirm that the defect is covered by the terms
of this warranty.
In order to assure complete protection under this warranty, the
Warranty Registration Card must be returned to Newport Medical
Instruments, Inc. within ten (10) days of receipt of the equipment.
The above is the sole warranty provided by Newport Medical
Instruments, Inc. No other warranty expressed or implied is intended.
Representatives of Newport Medical Instruments, Inc. are not authorized
to modify the terms of this warranty.

1-2

SER1500 D0105

SECTION 1
DEFINITIONS
WARNING A WARNING statement refers to a condition with the
possibility of personal injury if disregarded.
Caution A Caution statement designates the possibility of minor or
moderate injury to the user or patient or damage to equipment if
disregarded.
NOTE: A NOTE provides additional information intended to avoid
inconveniences during operation or indicates important procedures to
follow.
Inspection:

examination of actual condition

Service:

measures to maintain specified condition

Repair:

measures to restore specified condition

Maintenance: inspection, service, repair, where necessary


Preventive
Maintenance: maintenance performed at regular intervals

Typing Conventions

Within the text of this manual, controls, alarms, buttons, etc. are
designated by the labeling name as they appear on the ventilator, e.g.:
P limit (pressure limit), P trig (pressure trigger), SPONT (spontaneous
mode).
Please review all warnings and cautions outlined in this manual
before operating the ventilator.

WARNINGS AND CAUTIONS


Strictly follow this Manual. Any use of the product requires full
understanding and strict observation of all sections of these instructions.
The equipment is only to be used for the purpose specified under
Intended Use (See Section 2) and in conjunction with appropriate
airway monitoring. Observe all WARNINGS and Cautions as rendered
throughout this manual and on labels on the equipment.

General Warnings

To maintain grounding integrity, connect only to a hospital grade


receptacle. Always disconnect power supply before servicing.
DANGER, there is a risk of explosion if used in the presence of
flammable anesthetics.
All settings and adjustments in the different modes of ventilation have to
be made according to the therapy prescribed by a physician.
Newport Medical Instruments, Inc. cannot warrant or endorse the safe
performance of third party humidifiers for use with the E100M Ventilator.
We recommend contacting the manufacturers/distributors of third party
humidifiers about compliance of their products with the requested
performance characteristics.

SER1500 D0105

1-3

OPERATORS RESPONSIBILITY
Do not use antistatic or electrically conductive patient circuits. Always
use a clean, sterile breathing circuit.
The ventilator is ready for operation only when:
a) it is completely assembled and
b) a Quick Check procedure has been performed successfully.
Whenever a patient is connected to the ventilator, constant attention by
qualified medical staff is recommended.
If a fault is detected in the ventilator and its life support functions are in
doubt, discontinue use and use an alternative method of ventilation.
If the built-in monitoring malfunctions, provide a substitute in order to
maintain an adequate level of monitoring.
Failure to identify and correct alarm situations may result in patient
injury.
Use an external monitor to verify the accuracy of the oxygen
concentration delivered to the patient at all times.
When the Low Battery ( Battery ) audible alarm sounds
continuously, only 10% of the internal battery charge remains and an
alternate power source should be found immediately. Charge the battery
for a minimum of 5 hours before again powering the ventilator from the
internal battery. This will provide approximately 80% of the battery
charge. If the battery is completely depleted, it will take approximately
14 to 16 hours to fully recharge.
The internal battery should be fully charged at least once every 6
months to ensure that it remains functional.
Water traps should be used in appropriate locations of the breathing
circuit in order to prevent water that has accumulated in the circuit from
being drained towards the patients airway.
Newport Medical Instruments, Inc. cannot endorse or warrant the safe
performance of nebulizers currently available when used with the E100M
Ventilator. Specifically, some disposable nebulizer assemblies operate
with flow rates different from the 10 L/min delivered by the ventilator at
28 psig. We recommend contacting the manufacturers/distributors
selling nebulizing devices about compatibility of their products with the
requested performance characteristics.
The flow resistance of filters is liable to increase through use, due to
both aerosol usage and humidification level. Make certain that filters are
changed regularly (especially those in the expiratory limb of the
breathing circuit).
_
The P limit control should be set 4 to 10 cmH2O/mbar above the Paw
alarm limit as a safety pop-off when volume ventilating. In volume
control ventilation, an incorrect setting of the P limit control could cause
some volume to be vented. When pressure ventilating, the P limit
control should be set to the plateau pressure level that is desired.

1-4

SER1500 D0105

SECTION 1
The E100M Ventilator is guaranteed to perform within specification when
the Newport Medical permanent breathing circuit and the permanent
exhalation valve are utilized. The Newport Medical permanent breathing
circuit with proximal sensing line is available in infant or adult sizes. If an
alternate circuit is used, the proximal pressure line must be a 1/8 in (3.2
mm) I.D. for proper ventilator performance.
Only a Newport Medical permanent exhalation valve should be used
with the E100M Ventilator.

Cautions

Use only dry, clean, compressed air and medical grade oxygen. Water in
the air or oxygen supply can cause equipment malfunction and damage.
Mains voltage must correspond to the voltage range selected on the
power module of the ventilator. Always replace a blown fuse with one of
proper rating for corresponding voltage range.
Do not place containers of liquids in the immediate vicinity or on top of
the E100M Ventilator. Liquids that get into the ventilator can cause
equipment malfunction and damage.
Periodically inspect the Air Inlet Water Trap. Drain water from the bowl
when necessary by depressing the pin at the bottom of the bowl.

SER1500 D0105

1-5

OPERATORS RESPONSIBILITY
FACTORY MAINTENANCE OR REPAIR
Scheduled maintenance or repair services are available from the
Newport Technical Service Department. To send your ventilator in for
service, see Section 13 for packaging and shipping instructions. Current
pricing for scheduled maintenance and labor rates can be found in
Newport Medical Instruments Annual Price List. To obtain a copy of the
Price List, please contact your local Newport Medical Instruments Sales
Representative or call/fax our Customer Service Department using the
numbers that follow.

CONTACT INFORMATION
Address:

Newport Medical Instruments, Inc.


1620 Sunflower Avenue
Costa Mesa, CA 92626

Phone Numbers:

800.451.3111
1.714.427.5811

Toll free within the United States


Worldwide

Fax Numbers:

1.714.427.0489
1.714.427.0572

Fax Direct Technical Service Dept.

Web Site:

www.ventilators.com email: Info@ventilators.com

Department Extensions: Customer Service Department:


Technical Service Department:

282
500

Clinical Support:

123

(24 Hour pager activated


after business hours)
(24 Hour pager activated)

Corporate Office Hours: Monday through Friday

8:00 am to 5:00 pm, Pacific Time, USA

Technical Service
Department Hours:

7:00 am to 4:00 pm, Pacific Time, USA

EU Representative:

1-6

Monday through Friday

Newport Medical Instruments, Inc.


Att: Robert Brink
c/o Braun & Co.
19 Pasture Rd.
Barton-on-Humber
North Lincolnshire
DN18 5HN, England
tel: ++44.77 68 231311
fax: ++44.1652 633399

SER1500 D0105

2. SPECIFICATIONS

Ventilator Overview . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Symbols/Labeling Table . . . . . . . . . . . . . . . . . . 2
Specifications. . . . . . . . . . . . . . . . . . . . 2 - 5 to 2

SER1500 D0105

1
2
2
9

SECTION 2
VENTILATOR OVERVIEW
The E100M ventilator provides the following features:
Total patient range:
Neonate, Infant Pediatric, and Adult Application delivered invasively
(via ET tube) or noninvasively (via mask/mouthpiece)
Full Mode Selection:
Volume Controlled A/CMV
Volume Controlled SIMV & DuoFlowPLUS

Pressure Limited A/CMV (adjust pressure slope w/V control)

Pressure Limited SIMV (adjust pressure slope w/V control) &


DuoFlowPLUS*
Spontaneous (CPAP) & DuoFlowPLUS
Spontaneous w/APNEA A/CMV (Back-up) Ventilation & DuoFlowPLUS
*DuoFlowPLUS (Intermittent Spontaneous Flow + Time-Limited Demand
Flow)
Good balance of simplicity and capability:

SER1500 D0105

21-100% Oxygen: Available from integrated high pressure air/oxygen


precision mixer

Built-in PEEP/CPAP with Electronic Control for stability of baseline and


ease of adjustment

Internal Battery 6-8 Hours: facilitates easy patient mobility

Monitors including Total Breath Rate, I:E Ratio, Peak, Mean and
Baseline Pressure, and Set Tidal Volume

Real-time proximal airway or mainflow outlet pressure display with


visual sensitivity Trigger setting indicator.

Logical Face Panel Layout With Color Coded Displays: Simplifies


training and operation, with reduced confusion for home caregivers

Small Size And Footprint: Offer flexibility in mounting and carrying


options

Inverse I:E 4:1 & APRV Capability: Advanced functions for advanced
application

Graphics Display Monitor Optional in countries where available

2-1

SPECIFICATIONS
INTENDED USE
Indications For Use: The Newport E100M is intended to provide positive
pressure ventilation for neonatal, infant, pediatric and adult patients, for
use in the hospital environment. The device is intended for use by or at
the direction of a licensed practitioner.

SYMBOLS / LABELING TABLE

Reset

Apnea
Alarm Silence/Reset Button

(s)

Apnea Time Delay

Battery
Select Button

Paw Alarm
Push to set only Paw

Adjust High and Low Paw Alarm

Paw

High Airway
Pressure Alarm Indicator

Paw

Low Airway
Pressure Alarm Indicator

2-2

Low Battery Alarm Indicator

Spont

Spont (Patient Effort) Indicator

Paw

Set High Airway


Pressure Alarm

Paw

Set Low Airway


Pressure Alarm

SER1500 D0105

SECTION 2
SYMBOLS / LABELING TABLE

ATC

AS

Automatic Control Buttons


(see Paw Alarm and Ptrig)

Refer to Operating Manual

NEB

EXH VLV

Exhalation Valve Tubing Connection

Nebulizer Tubing Connection

PATIENT

PROX

Prox. Pressure Tubing Connection

SPONT V2 Tubing Connection

Ventilator Main Flow Outlet


Connection for Patient Breathing
Circuit/Humidifier

SPONT V2 Flowmeter Connection

Reservoir Bag Connection


SER1500 D0105

2-3

SPECIFICATIONS
SYMBOLS / LABELING TABLE

Back Panel Labels

Type B

Alarm Loudness Control

External Alarm Silence Connector

REMOTE
ALARM
OUTPUT

Remote Alarm Output

STDBY

Main Power Standby

2-4

Equipotentiality

ON

Main Power On

SER1500 D0105

SECTION 2
E100M SPECIFICATIONS
Control/Parameter/Indicator
1. MODE

Pressure
or
Volume

2. Tidal Volume

V (L/min)
(
) x TI
60

Range/Selection
A/CMV
SIMV
SPONT + APNEA A/CMV
SPONT
5 to 5000 mL

3. V (Mandatory Flow)

1 to 100 L/min

4. tI (Inspiratory Time)

0.1 to 3.0 sec

5. (Respiratory Frequency)

1 to 120 b/min

6. PEEP/CPAP

0 to 25 cmH2O/mbar

7. P limit (Pressure Limit)

0 to 120 cmH2O (0 to 118 mbar)


(Use for Pressure Limited_
Ventilation and/or as a
safety pop-off above the Paw in Volume
Control.)

8. Time-Limited Demand Flow

to 1.0 sec (Spont breath)

9. Manual Inflation

4 sec maximum
(Pushing this button closes the exhalation valve
and delivers mixed gas to the patient according

to the V setting.)

10. FIO2

.21 to 1.00

11. NEB Button

Toggles nebulizer gas source on and off.


(10 L/min mixed gas, inspiration only)

12. PROX Button

Toggles proximal pressure monitoring on and off.


(On: proximal pressure monitoring,
Off: mainflow outlet pressure monitoring)

13. P trig (Sensitivity)

10 to +25 cmH2O/mbar

14. ATC
(Advanced Trigger Control)

Toggles ATC function on and off.


(When on, automatically manages trigger level
setting for patient.)

15. Spont (Patient Effort) Indicator

Blinks once each time airway pressure drops below


the P trig setting.

SER1500 D0105

2-5

SPECIFICATIONS
E100M SPECIFICATIONS
Control/Parameter/Indicator

Range/Selection

16.

Set high and low airway pressure alarms


_
Paw 5 to 120 cmH2O / 5 to 118 mbar
Paw 3 to 118 cmH2O / 3 to 116 mbar

Paw Alarm

17. AS

(Auto-Set Alarms)

18. Paw Selector

Selects airway pressure parameter (peak, mean,


base) to be displayed in the Paw Monitor window of
pressure gauge.

19. Paw Monitor Display

0 to 99 cmH2O (0 to 97 mbar)
(peak, mean, base pressure)

20. Pressure Gauge

10 to +120 cmH2O ( 1 0 to +118 mbar)

21. Control Monitor Selector

Selects parameter (I:E, tot, VT) which is displayed


in the Control Monitor display.

22. Control Monitor Display

I:E (ratio):
1:99 to 4:1
tot:
0 to 255 b/min
VT:
0.00 to 5.00 L
% Charge of Battery: 0 to 99
(Percent of charge displayed when Internal
Battery Test button on rear panel is pressed and
ventilator is running on battery power.)

23. Apnea

Selector

Selects time delay interval for the Apnea alarm,


(disable), 15, or 30 seconds.

24. Reset

(Alarm Silence)

Silences an alarm violation for 60 seconds, resets a


latched alarm indicator and cancels Power Down
alarm.

25. ALARMS Indicators

Indicator for the alarm that is actively violated blinks


red. When the alarm is no longer violated, the
indicator latches (stays lit). Cancel a latched indicator
by pressing the Reset button.

26. tI > tE Indicator

A yellow indicator blinks any time the control settings


result in an inverse I:E ratio.

27. SPONT V2 Flowmeter

2-6

Toggles AS alarms function on and off.


(Automatically selects high and low pressure
alarm settings each time button is pressed.)

Provides 0 to 15+ L/min (uncalibrated up to 36 L/min)


mixed gas for spontaneous breathing.

SER1500 D0105

SECTION 2
E100M SPECIFICATIONS
Control/Parameter/Indicator

Range/Selection

28. SPONT V 1 Switch

Provides or 8 L/min mixed gas for spontaneous


breathing.

29. Alarm Loudness Control

74 dbA 92 dbA.

30. External Alarm Silence Input

Allows use of the NEWPORT External Alarm Silence


cable which functions the same as the Reset
button. Does not cancel the Power Down alarm.

31. RS-232C Interface

Operates at 38,400 baud. Allows for interfacing with


central monitoring and computer systems via 25 pin
D type connector.

32. Remote Alarm Output

Provides contact closure when alarming. Operates


with most nurse call systems using a 1/4 in (0.64 cm)
phone type connector.

33. Hour Meter Display

Displays 0 to 199,999.9 hours

34. Internal Battery Test Button

When pressed during battery power operation, %


battery charge (0 to 99%) is displayed in Control
Monitor window.

35. Power Switch

This rocker type switch, (ON) or (STDBY) switches


ventilator on and off. When the ventilator is
connected to A.C. power, the internal battery
charges regardless of switch position.

36. Loss of Gas Alarm

Continuous audible alarm. Activated if air or oxygen


supply pressures drop below 28 3 psig.
(No visual alarm indicator.)

37. Power Down Alarm

Continuous audible alarm activated when the ventilator


power switch is changed from (ON) to (STDBY).
The alarm is silenced by pressing the Reset button.
(No visual alarm indicator.)

SER1500 D0105

2-7

SPECIFICATIONS
E100M SPECIFICATIONS
Control/Parameter Indicator

Range/Selection

38. Fault System Alarm

Continuous audible alarm. This alarm can not be


silenced without first selecting the (STDBY)
position on the power switch.

39. High Baseline Alarm


(automatic)

Paw and Paw alarm indicators blink red and the


audible alarm sounds continually if Paw remains
above Paw alarm setting at end exhalation.

40. Low Baseline Alarm


(automatic)

Paw alarm indicator blinks red and the audible


alarm beeps intermittently if Paw remains below the
Low Baseline alarm setting (see chart pg. 4-14) for >
3 seconds.

Hardware

Requirements

41. Electrical

100/120 VAC 0.14 A maximum


220/240 VAC 0.07 A maximum
50/60 Hz
(0.25 A fuse type F for 100/120 VAC,
0.1 A fuse type F for 220/240 VAC line,
NOTE: For 230 VAC use, select 220 VAC setting.
WARNING If 230 VAC outlet is used with 220 VAC
setting and actual voltage exceeds 242 VAC,
damage to ventilator may occur.

2-8

42. Pneumatic

35 to 90 psig Medical Air (2.4 to 6.2 Bar)


35 to 90 psig Medical Oxygen (2.4 to 6.2 Bar)

Miscellaneous

Description

43. Operating Temperature

0 to 40C

44. Operating Humidity

0 to 95% non-condensing

45. Operating Altitude

0 to 10,000 ft (0 to 3,000 m)

46. Regulatory and Agency


Requirements

Designed to meet the applicable requirements of the


FDA, CSA, JIS, IEC and TUV.

47. Storage Temperature

20 to 60C

48. Storage Humidity

0 to 95% non-condensing

SER1500 D0105

SECTION 2
E100M SPECIFICATIONS
Miscellaneous

Description

49. Height

10.5 in (26.7 cm)

50. Width

9.5 in (24.1 cm)

51. Depth

6.5 in (16.5 cm)

52. Weight

18 lbs (8.2 kg)

53. Patient Range

Neonate Pediatric Adult

54. Internal Compressible Volume

29 mL

55. Flow Waveforms Available

Volume Control square


Pressure Limit decelerating
(with P limit set to limit pressure)

56. Patient Circuit

Reusable or disposable adult, pediatric or neonate


circuits, with or without 1/8 in (3.2 mm) I.D. proximal
pressure sensing lines. Main flow outlet and
exhalation valve have a 22 mm standard taper.

57. Exhalation Valve

SER1500 D0105

NEWPORTs exhalation valve is manufactured and


designed specifically for NEWPORT Ventilators.
NEWPORT does not recommend the use of any other
type or brand of exhalation valve.

2-9

3. DESCRIPTION OF CONTROLS,
BUTTONS & INDICATORS

Front Panel Controls . . . . . . . . . . . . . . . . . . . . . . . 3


Front Panel Buttons . . . . . . . . . . . . . . . . . . . . . . . 3
Front Panel Indicators. . . . . . . . . . . . . . . . . . . . . . 3
Misc. Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Left Side Controls . . . . . . . . . . . . . . . . . . . . . . . . . 3
Rear Panel Controls/Switches . . . . . . . . . . . . . . . 3
Rear Panel I/O Connectors . . . . . . . . . . . . . . . . . . 3
Right Side Labeling. . . . . . . . . . . . . . . . . . . . . . . . 3

SER1500 D0105

23
73
12
13
15
17
17
21

SECTION 3

Reset

ALARMS

E100M V E N T I L A T O R

Paw
Paw

Apnea

(s)
15
30
0

Battery

80

70

Apnea

90
100

60
50

110
120

40

MODE

30

SPONT

Paw
(cmH20)

20
10

SPONT +APNEA A/CMV

-10

peak
mean
base

SIMV
A/CMV
Paw Alarm
Push to set only Paw

Ptrig

Spont

tot

I:E

AS

ATC

V T (L)

.50
.40

.60

30

20

.70
.80

tI

40

1.5

.21

.90
1.00

20

40
60

2.5

80

10

100

70
MAX

30
2.0

60 0.5

MIN

.30

> tE

1.0

50

10
5

(b/min)

tI (s)

V (L/min)

F IO 2

0.1

3.0

120

80
100

90

Time-Limited
Demand Flow (s)

Manual
Inflation

0.3

Pbase

Plimit

0.7

0.1
0

1.0

PROX

NEB

EXH VLV

PEEP/CPAP

0.5

NEB

PROX

PATIENT

Figure 3-1
E100M FRONT PANEL

SER1500 D0105

3-1

DESCRIPTION OF CONTROLS, BUTTONS & INDICATORS


FRONT PANEL CONTROLS
Front panel controls that have corresponding indicators (i.e. Paw Alarm
control with Paw/Paw indicators) are included with the description of
the control. The E100M front panel is shown in Figure 1.

MODE Control
A/CMV
(Assist/Control Mandatory Ventilation)
MODE
SPONT
SPONT +APNEA A/CMV
SIMV
A/CMV

The minimum number of time triggered mandatory breaths is determined


by the control. The total number of mandatory breaths is a result of
the setting and patient triggers. Set the P trig as close to baseline
pressure as possible so that all patient efforts are recognized as patient
triggers. The indicator for A/CMV is lit green while operating in this
mode.
NOTE: If the P trig setting is not adjusted to a level that allows the
patients inspiratory effort to be detected, the A/CMV mode resembles
Control mode.

SIMV
(Synchronized Intermittent Mandatory Ventilation)
MODE
SPONT
SPONT +APNEA A/CMV
SIMV
A/CMV

The number of time triggered mandatory breaths is determined by the


control. The patient can take spontaneous breaths between the delivery
of the mandatory breaths. Set the P trig as close to baseline as possible
so that all patient efforts are recognized as patient triggers. This allows
the E100M to synchronize the mandatory breaths and spontaneous
Time-Limited Demand Flow breaths with patient effort. Time-Limited
Demand Flow may be used to support spontaneous efforts with a higher
initial flow which then drops to the lower Spont Flow. The indicator for
SIMV is lit green while operating in this mode.

SPONT + APNEA A/CMV


(Spontaneous Ventilation + Apnea A/CMV)
MODE
SPONT
SPONT +APNEA A/CMV
SIMV
A/CMV

3-2

All breaths are spontaneous. Set the P trig as close to baseline as


possible so that all patient efforts are recognized as patient triggers.
Time-Limited Demand Flow may be used to support spontaneous efforts
with a higher initial flow which then drops to the lower Spont Flow. If the
patient stops breathing and it results in an Apnea alarm violation, A/CMV
breaths are delivered at the face panel control settings until the patient
effort results in four consecutive patient triggered breaths. The indicator
for SPONT + APNEA A/CMV is lit green while operating in this mode.

SER1500 D0105

SECTION 3
SPONT
(Spontaneous Ventilation)
MODE
SPONT
SPONT +APNEA A/CMV
SIMV
A/CMV

All breaths are spontaneous. Set the P trig as close to baseline as


possible so that all patient efforts are recognized as patient triggers.
Time-Limited Demand Flow may be used to support spontaneous efforts
with a higher initial flow which then drops to the lower Spont Flow. The
indicator for SPONT is lit green while operating in this mode.

Ventilation Controls
FIO2
Determines the air/oxygen mixture for all gas delivery to the patient.

FIO2
.60

Range: .21 to 1.00

.70

.50

.80

.40
.30

.90

.21

1.00

NOTE: When the FIO2 is readjusted, the oxygen concentration will


stabilize in the Reservoir Bag in approximately 30 seconds (depending
on SPONT V1 and V 2 settings).

V
(mandatory flow)

V (L/min)
20

30

40

10
5

50
60

MIN

70
MAX

80
100

90

Sets the flow delivered to the patient during mandatory breaths (volume
or pressure), APNEA A/CMV breaths, Time-Limited Demand Flow, and
Manual Inflation.
Volume Ventilation: Adjust V and tI to set VT (tidal volume).
Pressure Ventilation: Adjust V to achieve desired inspiratory pressure
rise/slope.
Normal flow ranges for neonatal, pediatric, and adult patients are
indicated by the three different green lines around the dial.
Range: 1 to 100 L/min

tI
(inspiratory time-mandatory)
tI

> tE

Sets the inspiratory time for mandatory breaths (volume or pressure).

tI (s)
1.5

1.0

Volume Ventilation: Adjust V and tI to set VT (tidal volume).

2.0

0.5
0.1

SER1500 D0105

2.5
3.0

Pressure Ventilation: Adjust tI and to set appropriate I:E ratio.


Range: 0.1 to 3.0 sec

3-3

DESCRIPTION OF CONTROLS, BUTTONS & INDICATORS

(respiratory frequency)
(b/min)
30
40

20

60

Sets the number of time triggered breaths delivered to the patient in the
A/CMV and SIMV modes, and in the event of an Apnea alarm violation in
the SPONT + APNEA A/CMV mode.

