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Audit Elements
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Table of Content
1. Group Standards
4. Site Standards
Energy
PPE
Isolation
(includes
conveyor
LOTOTO advisories)
2. Group Advisories
;
Mobile Equipment
Confined Space
Risk Assessment
Inspections
Training
&
Housekeeping
Safety in Design
Illumination
Laboratory
Harbour
Coal Shop
5. Management
;
Communication Signs
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Working-At-Heights Scaffolds
height
Access to landing
platform is restricted
Ladder not extended 1
meter from platform
Bracings not up to
standard
base
Fatality - A contractor in Fumin project in YunNan (China) got killed in a 14-meters fall when climbing
down the scaffolding.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Working-At-Heights Scaffolds
Fatality - A contractor in Fumin project in YunNan (China) got killed in a 14-meters fall when climbing
down the scaffolding.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Working-At-Heights - Scaffolds
Broken wood
planks
Fatality:
Substandard
platform
gave
away
&
the
person fell all
the way to the
ground & died.
Fatality: In Saudi Arabia, while working inside the main chimney on a hanging platform, 2 contractors
died when the platform tipped over, provoking a fall from 95 meters.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Working-At-Heights - Scaffolds
braces properly
spaced and rigid
Gaps between
planks
Improper cross
bracing
Planks not tied to
ledgers and
transoms
Tubes protrusion
not less than 4
inches from clamp
Rough edges of
scaffolding pipes
Fatality: A Sub Contract Concrete Pumping Supervisor died after being struck on the head by a falling
wooden scaffold pole
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Working-At-Heights - Scaffolds
2
Self-closing door at access
platform of a