80

10

100
1

Range: 1 to 120 b/min

120

Time-Limited Demand Flow


Time-Limited
Demand Flow (s)

0.5
0.3

0.7

0.1
0

1.0

Determines the duration of time flow support is provided for spontaneous


breaths in SIMV or either SPONT mode. The amount of flow support is
determined by the V setting. The exhalation valve remains at the
PEEP/CPAP level during Time-Limited Demand Flow breaths. A patient can
1 and/or
continue spontaneous inspiration from gas provided by SPONT V
2 and draw gas from the reservoir bag after Time-Limited
SPONT V
Demand Flow ends. The indicator for Time-Limited Demand Flow is lit
green while in use.
Range: to 1.0 sec

P limit
(pressure limit)
Plimit

P limit determines the maximum pressure for all breaths. If airway


pressure reaches the P limit setting, flow vents to prevent airway
pressure from going higher. Clockwise rotation increases the maximum
P limit level.
Pressure Ventilation: Use the P limit control to set the peak inspiratory
pressure for all mandatory breaths. The inspiratory pressure rise/slope is
determined by the V setting.
Volume Ventilation:
Use the P limit control to set a safe pressure pop-off
_
above the Paw alarm setting.
Range: 0 to 120 cmH2O (0 to 118 mbar)
_
NOTE: P limit must be set lower than the Paw alarm when pressure
ventilating. If V and tI are not set appropriately, P limit may not be
achieved during mandatory breaths.
WARNING
When volume ventilating, P limit must be set higher than
_
the Paw alarm, otherwise volume may be vented.

PEEP/CPAP
PEEP/CPAP
Pbase

Establishes the pressure in the patient circuit from end exhalation to the
start of the next inspiration. Also referred to as base or baseline
pressure.
Range: 0 to +25 cmH2O/mbar

3-4

SER1500 D0105

SECTION 3
P trig Control and SPONT Indicator
(sensitivity)
Ptrig

Spont

ATC

The Ptrig control knob adjusts the patient trigger sensitivity setting on
the E100M. The trigger sensitivity setting determines the amount of
negative pressure (inspiratory effort) the patient must generate in the
breathing circuit in order for the E100M to detect the effort (trigger). On
"power up" of the ventilator, the trigger is set at 5 cmH2O/mbar.
When you rotate the knob, you will feel it click slightly. Each click
represents a trigger sensitivity level change of ~0.14 cmH2O/mbar.
Rotating it through seven clicks changes the trigger sensitivity by one
cmH2O/mbar, i.e., one pressure gauge segment. (The selected segment
blinks on the electronic pressure gauge.) Rotate the Ptrig control
counter-clockwise to increase the patient effort required to trigger and
clockwise to decrease the effort required.
Spont

The
Spont indicator blinks when the E100M detects a trigger. The
Apnea alarm time delay interval (Apnea ) is reset at the same time.
See Theory of Operation, Section 4, for more details on adjusting Ptrig.
Spont indicator blinks yellow: Indicates a spontaneous effort is detected
by the Ptrig.

Spont

Spont indicator doesnt blink: Indicates no spontaneous effort is detected


by the Ptrig.
NOTE: Each time the Spont indicator blinks or a mandatory breath is
delivered, the Apnea alarm delay is reset.
Range: 10 to +25 cmH2O/mbar

Paw Alarm Control and Indicators


(Adjust Paw and Paw alarms)
Paw Alarm
Push to set only Paw

AS

_
The Paw (high) and Paw (low) pressure alarm settings are adjusted
by rotating the Paw Alarm knob. Settings are displayed on the
pressure gauge as non-blinking bars.
_
Default settings: Paw 30 cmH2O/mbar
Paw 10 cmH2O/mbar
_
Range: Paw 5 to 120 cmH2O / 5 to 118 mbar
Paw 3 to 118 cmH2O / 3 to 116 mbar

Adjusting Paw: Rotate the Paw Alarm knob clockwise to


increase, counter-clockwise to decrease the alarm setting.
_
NOTE: Adjusting the Paw alarm setting also adjusts the Paw alarm
setting.
_
Adjusting Paw: Push Paw Alarm knob in, then rotate
clockwise to increase, counter-clockwise to decrease the alarm setting.
_
NOTE: Adjusting the Paw alarm setting does not adjust the Paw
setting.
SER1500 D0105

3-5

DESCRIPTION OF CONTROLS, BUTTONS & INDICATORS


Paw Alarm
(user adjustable)
ALARMS
Paw
Paw
Battery

_
If airway pressure reaches the Paw (high pressure) alarm setting a
Paw alarm violation occurs, and any breath in progress cycles to
exhalation. The alarm resets when airway pressure drops below the
_
Paw setting.

Apnea

Audible Alarm: intermittent beep


Visual Alarm: Paw indicator blinks red

Paw Alarm
(user adjustable)
ALARMS
Paw
Paw
Battery

Apnea

If airway pressure does not rise above the Paw (low pressure) alarm
setting during inspiration, then drop below the Paw alarm setting
during exhalation, a Paw alarm violation will occur on mandatory
breaths. The alarm is reset when one mandatory breath is delivered
without a Paw alarm violation.
Audible Alarm: intermittent beep
Visual Alarm: Paw indicator blinks red

Low Baseline Alarm Paw


(automatic)
ALARMS
Paw
Paw
Battery

Apnea

A Low Baseline violation indicates an unstable baseline (leak in the


breathing circuit) or that baseline has decreased, possibly due to a

SPONT V1 or SPONT V2 adjustment, since the last PEEP/CPAP control


change. In all modes, if airway pressure drops below the Low Baseline
alarm default selection for 3 sec, a Low Baseline violation occurs. This
alarm is indicated the same as a Paw violation. The alarm resets when
airway pressure rises to the alarm table default setting.
Audible Alarm: intermittent beep
Visual Alarm: Paw indicator blinks red
NOTE: The Low Baseline alarm default settings are defined in Section 4,
Theory of Operation, Low Baseline Alarm Table, Table 4-4.

High Baseline Alarm Paw/Paw


(automatic)
ALARMS
Paw
Paw
Battery

Apnea

3-6

A High Baseline violation alerts the user to a potential blockage or


occlusion in the breathing circuit. During mandatory breaths, a High
Baseline violation occurs if airway pressure does not drop lower than the
Paw alarm setting before the start of the next mandatory breath.
Audible Alarm: continuous beep
Visual Alarm: Paw and Paw indicators blink red

SER1500 D0105

SECTION 3
FRONT PANEL BUTTONS
Front panel buttons that have corresponding indicators (i.e. Apnea
button and indicators) are included with the description of the control.
The E100M Front Panel is shown in Figure 3-1, Page 3-1.

Manual Inflaton
Manual
Inflation

Used to deliver a single, operator controlled manual inflation. Inspiration


is terminated if the button is released, the Paw alarm is violated, or 4
seconds have elapsed. Flow is determined by the V control setting.
Manual Inflation is available in all modes but will not function in the
event of a Fault System Alarm condition.
Range: 0 to 4 sec

NEB
(nebulizer gas source)
NEB

NEB On/Off Button


NEB

NEB Connection

Activates a 28 psig (1.9 Bar) mixed gas source for powering a low
volume nebulizer. NEB function is available during all mandatory, TimeLimited Demand Flow, and Manual Inflation breaths. Push button to
toggle on/off. When in use the indicator is lit green.
NOTE: The NEB gas source provides an unrestricted flow of 10 L/min.
When using the Newport Nebulizer Kit (p/n PNK502A) the actual flow to
the patient breathing circuit is 8 L/min. The additional 8 L/min flow is
reflected in the VT calculation displayed in the Control Monitor. You can
compensate for the additional flow by reducing the V control setting by 8
L/min when the NEB indicator is lit.

PROX
(proximal mainflow pressure monitoring)
PROX

PROX On/Off Button

Selects the location for monitoring airway pressure and patient efforts
(triggering). Monitoring location is at the main flow outlet of the ventilator
or at the proximal monitoring line of the breathing circuit.
PROX Button Indicator unlit: PATIENT main flow outlet monitoring
PROX Button Indicator lit: PROX monitoring

PROX

PROX Connection

SER1500 D0105

NOTE: Proximal pressure monitoring may enhance recognition of the


patients inspiratory efforts. A breathing circuit with a proximal pressure
monitoring line is required for proximal pressure monitoring.

3-7

DESCRIPTION OF CONTROLS, BUTTONS & INDICATORS


Control Monitor Selector

& Display

I:E
(Inspiration to Exhalation ratio)
I:E

tot

.
1.2.0

V T (L)

A/CMV mode: I:E calculated from total and tI setting.


SIMV mode: I:E calculated from and tI setting.
SPONT modes: same as SIMV mode.
If the and tI control settings result in an I:E that is not allowable, the
display flashes and the tI is shortened in order to stay within an
allowable range.
Range: 1:99 to 4:1
WARNING Although the E100M allows the user to set an inverse I:E
ratio of up to 4:1, ventilating a patient at a ratio of greater than 1:1.0
is unusual. Care should be taken to ensure that each patient is being
ventilated at an appropriate I:E ratio.

tot
(total frequency)
tot

I:E

18
V T (L)

tot is the total number of time triggered and patient triggered breaths
detected in the last 60 seconds.
Range: 0 to 255 b/min

VT (L)
(calculated tidal volume)
tot

I:E

.6 5
V T (L)

Set VT is calculated from the V and tI control settings and is displayed in


liters (L). Increasing either control increases tidal volume.
Range: 0 to 5 L
NOTE: When pressure ventilating a patient, the VT display may not
accurately reflect the tidal volume delivered to the patient.

Battery in Use and % Charge


I:E

V T (L)

3-8

tot

The Control Monitor displays -b- anytime the ventilator is powered by


the internal battery. You can select I:E, VT or tot, but after 30 seconds
the display reverts back to -b-.

SER1500 D0105

SECTION 3
When switching from A.C. power to internal battery power and every 30
minutes of battery power thereafter, the Control Monitor displays the %
charge remaining in the battery, and sounds an audible Battery In Use
alert for two seconds.

tot

I:E

75P
V T (L)

NOTE: When the ventilator is powered by internal battery power and the
Internal Battery Test button on the rear panel is pressed, the % of
battery charge remaining is displayed in the Control Monitor. The
ventilator must be running on battery power for a minimum of 5 minutes
prior to checking the % charge.
WARNING When the Battery audible alarm sounds continuously,
only 10% internal battery charge remains. Find an alternate power
source immediately. Charge the battery for a minimum of 5 hours
before again powering the ventilator from the internal battery. This
charges the battery to approximately 80% charge level. If the battery
is completely depleted, it takes approximately 14 to 16 hours to
fully recharge.

P aw Button & Display


Range: 0 to 99 cmH2O (0 to 97 mbar)
70

80

90
100

60
50

110
120

40
30

Paw

20

(cmH20)

10

-10

peak
mean
base

NOTE: Automatic selection of monitored values occurs with certain


control changes or specific conditions. Certain conditions do not allow
display of some values. When the display shows - - , the measured
value is out of the monitors range.

peak
Paw
(cmH20)

peak
mean
base

In A/CMV and SIMV mode, peak pressure is updated at the end of each
mandatory breath or manual inflation.
In either SPONT mode, peak pressure is not displayed unless APNEA
A/CMV is activated or a Manual Inflation is delivered.

mean
Paw
(cmH20)

peak
mean
base

In all modes, mean pressure is averaged over the last 30 seconds. It is


updated every 3.75 seconds.

base
Paw
(cmH20)

peak
mean
base

SER1500 D0105

In all modes, base (PEEP/CPAP) pressure displays the airway pressure


at end exhalation of the previous breath. It is updated every 10 seconds
or at the beginning of inspiration, whichever occurs first.

3-9

DESCRIPTION OF CONTROLS, BUTTONS & INDICATORS


Auto-Set Alarm (AS

_
Range: Paw Alarm 5 to 115 cmH2O / 5 to 113 mbar
Paw Alarm 15 to 120 cmH2O / 15 to 118 mbar

AS

The Auto-Set
(AS ) alarm button activates a function that automatically
_
selects Paw and Paw alarm settings. The settings are based on the
current peak airway pressure for mandatory breaths at the time the
button is pressed. Any time a change is made to a primary ventilator
control, the AS
button must be pressed again in order to select new
_
Paw/Paw alarm settings. Primary controls include Mode, Inspiratory
Time (tI), Flow (V ), Frequency () and PEEP/CPAP.
The AS function can move
the Paw alarm setting anywhere within its
_
specified range. The Paw alarm setting will increase a maximum of 10
cmH2O from its prior setting with each activation of the AS button. If the
Paw alarm is still being violated after the 10 cmH2O increase, the AS
function turns off (unlit). This alerts you to the fact that the changes
made to the ventilator controls or changes in the patient condition have
resulted in a significant increase in peak pressure. Press the AS
button
again to reactivate the AS function.
WARNING Make certain the patient is being ventilated at an
appropriate peak airway pressure before pressing the AS alarm button.

Paw Alarm
Push to set only Paw

AS

NOTE: For a detailed description of the Auto-Set alarm function, see


Auto-Set Alarms in Section 4, Theory of Operation, Page 4-10.
_
AS
alarm indicator lit green: Paw and Paw alarm levels have been
selected by the AS function.
AS
alarm indicator unlit: Alarms set manually by the Paw Alarm
control knob, a primary control has been changed since pressing AS
or a 10 cmH2O increase occurs during the initiation of AS function while
the Paw alarm is still being violated.
NOTE: Alarms may be manually selected at any time by rotating the
Paw Alarm control. This turns off the AS alarm indicator.
NOTE: During AS alarm selection, the pressure alarm bars on the
pressure gauge blink.

Advanced Trigger Control (ATC

The ATC
button activates a function that keeps the P trig setting as
sensitive as possible within a specified range, with the goal of
preventing artifact triggering. The most sensitive trigger level adjustment
that the ATC targets is determined by the ATC Target Trigger Look-up
Table, (see Section 4, Theory of Operation, Figure 4-1). The least
sensitive position is 2 cmH2O/mbar less than the assessed baseline
pressure. The P trig setting is displayed on the pressure gauge as a
blinking bar.

3-10

SER1500 D0105

SECTION 3
NOTE: For a detailed description of ATC, see Advanced Trigger Control
in Section 4, Theory of Operation, Page 4-9.
NOTE: When ATC is first activated, self triggering of the ventilator may
occur for a number of breaths until the ideal trigger setting is
determined.
Ptrig

ATC
indicator lit green: P trig level managed by the ATC function. P trig
follows baseline changes automatically and ATC re-evaluates the current
P trig setting every 30 minutes if self triggering does not occur.

Spont

ATC

ATC

indicator unlit: P trig level set manually by P trig control.

NOTE: Always re-activate the ATC


function to readjust trigger setting
when SPONT V1 or V2 is changed, since a shift of the baseline pressure
may occur.

Apnea
Apnea

and Apnea Alarm


The Apnea
selector determines the time interval before an apnea
alarm violation occurs if no time or patient triggers occur. The
selections are 30 seconds, 15 seconds, and (disabled). A detected
patient effort (trigger) is indicated by a lit Spont
detect indicator. To
select (disabled Apnea alarm), press Apnea
button until a beep
is heard (approximately 1 second).

(s)
15
30
0

Spont

selection is available if:

A/CMV or SIMV: > 2 b/min


SPONT: CPAP > +3 cmH2O/mbar

WARNING The (disabled) position should not be selected unless


another apnea monitor is in use.
NOTE: The selection is not available in SPONT + APNEA A/CMV.
Reset

ALARMS
Paw

Apnea alarm indicator blinks red: Indicates an Apnea alarm violation. An


audible alarm beeps.

Paw

Apnea

(s)
15
30
0

Reset

Battery

Apnea

(alarm silence)

Reset

ALARMS
Paw
Paw

Apnea

Apnea alarm indicator latches (stays lit): After one breath (patient or time
triggered) is detected (mandatory or spontaneous) in A/CMV, SIMV, or
SPONT. After 4 consecutive patient triggered breaths are detected in
SPONT + APNEA A / CMV . The audible alarm deactivates.

(s)
15
30
0

Battery

Apnea

The Reset

button has three functions.

1. Silencing alarms: Press the Reset button to silence all front panel
alarms for 60 seconds. When the Reset button indicator is lit, all
front panel alarms are silenced. Press the button again to cancel the
silence period.
NOTE: The Loss of Gas alarm (pneumatic) and Fault System alarm are
non-silencable.

SER1500 D0105

3-11

DESCRIPTION OF CONTROLS, BUTTONS & INDICATORS


2. Resetting latched indicators: Press the Reset button to cancel
latched alarms when an alarm indicator is no longer blinking but is
latched (continuously lit).
3. Resetting Power Down alarm: Press the Reset button to reset
(silence) the continuous audible alarm that sounds when the power
switch on the E100M is changed from (ON) to (STDBY).

FRONT PANEL INDICATORS


Battery
ALARMS
Paw
Paw
Battery

Apnea

Battery (low battery) indicator blinks red/no audible alarm: Indicates


20% charge remaining on internal battery.
Battery indicator blinks red/continuous audible alarm: Indicates
10% charge remaining on internal battery.
When the ventilator is switched back to A.C. power, the Low Battery
indicator latches (stays lit). Press Reset to cancel latched alarm
indicator.
WARNING When the Battery audible alarm sounds continuously,
only 10% internal battery charge remains. Find an alternate power
source immediately. Charge the battery for a minimum of 5 hours
before again powering the ventilator from the internal battery. This
charges the battery to approximately 80% charge level. If the battery
is completely depleted, it takes approximately 14 to 16 hours to fully
recharge.

Pressure Gauge
E100M VENTILATOR

70

80

90
100

60
50

110
120

40
30
20
10

-10

The pressure gauge displays proximal airway pressure if PROX is


activated, or PATIENT
mainflow outlet pressure if PROX is not
activated.
_
Non-blinking segments: Paw and Paw alarm settings are displayed
as single non-blinking segments. P base is displayed as the appropriate
range of non-blinking segments.
Blinking segments: The P trig indicator is the only bar displayed as a
blinking segment.
NOTE: If the P trig indicator is set at the same level as P base, the
segment which indicates both blinks.
Range: 10 to +120 cmH2O / 10 to +118 mbar

3-12

SER1500 D0105

SECTION 3
tI > tE Indicator
(inverse ratio)
tI

> tE

Any time the and tI settings cause an inspiratory time that is longer
than expiratory time (I >E), the tI > tE indicator blinks yellow.

tI (s)
1.5

1.0
0.5
0.1

2.0
2.5
3.0

Range: 4:1 max


WARNING Although the E100M allows the user to set an inverse I:E
ratio of up to 4:1, ventilating a patient at a ratio of greater than 1:1.0
is unusual. Care should be taken to ensure that each patient is being
ventilated at an appropriate I:E ratio.

MISC. ALARMS (NO VISUAL INDICATORS)


Power Down Alarm
When the power switch on the E100M is changed from (ON) to
(STDBY), a continuous audible (no visual) alarm sounds, indicating the
ventilator is no longer in operation. This alarm is reset (silenced) by
pressing the Reset button.
NOTE: The Power Down Alarm cannot be silenced with the External
Alarm Silence Cable.

Fault System Alarm


A Fault System Alarm occurs when the microprocessor detects a
functional problem with the ventilator. When this occurs the ventilator
cannot be used for patient care. DO NOT use the ventilator until the
cause of alarm has been determined and corrected.
Audible Alarm: continuous beep
Visual Alarm: error code displayed in Control Monitor (see Section 9,
Page 9-4).
This alarm cannot be silenced without first selecting the
position on the Power Switch.

(STDBY)

WARNING If a Fault System Alarm occurs, immediately disconnect


the patient from the ventilator and provide an alternate method of
ventilation for patient.

Loss of Inlet Gas Pressure Alarm


The Loss of Inlet Gas Pressure Alarm is a pneumatic alarm which
sounds when one or both of the supply gas (air or oxygen) pressures are
outside the operating range of the ventilator.
Audible Alarm: continuous reed (pneumatic) alarm
Visual Alarm: none
Range: 28 psig
SER1500 D0105

3-13

DESCRIPTION OF CONTROLS, BUTTONS & INDICATORS

SPONT V1
8 L/min

0 L/min

SPONT V2

SPONT V2

Figure 3-2
E100M LEFT SIDE PANEL

3-14

SER1500 D0105

SECTION 3
WARNING If Loss of Inlet Gas Pressure Alarm occurs, delivered
oxygen concentrations may vary and the ventilator may not be able
to function properly. Corrective action should be taken in order to
ensure that the patient is not injured.

LEFT SIDE CONTROLS


The E100M Left Side Panel is shown in Figure 3-2, Page 3-14.

SPONT V 1

SPONT V1
8 L/min

This control provides a fixed amount of mixed gas for patient


spontaneous breathing.

0 L/min

8 L/min position: Approximately 8 L/min of mixed gas is available to the


patient for spontaneous breathing. The gas is sent to the Reservoir Bag,
then enters the breathing circuit through the PATIENT outlet.
L/min position: No gas ( L/min) is provided for spontaneous
breathing from this control.
WARNING Time-Limited Demand Flow, SPONT V 1 and SPONT V 2
provide the only source of mixed gas for patient spontaneous breaths.

SPONT V 2
This control provides a user-adjustable amount of mixed gas for patient
spontaneous breathing. It can be used in place of Time-Limited Demand
Flow, or in addition to the SPONT V1 gas source.
Range: 0 to +15 L/min calibrated
36 L/min flush
WARNING Time-Limited Demand Flow, SPONT V 1 and SPONT V 2
provide the only source of mixed gas for patient spontaneous breaths.
NOTE: When SPONT V 1 and SPONT V 2 are adjusted, a change in the
baseline pressure may occur. Manually adjust the P trig control or
(re)activate the ATC
button to re-optimize the trigger setting.

SER1500 D0105

3-15

DESCRIPTION OF CONTROLS, BUTTONS & INDICATORS

NEWPORT MODEL E100M


NEWPORT MEDICAL INSTRUMENTS, INC.
COSTA MESA, CALIFORNIA USA
MADE IN USA

INTERNAL
BATTERY
TEST

CAUTION: USA FEDERAL LAW


RESTRICTS THIS DEVICE TO SALE BY
OR ON THE ORDER OF A PHYSICIAN

TYPE 'B'

SERIAL NO.

RS-232C
WARNING:
ALARM
LOUDNESS

100/120 V ~ .14A
220/240 V ~ .07A
50/60 HZ

EXTERNAL
ALARM
SILENCE

FUSE

Condensed water in the air


supply can cause malfunction
of this device.

MEDICAL
AIR

02
OXYGEN

REMOTE
ALARM
OUTPUT

100/120 V ~ .25A, F
220/240 V ~ .10A, F

Certified to the requirements of the Canadian Electrical Code. CSA


has not investigated other physiological effects. DANGER-Explosion
Hazard. Do not use in presence of flammable anaesthetics.
Total system chassis risk current should not exceed 100uA.
Certifi seion les exigences du code Canadian de l'Ajectrioit
LACNOR n'apas otudiolles aulres effects physiologiques possibles,
DANGER-RISQUE D'EXPLOSION, Ne pas emplyer en presence
d'ansthaeiques inflamables, La courant de risque total
adisaible au chassis ne noit pas depaesar 100uA.

ON
LR51420
NRTL/C

0050

STDBY

Figure 3-3
E100M REAR PANEL

3-16

SER1500 D0105

SECTION 3
REAR PANEL CONTROLS/SWITCHES
The E100M Rear Panel is shown in Figure 3-3, Page 3-16.

Power Switch
To power the E100M on, push the rocker switch up ( ON). To power the
E100M off, push the rocker switch down ( STDBY). The internal battery
charges when the power switch is in either position and the ventilator is
plugged into an A.C. power source.

ON

STDBY

The audible Power Down alarm is activated when the ventilator main
power is switched from (ON) to (STDBY) position. Press the Reset
button to cancel the audible alarm.

ALARM LOUDNESS Control


Rotate the control clockwise to increase the volume of electronic audible
alarms. Alarm loudness is adjustable from minimum 74 dbA
to maximum 92 dbA.
ALARM
LOUDNESS

INTERNAL BATTERY TEST Button


(% charge of battery)
INTERNAL
BATTERY
TEST

tot

I:E

75P
V T (L)

Press the Internal Battery Test button to display the internal batterys %
charge remaining in the Control Monitor window (i.e.
= 75%). When
the battery is fully charged, approximately 6 to 8 hours of battery
operation is possible, with a minimum of 4 hours at maximum load.
NOTE: The E100M must be unplugged from A.C. power and running on
internal battery for a minimum of 5 minutes before testing the % charge.
NOTE: If the ventilator is not being powered by the internal battery and
the Internal Battery Test button is pressed, dashes (---) are displayed
instead of the % charge.

REAR PANEL I/O CONNECTORS


REMOTE ALARM OUTPUT
REMOTE
ALARM
OUTPUT

The REMOTE ALARM OUTPUT connector is designed to work with


most nurse call systems. It is a contact closure switch with a .25 inch
(0.64 cm) phone-type connector.
When an alarm violation occurs on the E100M it also triggers the remote
alarm system which informs the remote location that the ventilator is
alarming. The REMOTE ALARM OUTPUT does not indicate which alarm
on the ventilator is being violated.

SER1500 D0105

3-17

DESCRIPTION OF CONTROLS, BUTTONS & INDICATORS


Recognized alarm violations:

Paw
Paw
Paw/Paw High Baseline Alarm
Paw Low Baseline Alarm

Battery
Apnea
Fault System Alarm (audible, plus visual error code in Control
Monitor window)
Power Down Alarm (audible, no visual indicator)
The REMOTE ALARM OUTPUT continues to send the ventilator alarm
message to the remote station until the alarm is no longer violated.
Unrecognized Alarm Violations:
Loss of Inlet Gas Pressure Alarm (pneumatic)

EXTERNAL ALARM SILENCE Input


EXTERNAL
ALARM
SILENCE

(Requires Optional Ext. Alarm Silence Cable)


When the NEWPORT External Alarm Silence Cable is connected to the
EXTERNAL ALARM SILENCE input, you can silence violated alarms and
reset latched alarm indicators by pressing the button on the cable
instead of the Reset button on the front panel of the ventilator.
Silencing alarms: Press the External Alarm Silence Cable button to
cause the Reset
button to light and silence all front panel alarms for
60 seconds. Press the button again during the silence period to cancel
the alarm silence.
Resetting latched indicators: Press the External Alarm Silence Cable
button to cancel the latched alarms when an alarm indicator is no longer
blinking but is latched (steadily lit).
Alarms that the External Alarm Silence Cable button will not cancel:
Loss of Inlet Gas Pressure (pneumatic)
Fault System
Power Down
Use only the NEWPORT External Alarm Silence Cable with this connector.
It is available as an optional accessory.

3-18

SER1500 D0105

SECTION 3
RS-232C Interface
RS-232C

The RS-232C interface is a 25 pin D-type connector, operating at 38,400


baud. It allows you to interface with central monitoring and computer
systems.
NOTE: Contact your Newport Medical representative for more
information regarding the interface with specific monitoring systems.
NOTE: See Theory of Operation, Page 4-15 for additional information.

SER1500 D0105

3-19

DESCRIPTION OF CONTROLS, BUTTONS & INDICATORS

Figure 3-4
E100M RIGHT SIDE PANEL

3-20

SER1500 D0105

SECTION 3
RIGHT SIDE LABELING
The E100M Right Side Panel is shown in Figure 3-4, Page 3-20.

Reservoir Bag Connection

The two liter Reservoir Bag provides a reservoir of gas which is available
to meet the peak flow needs of a spontaneously breathing patient.
Mixed gas from the SPONT V 1 switch and/or SPONT V 2 flowmeter
enters the Reservoir Bag prior to entering the patient circuit. The patient
can draw gas from the Reservoir Bag during peak need. Adjust the
spontaneous flow (SPONT V 1 and SPONT V 2) to meet average
spontaneous flow needs of the patient rather than peak spontaneous
flow needs. This helps to conserve gas supplies.
Caution If the patients effort empties the Reservoir Bag, it is possible
for the patient to pull ambient gas in through the Emergency Intake
Valve. Make sure that SPONT V1 and SPONT V 2 are adjusted so that
the patient does not empty the Reservoir Bag during spontaneous
breathing.
NOTE: Time-Limited Demand Flow may be set to meet the patients
peak flow needs. In this case the patient breathes from SPONT V1 and
SPONT V 2 and the reservoir bag at end exhalation only.

SER1500 D0105

3-21

4. THEORY OF OPERATION

General System Overview . . . . . . . . . . . . . . . . . 4 - 13


A/CMV (Assist/Control
Mandatory Ventilation) . . . . . . . . . . . . . . . . . 4 - 13
SIMV (Synchronized Intermittent
Mandatory Ventilation) . . . . . . . . . . . . . . . . . 4 - 13
SPONT + APNEA A/CMV
(Spontaneous + APNEA A/CMV Ventilation) . . 4 - 23
SPONT (Spontaneous Ventilation) . . . . . . . . . . 4 - 33
Time-Limited Demand Flow . . . . . . . . . . . . . . . 4 - 43
P limit (Pressure Limited Ventilation) . . . . . . . . . 4 - 53
P trig Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 83
Advanced Trigger Control (ATC) . . . . . . . . . . . . 4 - 93
Auto-Set Alarm (AS) . . . . . . . . . . . . . . . . . . . . . 4 - 10
ATC Target Trigger Look-up Table. . . . . . . . . . . 4 - 13
Artifact Trigger Conditions Table . . . . . . . . . . . . 4 - 13
Auto-Set (AS) Alarm Tables . . . . . . . . . . . . . . . . 4 - 14
Low Baseline Alarm Table . . . . . . . . . . . . . . . . . 4 - 14
RS-232 Specifications . . . . . . . . . . . . 4 - 15 to 4 - 18

SER1500 D0105

SECTION 4
GENERAL SYSTEMS OVERVIEW
The Newport Ventilator Model E100M is a pneumatically powered,
microprocessor controlled, pressure, time or manually triggered, time
cycled, flow or pressure limited ventilator, with Time-Limited Demand
Flow and continuous flow for spontaneous breathing. It is capable of
ventilating neonate through adult patients. An internal lead acid battery
powers the ventilator for approximately 6 to 8 hours when fully charged.
The electronic control system incorporates two microprocessors on the
main board. The control microprocessor is responsible for all electrically
activated mechanical components. The monitor processor is responsible
for the electronic pressure gauge and all displays. The main component
of the pneumatic system is a pneumatic interface valve activated by an
electrically controlled pilot valve. These two valves are responsible for
initiating gas delivery during mandatory breath and Time-Limited
Demand Flow inspiration. A separate valve controls gas delivery the rest
of the time.
An emergency intake valve allows the patient to pull ambient air into the
breathing circuit in the event of a complete loss of supply gas pressure.
Opening pressure is approximately 2 cmH2O/mbar in this condition.

A/CMV
(Assist/Control Mandatory Ventilation)
In A/CMV, mandatory breaths are time triggered at the setting. A
patient can trigger mandatory breaths in addition to, or in place of, the
time triggered breaths if the effort they generate causes airway pressure
to meet the Ptrig setting. Every patient effort that causes airway
pressure to meet the Ptrig setting results in a mandatory breath. Tidal
volume is determined by the V and tI settings in volume control, and
determined by V, tI and P limit settings in pressure limited ventilation.
WARNING A leak in the breathing circuit can cause the ventilator to
auto-trigger. Monitoring, including high and low minute volume
alarms, should be used to detect this condition, and the clinician
should frequently check the ventilator to verify baseline stability.

SIMV
(Synchronized Intermittent Mandatory Ventilation)
In SIMV, the patient receives a fixed number of time/patient triggered
mandatory breaths and may breathe spontaneously from the ventilators
Time-Limited Demand Flow and/or spontaneous flow. See Figure 4-1.

SER1500 D0105

4-1

THEORY OF OPERATION
The first breath the patient triggers in any mandatory breath interval is
the patient triggered mandatory breath. The patient has the rest of the
interval to breathe spontaneously. If the patient stops triggering breaths
and one complete mandatory breath interval has elapsed without a
trigger, a time triggered mandatory breath is delivered.
A mandatory breath lockout interval is activated whenever the patient
triggers a mandaory breath. This limits the number of mandatory breaths
the patient receives in 60 seconds to the (b/min) setting.
TIME TRIGGERED
MANDATORY BREATH

PATIENT TRIGGERED
MANDATORY BREATH

PRESSURE

SPONTANEOUS BREATH

100%

MANDATORY BREATH
INTERVAL

MANDATORY BREATH
INTERVAL

A:
B:
C:
---:

MANDATORY
BREATH
LOCKOUT
INTERVAL

Time Triggered Mandatory Breath


Patient Triggered Mandatory Breath
Spontaneous Breath
"Scheduled" Mandatory Breath not delivered because of the patient triggered mandatory
breath in the last interval

Figure 4-1
100% SIMV WINDOW

WARNING The SPONT V1 switch and/or SPONT V 2 flowmeter


must be turned on in SIMV and SPONT modes to provide gas for
patient spontaneous breathing even if Time-Limited Demand Flow is
enabled.

SPONT + APNEA A/CMV


(SPONTANEOUS + APNEA A/CMV VENTILATION)
If the Apnea alarm is not violated in SPONT + APNEA A/CMV, this mode
performs the same as SPONT mode. Please review SPONT in this
section.
If no patient triggers occur during the apnea alarm delay interval
selected, back-up breaths are delivered according to the A/CMV
settings (V, , tI, Plimit). The Apnea alarm indicator blinks and the audible
alarm activates. If four consecutive patient triggered breaths are
detected, the Apnea alarm indicator latches, the audible alarm is
silenced, and back-up breaths cease. Press Reset
to cancel the
latched indicator.

4-2

SER1500 D0105

SECTION 4
WARNING Before switching to the SPONT + APNEA A/CMV mode,
always make sure the Plimit, , tI, and V controls are set
appropriately for the patient.
WARNING The SPONT V1 switch and/or SPONT V2 flowmeter must
be turned on in SIMV and SPONT modes to provide gas for patient
spontaneous breathing even if Time-Limited Demand Flow is
enabled.

SPONT
(SPONTANEOUS VENTILATION)
In SPONT, the patient may trigger Time-Limited Demand Flow and/or
may breathe exclusively from the spontaneous flow through the
breathing circuit and reservoir bag at the selected FIO2. The patient has
control over each breath. CPAP may be added using the PEEP/CPAP
control. Adjust the P trig control or enable ATC so that the E100M can
detect the patients spontaneous efforts. If detected, the Spont indicator
blinks yellow, and the apnea alarm delay interval is reset.
WARNING The SPONT V1 switch and/or SPONT V2 flowmeter
must be turned on in SIMV and SPONT modes to provide gas for
patient spontaneous breathing even if Time-Limited Demand Flow
is enabled.
DuoFlow
The DuoFlow system allows the user to control mandatory and
spontaneous flow separately. The V control determines the flow for
mandatory breaths, manual inflations, and Time-Limited Demand Flow.
The SPONT V1 (toggle switch) and V2 (flowmeter) determine the flow
available for spontaneous breathing either exclusively or after the TimeLimited Demand Flow duration elapses. The reservoir bag provides
additional gas in the event that patient spontaneous flow exceeds the
SPONT V1 and V2 setting.
The patient breathes from mandatory flow during mandatory and TimeLimited Demand Flow breaths, and from SPONT V1 and V2 flow during
spontaneous breathing. When mandatory flow is delivered to the patient,
SPONT V1 and V2 are switched off (electronically), and vice-versa. See
Figure 4-2.

SER1500 D0105

4-3

THEORY OF OPERATION

Flow

Time

Mand.
Breath

Mandatory Flow

Spont
Breathing

Mand.
Breath

Spont
Breathing

Mand.
Breath

Spontaneous Flow

Figure 4-2
DuoFlow SYSTEM

TIME-LIMITED DEMAND FLOW


Time-Limited Demand Flow provides flow support for a patient's peak
spontaneous breathing flow needs. The Time-Limited Demand Flow
control determines the duration of time that the mandatory flow rate will
be delivered at the onset of a patient triggered spontaneous breath.
When the Time-Limited Demand Flow time elapses, the spontaneous
flow (determined by the SPONT V1 and V2 settings) is delivered for the
remainder of the exhalation period.
Time-Limited Demand Flow can provide a higher level (V setting) of flow
to the patient at the onset of a patient triggered spontaneous breath,
after which the patient completes inspiration from the SPONT V1 and V2
flow. Providing the patient with a higher level of flow during the time they
have the highest demand can decrease imposed work of breathing.
Use of Time-Limited Demand Flow can allow the caregiver to set a lower
level of SPONT V1 and V2 since the spontaneous flow no longer needs
to meet the patients spontaneous peak flow needs. Setting a lower level
of SPONT V1 and V2 helps to decrease expiratory resistance for patient
exhalation and decrease gas consumption. The V, Time-Limited
Demand Flow, and SPONT V1 and V2 controls should be adjusted to
maximize the patient's comfort during spontaneous breathing.
The Time-Limited Demand Flow control is adjustable from -1.0 second
and functions in SIMV, SPONT + APNEA A/CMV, and SPONT modes. The
Time-Limited Demand Flow indicator lights any time the Time-Limited
Demand Flow control is set above , except when the mode is set to
A/CMV. The exhalation valve remains at the PEEP/CPAP setting level
during the Time-Limited Demand Flow portion of a spontaneous breath.

4-4

SER1500 D0105

SECTION 4
Figure 4-3 provides an example of what occurs in SIMV when TimeLimited Demand Flow is activated. The V control determines the flow
delivered during mandatory breaths and Time-Limited Demand Flow
portion of spontaneous breaths.
The tI control determines the inspiratory time that mandatory flow is
delivered for mandatory breaths. Time-Limited Demand Flow control
determines the time that mandatory flow will be delivered prior to
switching back to the spont flow at the onset of each spontaneous
breath. In between the mandatory breaths and Time-Limited Demand
Flow, spontaneous flow is delivered according to the SPONT V1 and V2
setting.
.

P
R
E
S
S
U
R
E

Breath A = Mandatory Breath (exhalation valve closed)

.
V (Mandatory Flow)

Breath B = Time-Limited Demand Flow (exhalation valve open)

F
L
O
W

SPONT V1 + V2

A
TIME

A
TIME

Open

Closed

Open

Closed

Open

Exhalation Valve

Figure 4-3
DuoFlow Plus System
SIMV with Time-Limited Demand Flow

At the onset of each spontaneous breath, flow enters the patient


breathing circuit at the mandatory flow setting. When the Time-Limited
Demand Flow setting time elapses, the flow entering the circuit switches
to the SPONT V1 and V2 level.

P limit
(Pressure Limited Ventilation)
Range: 0 to 120 cmH2O / 0 to 118 mbar
Pressure Limited Ventilation has been used for neonatal / pediatric
ventilation for many years. In recent years it has gained popularity for
adult patients. The proposed benefit of Pressure Limited Ventilation in
adults with obstructive disease is that gas distribution may be enhanced
while ventilating at lower airway pressures.
The Plimit control determines the maximum pressure in the patient
circuit during a spontaneous, mandatory, or manual breath. Clockwise
rotation of the knob increases the maximum pressure (pop-off) setting,
and counter-clockwise rotation decreases the maximum pressure. The
Plimit control works in all modes and can be adjusted from 0 to 120
cmH2O / 0 to118 mbar.
SER1500 D0105

4-5

THEORY OF OPERATION
Pressure Limited Ventilation differs from Volume Control Ventilation in
that each breath is pressure limited, and volume variable. A mandatory
breath becomes pressure limited when airway pressure is equal to the
Plimit control setting. When this occurs, the Plimit control vents flow as
needed to prevent pressure from rising above the pressure limit selected
by the caregiver. With adequate flow, airway pressure rises to the Plimit
then flattens or plateaus for the remainder of the set inspiratory time (tI).
The volume delivered during a pressure limited breath varies, depending
on the V setting, the duration of the inspiratory time and the patients
time constant. As demonstrated in Figure 4-4, physiologic changes such
as a change in the patient's resistance or compliance, or changes within
the gas delivery system such as leaks or obstructed filters, can all affect
the duration of the pressure plateau and consequently the tidal volume
delivered to the patient.
NOTE: Exhaled volume monitoring can be very useful and is
recommended when using pressure limited ventilation.

Flow resistance and compliance affect


how fast airway pressure rises.

Flow delivered from the


ventilator does not necessarily enter
the patient airway. This Flow escapes
from the P limit valve after the P limit
level is achieved at the airway.
VENTED FLOW DOES NOT contribute
to the delivered tidal volume.
P limit

Airway
Pressure
cmH2O

Delivered volume will vary as patient effort,


compliance and resistance varies.

tI (Inspiratory Time)
This Flow enters
the airway and
results in the
VT (tidal volume)
that is delivered.

This whole box


represents Flow
leaving the ventilator.

Flow

This striped area


represents the Flow that
vents from the P limit valve
without entering the
airway.
tI (Inspiratory Time)

Figure 4-4
Pressure Limited Ventilation Open Circuit

Changing the V (mandatory flow) or tI (inspiratory time) setting affects


the duration of the airway opening pressure plateau for mandatory
breaths. The V determines the inspiratory pressure slope/rise for
mandatory breaths.

4-6

SER1500 D0105

SECTION 4
Figure 4-5 shows an example of how the V setting affects the inspiratory
pressure slope/rise and pressure plateau. The V setting for breath #1 is
45 L/min and for breath #2 is 30 L/min. The tI and Plimit settings are the
same for both breaths.
Breath #1 has a much faster pressure rise due to the higher flow (50
L/min). As a result, the pressure plateau level (Plimit setting) for breath
#1 is reached rapidly, causing flow entering the airway to begin to
decrease quickly. With breath #2, flow entering the airway does not
begin to decrease until approximately 75% of the elapsed inspiratory
time.
1

L/s

#1
.
V = 50 L/min

#2
.
V = 25 L/min

.
V

60

P
a
w

cm
H 2O
-20

Figure 4-5
MANDATORY FLOW V SETTING

NOTE: Always verify the Plimit setting after a change is made to the V or
tI controls.
NOTE: The Plimit control is factory preset at its minimum setting (fully
counter-clockwise).
_
NOTE: The purpose of setting the Paw alarm when pressure
ventilating a patient is to have a secondary safety back-up in the event
of a Plimit valve failure.
WARNING When volume ventilating a patient, make certain the
Plimit control is set higher than the pressure required to deliver the
set VT, since volume will be vented to the atmosphere when the
Plimit is reached.
WARNING Make certain that appropriate monitoring is in place
when ventilating a patient with pressure targeted ventilation. An
occlusion of the patient circuit or ET tube may not result in a Paw
(high pressure) alarm violation.

SER1500 D0105

4-7

THEORY OF OPERATION
Ptrig CONTROL
Range: 10 to 25 cmH20
The Ptrig control knob adjusts the patient trigger sensitivity setting on
the E100M. The trigger sensitivity setting determines the amount of
negative pressure (inspiratory effort) the patient must generate in the
breathing circuit in order for the E100M to detect the effort (trigger). On
power up of the ventilator, the trigger is set at 5 cmH2O/mbar.
When you rotate the knob, you will feel it click slightly. Each click
represents a trigger sensitivity level change of ~0.14 cmH2O/mbar.
Rotating it through seven clicks changes the trigger sensitivity by one
cmH2O/mbar, i.e., one pressure gauge segment. (The selected segment
blinks on the electronic pressure gauge.) Rotate the Ptrig control
counter-clockwise to increase the patient effort required to trigger and
clockwise to decrease the effort required.
The Spont indicator blinks when the E100M detects a trigger. The Apnea
time delay interval is reset at the same time.
Adjusting the Ptrig control: Adjust the Ptrig control until you reach a
setting at which it is easy for the patient to trigger the ventilator but not
likely that the ventilator will trigger from non-patient generated circuit
pressure fluctuations. From this point, non-patient generated triggers
will be refered to as "artifact triggers".
When you adjust the PEEP/CPAP control the trigger level automatically
moves in conjunction with the change in baseline pressure. If baseline
pressure changes as a result of adjusting you need to re-adjust the
trigger sensitivity manually.
If Time-Limited Demand Flow is enabled for spontaneous breathing, a
spontaneous breath trigger is followed by a trigger lock-out period until
baseline pressure stabilizes or until 1.5 seconds elapse, whichever is
shorter. This lock-out helps to prevent multiple augmented flow
triggering during a single spontaneous patient effort.
If it appears that the E100M is not detecting patient efforts (Spont
indicator not "blinking") with the trigger level set to within one or two
cmH2O/mbar of baseline, you may want to reassess the SPONT V1 and
V2 settings.

4-8

SER1500 D0105

SECTION 4
ADVANCED TRIGGER CONTROL (ATC

The Advanced Trigger Control (ATC ) button activates a function that


automatically manages the Ptrig setting in any mode. The ATC function
manages the trigger sensitivity setting within an allowable range (between
the target trigger as defined in the ATC Target Trigger Look Up Table and
2 cmH2O/mbar below baseline pressure) with the goal of making it easy
for the patient to trigger the ventilator while keeping the ventilator from
artifact triggering. (See description of artifact triggering in the Ptrig Control
section and definitions/conditions in the table on Page 4-13.)
There are two fundamental aspects of automatic trigger management,
(1) optimization, which includes baseline assessment and attempting to
set trigger at an optimized value, and (2) basic trigger adjustment up or
down.
(1) Optimization of the trigger level and reassessment of baseline
pressure occurs:

when the ATC function is activated by pushing the button;

when 30 minutes of operation has elapsed since the last assessment;

each time the PEEP/CPAP control is adjusted.

How the ATC trigger setting is determined during assessment and


optimization:
The microprocessor assesses baseline pressure and then selects a
target setting for the trigger level according to the ATC Target Trigger
Look Up Table.
If the E100M does not artifact trigger at the target trigger setting, as
determined by the definitions listed in the Artifact Trigger Conditions on
page 4-13, the trigger setting remains at the target value.
If an artifact trigger condition is identified, ATC backs off on the trigger
setting (becomes less sensitive) by 0.14 cmH2O/mbar until the artifact
trigger condition is eliminated or until the trigger is 2 cmH2O/mbar
below the assessed baseline.
(2) In between optimization events, ATC provides basic adjustment
of the trigger setting, either up or down.
Trigger is never adjusted closer to baseline than the target trigger level
defined in the ATC Target Trigger Look Up Table and it is never adjusted
to a position further than 2 cmH2O/mbar below the most recently
assessed baseline.

SER1500 D0105

4-9

THEORY OF OPERATION
If no patient efforts have been detected in the last 15 seconds in A/CMV
or SIMV mode (SPONT indicator not blinking), the trigger level will
move 0.28 cmH2O/mbar closer to the baseline. If the patient effort still
goes undetected for another 15 seconds, the trigger will again move
0.28 cmH2O/mbar closer to the baseline. This will continue until a
patient breath is detected or until the trigger reaches the target trigger
defined in the ATC look-up table. For both SPONT modes, the time
criteria is 32 seconds rather than 15 seconds.
Each time an artifact trigger condition is identified in any mode, ATC will
move the trigger level down (more negative) by 0.14 cmH2O/mbar but it
will never move the trigger more than 2 cmH2O/mbar below baseline.
NOTE: For information on manually adjusting the trigger level, see
previous section, Ptrig Control.
NOTE: When ATC is first activated, self-triggering of the ventilator may
occur until the ideal trigger setting is determined.
NOTE: When SPONT V1 or V2 is changed, a shift of the P base may
occur. Press the ATC button to deactivate and press it again to
reactivate the ATC function so that trigger is immediately adjusted to the
new P base.

AUTO-SET ALARM (AS

_
Range: Paw Alarm 15 to 120 cmH2O /15 to 118 mbar
Paw Alarm 5 to 115 cmH2O / 5 to 113 mbar
The Auto-Set
(AS ) alarm button activates a function that automatically
_
selects Paw (high pressure) and Paw (low pressure) alarm settings.
The settings are selected according to the current peak airway pressure
for mandatory breaths at the time the button is pressed.
_ The AS
button must be pressed again in order to select new Paw and Paw
alarm settings after any change is made to a primary ventilator control.
Primary controls include Mode, Inspiratory Time (tI), Flow (V ), Frequency
() and PEEP/CPAP.
_
The Paw alarm setting will increase a maximum of 10 cmH2O from its
prior setting with each
_activation of the AS button. With the exception
of an increase
to
the
Paw alarm setting, the AS function can move the
_
Paw and Paw alarm settings anywhere within their specified ranges.
If the Paw alarm continues to be violated after the 10 cmH2O increase,
the AS function turns off. This helps alert the user to the fact that the
changes made to the ventilator or changes in the patient condition have
resulted in a significant increase in peak pressure. Press the AS button
again to reactivate the AS function after verifying that all primary
controls are set at a safe level. Primary controls include Mode,
Inspiratory Time (tI), Flow (V ), Frequency () and PEEP/CPAP.

4-10

SER1500 D0105

SECTION 4
NOTE: The peak airway pressure for the AS function is determined by
averaging the peak pressure for two consecutive mandatory breaths
without a Paw alarm violation.

Paw Alarm
Push to set only Paw

NOTE: The minimum alarm setting for Paw is 5 cmH2O above


baseline. Paw must be 2 cmH2O above Paw. If the minimum criteria
is not met, the alarm bars remain at the current settings and the AS
function and indicator turns off.
_
AS
alarm indicator lit green: Paw and Paw alarm levels selected
by the AS function.

AS

Paw Alarm
Push to set only Paw

AS

AS
alarm indicator unlit: Alarms set manually with the Paw Alarm
control knob or a primary control has been changed since pressing AS
button.
Press the AS button once to cause the high and low pressure alarm
settings to be evaluated and adjusted for the current peak airway
pressure.
Activating the AS alarm function after power up:
After the MODE, , V, tI, PEEP/CPAP and P limit controls are adjusted to
the appropriate settings and the patient is connected to the ventilator,
press the AS alarm button to set the alarms. The indicator on the AS
button will light indicating AS is on, and the Paw and P_
aw alarm
bars on the pressure gauge will blink until the selection of Paw and
Paw settings are establised.
WARNING Make certain the patient is being ventilated at an
appropriate peak airway pressure before pressing the AS alarm
button.
If a Paw violation occurs during the AS alarm selection process:
_
After the AS function is selected, the Paw alarm setting can increase
up to 10 cmH2O above the existing setting. If peak pressure reaches 10
cmH2O above the alarm's previous setting (i.e. 40 cmH2O/mbar), the
breath is pressure cycled to exhalation, the Paw alarm indicator blinks,
the audible alarm activates, and the AS indicator turns off.
Each time the AS button is pressed (re-activating the AS function), the
_
Paw alarm bar can increase an additional 10 cmH2O/mbar. If a Paw
alarm violation occurs during the AS alarm setting, the AS indicator
turns off. You may continue this sequence until the breaths are no longer
pressure cycling (max. 120 cmH2O/mbar).

SER1500 D0105

4-11

THEORY OF OPERATION
During the AS alarm selection process, the Paw setting alarm
increases from the default setting of 10 cmH2O/mbar, to a setting that is
appropriate according to the published table.
If a low rate is set in A/CMV or SIMV during the alarm selection
process:
If the AS function does not detect a mandatory breath within 30
seconds after the AS button is pressed, a preliminary peak pressure
reading on the first mandatory breath is taken, and the pressure alarms
are temporarily set according to the preliminary peak pressure reading.
The pressure alarm bars continue to blink as the normal process of
selecting the alarm settings continues.
If a Paw violation occurs during the AS alarm selection process:
If peak pressure is less than the Paw alarm setting during the first
mandatory breath after activating the AS function, the Paw alarm is
violated and an audible and visual alarm is activated.
If baseline pressure is above the Paw alarm setting when the
AS alarm function is activated, the Paw alarm setting is moved to
5 cmH2O/mbar above the baseline pressure. The alarm bar continues
to blink until the alarm selection process is completed.

4-12

SER1500 D0105

SECTION 4

Table 4-1: ATC Target Trigger Look-Up Table

A/C & SIMV


Modes

V Control
10 L/min

V Control
>10-30 L/min

V Control
> 30 L/min

tI Control
0.1-0.54 sec

Neonate
(0.14 cmH2O)

Neonate
(0.14 cmH2O)

Ped
(0.27 cmH2O)

tI Control
0.55-1.04

Neonate
(0.14 cmH2O)

Pediatric
(0.27 cmH2O)

Adult
(0.54 cmH2O)

tI Control
1.05-3.0 sec

Neonate
(0.14 cmH2O)

Pediatric
(0.27 cmH2O)

Adult
(0.54 cmH2O)

Table 4-2: Artifact Trigger Conditions Table


Artifact triggering is defined as:
1. The time between trigger events is < the following time criteria for 3 consecutive triggers.
Neonate:

0.3 seconds (200 b/min)

Pediatric:

0.4 seconds (150 b/min)

Adult:

0.8 seconds (75 b/min)

2. For three consecutive breaths, the time duration of patient inhalation versus the time duration of
patient exhalation calculates out to an I:E ratio which exceeds the following limits:
Neonate:

I:E > 5:1

Pediatric:

I:E > 4:1

Adult:

I:E > 3:1

3. If the sensitivity trigger level setting is above current baseline and current baseline is within
2 cmH2O/mbar of the baseline that was assessed during the last trigger optimization process.
4. For Pediatric and Adult categories only, baseline pressure isnt stable (no flat spot) between
triggers.
5. If the rate of pressure drop in the patient circuit that causes the E100M to trigger is less than
0.28 cmH2O/mbar per 100 ms.

SER1500 D0105

4-13

THEORY OF OPERATION
Table 4-3: AS Alarm Look-up Table Default Settings (A/CMV or SIMV)
Peak
Pressure

120
110
100
90
80
70
60
50
40
30
25
20
10
9
8
7
6
5

Paw Alarm
(Adult)

_
Paw Alarm
(Adult)

Paw Alarm
(Neo/Ped)

_
PawAlarm
(Neo/Ped)

A/CMV & SIMV

A/CMV & SIMV

A/CMV & SIMV

A/CMV & SIMV

105
95
85
75
65
55
45
35
30
20
20
15
5
5
5
5
5
AS
off

120
120
115
105
95
85
75
65
55
45
40
35
25
25
25
25
25
AS
off

115
105
95
85
75
65
55
45
35
25
20
15
7
6
5
5
5
AS
off

120
115
105
95
85
75
65
55
45
35
30
25
15
15
15
15
15
AS
off

Table 4-4: Low Baseline Alarm Table


PEEP/CPAP Level
4-5 cmH2O/mbar
6-11 cmH2O/mbar
12 cmH2O/mbar

4-14

Alarm Default
3 cmH2O/mbar below baseline pressure
4 cmH2O/mbar below baseline pressure
5 cmH2O/mbar below baseline pressure

SER1500 D0105

SECTION 4
RS-232C SPECIFICATIONS
Scope
This section defines both the hardware and software protocol for the
RS-232 port on the Newport E100M Ventilator.

Hardware Protocol
Hardware specifications:
Connector:
Protocol:
Encoding:
Baud rate:
Mode:
Format:
Data bits:
Stop bits:
Start bits:
Parity:

Female 25 pin connector (DB25S)


ASYNC
ASCII
38.4 K
Full duplex
8
1
1
None

Pin Assignment
Pin Number
2
3
7

Assignment
Transmitted Data
Received Data
Ground

Software Protocol
The E100M Ventilator has the ability to interface with external devices by
transmitting and receiving messages in variable length data packets. All
packets are preceded by an SYN character, and ended by a checksum.
The purpose of the SYN character is to enable the receiver to detect the
start of a message. Following the SYN character is the identification
character. The identification character consists of a message ID and a
message length. Checksum is the ones complement of the sum of all
data bytes contained in the package, excluding the SYN character.
Format:
[SYN][ID][Data #1] ........................[Data #n][Checksum]
SYN:
ID:
Checksum:

SER1500 D0105

16H
Bit 5-7: identification
Bit 0-4: n number of data bytes in the packets
Ones complement of [ID + Data #1 +......+ Data #n]

4-15

THEORY OF OPERATION
Every 10 ms, the E100M outputs the real time packet. If a request is
made by an external device for a control or monitor data packet, the
E100M will transmit the requested packet after the real time packet. An
external device can request a packet from the E100M by sending a
message that follows the above format: the identification of the data
packet it is requesting, and no data bytes (i.e. bit 0-4 of ID are 0).

Message Transmitted by the E100M


Real time data

4-16

Format:
ID:

[SYN][ID][Data #1].....[Data #3][Checksum]


23h
Identification:
Bit 5-7: 001 = 1
Length:
Bit 0-4: 00011 = 3 data bytes

Data# Bit

Parameter

Range
10...120 cmH2O

0...950

0
1
0
1
0

0...1

#1
#2
#3

0-7
0-7
0

Airway Pressure MSB


Airway Pressure LSB
Paw

#3

Paw

#3

#3

#3

#3

5-7

Apnea
1 = Active
Inverse I:E Ratio Display 0
1
Mechanical Inspiration 0
1
Reserved

=
=
=
=
=

Not Active
Active
Not Active
Active
Not Active

=
=
=
=

Not Active
Active
Not Active
Active

Binary
Range#

0...1
0...1
0...1

SER1500 D0105

SECTION 4
Control data
Format:
ID:

[SYN][ID][Data #1].....[Data #8][Checksum]


48h
Identification:
Bit 5-7: 010 = 2
Length:
Bit 0-4: 01000 = 8 data bytes

Data #1
Bit
Bit
Bit
Bit
Bit
Bit
Bit
Bit

0
1
2
3
4
5
6
7

General Status ....................0 = Not Active, 1 = Active


Spontaneous Mode
SIMV Mode
Spontaneous + Apnea A/CMV Mode
Apnea On
Apnea 15 secs
tI >tE
Reserved
Reserved

0
1
2
3
4
5
6
7

Switch Status ......................0 = Not Active, 1 = Active


Proximal
Nebulizer
Silence
Manual Inflation
Advanced Trigger Control
Auto Set Alarm
Reserved
Reserved

Data #2
Bit
Bit
Bit
Bit
Bit
Bit
Bit
Bit

SER1500 D0105

Data#

Bit

#3
#4
#5
#6
#7
#8

0-7
0-7
0-7
0-7
0-7
0-7

Parameter
Flow
Inspiratory Time
Frequency
Time-Limited Demand Flow
Set Tidal Volume MSB
Set Tidal Volume LSB

Range
0...100 L/min
0...3 secs
0...120 b/min
0...1 sec
0...5.40 L

Binary
Range#
0...100
0...30
0...120
0...10
0...540

4-17

THEORY OF OPERATION
Monitor data
Format:
ID:

4-18

[SYN][ID][Data #1].....[Data #7][Checksum]


67h
Identification:
Bit 5-7: 011 = 3
Length:
Bit 0-4: 00111 = 7 data bytes

Data#

Bit

Parameter

Range

Binary
Range#

#1
#2
#3
#4

0-7
0-7
0-7
0-7

I:E Ratio MSB


I:E Ratio LSB
Total Rate
Peak Pressure

1...100

10...1000

0...255 b/min
0...120 cmH2O/mbar

#5
#6
#7

0-7
0-7
0-7

Mean Pressure
Base Pressure
Battery Power

0...120 cmH2O/mbar
0...120 cmH2O/mbar
0...100%

0...255
0...120 and
255 = out
of range
0...120
0...120
0...100

SER1500 D0105

5. OPERATIONAL VERIFICATION
PROCEDURE (OVP)

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
Standard Test Settings. . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
Pressure Gauge Verification. . . . . . . . . . . . . . . . . . . . 5 - 3
Alarm/LED Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
Mixer Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4
FIO2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4
(respiratory frequency) . . . . . . . . . . . . . . . . . . . . . . 5 - 4
tI (inspiratory time) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4
SPONT V 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5
SPONT V 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5
V (flow) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
PEEP/CPAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
Low Baseline Alarm, Reset and Alarm Loudness. . . 5 - 6
P aw Alarm (low pressure) . . . . . . . . . . . . . . . . . . . . 5 - 7
P aw Alarm (high pressure) . . . . . . . . . . . . . . . . . . . 5 - 7
P trig (pressure trigger level) and MODE Select . . . . 5 - 8
Apnea Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8
Manual Inflation Button . . . . . . . . . . . . . . . . . . . . . . . 5 - 8
NEB (nebulizer). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9
Internal Battery Back-Up . . . . . . . . . . . . . . . . . . . . . 5 - 10
Control Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 10
P aw Monitor (peak, mean, base) . . . . . . . . . . . . . . 5 - 10
Proximal Line Purge . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 11
Advanced Trigger Control (ATC) . . . . . . . . . . . . . . . 5 - 11
Auto-Set Alarms (AS) . . . . . . . . . . . . . . . . . . . . . . . 5 - 11
Time-Limited Demand Flow . . . . . . . . . . . . . . . . . . 5 - 12
E100M Test Record . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 13

SER1500 D0105

SECTION 5
INTRODUCTION
This procedure is intended to assist a qualified hospital technician or
NEWPORT factory authorized service technician establish a routine
verification program to ensure proper operation of the Newport E100M
Ventilator.
An Operational Verification Procedure (OVP) must be performed each
time the E100M is serviced or a minimum of once a year with the
Preventive Maintenance.
WARNING Do not use the E100M unless it passes the OVP.
Test Equipment Required:

RT-200 Calibration Analyzer, or equivalent


TSK1500A, E100M Test Kit (NMI)
Oxygen Analyzer
Adjustable 0-60 psig medical grade air and oxygen supplies,
set to 50 psig

Caution The accuracy of any test equipment (electronic or


pneumatic) should be annually certified by a testing laboratory
before use.
NOTE: The Calibration Analyzer, RT-200, manufactured by Allied Health
Care Products (Timeter Instrument Corporation) has been used for flow,
inspiratory time, tidal volume, I:E ratio and pressure measurements. Any
equivalent measuring instrument may be used.

SET-UP
1. Connect a reusable adult breathing circuit with proximal line and a
test lung to the Newport E100M to be tested. See Figure 5-1.
2. Connect 50 psig air and 50 psig oxygen supplies to the ventilator
gas inlets.
3. Connect the power cord to an appropriate hospital grade electrical
outlet.
4. Set controls to STANDARD TEST SETTINGS.
5. Install the Reservoir Bag Cap (CAP100A) on the Reservoir Bag
Connection .
6. Make a copy of the Test Record at the end of this section and check
off each test as it is performed.
NOTE: Audible alarms will activate periodically while performing some
tests. You may silence the alarm by pushing the Reset
button.
NOTE: When zeroing the RT-200, be sure to disconnect any inputs to
the analyzer. Verify the RT-200 is reading zero before reinstalling any
hoses.
NOTE: When turning power back on to E100M or when changing from
SPONT or SPONT + APNEA A/CMV modes
back to SIMV or A/CMV, you
_
may need to reset your Paw and Paw alarm settings.
SER1500 D0105

5-1

OPERATIONAL VERIFICATION PROCEDURE (OVP)

ALARMS

Reset

E100 M

V ENTILATOR

Paw
P aw
(s)
15
30
0/

Apnea

Battery
Apnea

MODE

Paw

SPONT

(cmH 2O)

peak
mean
base

SPONT +APNEA A/CMV


SIMV
A/CMV

P trig

Paw Alarm

Push to set only

I:E

P aw

AS

VT

V
30
20

20

40

80
100

30

tI

40

tE

tI

(s)

(b/min)

1.5

1.0

50

30
2.0

20

40
60

5
60

MIN

120

70
MAX

Calibration
Analyzer

ATC

(L)

(L/min)

10

60
10

Spont

tot

2.5

0.5

80

10

100
0.1

3.0

120

80
100
90
Manual
Inflation

Time-Limited
Demand Flow (s)
0.5
0.7
0.3

PEEP/CPAP

Pbase

Plimit

0.1
0/

1.0

NEB

PROX

Figure 5-1

STANDARD TEST SETTINGS


A.C. power ........................................... (on)
FIO2 ....................................................0.60
MODE ..................................................SPONT
V (mandatory flow)................................40 L/min
tI (inspiratory time) ..............................1.0 sec
(respiratory frequency) ......................10 b/min
ATC
................................................off
P trig (trigger level) ..............................5 cmH2O/mbar
AS Alarm
........................................off
Plimit (pressure relief valve) ................80 cmH2O/mbar
Paw (low pressure alarm)..................N/A
Paw (high pressure alarm) ................75 cmH2O/mbar
PEEP/CPAP (P base) ............................minimum
NEB ......................................................off
PROX ....................................................off
Apnea
............................................30 sec
SPONT V2 ............................................minimum
SPONT V1 ................................................
NOTE: To set Plimit, press and hold the Manual Inflation button. Turn Plimit
knob clockwise to increase pressure and counter-clockwise to decrease
pressure.

5-2

SER1500 D0105

SECTION 5
PRESSURE GAUGE VERIFICATION
1. Remove test lung from circuit and reservoir bag cap from reservoir
outlet and verify pressure gauge is at zero.
2. Re-attach test lung and reservoir bag cap.
3. Set Plimit to achieve 10 cmH2O/mbar on the pressure gauge.
4. Set RT-200 to Function 12 cmH2O/mbar, press Enter and press Zero.
5. Tee small hose from patient outlet to the RT-200 low pressure inlet.
See Figure 5-2.
6. Set t I to 2 sec, set MODE to SIMV and verify the pressure on the
pressure gauge is at 10 cmH2O.
7. Verify RT-200 reads 8 to 12 cmH2O/mbar.
8. Set Plimit to achieve 60 cmH2O/mbar on the pressure gauge and
repeat step 6 at 60 cmH2O/mbar.
9. Verify RT-200 reads 58 to 62 cmH2O/mbar.

ALARMS

Reset

E100 M

V ENTILATOR

P trig

Spont

Paw
P aw
(s)
15
30
0/

Apnea

Battery
Apnea

MODE

Paw
SPONT

(cmH 2O)

peak
mean
base

SPONT +APNEA A/CMV


SIMV
A/CMV

Paw Alarm

Push to set only

I:E

P aw

AS

VT

V
30
20

20

40

80
100

30

ATC

(L)

tI

(L/min)
tI

40

tE

(s)

(b/min)

1.5

1.0

50

10

60
10

30
2.0

20

60

120

40
60

5
MIN

70
MAX

Calibration
Analyzer

tot

2.5

0.5

80

10

100
0.1

3.0

120

80
100
90
Manual
Inflation

Time-Limited
Demand Flow (s)
0.5
0.7
0.3

PEEP/CPAP

Pbase

Plimit

0.1
0/

1.0

NEB

PROX

Figure 5-2

ALARM / LED CHECK


1. Switch Power to standby( ) then on ( ), verify operation of all LED
indicators and audible alarm.

SER1500 D0105

5-3

OPERATIONAL VERIFICATION PROCEDURE (OVP)


MIXER ALARM
1. Reduce O2 supply pressure to 28 psig 3 psig, verify that the mixer
audible alarm sounds.
2. Increase O2 supply pressure to 44 psig, verify that the mixer audible
alarm ceases.
3. Return O2 supply pressure to 50 psig.
4. Repeat steps 1 thru 3 for air supply.
5. Remove adult breathing circuit from the E100M.

FIO2
1. Set SPONT V 2 to 15 L/min.
2. Connect standard oxygen analyzer to PATIENT

outlet.

3. Set FIO2 control to .21, verify O2% per tolerance on Test Record.
4. Repeat step 3 for settings of .40, .60, .80 and 1.0.
5. Set SPONT V 2 to minimum.
6. Set FIO2 to .60.

(respiratory frequency)
1. Set RT-200 to Function 45 (Rate bpm), and press Enter key, then
press Zero key.
2. Remove a section of large bore tubing from the breathing circuit and
connect one end to the PATIENT
outlet of the ventilator and the
other end to the High Flow Range of the RT-200. See Figure 5-3.
3. Set t I to 0.2 sec.
4. Set MODE to SIMV.
5. Remove reservoir bag cap from reservoir outlet.
6. Set to 1, verify RT-200 reading per tolerance on Test Record.
7. Repeat step 6 for settings of 10, 20, 30, 60, 90 and 120.
8. Set to 10.

t I (inspiratory time)
1. Set RT-200 to Function 46 (Inspiratory) then press Enter key.
2. Set t I to 0.1, verify RT-200 reading per tolerance on Test Record.
3. Repeat step 2 for setting of 1.0, 2.0 and 3.0.
4. Press and hold the Manual Inflation button and verify inspiration
ends per tolerance on Test Record.
5. Release Manual Inflation button.
6. Set MODE to SPONT.

5-4

SER1500 D0105

SECTION 5

ALARMS

Reset

E100 M

V ENTILATOR

P aw
P aw
(s)
15
30
0/

Apnea

Battery
Apnea

MODE

Paw

SPONT

(cmH 2O)

peak
mean
base

SPONT +APNEA A/CMV


SIMV
A/CMV

P trig

Paw Alarm

Push to set only

I:E

P aw

AS

VT

V
30
20

20

40

80
100

30

ATC

(L)

tI

(L/min)
tI

40

tE

(s)

(b/min)

1.5

30
2.0

1.0

50

10

60
10

20

60

MIN

120

40
60

5
2.5

0.5

80

10

100

70
MAX

Calibration
Analyzer

Spont

tot

0.1

3.0

120

80
100
90
Manual
Inflation

Time-Limited
Demand Flow (s)
0.5
0.7

PEEP/CPAP

Pbase

Plimit

0.3
0.1
0/

1.0

NEB

PROX

Figure 5-3

SPONT V 1
1. Set RT-200 to Function 35 (180 lpm O2 (%)/N2), press Enter, press
F1, then 0-6-0, then press Zero.
2. Install reservoir bag cap on reservoir outlet.
3. Flip up the SPONT V1 switch (8 L/min) on the left side of the E100M.
4. Verify that the RT-200 reads 7 to 9 L/min.
5. Flip down the SPONT V1 switch ( L/min).
6. Verify that the RT-200 reads less than 1 L/min.

SPONT V 2
1. Set SPONT V2 to maximum.
2. Verify that the RT-200 reads a minimum of 36 L/min.
3. Set SPONT V2 to minimum.
4. Verify that the RT-200 reads less than 1 L/min.
5. Remove reservoir bag cap from reservoir outlet.

SER1500 D0105

5-5

OPERATIONAL VERIFICATION PROCEDURE (OVP)


V (flow)
1. Set MODE to SIMV.
2. Set V to 5 L/min. and verify RT-200 reading per tolerance on Test
Record.
3. Repeat step 2 for settings of 10, 20, 40, 70 and 100 L/min.
4. Set V to 40 L/min.
5. Set SPONT V2 to 10 L/min.
6. During mechanical inspiration, verify RT-200 reading (40 L/min) still
meets tolerance on Test Record.
7. Disconnect tube from the RT-200 and the PATIENT

outlet.

8. Reassemble the breathing circuit, then reconnect the circuit and test
lung. See Figure 5-1.

PEEP/CPAP
1. Set MODE to SPONT.
2. Install the reservoir bag cap on the reservoir outlet.
3. Set PEEP/CPAP to maximum.
4. Select base by pressing the Paw selector button. Confirm that the
base LED is lit.
5. Confirm that the Electronic Pressure Gauge display and digital
pressure readout exceed 25 cmH2O/mbar.
6. Slowly reduce PEEP/CPAP to minimum and verify PEEP/CPAP can
be set to any value between 25 and 1 cmH2O/mbar.

LOW BASELINE ALARM, RESET AND


ALARM LOUDNESS CONTROL
1. Set PEEP/CPAP to 5 cmH2O/mbar.
2. Remove the test lung from the patient wye connector.
3. Verify that the Paw indicator and audible alarm activate after three
(3) seconds.
NOTE: The Apnea alarm LED indicator will also activate after 30
seconds.
4. PressReset . Confirm that the audible alarm is silenced and Paw
and Apnea (if activated) LEDs continue to blink.
5. Verify that the audible alarm resumes normal operation after 55 to 65
seconds.
6. Turn Alarm Loudness Control (on rear panel) from minimum to
maximum and back to minimum. Verify that alarm volume can be
adjusted.

5-6

SER1500 D0105

SECTION 5
7. Briefly press and release the Manual Inflation button to reset Apnea
alarm. The Apnea alarm LED changes from flashing to latched
(steadily lit).
8. Re-attacj test lung, verify that the audible alarm is silenced and
Paw LED changes from flashing to latched (steadily lit) after
pressure rises above 3 cmH2O/mbar.
9. Press Reset
extinguish.

and verify that the Apnea and Paw LED indicators

10. Set PEEP/CPAP to minimum.


11. Set SPONT V2 to minimum.

Paw ALARM (low pressure)


1. Set MODE to SIMV.
2. Set Paw to 10 cmH2O.
3. Adjust V and t I to achieve a peak pressure of approximately
40 cmH2O/mbar during inspiration.
4. Disconnect the test lung from the patient wye connector.
5. Verify Paw LED and audible alarm activate on next inspiration.
6. Reconnect the test lung to the patient wye connector.
7. Verify that the audible alarm is silenced when the Pressure Gauge
reading exceeds the set Paw alarm level.
8. Verify that the Paw alarm LED changes from flashing to latched.
9. Press Reset

and verify that the Paw alarm LED extinguishes.

Paw ALARM (high pressure)

_
1. Create a high pressure alarm condition by lowering the Paw alarm
level below the peak pressure reading.
2. Verify that the Paw alarm LED and audible_
alarm activate and
inspiration ends when pressure reaches the Paw alarm setting.
_
3. Reset Paw alarm setting to 75 cmH2O.
4. Verify that the Paw alarm changes from flashing to latched.
5. Press Reset
extinguishes.

SER1500 D0105

and verify that the Paw alarm LED indicator

5-7

OPERATIONAL VERIFICATION PROCEDURE (OVP)


P trig (pressure trigger level) AND MODE SELECT
1. Set MODE to SPONT.
2. Set to 5.
3. Set SPONT V2 to 15 L/min.
4. Set PEEP to 5 cmH2O/mbar.
5. Set P trig to 3 cmH2O/mbar below baseline (PEEP/CPAP).
6. Gently squeeze and slowly release the test lung to create a dip in
pressure.
7. Verify when the pressure drops to the set Ptrig level, Spont indicator
LED is momentarily lit.
8. Verify that no mandatory breaths are delivered.
9. Set MODE to SIMV and repeat step 6.
10. Verify mandatory breath is triggered on first breath.
11. Repeat step 6 and 7 several times and verify that spontaneous
breaths can be drawn from the Reservoir Bag, and only one (1)
mandatory breath is delivered for each twelve (12) second period.
12. Set MODE to A/CMV and repeat step 6.
13. Verify that when pressure drops to set Ptrig level, the Spont LED is
momentarily activated and the ventilator delivers a mandatory breath
each time a dip in pressure reaches set Ptrig level.

APNEA ALARM
1. Set MODE to SPONT.
2. Gently squeeze and slowly release test lung to cause pressure to
meet Ptrig, simulating one spontaneous effort. Make sure Spont LED
blinks. Verify Apnea alarm LED and audible alarm are activated 30
seconds after the Spont indicator LED blinks.
3. Create another spontaneous effort simulation and verify Apnea alarm
LED latches (steadily lit) and audible alarm is silenced.
4. Set Apnea

to 15 sec selection and repeat step 2 and 3.

MANUAL INFLATION BUTTON


1. Press and release the Manual Inflation button.
2. Verify a manual inflation occurs each time the Manual Inflation button
is pressed.
3. Set PEEP to 0 cmH2O/mbar.
4. Set SPONT V2 to minimum.

5-8

SER1500 D0105

SECTION 5
NEB (Nebulizer)
1. Set MODE to SIMV.
2. Set V (flow) to 30.
3. Set t I to 3.0.
4. Set Plimit to 40 cmH2O.
5. Remove test lung from circuit.
6. Set the RT-200 to Function 36.
7. Connect the NEB outlet to the RT-200 High Flow Range inlet. See
Figure 5-4.
8. Press the NEB button, verify that the NEB LED indicator activates.
9. Press and hold Manual Inflation button until inspiration is terminated.
10. Verify flow from NEB outlet is 10 2/+1 L/min during each manual
inspiration.
11. Press NEB button and verify NEB LED indicator extinguishes.
12. Repeat step 8 and verify that no gas is delivered from NEB outlet.
(NEB indicator should be off (unlit).)

ALARMS

Reset

E100 M

V ENTILATOR

P trig

Spont

Paw
P aw
(s)
15
30
0/

Apnea

Battery
Apnea

MODE

Paw

SPONT

(cmH 2O)

peak
mean
base

SPONT +APNEA A/CMV


SIMV
A/CMV

Paw Alarm

Push to set only

I:E

P aw

AS

VT

V
30
20

20

40

80
100

30

ATC

(L)

tI

(L/min)
tI

40

tE

(s)

(b/min)

1.5

30
2.0

1.0

50

10

60
10

20

60

120

40
60

5
MIN

70
MAX

Calibration
Analyzer

tot

2.5

0.5

80

10

100
0.1

3.0

120

80
100
90
Manual
Inflation

Time-Limited
Demand Flow (s)
0.5
0.7
0.3

PEEP/CPAP

Pbase

Plimit

0.1
0/

1.0

NEB

PROX

Figure 5-4

SER1500 D0105

5-9

OPERATIONAL VERIFICATION PROCEDURE (OVP)


INTERNAL BATTERY BACK-UP
1. Disconnect the A.C. power.
2. Verify that the % Battery Charge is indicated in the Control Monitor
window momentarily (ie. 70P), then -b- is displayed to indicate
battery is in use.
3. Verify that the audible alert activates momentarily to signify Battery
in Use.
4. Verify that normal ventilation continues.
5. Momentarily press the Internal Battery Test button on the back panel
and verify that the Control Monitor displays the % Battery Charge.
6. Reconnect the A.C. power and verify that the Control Monitor
window no longer displays -b-.

CONTROL MONITOR
1. Set tI to 1.0, to 10 and set V to 30.
2. Set MODE to A/CMV.
3. Select VT on the Control Monitor and verify LED activates.
4. Verify that the Control Monitor displays 0.45 to 0.55.
5. Set tI to 2.0 and set V to 60.
6. Verify that the Control Monitor displays 1.8 to 2.20.
7. Select I:E and verify that the LED activates.
8. Verify that the Control Monitor displays 1:1.9 to 1:2.1.
9. Set to 60.
10. Verify that the Control Monitor displays 4.0:1 and the tI > tE LED
activates.
11. Set to 10, set tI to 1.0.
12. Verify that the Control Monitor displays 1:4.5 to 1:5.5.
13. Select tot and verify LED activates.
14. Verify that the Control Monitor displays 9 to 11. (Allow up to 60
seconds for reading to stabilize.)

Paw MONITOR (peak, mean, base)


1. Select peak, verify that the LED activates and the P aw Monitor
displays peak pressure.
2. Select mean, verify that the LED activates and the P aw Monitor
displays mean pressure.
3. Set MODE to SPONT and set SPONT V2 to 10 L/min.
4. Select base, verify that the LED activates and the P aw Monitor
displays baseline pressure.

5-10

SER1500 D0105

SECTION 5
5. Set the PEEP/CPAP control to various settings and verify P aw
Monitor displays the changing baseline pressure.
6. Set the PEEP/CPAP control to minimum and SPONT V2 flowmeter to
minimum.

PROXIMAL LINE PURGE


1. Occlude the PROX connection or pinch proximal tubing.
2. Verify that the Pressure Gauge does not rise.
3. Press PROX button, verify that the LED activates.
4. Verify that pressure is greater than 40 cmH2O/mbar and less than
115 cmH2O/mbar on the Pressure Gauge.
5. Release occlusion, verify that pressure returns to zero.

ADVANCED TRIGGER CONTROL (ATC)


1. Return to standard settings.
2. Press the ATC
button and verify that the ATC
LED activates
and that the Ptrig level indicator on the Pressure Gauge moves from
5 cmH2O/mbar to approximately 1 cmH2O/mbar.
3. Adjust SPONT V2 to 10 L/min.
4. Adjust PEEP/CPAP to 10 cmH2O/mbar and verify that the Ptrig level
indicator follows the baseline pressure, staying approximately 1
cmH2O/mbar below baseline.
5. Press the ATC
button and verify that the ATC
LED is
extinguished.
6. Adjust Ptrig to 5 cmH2O/mbar.
7. Adjust PEEP/CPAP and SPONT V2 to minimum.

AUTO-SET (AS) ALARMS


1. Turn MODE to A/CMV.
2. Set Paw to 10 cmH2O/mbar.
3. Set Paw to 100 cmH2O/mbar.
4. Set P limit to 40 cmH2O/mbar.
5. Adjust V to 25 L/min and adjust tI to whatever is needed to obtain 40
cmH2O/mbar on the Pressure Gauge during inspiration.
6. Press AS
Alarm button and verify that the LED activates and the
Paw alarm setting changes to about 5 cmH2O/mbar above peak
pressure and the Paw alarm setting changes to about 5
cmH2O/mbar below peak pressure.

SER1500 D0105

5-11

OPERATIONAL VERIFICATION PROCEDURE (OVP)


TIME-LIMITED DEMAND FLOW
1. Set MODE to SPONT.
2. Set SPONT V2 to 10 L/min.
3. Set PEEP to 5 cmH2O/mbar.
4. Set Ptrig to 3 cmH2O/mbar (2 cmH2O/mbar below baseline
[PEEP/CPAP]).
5. Set Time-Limited Demand Flow to , gently squeeze and slowly
release the test lung to create a dip in pressure.
6. Verify when pressure drops to the set Ptrig level, the Spont indicator
LED momentarily activates and no change in flow delivery occurs.
7. Set Time-Limited Demand Flow to 0.5. Gently squeeze and slowly
release the test lung to create a dip in pressure.
8. Verify when pressure drops to the set Ptrig level, the Spont indicator
LED momentarily lights and gas is delivered at the mandatory V
setting for approximately 0.5 seconds.
9. Switch Power to
silence alarm.

(standby) on E100M and press Reset

to

Record serial number and hour meter reading on Test Record.


If all procedures and tests have been successfully completed, clean
ventilator using a cloth dampened with mild detergent and return to
patient care use. If any procedures or tests have not been successfully
completed, contact your NEWPORT Technical Service representative for
assistance.

5-12

SER1500 D0105

SECTION 5

E100M Test Record


Hospital/Organization
Serial # Ventilator:

Mixer:

Todays date
OVP Tests
Pressure Gauge Verification
Alarm/LED check
Mixer Alarm
FIO2
(respiratory frequency)
tI (inspiratory time)
SPONT V1
SPONT V2
V (flow)
PEEP/CPAP
Low Baseline Alarm
Reset Button
Alarm Loudness Control
Low Pressure Alarm ( Paw)
High Pressure Alarm (Paw)

Hour meter
Tested by

Pass

Set
.21
.40
.60
.80
1.00

Set
1
10
20
30
60
90
120

FIO2
Tolerance
20.9
37.0
57.0
77.0
97.0

to
to
to
to
to

Actual Value

24.0
43.0
63.0
83.0
100

(respiratory frequency)
Tolerance
Actual Value
1 to 2
9 to 11
19 to 21
28 to 32
57 to 63
85 to 95
114 to 126

Ptrig (trigger level) and MODE Select

Set

tI (inspiratory time)
Tolerance
Actual Value

Apnea Alarm

0.1
1.0
2.0
3.0
Manual

0.10
0.90
1.90
2.90
3.90

Manual Inflation Button


NEB (nebulizer)
Internal Battery Back-Up
Control Monitor
Paw Monitor (peak, mean, base)
Proximal Line Purge
Advanced Trigger Control (ATC)
Auto-Set (AS) Alarm
Time-Limited Demand Flow

SER1500 D0105

Set
5
10
20
40
70
100

to
to
to
to
to

0.20
1.10
2.10
3.10
4.10

V (flow)
Tolerance

Actual Value

2 to 8 L/min
7 to 13 L/min
17 to 23 L/min
36 to 44 L/min
63 to 77 L/min
90 to 110 L/min

5-13

6. PREVENTIVE MAINTENANCE

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
Parts Required . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
Maintenance Procedure . . . . . . . . . . . . . . . . . . . 6 - 1

SER1500 D0105

SECTION 6
INTRODUCTION
Preventive Maintenance should be performed every 3000 hours or one
time per year, whichever comes first.
WARNING After every Preventive Maintenance, an Operational
Verification Procedure (Section 5) must be performed successfully
before returning the E100M ventilator for patient use.
WARNING Lethal voltages are present inside the ventilator. To
prevent electrical shock, use extreme caution when working on the
ventilator with front and/or rear panel opened.

TOOLS REQUIRED

3/4 inch open end wrench


Diagonal pliers
Diagonal cutters
T25 torx driver
T15 torx driver

PARTS REQUIRED
PMK1500A (Preventive Maintenance Kit)
Kit Includes:
Qty. Part #
2
FTR1700P
1
JFK100P
1
DIA200P
1
FRK1545A

Description
Mixer Inlet Filter
Water Trap Filter Kit
Exhalation Valve Diaphragm
Filter Restrictor Kit

MAINTENANCE PROCEDURE
Open Front Panel
Refer to Section 12, Final Assembly drawing, #E100MB-X, item #6 for
location of SCT0408P and item #32 for location of SCT0408M.
1. Remove the two (2) screws (SCT0408P) from Reservoir Outlet on
bottom of ventilator and remove the Outlet.
2. Remove the two (2) screws (SCT0408M) from each side of the front
panel.
3. Open front panel by pulling from the top. The retaining strap
(SST1500P) will limit how far the panel will open.

FTR1700P Replacement
Refer to Section 12, Box Assembly drawing, #BOX1550A, item #33 for
location of MIX1725A.
1. Remove the air inlet fitting from MIX1725A using a 3/4 inch wrench.
2. Remove the filter.
3. Insert the new filter.
4. Reinstall the air inlet fitting.
5. Repeat steps 1-4 for removal of the O2 side of mixer.
NOTE: The O2 side of the mixer is left handed thread.

SER1500 D0105

6-1

PREVENTIVE MAINTENANCE PROCEDURE


JFK100P Replacement
Refer to Section 12, Final Assembly drawing, #E100MB-X, item #25, for
location of water trap (WTR305A).
1. Unscrew the bowl from the water trap (WTR305A).
2. Unscrew the filter holder.
3. Remove and replace the filter.
4. Remove and replace O-ring.
5. Reinstall the filter holder.
6. Reinstall the bowl.

DIA200P Replacement
1. Remove the exhalation valve located under MIX1725A from the
ventilator.
2. Unscrew the exhalation valve cap assembly.
3. Remove the knurled plastic nut from the diaphragm stem.
4. Remove and replace the diaphragm.
5. Install and tighten the knurled plastic nut.
6. Reinstall the cap assembly on the exhalation valve.

FRK1545A Replacement
Refer to Section 11, E100M System Pneumatic Diagram, #SPD1550A,
for tube locations.
1. Remove tube #

24

from 3-way toggle desig #10.

2. From the 3 way toggle, remove the desig #11 restrictor and
tube # 42 .
3. Remove tube #

13

from TEE1551P desig #6.

4. Remove tube #

17

from mixer outlet port desig #4.

5. Remove tube #

43

from exhaust port desig #6.

6. Remove tube #

50

from prox fitting desig #3.

7. Remove tube #

49

from prox solenoid desig #3.

8. To intall new FRK1545A, reverse steps 1-7.

Close Front Panel


1. Close front panel by pushing from the top.
2. Insert the two (2) screws (SCT0408P) on each side of the front panel
and tighten.
3. Replace the Reservoir Outlet on the bottom of the ventilator. Insert
the two (2) screws (SCT0508P) and tighten.

6-2

SER1500 D0105

7. OVERHAUL PROCEDURE

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
Parts Required . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
Overhaul Procedure. . . . . . . . . . . . . . . . . . . . . . . 7 - 2

SER1500 D0105

SECTION 7
INTRODUCTION
An overhaul should be performed every 12,000 hours or one time every
5 years, whichever occurs first.
WARNING After every overhaul, an Electronic and Pneumatic
Calibration (Section 8) and an Operational Verification Procedure
(Section 5) must be performed successfully before returning the
E100M Ventilator to patient use.
WARNING Lethal voltages are present inside the ventilator. To
prevent electrical shock, use extreme caution when working on the
ventilator with front and/or rear panel opened.

TOOLS REQUIRED
Diagonal pliers
Diagonal cutters
T25 torx driver
T15 torx driver
#2 Philips screwdriver
1/4 inch open end wrench
5/16 inch open end wrench
3/8 inch open end wrench
7/16 inch open end wrench
1/2 inch open end wrench
9/16 inch open end wrench

PARTS REQUIRED
OVL1500A & MIX1725E
Overhaul Kit and Mixer for E100M (must order both part #s)
Kit Includes:
Qty.
1
1
1
1
1
1
1
1
1
1
1
2
1

SER1500 D0105

Part #

Description

MIX1725E
JFK100P
DIA200P
FRK1545A
VLV150P
VLV900M
SOL200P
BAT1500A
CM1270
ORG1500P
ORG1003P
ORG400P
GKT1500M

Rebuilt Exchange Mixer


Water Trap Filter Kit
Exh. Valve Diaphragm
Filter Restrictor Kit
Spont Flow Valve
Umbrella Valve
Master Solenoid Valve
Internal Battery Back-Up
One Way Valve
O-ring
O-ring
O-ring
Gasket

7-1

OVERHAUL PROCEDURE
10
1 ft
3 ft
3 ft
1 ft
2 ft
1 ft
2 ft
2 ft
3
3

TYR100P
TUB106P
TUB105P
TUB600P
TUB103P
TUB100P
TUB102P
TUB104P
TUB202P
TEE1550P
TEE1551P

Small tywrap
1/16 in Blue Tubing
1/16 in Green Tubing
3/16 in Clear Tubing
1/16 in Orange Tubing
1/16 in Clear Tubing
1/16 in Red Tubing
1/16 in Yellow Tubing
1/8 in Red Tubing
1/16 in Tee
1/8 x 1/8 x 1/16 in Tee

OVERHAUL PROCEDURE
Open Front Panel
Refer to Section 12, Final Assembly drawing, #E100MB-X, item #6 for
location of SCT0408P and item #32 for location of SCT0408M.
1. Remove two (2) screws (SCT0408P) from Reservoir Outlet on bottom
of ventilator and remove the Outlet.
2. Remove two (2) screws (SCT0408M) from each side of the front
panel.
3. Open front panel by pulling from the top of panel. The retaining strap
(SST1500P) will limit how far the panel will open.

Remove Rear Panel


1. Disconnect cable from JP5 on main circuit board (PCB1550A) inside
front panel.
2. Remove the nine (9) screws (SCT0408P) on the rear panel of the
ventilator.
3. Remove rear panel and disconnect cable from JP2 on circuit board
(PCB1530A) mounted to back panel.
4. Disconnect the two (2) wires from master solenoid mounted inside of
main box.

MIX1725A Replacement
1. Disconnect the three (3) tubes from mixer.
2. Remove the four (4) nuts from left side of box and remove mixer.
3. To install new mixer, reverse steps 1 and 2.

JFK100P Replacement

7-2

SER1500 D0105

SECTION 7
Refer to Section 12, Final Assembly drawing, #E100MB-X, item #25 for
location of the water trap (WTR305A).
1. Unscrew bowl from water trap (WTR305A).
2. Unscrew filter holder.
3. Remove and replace filter.
4. Remove and replace O-ring.
5. Reinstall filter holder.
6. Reinstall bowl.

DIA200P Replacement
1. Remove exhalation valve, located under MIX1725A, from ventilator.
2. Unscrew exhalation valve cap assembly.
3. Remove knurled plastic nut from diaphragm stem.
4. Remove and replace diaphragm.
5. Install and tighten knurled plastic nut.
6. Reinstall cap assembly on exhalation valve.

FRK1545A Replacement
Refer to Section 11, E100M System Pneumatic Diagram, #SPD1550A,
for tube locations.
1. Remove tube #

24

from 3-way toggle desig #10.

2. From the 3 way toggle, remove the desig #11 restrictor and
tube # 42 .
3. Remove tube #

13

from TEE1551P desig #6.

4. Remove tube #

17

from mixer outlet port desig #4.

5. Remove tube #

43

from exhaust port desig #6.

6. Remove tube #

50

from prox fitting desig #3.

7. Remove tube #

49

from prox solenoid desig #3.

8. To intall new FRK1545A, reverse steps 1-7.

VLV150P Replacement
Refer to Section 12, Box Assembly drawing, #BOX1550A, for part
location and assembly details. Be sure to apply ADH222P and
PPS1000P per details # 2 and 5 .
1. Disconnect the four (4) tubes from valve.
2. Remove the two (2) nuts holding mounting plate to the side of
ventilator box.
3. Remove the two (2) screws holding valve to mounting plate.
4. Remove the four (4) brass fittings from valve.
5. To install new valve, reverse steps 1-4.

SER1500 D0105

7-3

OVERHAUL PROCEDURE
VLV900M, ORG1003P, ORG1500P, CM1270
and GKT1500M Replacement
Refer to Section 12, Flow Block Assembly drawing, #BLK1545A, for part
location and assembly details. Be sure to apply GRS129P to all O-rings
per detail # 2 .
1. Remove tube from side of Flow Block (BLK1500M).
2. Remove Carrier (CRV1002M) from top of Flow Block.
3. Remove VLV900M and ORG1003P from Carrier.
4. To install new VLV900M and ORG1003P, reverse steps 1-4.
5. Remove Block Plug (PLG1500M) from side of Flow Block.
6. Remove and replace ORG1500P.
7. Reinstall Block Plug to Flow Block.
8. Remove the two (2) screws (SCR6150P) from back of Flow Block.
9. Remove the Flow Block from Outlet Block (BLK1501M).
10. Remove and replace CM1270 and GKT1500M.
11. Reinstall Flow Block to Outlet Block by reversing steps 8 and 9.

SOL200P Replacement
Refer to Section 12, Master Solenoid Assembly drawing, #SOL1500A,
for part location and assembly details. Be sure to apply PPS1000P to all
pipe thread per detail # 1 .
1. Disconnect the six (6) tubes from Master Solenoid Assembly
(SOL1500A).
2. Disconnect the two (2) wires from VLV1501P.
3. Loosen or remove the four (4) screws from the Master Solenoid Base
(BMS820P).
4. Remove SOL200P from Base.
5. Remove Manifold (MFD1500M) from SOL200P (do not remove any
parts from Manifold).
6. Remove the three (3) brass fittings from SOL200P.
7. To install new SOL200P, reverse steps 1-6.

BAT1500A Replacement
Refer to Section 12, Back Panel E100M drawing, #PNL1550A, for part
location and assembly details.
1. Disconnect the positive and negative battery cables.
2. Remove the battery by pulling it from the top of the rear panel.
3. To reinstall the battery, reverse steps 1 and 2.

7-4

SER1500 D0105

SECTION 7
ORG400P Replacement
Refer to Section 12, Front Panel E100M drawing, #BZL1550A, for part
location and assembly details.
1. Remove caps from tI and knobs, loosen nuts on knobs and
remove knobs.
2. Remove and replace O-rings (ORG400P) from pointers.
3. Reinstall knobs, tighten nuts and reinstall caps.

Tubing, Restrictors and Tee Assembly Replacement


Refer to Section 11, E100M System Pneumatic diagram, #SPD1550A,
for part location and assembly details.
NOTE: Do not replace any tubing or tees that are a part of FRK1545A
filter restrictor kit.
1. Cut tubing per tubing list on System Pneumatic diagram.
2. Start with tube #1 at the top of tubing list and replace tubing (one
tube at a time) per diagram. Replace plastic Tees as needed.
3. Install the directional restrictor RES1525P (item #7 on SPD1550A)
between tubes # 34 and # 54 before the nebulizer solenoid.
4. Replace Tywraps (TYR100P) as required per diagram.

FINAL PROCEDURE
Verify Electronic and Pneumatic Calibration by following the procedures
outlined in Section 8 (Electronic and Pneumatic Calibration). Once
calibration has been verified and meets all requirements as described in
Section 6, reinstall rear panel, close front bezel and perform the
Operational Verification Procedure (OVP) in Section 5. If the ventilator
successfully passes the OVP, the ventilator can be returned to patient use.

SER1500 D0105

7-5

8. ELECTRONIC AND PNEUMATIC


CALIBRATION

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electronic Verification . . . . . . . . . . . . . . . . . . . . 8
Pressure Gauge Calibration . . . . . . . . . . . . . . . 8
Front Panel Calibration . . . . . . . . . . . . . . . . . . . 8
V (flow) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
tI (inspiratory time) . . . . . . . . . . . . . . . . . . . . . . 8
(respiratory frequency) . . . . . . . . . . . . . . . . . . 8
Time-Limited Demand Flow . . . . . . . . . . . . . . . 8
PEEP/CPAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Battery Voltage Adjustment . . . . . . . . . . . . . . . 8
Mixer Regulator Calibration . . . . . . . . . . . . . . . 8

SER1500 D0105

1
1
3
3
3
4
4
4
5
5
5

SECTION 8
INTRODUCTION
This procedure is intended to assist a qualified NEWPORT factory
authorized service technician in troubleshooting electronic failures and
calibration errors.
Equipment Required:
Air supply (50 psig)
Oxygen supply (50 psig)
680 ohm resistor
Digital multimeter (DMM) Fluke 87 or equivalent
T25 torx driver
T15 torx driver
5/64 inch hex key
RT-200 Calibration Analyzer or 0-60 psig gauge or equivalent
50 mL syringe or equivalent
Container of water (for bubble test)
WARNING Lethal voltages are present inside the ventilator. To
prevent electrical shock, use extreme caution when working on the
ventilator with front and/or rear panel opened.
Caution Before removing and/or installing any circuit boards, make
sure power is switched to standby ( ). Failure to do so could cause
failure of the ventilator. To prevent damage from ESD (electro static
discharge) and possible failure of the ventilator, please use standard
antistatic techniques when handling circuit boards or other electronic
components.

ELECTRONIC VERIFICATION PROCEDURE


Refer to Section 12, Final Assembly drawing, #E100MB-X, item #7 for
location of SCT0508P, item #32 for location of SCT0408M and Front Panel
E100m drawing, #BZL1550A, item #2 for location of PCB1550A.
1. Remove the two (2) screws (SCT0408P) from the Reservoir Outlet
located on the bottom of the unit, then remove the Outlet.
2. Remove the two (2) screws (SCT0408M) from each side of the front
panel.
3. Open the front panel by pulling the top. The retaining strap
(SST1500P) will limit how far the panel will open.
4. Turn the Power to on ( ).
5. Connect the black (ground) lead of the DMM to the common ground
(TP2 is used as common ground unless otherwise stated).
6. TP1, TP2, TP5 and TP6 are located on PCB1550A.
7. Measure the voltage across TP1 and TP2 and verify that it is 5 volts
250 mVolts. There is no adjustment.
8. Using the DMM, verify that the voltage at TP5 is 4.7 volts 470 mVolts.
There is no voltage adjustment.
9. Verify that the voltage at TP6 is 4.1 volts 140 mVolts. There is no
voltage adjustment.

SER1500 D0105

8-1

ELECTRONIC & PNEUMATIC CALIBRATION

Reset

ALARMS

E100M V E N T I L A T O R

Paw
Paw

Apnea

(s)
15
30
0

Battery

80

70

90
100

60

Apnea

50

110
120

40

MODE

30

SPONT

Paw
(cmH20)

20
10

SPONT +APNEA A/CMV

-10

peak
mean
base

SIMV
A/CMV
Paw Alarm
Push to set only Paw

Ptrig

Spont

tot

I:E

AS

ATC

V T (L)

F IO 2
.50
.40

.60

30

20

.70
.80

tI

40

1.5

.21

.90
1.00

20

40
60

2.5

80

10

100

70
MAX

30
2.0

60 0.5

MIN

.30

> tE

1.0

50

10
5

(b/min)

tI (s)

V (L/min)

0.1

3.0

120

80
100

90

Time-Limited
Demand Flow (s)

Manual
Inflation

0.3

Pbase

Plimit

0.7

0.1
0

1.0

PROX

NEB

EXH VLV

PEEP/CPAP

0.5

NEB

PROX

PATIENT

Figure 8-1

8-2

SER1500 D0105

SECTION 8
PRESSURE GAUGE CALIBRATION
1. Disconnect the tubing from XD1
2. NOTE: XD1, RV1, RV2, S1 and TP4 are located on PCB1550A. Refer
to Section 12, Front Panel drawing, #BZL1550A for location of
PCB1550A.
3. With no pressure applied to XD1, adjust RV1 so the Electronic
Pressure Gauge display reads 0 cmH2O/mbar.
4. Press switch (S1). While the pressure gauge display zero bar is
blinking, adjust RV1 for 0 cmH2O/mbar.
NOTE: It may be necessary to repeat step 3 to zero the display.
5. With a 50 mL syringe, tee in XD1 and the RT-200 set at function 12,
apply 60 cmH2O/mbar to XD1 and the RT-200. Adjust RV2 until the
electronic pressure gauge display reads 60.
6. Disconnect tubing from XD1 and recheck zero reading again at 0
cmH2O/mbar.
NOTE: If adjustment is needed in step 5, repeat steps 3 and 4.
7. Turn the unit to standby ( ) and close the front panel (reverse steps 1
thru 3 of the Electronic Verification Procedure).

FRONT PANEL CALIBRATION


Press and hold the Control Monitor Selector button
and power On ( )
the unit. Verify "d1A" is displayed in the Control Monitor window. This
indicates the ventilator is in diagnostic mode. The calibration mode cannot
be canceled until the ventilator is powered off/standby ( ). The ventilator
will not ventilate in this mode. While in diagnostic mode, the Control
Monitor will automatically display the potentiometer readings of V, tI, or
when you turn the corresponding knob on the front panel. The Paw
display will automatically display the potentiometer readings of TimeLimited Demand Flow or PEEP/CPAP when you turn the corresponding
knob on the front panel.

V (flow)
Potentiometer scaled readings for V (flow) will be displayed in the Control
Monitor when VT has been selected and the VT indicator is lit.
1. Turn V knob until the Control Monitor reads 30.
2. Verify that the V knob reads 30 on the front panel scale.
3. To adjust the V knob to 30 on the front panel scale, remove the cap
from the V knob and loosen the locking nut.
4. Adjust the V knob so that the Control Monitor and the V knob read
30.
5. Retighten the locking nut and reinstall cap.
6. Rotate the V knob to minimum and verify that the value reads 0 or 1.
Rotate the knob to 100 and verify the value reads 99 or 100. Rotate
the knob to maximum and verify that the value reads 100. If needed,
adjust RV6 on PCB1550A board to bring the values into specification.

SER1500 D0105

8-3

ELECTRONIC & PNEUMATIC CALIBRATION


tI (inspiratory time)
The potentiometer scaled reading for tI will be displayed in the Control
Monitor when I:E ratio has been selected and the indicator is lit.
1. Turn tI knob until the Control Monitor reads 1.00.
2. Verify that the tI knob reads 1.0 on the front panel scale.
3. To adjust the tI knob to 1.0 on the front panel scale, remove the cap
from the tI knob and loosen the locking nut.
4. Adjust the tI knob so that the Control Monitor reads 1.00 and the tI
knob reads 1.0.
5. Retighten locking nut and reinstall the cap.

(respiratory frequency)
The potentiometer scaled readings for will be displayed in the Control
Monitor when tot has been selected and the indicator is lit.
1. Turn knob until the Control Monitor reads 30.
2. Verify that the knob reads 30 on the front panel scale.
3. To adjust the knob to 30 on the front panel scale, remove the cap
from the knob and loosen the locking nut.
4. Adjust the knob so that the Control Monitor and the knob read 30.
5. Retighten the locking nut and reinstall cap.

TIME-LIMITED DEMAND FLOW


The potentiometer scaled readings for Time-Limited Demand Flow will be
displayed in the Paw display when peak has been selected and the peak
indicator is lit.
1. Turn the Time-Limited Demand Flow knob until the Paw display reads
0.5.
2. Verify that the Time-Limited Demand Flow knob reads 0.5 on the front
panel scale.
3. To adjust the Time-Limited Demand Flow knob to 0.5 on the front
panel scale, remove the cap from the Time-Limited Demand Flow
knob and loosen the locking nut.
4. Adjust the Time-Limited Demand Flow knob so that Paw display and
the Time-Limited Demand Flow knob read 0.5.
5

8-4

Retighten the locking nut and reinstall the cap.

SER1500 D0105

SECTION 8
PEEP/CPAP
The potentiometer scaled readings for PEEP/CPAP will be displayed in the
Paw display when base has been selected and the base indicator is lit.
Verify PEEP/CPAP:
1. Turn the PEEP/CPAP knob to minimum.
2. Verify that the Paw display reads 0.
3. Turn PEEP/CPAP to maximum.
4. Verify that the Paw display reads a minimum of 30.
5. Return PEEP/CPAP knob to minimum.
If display at minimum setting is not 0, or display at maximum setting is not
> 30 then you must calibrate the PEEP/CPAP control according to the
following directions.
Calibration of PEEP/CPAP:
1. Remove the two screws securing the reservoir outlet on the bottom of
the ventilator and remove the outlet.
2. Remove the two screws from each side of the front panel and open
the front panel.
3. Remove the cap from the PEEP control knob, loosen the nut on the
knob and remove the knob.
4. Remove the two screws securing the BKT1504M with the PEEP
needle valve and potentiometer to the front bezel.
5. Carefully pull the needle valve assembly out of the ventilator so you
can loosen the gears.
NOTE: Do not unsolder the wires on the potentiometer from the PEEP
needle valve assembly.
6. Disconnect the tube from the outlet of the needle valve assembly. (The
outlet is the stem that comes out at a 90 angle to the needle valve.)
7. Connect a tube long enough to go from the outlet of the needle valve
to a cup of water on the workbench. (Water is used to check for
bubbles.)
8. Loosen the set screw securing the gear to the shaft of the
potentiometer. Rotate the shaft of the potentiometer fully clockwise.
9. Connect the 50 psig gas source to the ventilator, verify that flow
comes out of the needle valve outlet by the presence of bubbles in the
water.
10. Slowly rotate the shaft of the PEEP needle valve until no bubbles are
present in the cup of water. Rotate the shaft an additional 1/3 turn.
11. Secure the gear to the shaft of the potentiometer with the set screw.
12. Rotate the shaft of the needle valve fully clockwise and fully counter
clockwise. Verify the gears on the PEEP needle valve and the
potentiometer align properly throughout the rotation and the
potentiometer creates the minimum and maximum stops for the needle
valve. (Repeat steps 8 through 11 if these conditions are not met.)
13. Remove the tube from the outlet of the PEEP needle valve and
reconnect the tube from the ventilator to the PEEP needle valve.
SER1500 D0105

8-5

ELECTRONIC & PNEUMATIC CALIBRATION


14. Secure the bracket BKT1504M with the PEEP needle valve and
potentiometer to the ventilator with two screws.
15. Close and secure the front panel with two screws.
16. Reconnect the reservoir outlet to the bottom of the vent and secure
with two screws.
17. Perform steps 1 through 5 in Verify PEEP/CPAP above.

BATTERY VOLTAGE ADJUSTMENT


1.

Switch POWER to standby ( ).

2. NOTE: Refer to Section 12, Front Panel drawing, #BZL1550A, item #2


for location of PCB1550A, Final Assembly drawing, #E100MB-X, item
#6 for location of SCT0408P, Back Panel drawing, #PNL1550A, item
#6 for location of PCB1530A.
3. Disconnect the cable from JP5 on PCB1550A inside the front panel (to
open front panel, follow steps 1-3 of the Electronic Verification
Procedure).
4. Remove the nine (9) screws (SCT0408P) from the rear panel.
5. Remove rear panel and disconnect the positive terminal of the battery.
6. Without disconnecting JP1 from PCB1530A, connect a 680 ohm
resistor across Pin 1 and Pin 2 on JP1.
7. Verify with the DMM that the voltage across Pin 1 and Pin 2 is
between 6.89 and 6.91 volts.
8. Adjust RV5 (PCB1530A) to obtain correct voltage.
9. Remove resistor and reverse steps 2-4 for reassembly.

MIXER REGULATOR CALIBRATION


1.

Connect 50 psig air and oxygen sources to the ventilator.

2. Connect a piece of tubing from the P+ port (high pressure range) of


the RT-200 to the barbed connection on the outlet of the flowmeter
(SPONT V2).
3.

Select Function 22 on the RT-200.

4. Rotate the flowmeter knob approximately 2 full turns counterclockwise.


NOTE: The ball inside the flowmeter may not register any flow during this
test.
5. Remove the small cap located on the upper rear panel of the mixer.
6. Using a 5/64 hex key, adjust the mixer regulator screw, now visible
since the removal of the small cap, until the RT-200 reads 28.0 to 28.5
psig.
7. Disconnect the tubing from the RT-200 then reconnect. Verify that the
pressure remains 28.0 to 28.5 psig.
8. Remove tubing, then reinsert the small cap back into the upper rear
panel of the mixer.

8-6

SER1500 D0105

9. TROUBLESHOOTING
AND ERROR CODES

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 4

SER1500 D0105

SECTION 9
INTRODUCTION
The following information is intended to assist a qualified hospital
technician or NEWPORT factory authorized service technician to
determine the cause of functional failures. NEWPORT does not guarantee
that the suggested corrective action will rectify the problem.
NOTE: Refer to the E100M Operating Manual, Section 7, for assistance
with troubleshooting common user problems.

TROUBLESHOOTING
Problem

Potential Cause

Suggested Corrective Action

Continuous low gas pressure/


gas failure alarm from mixer.

Gas supplies did not


exceed 40 psig upon
initial application of
pressure.

Ensure both gas supplies exceed


40 psig at mixer inlet upon
initial application of pressure.

Gas supplies dropped


below 35 psig during use.

Ensure both gas supplies are


within 35 to 90 psig at mixer inlet.

Mixer inlet filter


(FTR1700P) is occluded.

Check inlet filter and replace


if necessary.

Alarm module in mixer is


sticking.

Turn gas supplies on and off


in different sequences. If alarm
continues, replace mixer
(MIX1725A).

Internal by-pass system


in mixer failed.

Replace mixer.

No gas to either side of


mixer gas inputs.

Ensure gas pressure is


applied to one side of the
mixer.

Mixer does not alarm when


gas pressure drops below
25 psig.

Mixer inlet filter (FTR1700P) Check inlet filter and replace


is occluded.
if necessary.

SER1500 D0105

Alarm reed (ALM1725S)


failure.

Replace alarm reed.

Bleed from mixer into


alarm reed occluded.

Remove occlusion or
replace mixer if necessary.

9-1

TROUBLESHOOTING AND ERROR CODES


Problem
No flow (V) from patient
outlet during inspiration of
mandatory breath.

Main inspiratory flow from


patient outlet does not meet
tolerance on test record.

Can't achieve or maintain


25 cmH2O/mbar of
PEEP/CPAP.

9-2

Potential Cause

Suggested Corrective Action

V set to minimum.

Adjust V.

No voltage signal to
solenoid (VLV1501P)
on master solenoid
assembly (SOL1500A)
during inspiration.

Failure on PCB1550A or
bad electrical connection
between VLV1501P and
PCB1550A. Replace
PCB1550A if necessary.

VLV1501P does not


open when voltage
signal is applied.

Replace VLV1501P.

Mixer outlet pressure is


not set between 28.0 and
28.5 psig.

Adjust regulator on
MIX1725A to 28 psig.

Leak in flow block


assembly (BLK1545A).

Check VLV900M, CM1270


ORG1500P, GKT1500M and
tubing for leaks. Replace
parts if necessary.

Leak in Plimit (pop off


valve) or Plimit valve
block.

Check block and valve for


leaks. Replace parts if
necessary.

Leak in patient/test circuit.

Check circuit for leaks.


Replace circuit if necessary.

No Spont V1 or V2 flow
through circuit to build or
maintain PEEP.

Turn on Spont V1, or adjust


Spont V2 to a minimum
of 4 L/min.

Leak in exhalation valve.

Check valve and diaphragm


for leaks. Replace valve or
diaphragm if necessary.

No Reservoir Outlet Cap


(CAP100A) or Reservoir
Bag attached to Reservoir
Outlet.

Attach Cap or Reservoir Bag.

Restrictor on outlet of
PEEP valve occluded.

Check restrictor for


occlusion. Replace restrictor
if necessary.

SER1500 D0105

SECTION 9
Problem
No NEB flow during
inspiration when NEB is
selected (lit).

NEB flow during inspiration


when NEB has not been
selected (unlit).

SPONT V1 or V2 flow does not


shut off during inspiration of
a mandatory breath.

No proximal purge from Prox


outlet when Prox is selected.

SER1500 D0105

Potential Cause

Suggested Corrective Action

No voltage signal to NEB


solenoid (SOL1503P).

Failure on PCB1550A or
bad electrical connection
between SOL1503P and
PCB1550A. Replace
PCB1550A if necessary.

NEB solenoid does not


open when voltage signal
is applied.

Replace NEB solenoid.

Constant voltage signal


from PCB1550A.

Failure on PCB1550A.
Replace PCB1550A.

NEB solenoid stays open


when no voltage signal is
applied.

Replace NEB solenoid.

Tube #11 between spont


flow valve (VLV150P) and
master solenoid assembly
(SOL1500A) occluded.

Remove occlusion or replace


tube if necessary.

Spont flow valve does not


close when pressure is
applied to pilot input
during inspiration.

Flow valve failure.


Replace flow valve VLV150P.

Internal proximal circuit


occluded.

Check all restrictors, hoses


and filter in prox circuit for
occlusion. Replace any
necessary parts.

Prox solenoid does not


activate when voltage
signal is applied.

Replace Prox solenoid.

9-3

TROUBLESHOOTING AND ERROR CODES


ERROR CODES
The ventilator will not cycle,
a constant audible alarm is
activated and an error code is
displayed in the Control
Monitor window.

9-4

ERROR E01

Read only memory error.


Replace PCB1550A.

ERROR E02

Random access memory


error. Replace PCB1550A.

ERROR E03

Sum check or program error.


Replace E-prom or
PCB1550A if necessary.

ERROR E04

Time out/communication
error on controller processor.
Replace PCB1550A.

ERROR E05

Time out/communication
error on monitor processor.
Replace PCB1550A.

SER1500 D0105

10. ELECTRONIC & PNEUMATIC


COMPONENT REMOVAL &
REPLACEMENT PROCEDURES

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
Open Front Panel. . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
Remove Rear Panel. . . . . . . . . . . . . . . . . . . . . . 10 - 1
Mixer (MIX1725A) . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
Flow Control Assembly (FCL1500A) . . . . . . . . . 10 - 2
Flow Block Assembly (BLK1545A) . . . . . . . . . . 10 - 2
Nebulizer and Prox/Machine Solenoids
(SOL1503P and SOL1501P). . . . . . . . . . . . . 10 - 2
Internal Battery Back-up (BAT1500A) . . . . . . . . 10 - 2
Main Board (PCB1550A) . . . . . . . . . . . . . . . . . . 10 - 3
Display Board (PCB1511A) . . . . . . . . . . . . . . . . 10 - 3
Electronic Pressure Gauge (MAN1540M) . . . . . 10 - 3
Power Supply Board (PCB1530A) . . . . . . . . . . 10 - 4
Lower Display Board (PCB1520A) . . . . . . . . . . 10 - 4
Adapter Board (PCB1570A) . . . . . . . . . . . . . . . 10 - 4

SER1500 D0105

SECTION 10
INTRODUCTION
This section will assist you in the removal and replacement of electronic
and pneumatic components.

TOOLS REQUIRED
Small #1 phillips screwdriver
Medium #2 phillips screwdriver
TOL001P (special NEWPORT tool to loosen nuts on knobs)
7/16 inch open end wrench
1/4 inch nut driver
T25 torx driver
T15 torx driver
WARNING Lethal voltages are present inside the ventilator. To
prevent electrical shock, use extreme caution when working on the
ventilator with front and/or rear panel open.

OPEN FRONT PANEL


Refer to Section 12, Final Assembly drawing, #E100MB-X, item #6 for
location of SCT0408P and item #32 for location of SCT0408M.
1. Remove the two (2) screws (SCT0408P) from Reservoir Outlet on
bottom of ventilator and remove the Outlet.
2. Remove the two (2) screws (SCT0408M) from each side of the front
panel.
3. Open front panel by pulling from the top of panel. The retaining strap
(SST1500P) will limit how far the panel will open.

REMOVE REAR PANEL


1. Disconnect cable from JP5 on main circuit board (PCB1550A) inside
front panel.
2. Remove the nine (9) rear screws (SCT0408P).
3. Remove rear panel and disconnect cable from JP2 on circuit board
(PCB1530A) mounted to back panel.
4. Disconnect the two (2) wires from master solenoid mounted inside of
main box.

MIXER (MIX1725A)
1. Disconnect the three (3) tubes from the mixer.
2. Remove the four (4) nuts from the left side of the box and remove
the mixer.
3. To reinstall the mixer, reverse steps 1 and 2.

SER1500 D0105

10-1

ELECTRONIC & PNEUMATIC COMPONENT


REMOVAL & REPLACEMENT PROCEDURES
FLOW CONTROL ASSEMBLY
(FCL1500A)
1. Disconnect the two (2) tubes from the flow valve.
2. Remove the two (2) screws from the potentiometer bracket and
remove the bracket from the flow valve (leaving pot attached to
bracket).
3. Remove the cap from the flow knob, loosen the nut from the knob
and remove knob.
4. Remove the two (2) screws from the pointer, then remove pointer.
5. Remove the three (3) screws holding the flow valve to the front panel
and remove the flow valve.
6. To reinstall the flow valve, reverse steps 1 through 5.

FLOW BLOCK ASSEMBLY


(BLK1545A)
1. Disconnect the three (3) tubes from the flow block.
2. Remove the two (2) screws from the patient outlet.
3. Remove the patient outlet and flow block.
4. To reinstall the flow block, reverse steps 1 thru 3.

NEBULIZER AND PROX/MACHINE SOLENOIDS


(SOL1503P and SOL1501P )
1. Remove the solenoid tubes.
2. Disconnect the cable.
3. Remove the two (2) screws from the bracket, then remove the valve.
4. To reinstall valve, reverse steps 1 thru 3.

INTERNAL BATTERY BACK-UP


(BAT1500A)
1. Disconnect the positive and negative battery cables.
2. Remove the battery by pulling it from the top of the rear panel.
3. To re-install the battery, reverse steps 1 and 2.

10-2

SER1500 D0105

SECTION 10
Caution Before removing and/or installing any circuit boards, make
sure power is switched to standby ( ). Failure to do so could cause
failure of the ventilator. To prevent damage from ESD (electro static
discharge) and possible failure of the ventilator, please use standard
antistatic techniques when handling circuit boards or other electronic
components.

MAIN BOARD
(PCB1550A)
1. Remove the six (6) cables from PCB1550A.
2. Remove the caps from Paw Alarm and Ptrig knobs, loosen the nuts
on the knobs, then remove knobs.
3. Remove nuts from the Paw Alarm and Ptrig potentiometer shafts.
4. Remove the tube from the transducer.
5. Remove the six (6) screws from PCB1550A, then remove board.
6. To reinstall the board, reverse steps 1-5.

DISPLAY BOARD
(PCB1511A)
NOTE: PCB1511A and MAN1540M are connected by ribbon cables.
Use caution when removing them.
1. Remove PCB1550A.
2. Disconnect cable from J2 on PCB1511A.
3. Remove the cap from the MODE knob, then loosen the nut on the
knob, remove knob.
4

Remove the nut and washer from MODE control shaft.

5. Remove the two (2) standoffs (STO1500P) and the four (4) standoffs
(STO1505P).
6. For ease of removal, gently push on the manometer display while
pulling on the PCB1511A board.
7. To reinstall the PCB1511A board, reverse steps 1-6.

ELECTRONIC PRESSURE GAUGE


(MAN1540M)
Refer to Section 12, Front Panel E100M drawing, #BZL1550A, for part
location and assembly details.
1. Remove PCB1550A.
1.1 Remove the six (6) cables from PCB1550A.
1.2 Remove caps from Paw Alarm and Ptrig knobs, loosen nuts on
knobs and remove knobs.
1.3 Remove nuts from potentiometer shafts.
1.4 Remove the tube from the transducer.
1.5 Remove the six (6) screws from PCB1550A and remove board.

SER1500 D0105

10-3

ELECTRONIC & PNEUMATIC COMPONENT


REMOVAL & REPLACEMENT PROCEDURES
2. Remove PCB1511A.
NOTE: PCB1511A and MAN1540A are connected by ribbon cables.
Use caution when removing.
2.1 Disconnect cable from J2 on PCB1511A board.
2.2 Remove cap from MODE control knob, loosen nut on knob and
remove knob.
2.3 Remove nut and washer from MODE control shaft.
2.4 Remove the two (2) standoffs (STO1500) and the four (4)
standoffs (STO1505P).
3. For ease of removal, gently push on the pressure gauge display
while pulling on the PCB1511A board.
4. Remove the four (4) display ribbon cables from the connectors on
PCB1511A.
5. To install new MAN1540M, reverse steps 1-4.

POWER SUPPLY BOARD


(PCB1530A)
1. Remove the two (2) cables from PCB1530A.
2. Remove the four (4) screws from PCB1530A, then remove board.
3. To reinstall the board, reverse steps 1 and 2.

LOWER DISPLAY BOARD


(PCB1520A)
1. Remove cap from PEEP/CPAP knob, loosen nut on the knob,
remove knob.
2. Remove the two (2) screws holding needle valve assembly
(NDL1500A) to front panel. Be careful not to pull on the wires when
moving NDL1500A.
3. Remove the two (2) screws holding PCB1520A to front panel.
4. Remove cable from JP1 on PCB1520A.
5. Remove PCB1520A.
6. To reinstall PCB1520A, reverse steps 1-5.

ADAPTER BOARD
(PCB1570A)
1. Remove ribbon cable from Front Panel Membrane Switch to
PCB1570A.
2. Remove PCB1570A from PCB1550A.
3. To reinstall PCB1570A board, reverse steps 1-2.

10-4

SER1500 D0105

11. ELECTRONIC AND PNEUMATIC


DIAGRAMS WITH PARTS LIST

PCB1511A Schematic #SCH1511


PCB1520A Schmetic #SCH1520
PCB1530A Schematic #SCH1530
PCB1550A Schematic #SCH1550
PCB1570A #PCB1570A
Pnuematic Diagram #PNU1550A
E100M System Pnuematic Diagram #SPD1550A
E100M System Wiring Diagram #SWD1545A

SER1500 D0105

ELECTRONIC AND PNEUMATIC DIAGRAMS WITH PARTS LIST

SER1500 D0105

SECTION 11

PCB1511 SCHEMATIC
SCH1511
11-1

SECTION 11

PCB1520 SCHEMATIC
SCH1520

SER1500 D0105

11-2

ELECTRONIC AND PNEUMATIC DIAGRAMS WITH PARTS LIST

SER1500 D0105

SECTION 11

PCB1530 SCHEMATIC
SCH1530

11-3

ELECTRONIC AND PNEUMATIC DIAGRAMS WITH PARTS LIST

C25
15pF
Y1
24MHz
35
34
15

C24
15pF
RST

GAIN = 100K / 523 = 191.2


C17

FLOW ASST POT


PEEP POT
IT POT
RATE POT

.15uF

ASUP

VCC
ASUP

10 HZ LOPASS
R8
523

C15
.1uF

VS

+OUT

GND

-OUT

C19
.1uF

+OUT

-OUT

U3
+

U4A

+
-

C20
.1uF

R33

11

SDX01G2

C71
.1uF

4.7K
5%

LMC660

.1uF
1
68
67
66
65
64
63
62

BATT SENSE

AMP04

C21

0cm H2O = 0.433V


120cm H2O = 3.94V

TP3
PRESSURE1

C18
.1uF

7
8
1

XD1
5

ASUP

ASUP

C16
.1uF

1%

ANASPARE1
ANASPARE2
C22

cw

4
5

C23
.1uF

.1uF
ASUP

7
8
9
10
11
12
13
14

FLOW
GAIN

R9
47.5K
1%

RV2

ASUP

R11
33.2K
1%

U4D

4
12

0.433V

5K

LMC660

11

R10
3.92K
1%

R12
3.92K
1%

14

13

100K
C70

\ALARMSW

.01uF

0.433V

U4B

R13
47.5K
1%

S1

11

RV1

cw

61
60
59
58

ZERO
LMC660
VCC

RN1
\ALRM
\TRIG
\PRESSURE

1
2
3
4
5
6
7

SCL
SDA

R1
R2
R3
R4
R5
R6
R7

14
13
12
11
10
9
8

COM
R13
R12
R11
R10
R9
R8

10K
JMP1

JMP2

\SILENCE
\APNEATIME

\PRESSURE
\TRIG
\ALRM

\SELECT
\PROX
\NEB

MEMBRAN
CONNECTO

TP1
VCC

VDD

C64

.1uF

C61
.1uF

C26
.1uF

C27
.1uF

ASUP

VCC

C29

C28

TP2
DGND

.1uF

.1uF

DIGITAL
GND PLANE

ANALOG
GND PLANE

U4C

10

9
11

U21
U8
U7
U6
U5
REF

SER1500 D0105

74HC14
62256
27C256
74HC573
80C552
PART NO.
POWER CONNECTION

14
28
32
20
2
VCC

7
14
16
10
36,37
GND

LMC660

FLOW ASST POT


RATE POT
FLOW POT
IT POT

PEEP POT
ANASPARE1

SECTION 11

U21D
8

VCC
74HC14
U21C
6

R29

R30

R31

4.7K

4.7K

4.7K
5%

5%

5%

R32
4.7K
5%

74HC14
U5
XTAL1
XTAL2
RST

P1.0/CT0I
P1.1/CT1I
P1.2/CT2I
P1.3/CT3I
P1.4/T2
P1.5/RT2
P1.6/SCL
P1.7/SDA

AVDD
AVSS
AVREF+
AVREFSTADC

P3.0/RXD
P3.1/TXD
P3.2/INT0
P3.3/INT1
P3.4/T0
P3.5/T1
P3.6/WR
P3.7/RD

P5.0/ADC0
P5.1/ADC1
P5.2/ADC2
P5.3/ADC3
P5.4/ADC4
P5.5/ADC5
P5.6/ADC6
P5.7/ADC7

P0.0/AD0
P0.1/AD1
P0.2/AD2
P0.3/AD3
P0.4/AD4
P0.5/AD5
P0.6/AD6
P0.7/AD7

PWM0
PWM1
P4.0/CSMR0
P4.1/CSMR1
P4.2/CSMR2
P4.3/CSMR3
P4.4/CSMR4
P4.5/CSMR5
P4.6/CMT0
P4.7/CMT1

P2.0/A08
P2.1/A09
P2.2/A10
P2.3/A11
P2.4/A12
P2.5/A13
P2.6/A14
P2.7/A15

EW

PSEN
ALE
EA

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

TRIGGERA
TRIGGERB
ALARMA
ALARMB

U21B
4

TRIGGER
INOP1

74HC14

SCL
SDA

U21A
DATA
CLOCK
LATCH
POL

\HI VOLT ON

74HC14
HIPRESS

\WR
\RD

AD[0..7]
U6

57
56
55
54
53
52
51
50

AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7

39
40
41
42
43
44
45
46

A8
A9
A10
A11
A12
A13
A14
A15

AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7

2
3
4
5
6
7
8
9
11
1

D1
D2
D3
D4
D5
D6
D7
D8

U7
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

A0
A1
A2
A3
A4
A5
A6
A7

19
18
17
16
15
14
13
12

C
OC

74HC573

47
48
49

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

VCC

11
10
9
8
7
6
5
4
29
28
24
27
3
30
31
23
25
2

U22

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

O0
O1
O2
O3
O4
O5
O6
O7
NC
NC
DU
DU

AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7

13
14
15
18
19
20
21
22
12
26
1
17

CE
OE
VPP

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

10
9
8
7
6
5
4
3
25
24
21
23
2
26
1

\RD
\WR

20
22
27

27C256

D0
D1
D2
D3
D4
D5
D6
D7

11
12
13
15
16
17
18
19

AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7

CS
OE
WE

62256

A[0..15]

80C552

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

RAM ADDRESS
8000-FFFF
U21F
A15

13

12

74HC14
MONITOR MICROPROCESSOR

JP2
JP3
1
2
3
4
5
6
7
8
9

POL
LATCH
CLOCK
DATA
\HI VOLT ON

1
3
5
7
9
11
13
15
17
19
21
23

DIN
CLK
LOAD

\SPONT
\SPONTBKUP

2
4
6
8
10
12
14
16
18
20
22
24

S2
1
2
3
4
5
6

\ALARMSW
ALARMB
ALARMA
VCC

ENCODER
\A/C
\SIMV

S3
VCC

NE SWITCH
OR

1
2
3
4
5
6

TRIGGERB
TRIGGERA

DISPLAY PCB
CONNECTOR

VCC

ENCODER

JP1
1
2
3
4
5
6
7
8
9
10

VCC
JP4
1
2
3
4
5
6

NEB SOLN
PROX SOLN
EXH SOLN
EXH SOLN SOURCE

|LINK
|PCB15502.SCH
|PCB15503.SCH

SOLENOID CONNECTOR

SCH1550

Sheet

1 of

FRONT PANEL CONTROL


CONNECTOR

PCB1550 SCHEMATIC
SCH1550 (1 of 3)
11-4

ELECTRONIC AND PNEUMATIC DIAGRAMS WITH PARTS LIST

ASUP
cw
SPARE FOR FUTURE USE
FLOW TRIM

RV6

5K

GAIN = 100K / 523 = 191.2


C45

.15uF
10 Hz LOPASS

ASUP

ASUP
R14
523

C43
.1uF

7
8
1

XD2
VS

+OUT

GND

-OUT

+OUT

U15

+
-OUT

AMP04

R15
47.5K
1%

C32

4.7K
5%

LMC660

11

SDX01G2

C66
.1uF

.1uF

cw
ASUP

cw

R17
33.2K
1%

14

13

R19
47.5K
1%

U16B

0.433V
LMC660

11

C33
.1uF

C34

\SPONT
\SIMV
\A/C
\SPONTBKUP
EXHSOL

NEB SOL

INOP2

REMALARM

C65

C59
.1uF

.1uF

.01uF

R18
3.92K
1%

LMC660

14

COM

R1

R16
3.92K
1%

12

5K

RV4
100K

11

0.433V

GAIN

U16D

RV3

IT POT
RATE POT

R34

ASUP

FLOW POT

TP4
PRESSURE2

U16A

0cm H2O = 0.433


120cm H2O = 3.94

C44
.1uF

1%

ASUP

VCC
\NEB
\PROX
\SIL
\BATTEST
\SELECT
\APNEATIME

VCC
TP6
ASUP

6
2

C68
1uF
16V

ASUP

4.1V

U23
8
7
3

VIN
FDBK
SHTDN

VOUT
ERR

1
5

R36
110K
1%

TAP
SENS

+
C69
.01uF

C55
1uF
16V

LP2951

R35
47.5K
1%

ANALOG SUPPLY
TP5
VCAP
D7

R20
VCAP

MBRS130LT3

10
5%

C56
1F
SUPERCAP

VCAP POWER

5
6
7
8

D1
1N4001

Q
S

VDD

VCC

VCC
C67

C46

C47

C48

C49

C50

C51

C52

C53

.1uF

.1uF

.1uF

.1uF

.1uF

.1uF

.1uF

.1uF

.1uF

1
2
3
4

POWER CONNECTOR

SPARE
4

U16C

10

11

LMC660

REF #
U9
U8
U14
U13
U19
U11
U22
U12

SER1500 D0105

POWER CONNECTION
PART #
74HC573
S80C552
MAX232A
MAX693A
X2402
62256
27C256
SCC2692

VCC
20
2
16
3
8
28
32
44

GND
10
36,37
15
4
4
14
16
22

\EXHSOL

2
3

JP7
BATT SENSE

SECTION 11

C35
15pF
Y2
24MHz

JP6
C36
15pF

1
2
3
4
5
6

R2I
T2O
VCC

U8
35
34
15

RST

61
60
59
58

VCC
ASUP

3
1
68
67
66
65
64
63
62

BATT SENSE
ANASPARE3
ANASPARE4
C62

4
5

C63
.1uF

.1uF

7
8
9
10
11
12
13
14

P1.0/CT0I
P1.1/CT1I
P1.2/CT2I
P1.3/CT3I
P1.4/T2
P1.5/RT2
P1.6/SCL
P1.7/SDA

AVDD
AVSS
AVREF+
AVREFSTADC

P3.0/RXD
P3.1/TXD
P3.2/INT0
P3.3/INT1
P3.4/T0
P3.5/T1
P3.6/WR
P3.7/RD

P5.0/ADC0
P5.1/ADC1
P5.2/ADC2
P5.3/ADC3
P5.4/ADC4
P5.5/ADC5
P5.6/ADC6
P5.7/ADC7

P0.0/AD0
P0.1/AD1
P0.2/AD2
P0.3/AD3
P0.4/AD4
P0.5/AD5
P0.6/AD6
P0.7/AD7

PWM0
PWM1
P4.0/CSMR0
P4.1/CSMR1
P4.2/CSMR2
P4.3/CSMR3
P4.4/CSMR4
P4.5/CSMR5
P4.6/CMT0
P4.7/CMT1

P2.0/A08
P2.1/A09
P2.2/A10
P2.3/A11
P2.4/A12
P2.5/A13
P2.6/A14
P2.7/A15

EW

RN2
10K

PSEN
ALE
EA

R13
R12
R11
R10
R9
R8

R2
R3
R4
R5
R6
R7

2
3
4
5
6
7

U19

XTAL1
XTAL2
RST

PROX SOL

16
17
18
19
20
21
22
23

1
2
3
7

FLOW

REMSIL

TRIGGER
ALARM
LOAD

VCC

A0
A1
A2
WP

SCL
SDA

SCL
SDA

OPTION CONNECTOR

6
5

X2402
SCL
SDA

24
25
26
27
28
29
30
31

DIN
CLK
HIPRESS

UART INT
WDI

SOLENOID

\WR
\RD

AD[0..7]
U10

U9
57
56
55
54
53
52
51
50

AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7

39
40
41
42
43
44
45
46

A8
A9
A10
A11
A12
A13
A14
A15

AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7

2
3
4
5
6
7
8
9
11
1

D1
D2
D3
D4
D5
D6
D7
D8

Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8

19
18
17
16
15
14
13
12

C
OC

74HC573

47
48
49

A0
A1
A2
A3
A4
A5
A6
A7

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

VCC

11
10
9
8
7
6
5
4
29
28
24
27
3
30
31
23
25
2

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

U11
O0
O1
O2
O3
O4
O5
O6
O7
NC
NC
DU
DU

AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7

13
14
15
18
19
20
21
22
12
26
1
17

U21E
A15

CE
OE
VPP

11

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

10
9
8
7
6
5
4
3
25
24
21
23
2
26
1

\RD
\WR

20
22
27

10

74HC14
TI SN74HC14D

27C256

A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14

D0
D1
D2
D3
D4
D5
D6
D7

11
12
13
15
16
17
18
19

AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7

CS
OE
WE

62256
RAM ADDR 8000-FFFF

(PRM1501A)

80C552

SO14

U12

13
12
11
10
9
8

A0
A1
A2
A3
A15
\WR
\RD

CONTROLLER MICORPROCESSOR
A[0..15]
UART INT

RST
VCC

R21
32
14
31
15
30
16
29
17

4.7K
5%

22pF

C41
Y3
3.686MHz

VCC
C42

2
4
6
7
39
9
10
24
38

36
37

A0
A1
A2
A3
CEN
WRN
RDN
INT
RST
OP0
OP1
OP2
OP3
OP4
OP5
OP6
OP7
X1
X2

D0
D1
D2
D3
D4
D5
D6
D7
RXDA
TXDA
RXDB
TXDB
IP0
IP1
IP2
IP3
IP4
IP5
IP6

28
18
27
19
26
20
25
21

AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
U14

35
33
11
13
8
5
40
3
43
42
41

12
11
9
10

C37
\PROX
\NEB
\SIL

.1uF

1
3
4
5

C38

\BATTEST

R1I
T1O
R2I
T2O

C1+
C1C2+
C2-

V+
V-

MAX232A

.1uF

\SELECT
\APNEATIME

R1O
T1I
R2O
T2I

13
14
8
7

R1I
T1O
R2I
T2O

C39
2
6

VCC
.1uF
C40
.1uF

SCC2692
D12
1N4001

22pF
UART ADDR 0

PROX SOLN
5
6
7
8

Q7
SI9410

PROX SOL

2
3

VCC

D13
1N4001
VCC
NEB SOLN
R22
3.3K
5%

NEB SOL

5
6
7
8

Q8
SI9410

RST
R23
20K
5%

MBRS130LT3
2
3

VCC

1
2

Q2
SI9400

EXH SOLN SOURCE


5
6
7
8

6
7
8

VBATT
VOUT
BAT ON
LOWLN
OSC IN
OSCSEL

RST
RST
WDO
CEI
CEO
WDI
PFO
PFI

16
15
14
13
12
11
10
9

VCC

R24
10K
5%

U13

2
3

INOP

TP7
RST

D9

\PWROFF
\WDO
WDI

MAX691A
D10
1N4001

JP5

VCAP
5
6
7
8

EXH SOLN

Q1
I9410

\BATTEST

Q3

REMSIL
R1I
T1O
SCL
SDA

2
3

SI9410

1
2
3
4
5
6
7
8
9
10
11
12
13
14

REAR PANEL
CONNECTOR

MAIN SOLN 1,2


ALARM XDUCER 3,4
REMOTE ALARM 5,6
BATTEST 7,8
REMOTE SIL. 9,10
RS-232 11,12
I2C 13,14

\SOLENOID

R26

ALRMON

Q5
BSS138

47
5%

VCC
REMALARM

K1
N.C.

Q6
BSS84

D14
SG051B00
1N4001

PCB1550 SCHEMATIC
SCH1550 (2 of 3)
11-5

SER1500 D0105

INOP2

INOP1

\WDO

74HC02

U17A

EXHSOL

SOLENOID

\SILLOCK

74HC00

U20A
3

13

12

VCAP

12

11

10

74HC00

U20C

74HC02

U17D

11

VCC

13

C57
.1uF

\EXHSOL

\SOLENOID

VCAP BACKUP ALARM/VENT INOP CIRCUIT

74HC00

U20D

74HC00

U20B

SOLENOID DRIVE INVERSION

INOP

ALARM

C60
.1uF

C58
.1uF

74HC02

U17B
4

\SILENCE

SCH1550

74HC02

U17C

Sheet

\SIL

D8
MBRS130LT3

of

R25
10K
5%

VCAP

\PWROFF

10

74HC153

A
B
1G
2G

2C0
2C1
2C2
2C3

1C0
1C1
1C2
1C3

U18

\SILLOCK

14
2
1
15

10
11
12
13

6
5
4
3

2Y

1Y

ALRMON

SECTION 11

PCB1550 SCHEMATIC
SCH1550 (3 of 3)

11-6

SECTION 11

PCB1570A

SER1500 D0105

11-7

ELECTRONIC AND PNEUMATIC DIAGRAMS WITH PARTS LIST

MUFFLER*

73 MICRON
.030

.025

RESTRICTOR

FILTER

73 MICRON

8L

SPONT V
QUICK CONNECT

FILTER

.012
5 MICRON
FILTER

MIXER
.004
.004

.005

RESTRICTORS

.004
LINE
AIR

MIXED
GAS
PRESSURE
TRANSDUCER
PROX PURGE

MIXED
GAS
FLOW
METER

AIR

PROXIMAL
MACHINE
SOLENOID

02

P
REGUL

PROXIMAL
CONNECTOR

SER1500 D0105

LPM

SECTION 11

MUFFLER*

8LPM

EXHAUST

SPONT V

.0228
RESTRICTOR

EMERGENCY
VALVE

RESERVOIR
BAG

IN

CYL

EXH

PILOT
VALVE
FLAPPER
VALVE

MAIN
FLOW
VALVE

CYL

FLOW
CONTROL

MUFFLER

IN
RESTRICTOR
.025

.0189

RESTRICTOR

NEB SOLENOID

.26mm
(.102)
RESTRICTOR

EXHALATION
SOLENOID

PEEP
LATOR

NEBULIZER
CONNECTOR

PATIENT
OUTLET

EXHALATION
VALVE

MUFFLER*
TO
PATIENT
CIRCUIT

POP-OFF
VALVE

PNEUMATIC DIAGRAM
PNU1550A

11-8

ELECTRONIC AND PNEUMATIC DIAGRAMS WITH PARTS LIST

3-WAY
TOGGLE
2
24
10

12

11

1
46

18

13

14

42

19

6
3

12

13

SPONT
VALVE

9
11
31

14

15

3
2

16
30
5
6

XD1
1
2
IN

CYL

MASTER SOLENOID
ASSY.

3
40

32
1

FLOW
CONTROLLER
ASSY.

18
17

34

16

39

2
36

1
2

EXH

49

(IN)

1
2

(OUT)

20

1
(IN)

27
33

7
1

50

23

24
22

FLOW
BLOCK
ASSY.

3
3
48

PROX

SER1500 D0105

SECTION 11

19

18
4

17
1

41

15

48

19

3
6

18

53

20

45
4

1
52

21

51

47

16

44

9
26

8
2

43

EXHAUST
PORTS

6
5

8
17

5
4

11
10

12

MIXER
OUTLET
PORTS

37

28

3
29

.
SPONT V2
FLOW

21

OUT
1
IN

21

6
55

5
4

20

PROX

1
2

54
2

OUT

FLOW

IN

NEEDLE VALVE ASSY

(OUT)

20

38

NEB SOLENOID

25

(IN)

(OUT)
FLOW

10

PEEP REGULATOR

35

NEB.

EXH-VALVE

E100M SYSTEM
PNEUMATIC DIAGRAM
SPD1550A

11-9

ELECTRONIC AND PNEUMATIC DIAGRAMS WITH PARTS LIST

JP1

(PCB1550A)

6
1

10

JP3

N\C

PEEP
CPAP
2

T.L.
DEMAND
FLOW
3

A
2

MANUAL
INFLATION

(PCB1550A)
JP6

2
FLOW
CONTRL

RATE

JP2

1
3

INSP
TIME
1

JP5

JP7

JP4

JP1

JP2

IN

RATE
1

1
FLOW
CONTROL

2
PEEP P
CAP

S E E DETA IL A

OUT

1
3

EXH
SOL.

INSP
TIME

D E T A I L "A"

PROX
SOL.

NE
SO

1
2

T.L.
DEMAND
FLOW
JP1
PCB1520A

1
2

1
2

1
A

2
MA
INFL

G3

S E E DETA IL A

SER1500 D0105

SECTION 11

1
REF
FUSE
HOLDER

J3

+
BATTERY

1
2
PUSH
BUTTON
1

3
1

EXTERNA
L
BATTERY

SPEAKER

17
REF

ME

AN
TR

1 2 3

OR

SF

REF

RS232

ALARM

1 2 3

REF

REMOTE
SILENCE

NURSE
CALL
INP

POWER
ENTRY
MODULE

2
3

G1

EB
OL.

HOUR
METER

MASTER
SOLENOID

1 2
3

B
G2

2
ANUAL
LATION

CYL

2
1

IN

EXH

EXH

MAIN
SWITCH

13
J1
J2

G4

E100M SYSTEM WIRING


DIAGRAM
SWD1545A

11-10

12. ASSEMBLY DRAWINGS


WITH PARTS LIST

Final Assembly E100M #E100MB-X


Box Assembly #BOX1550A
Flow Block Assembly #BLK1545A
Master Solenoid Assembly #SOL1500A
Back Panel E100M #PNL1550A
Front Panel E100M #BZL1550A
Flow Controller Assembly #FCL1500A
Mixer Assembly, E100M Calibrated #MIX1725A
PEEP Needle Valve Assembly #NDL1500A

SER1500 D0105

ASSEMBLY DRAWINGS WITH PARTS LIST

32

2 PLCS

SHOWN 47
OPPOSITE SIDE 46
10

28

35
36

33

4 PLCS

SER1500 D0105

SECTION 12

1
9 PLCS

NEWPORT MODEL E100M


NEWPORT MEDICAL INSTRUMENTS, INC.
NEWPORT BEACH, CALIFORNIA U.S.A.
MADE IN U.S.A.

INTERNAL
BATTERY
TEST

CAUTION: U.S.A. FEDERAL LAW


RESTRICTS THIS DEVICE TO SALE BY
OR O N T HE O RDER O F A P HYSICIAN

15

14

37

TYPE 'B'

11

16

SERIAL # :

34

RS- 232C

18
ALARM
LOUDNESS
10 0 / 120 V
220/240 V
50 / 60 HZ

.14A
.07A

100/ 120 V
220/ 240 V

.25A, F
.10A, F

EXTERNAL
ALARM
SILENCE

!
REMOTE
ALARM
OUTPUT

Cer tifie d t o the r equiremen ts o f the C ana dian Ele ctrical Co de. C SA
has no t i nvestig ated o ther ph ysiolo gical e ff ects. D ANGER-Explo sion
Haz ard. D o no t us e i n pr esenc e o f F lam mable ana esthe tics.
Total s ystem cha ssisrisk cu
rrent shou ld no t e xc eed 100uA.
Cer tifie s elon le s e xig enc es d u c ode C ana dian de l'ele ctricit e.
L'A CNOR n'a p as e tud ie le s a utr es e ff ects ph ysiolo gique s p ossi ble s.
DANGER-RI SQUE D'EXP LOSION. Nep as em ployer en pr esenc e
d'ane sthe siq ue s i nflamable s. L e c ou rant de ris que t otal
admissi ble a u cha ssis ne noit p as dep assar 100uA.

ON

LR51420

NRT L/C

0050

STDBY

44

25

12 13
19

11

49

2 PLCS

30

17

20

E100M Final Assembly


E100MB-X

12-1

SECTION 12

E100MB-X (120V) Part List


Part Number
ADH1200P
ADP1500M
BKT147M
BOX1550A
BZL1550A
CAP100A
CAP1013P
CAP1503P
FUS1504P
GRS129P
HIN1545M
NUT600P
NUT832P
ORG1001P
PLG1201P
PNL1550A
POP1500A
PRM1550A-A
PRM1551A-A
PWR1500P
SCK5150P
SCT0408M
SCT0408P
SCT0412P
SCT0508P
SHM1500M
SHM1501M
TOL1500P
TOL1501P
TOL1515P
TYR100P
WTR305A

SER1500 D0105

Description
INSTANT ADHESIVE, LOCTITE 411
FLOW BLOCK ADAPTOR
POWER CORD BRACKET
BOX ASSY - E100M
FRONT BEZEL ASSY
CAP ASSY, RESERVOIR OUTLET
CAP- 25 PIN SOCKET
CAP, REMOTE ALARM SILENCE, E100M
FUSE, 250 mA, E100M
GREASE - MCG129 CHRISTO-LUBE
HINGE, BOX E100M
#6-32 LOCKWASHER NUT
8-32 NYLON INSERT NUTS S/S
O-RING
CAPLUG-OUTLET- COMPASS
ASSY, BACK PANEL - E100M
POP-OFF VALVE ASSY, E100M
EPROM ASSY, MONITOR E100M
EPROM ASSEMBLY, CONTROLLER, E100M
POWER CORD, E100M
SCREW, KNOB 516-18 X 1.5 LONG
SCREW, M4 - POWDERCOATED
SCREW, METRIC - M4 X 8MM
SCREW, METRIC - M4 X 12MM
SCREW, METRIC - M5 X 8MM
Left Shim, Front Panel
Right Shim, Front Panel
TORX L-KEY, T-20
TORX L-KEY, T-25
TORX L-KEY, T-15
TYWRAP SMALL
WATER TRAP ASSY

Quantity
0.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
2.00
0.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
2.00
10.00
2.00
4.00
1.00
1.00
1.00
1.00
1.00
0.00
1.00

Item Number
37
11
18
01
02
30
16
34
22
13
33
36
28
12
35
03
41
24
23
17
08
32
06
49
07
46
47
48
27
26
10
25

12-2

ASSEMBLY DRAWINGS WITH PARTS LIST

29

3 PL

31
39
33

18

4 PLCS
19
N

13

EW

N MO R T
I

50

51

30
.50
.40

F
1O
2
.60
.70

.80
1.0

SEE DE
TAIL A

17
30
2 PLCS

35
25

26

52
37

2 PLCS

4P
LC
S

34
36
2 PLCS

16

2 PLCS

39
2

15

2 PLCS

14

12

13

10

11
42

SER1500 D0105

13

2 PLCS

SECTION 12

21

LCS
39

43

20

24

4 PLCS
28
23
40

46
24

28

8
26
REF

46
22

44

7 PLCS
47

44

2 PLCS
41

10
G

38

39
4

4 PLCS

32

13

REF

1
5

24

3 PLCS

7
12

12

2 PLCS

4
49

DETAIL A
SCALE = NON
E

8
2 PLCS

E100M Box Assembly


BOX1550A

12-3

SECTION 12

BOX1550A Part List


Part Number Description
HNG100P
SHF500M
PST100M
SCP4031P
WSH700P
VLV150P
ELB400P
FTG880P
ELB908P
PPS1000P
BKT1503M
SCF8025P
NUT600P
SCP8037P
SOL1500A
BOX1525M
STO1525P
BLK1555M
SCT0408P
CON200P
GKT1501M
CON100P
MUF160P
CON1525P
BKT1501M
CLP1500P
SCF8087P
ADH222P
GRM1500P
CBL1500A
SST1500A
ADH108P
WSH001P
ADP1540M
NUTL832P
ADH1225P
NUTLM04P
CPL1501P
CPL1500P
ADH290P

SER1500 D0105

HINGE 333
TOGGLE SWITCH SHAFT
DELRIN POST
SCREW, PHILLIPS PAN HEAD 440 X .312 LONG
#4 INT TOOTH LOCKWASHER
ELECT. INTERFACE VLV CLIPPARD
ELBOW DYNAMCO 1/16T X 1/8M
FITTING BRASS 1/8 NPT/#3 BARB
ELBOW- 1/8T X 1/8M
PIPE PASTE- LOX 8
BRACKET, SPONT. VALVE
SCREW, 8-32 X .25 FLAT HEAD PHILLIPS SS
#6-32 LOCKWASHER NUT
SCREW, PHILLIPS PAN HEAD
MASTER SOLENOID ASSY, E100M
POWER BOX, E100M
STANDOFF, M4 X 63M
EXTENSION ARM BLOCK
SCREW, METRIC - M4 X 8MM
CONNECTOR 1/8T X 10-32M
BLEED FITTING GASKET
CONNECTOR 1/16T X 10-32M
MUFFLER CLIPPARD
CONNECTOR, PWR CABLE
EXH. VALVE, BRACKET
SPRING CLIP, EXH VLV
SCREW, PHILLIPS FLATHEAD 832 X .875 LONG
LOCTITE, SMALL SCREW THREADLOCKER
GROMMET, POWER BOX
POWER CABLE
STRAP, RETAINER, E100M
ADHESIVE- SEALANT
#8 FLATWASHER .174X.375X.032 S
POLE MOUNT BLOCK
Lockwasher Nut #832
ADHESIVE LOCTITE 425
Locknut - M4
Demand Coupling Insert
Demand Coupling
ADHESIVE- THREADLOCKER

Quantity
1.00
1.00
1.00
2.00
4.00
1.00
1.00
2.00
1.00
0.00
1.00
2.00
2.00
4.00
1.00
1.00
7.00
1.00
8.00
3.00
1.00
3.00
3.00
1.00
1.00
1.00
2.00
0.00
1.00
1.00
1.00
0.00
9.00
1.00
4.00
0.00
2.00
1.00
1.00
0.00

Item Number
04
05
06
07
08
09
10
11
12
13
14
15
16
18
19
20
22
23
24
28
29
30
31
32
34
35
36
39
40
41
42
43
44
17
38
46
47
25
26
48

12-4

ASSEMBLY DRAWINGS WITH PARTS LIST


BOX1550A Part List - continued
Part Number Description

Quantity Item Number

WSH1504P

Washer - #4 SST

1.00

49

VLV1506A

Valve Assy - Spont V.

1.00

03

BOX1550M

MAIN BOX, E100M

1.00

01

MIX1725A

MIXER ASSY

1.00

33

ELB300M

MODIFIED ELBOW

1.00

50

DCV1700P

DEMAND CHECK VALVE 1/8" NPT TO OXYGEN

1.00

51

WSH650P

#6 INT TOOTH LOCKWASHER 410SS

2.00

52

SCR620P

SCREW 6-32 X 3/16 BUTT SOC SS

2.00

37

GKT1526P

Gasket, Extruded, Neoprene Rubber, Black,


40 +/-5 Durometer

2.50

21

12-5

SER1500 D0105

ASSEMBLY DRAWINGS WITH PARTS LIST

SER1500 D0105

SECTION 12

Flow Block Assembly


BLK1545A

12-6

SECTION 12

BLK1545A Parts List


Part Number Description

Quantity

Item Number

BLK1500M

MAIN FLOW BLOCK

1.00

01

BLK1501M

OUTLET FLOW BLOCK, E100M

1.00

02

FTG1545M

FLOW BLOCK FITTING

1.00

03

CON100P

CONNECTOR 1/16T X 10-32M

1.00

05

GKT1500M

FLOW BLOCK GASKET

1.00

06

PLG1500M

MAIN FLOW BLOCK, PLUG

1.00

08

ORG1500P

O-RING, .55 ID x .070

1.00

09

SCP6150P

SCREW, 6-32 X 1.5 PHILLIPS

2.00

10

MUF160P

MUFFLER CLIPPARD

1.00

11

CON200P

CONNECTOR 1/8T X 10-32M

1.00

12

ORG1003P

O-RING- SILICONE

1.00

13

VLV900M

INTAKE UMBRELLA VALVE

1.00

14

CRV1002M

CARRIER FLOW

1.00

15

SCP2025P

SCREW PH PAN HEAD 256 X .250 LONG

4.00

16

GRS129P

GREASE - MCG129 CHRISTO-LUBE

0.00

17

PPS1000P

PIPE PASTE- LOX 8

0.00

18

CM1270

ONE WAY VALVE

1.00

07

MUF1502M

MUFFLER/FILTER (MODIFIED) E100

1.00

04

SER1500 D0105

12-7

SECTION 12

125

A
8

10

TOP VIEW

SCALE: NONE

6
455

605

REF

VIEW A-A
SCALE : NONE

6
5

EXH

IN

EXH

CYL

10

3
10

4
10

PART OF ITEM 1
4 PLCS

FRONT VIEW

Master Solenoid
Assembly
SOL1500A

SCALE: NONE

SER1500 D0105

12-8

SECTION 12

SOL1500A Parts List


Part Number Description

Quantity

Item Number

BMS820P

BASE MASTER SOLENOID

1.00

SOL200P

HUMPHREY VALVE

1.00

FTG125M

MDFY BARB FITTING

1.00

PLG500P

PLUG- HEX PARKER

1.00

ELB200P

ELBOW 3/8 TUBE X 1/4 NPT

1.00

CON100P

CONNECTOR 1/16T X 10-32M

3.00

VLV1501P

VALVE, SOLENOID

1.00

MFD1500M

MANIFOLD MFD100P MDFY

1.00

ELB500P

DYNAMCO ELBOW 1/16T X 10-32M

1.00

PPS1000P

PIPE PASTE- LOX 8

0.00

10

SER1500 D0105

12-9

ASSEMBLY DRAWINGS WITH PARTS LIST

27
4

2 PLCS

(+)

RE

CK
L
BA
NE
PA
(-)

CK
BLA

25

CA

RE TIO
N
S
TO TRIC : U
.S
T
S
OF ALE S TH .A. F
A P BY IS D ED
HY OR EV ERA
SIC ON IC
LL
AW
IAN TH E
EO
.
RD
ER

10

26

TY

PE

"B

"

28
REF

17
16

15
REF

19

29

21

11

13
32
12
23
23
REF

SER1500 D0105

SECTION 12

4 PLCS

6
2

2 PLCS

4 PLCS

30

26
REF

28

15

IN
TE
BA RNA
TT
L
TE ERY
ST

19

REF

2 PLCS

18

21

REF

33

22

29
REF

14

E100M Back Panel


PNL1550A

12-10

SECTION 12
PNL1550A Parts List
Part Number Description

Quantity

Item Number

NUT600P

#6-32 LOCKWASHER NUT

3.00

02

XFM1500P

TRANSFORMER

1.00

03

BAT1500A

BATTERY AND LABEL

1.00

04

GKT1502P

GASKET, CLOSED CELL FOAM

0.50

05

PCB1530A

POWER PCB, E100M

1.00

06

SCP4019P

SCREW, PHILLIPS PAN HEAD 440 X .187 LONG

4.00

07

MOD1500P

POWER ENTRY MODULE/FUSE

1.00

08

NUT440P

#4-40 LOCKWASHER NUT

4.00

09

CAP1500P

VENT, CAP

1.00

10

SWI1500P

SWITCH, SINGLE POLE

1.00

11

SWI1501P

SWITCH, ROCKER COVER

1.00

12

PSP100M

POWER SWITCH PROTECTOR

1.00

13

SCP2019P

SCREW, PHILLIPS PAN HEAD 256 X .187 LONG

2.00

14

RVP1005M

POT- CLAROSTAT

1.00

15

CAP1200P

KNOB CAP- GRAY

1.00

16

KNB1200P

KNOB- 1/8'- GRAY

1.00

17

CON1500P

RS232 CONNECTOR

1.00

18

SLK1001P

FEM SCREW LOCK (PKG OF 2)

1.00

19

CON1002P

RECEPTACLE

1.00

21

CON1503P

CONNECTOR, NURSE CALL

1.00

22

CAP1501P

CAP, NURSE CALL

1.00

23

HND1500P

POCKET PULL FLUSH HANDLE

1.00

25

SWI1510P

SWITCH, PUSHBUTTON

1.00

26

SCP0037P

SCREW, PHILLIPS PAN HEAD 1032 X .375 LONG

2.00

27

BZR1001P

BUZZER

1.00

28

MTR1501P

HOUR METER, SHIELDED

1.00

29

PPR1500M

AC MODULE INSULATOR

1.00

30

ADH222P

LOCTITE, SMALL SCREW THREADLOCKER

0.00

31

GND001P

STUD, GROUNDING

1.00

32

NUT006P

bUT, 6MM W/LOCKWASHER

1.00

33

PNL1518M

BACK PANEL, E100M

1.00

01

SER1500 D0105

12-11

SECTION 12

24
26

2 PLCS

31
7 PLCS

IN

IN

6 PLCS

45

IN

39
25
53
52

13 66
49
PIN 1

41
41
REF
63
4 PLCS
33
5

10 21
23
30

MO

DE

54

SP

ON

SP

ON

10 21

+A

PN

SIM

EA

A/C

A/C

64
13

23

8 3 PLCS

REF

30

V (l
10

/m

20

in)

30

40

5
MIN

13

50
60

MA

REF

11

80

T
I (se
c)
1.5

1.0

70
10

0.5

90

12

2.0
(b/m

0.1

14

MA

NU
AL

E-L

DE

IM

MA

0.3
0.1

2.5

TIM

0.5

ND

ITE

3.0

20

30

in)

40

10

D
LFO
W

60
80

10

0.7

12

1.0

10
30

12

3 PLCS

58

17
18
28

9
23

27

40
42
58

46
23

29

36

37
2 PLCS

SER1500 D0105

SECTION 12

J3 ON COMPONENT SID
E

16
3 15
1

11

10 35

6 PLCS

4 PLCS

3 56

2 PLCS
65
12
62
4

2 PLCS

IN

80

13

90
10

70

0
11

50

12

40
30

10
0

OUT

-10

30
31

68

FLOW

67

6
21

69

30

3
16

2 PLCS

26

43

2 PLCS

17
44

REF

55

32

34
33
2 PLCS

21
30

3 PLCS

31

50
2 PLCS

NOTE 5 DETAIL

E100M Front Panel


BZL1550A

REF

SCALE: 2=1

12-12

SECTION 12
BZL1550A Parts List
Part Number

Description

PCB1550A
PCB1520A
MAN1540M

1.00
1.00
1.00

02
03
04

GKT1503M
RVP310P

Main PCB, E100MB


LOWER DISPLAY PCB, E100M
DISPLAY DIGITAL MANOMETER W/EL
BACKLIGHT
GASKET, MANOMETER E100M
POT 1% LINEAR

1.00
3.00

05
06

NUT200M
ORG400P
KNB1550P

FRICTION POT MTG NUT


O-RING BUNA .014
KNOB POINTER COMBO.

2.00
3.00
2.00

08
09
10

KNB210P
CAP210P
FCL1500A
PTR1001M

SELCO-KNOB 21MM PLAIN


SELCO CAP PLAIN- LARGE- GRAY
FLOW CONTROLLER ASSY, E100M
POINTER MOLDED

1.00
3.00
1.00
1.00

11
12
13
14

STO1505P
GRD1500M
NUT300P
CAP150P
SOL1501P
SCP6025P
OUT345M

STANDOFF, 4-40
GUARD, MANUAL BUTTON
HEX PANEL NUTS 3/8-32
SELCO CAP PLAIN- SMALL- GRAY
SOLENOID - PROX
SCREW, PHILLIPS PAN HEAD 632 X .25 LONG
OUTLET NEB (PROX)

4.00
1.00
7.00
5.00
2.00
8.00
1.00

15
18
21
23
24
26
27

OUT335M
OUT360M
WSH500P
CON100P
BLK1502M

EXP OUTLET
OUTLET PROX
3/8 WASHER SHAKEPROOF
CONNECTOR 1/16T X 10-32M
BLOCK, POP OFF

1.00
1.00
12.00
10.00
1.00

28
29
30
31
32

NUT600P

#6-32 LOCKWASHER NUT

3.00

33

BLK1545A
STO1510P
BLK1504M
SCT0412P
WSH1510P
NUT150M
KNB1500P
STO1501P
RES148P
KNB1501P
GKT1505P

FLOW BLOCK ASSY


STANDOFF, DISPLAY BRD
FLOW BLOCK BEZEL, E100M
SCREW, METRIC - M4 X 12MM
WASHER, MODE SWITCH
SMALL FRICTION NUT
KNOB, 15MM WITH LINE
STAND OFF, PEEP
RESTRICTOR- RF148
KNOB 15MM 3/16" GRAY, E100M
GASKET, UPPER BOX

1.00
2.00
1.00
2.00
1.00
1.00
1.00
2.00
1.00
1.00
0.56

34
35
36
37
39
40
42
43
45
46
49

SER1500 D0105

Quantity Item Number

12-13

ASSEMBLY DRAWINGS WITH PARTS LIST


BZL1550A Parts List- continued
Part Number

Description

LBL1500P
GKT1502P
ADH290P
SAD200M
KNB1100P
TUB1500P
STO1500P
ADH222P

LABEL, DISPLAY BOARD - E100M


GASKET, CLOSED CELL FOAM
ADHESIVE- THREADLOCKER
MODE SW ADAPTOR
KNOB 1/8'
TUBING, SILICONE
STANDOFF, PCB
LOCTITE, SMALL SCREW
THREADLOCKER
GREASE - MCG129 CHRISTO-LUBE
WASHER
Washer - Nylon .050 Thick
Display PCB, E100M
Screw, Fillister Phillips 440x.156
Knob, 15mm w/skirt
Guideplate, LED
Adaptor PCB - E100M
Solenoid, Nebulizer, Hi-Flow
BEZEL PANEL SUB-ASSY
E100M Peep Regulator Bracket
Regulator, 60 psi
RESTRICTOR 1/16 X 10-32 .44MM
Needle Valve Assy
SWITCH ASSY, PUSHBUTTON

GRS129P
WSH1020P
WSH1511P
PCB1511A
SCP4015P
KNB155P
GID1500M
PCB1570A
SOL1503P
BZL1549A
BKT1513M
REG1504P
RES144P
NDL1500A
SWI1502A

12-14

Quantity

Item Number

2.00
0.08
0.00
1.00
1.00
0.70
2.00
0.00

50
51
52
53
54
55
56
57

0.00
2.00
4.00
1.00
8.00
2.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

58
62
63
01
16
64
65
66
25
41
67
68
69
44
17

SER1500 D0105

SECTION 12

SEE DE
TAIL A

IN

3
4

OUT

4
VIEW

B-B

NUT

BRACKET MOUNTIN
G
SCR
EWS (2 P
LCS)

DETAIL "A"

Flow Controller Assembly


FCL1500A

SER1500 D0105

12-15

SECTION 12
FCL1500A Parts List
Part Number

Description

BKT550M

FLOW CONTROLLER POT BKT

1.00

07

RVP410M

POT 6637S-445-502

1.00

06

GRS129P

GREASE - MCG129 CHRISTO-LUBE

0.00

04

ORG150P

METRIC O-RING 7.5MM X 2MM

2.00

03

FTG300M

FITTING FCL

2.00

02

FCL250P

FLOW CONTROL W/POT IND.

1.00

01

SCP02505P

Screw M2.5 X 5mm Flathead Phillips

0.00

08

WSH500P

3/8 WASHER SHAKEPROOF

1.00

09

WSH1210M

Washer, Pot Mounting

1.00

10

SER1500 D0105

Quantity

Item Number

12-16

ASSEMBLY DRAWINGS WITH PARTS LIST

4X 84

REGULATOR BLOCK ASSEMBLY


SEE DETAIL FOR ASSEMBLY

2X

103

62
62
60

65
99

102

DETAIL E
PROPORTIONAL
BLOCK ASSEMBLY
2X
70
70 2X
105 2X
105

87

INCLUDES:
PROPORTIONAL VALVE ASS

ALARM PISTON ASSEMBLIE

SER1500 D0105

SECTION 12

A
64

66
91

(58)

58

106 2x
76 2X

59

79 2x (4 1/4" LG)

REGULATOR ASSEMBLY DETAIL


15

4
104 2X
80 2X
54

MIXER ALARM DETAIL

SEMBLIES

ES

MIXER ASSEMBLY
MIX1725A

12-17

SECTION 12
MIX1725A Parts List
Part Number

Description

CON100P
REG1700P
BKT1726M
HSG1726M
TUB100P
HSG1725A
SCR1725P
LBL1701P
SCR1707P
PLG1725P
SCR1728P
SCR1726P
NUT832P
CAP210P
KNB1550P
PNL1725A
WSH1705Q
ALM1725S
GLP100P
ADH222P

CONNECTOR 1/16T X 10-32M


REGULATOR, MINI
REGULATOR MOUNTING BRACKET
FRONT HOUSING
CLEAR URE TUBING 1/16 X 1/8
BACK HOUSING ASSY
SCREW, 8-32 X .25 LG POWDERCOATED
Label, Serial Number
CAP SCREW, M5 X 55mm
PLUG, 5/8" NICKEL PLATED
SCREW, BTN HD M3 X .5 X 8 MM LG
SCREW, FL HD M5 X .08 X 10 MM LG
8-32 NYLON INSERT NUTS S/S
SELCO CAP PLAIN- LARGE- GRAY
KNOB POINTER COMBO.
ASSEMBLY, FRONT PANEL OVERLAY
Washer, #10 Countersunk
ALARM REPLACEMENT
INSULATING VARNISH- GLYPTOL
LOCTITE, SMALL SCREW
THREADLOCKER
ELBOW

ELB152P

SER1500 D0105

Quantity

Item Number

3.00
1.00
1.00
1.00
1.00
1.00
2.00
2.00
4.00
1.00
2.00
2.00
2.00
1.00
1.00
1.00
2.00
1.00
0.00
0.00

15
58
59
62
79
64
76
91
84
66
70
80
87
102
65
60
104
54
99
105

2.00

106

12-18

ASSEMBLY DRAWINGS WITH PARTS LIST

12-19

SER1500 D0105

SECTION 12

PART OF
ITEM 1

REF

2
REF

VIEW B-B

VIEW A-A

1
REF

REF

PEEP NEEDLE VALVE


ASSEMBLY
NDL1500A
SER1500 D0105

12-20

SECTION 12

NDL1500A Parts List


Part Number

Description

NDL1500P

Needle Valve

1.00

RVP1500P

10 TURN POTENTIOMETER

1.00

BKT1504M

Bracket, Peep Valve

1.00

GER1510P

Gear,Peep, !/4 " hub

1.00

GER1511P

Gear,Peep, 3/16" hub

1.00

SER1500 D0105

Quantity

Item Number

12-21

13. REPACKING AND SHIPPING


INSTRUCTIONS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
RGA (Return Goods Authorization) . . . . . . . . . . . 13
Packaging: Complete Unit . . . . . . . . . . . . . . . . . 13
Packaging: Parts or Accessories . . . . . . . . . . . . 13

SER1500 D0105

1
1
1
1

SECTION 13
INTRODUCTION
This section will help ensure that returns are properly packaged, the risk
of shipping damage is reduced and that the return is delivered to the
correct Department within Newport Medical Instruments. Please follow
the instructions below. This will help you avoid any inconveniences or
delays when returning merchandise.

RGA (Return Goods Authorization)


1. All returns to Newport Medical Instruments must have an RGA
number assigned. Returning goods without an RGA number could
delay service, replacement or credit issues.
2. To obtain an RGA number please call Newport Medical Instruments during
business hours (800.451.3111 or 714.427.5811). Dial extension 500 for any
parts or products being returned to the Technical Service Department
for maintenance, warranty or non-warranty repairs. Dial extension 282
(Customer Service Department) for all other returns or FAX your
request to 714.427.0489, attention Customer Service.

PACKAGING: COMPLETE UNIT


1. When returning an E100M Ventilator, the original box and packaging
must be used. If you do not have the original box and packaging,
please contact the Technical Service Department at extension 500 to
have one shipped to you.
2. Remove all accessories from the ventilator except for the air inlet
water trap.
3. Do not ship any accessories unless they are requested by a Technician.
4. Once the ventilator is sealed in the box, write the RGA number on the
shipping label.
5. When addressing the shipping label, use the following address:
Newport Medical Instruments, Attention: Receiving Dept., 1620
Sunflower Avenue, Costa Mesa, California, USA 92626.

PACKAGING: PARTS OR ACCESSORIES


1. When returning any parts or accessories, please package them in a
large enough box that the parts or accessories can be wrapped in a
sufficient amount of packaging material.
2. Once the parts or accessories are sealed in the box, write the RGA
number on the shipping label.
3. When addressing the shipping label, use the following address:
Newport Medical Instruments, Attention: Receiving Dept., 1620
Sunflower Avenue, Costa Mesa, California, USA 92626.
NOTE: When calling Newport Medical Instruments regarding a return,
please have your assigned RGA number available to avoid any delays in
answering your inquiry.
SER1500 D1104

13-1

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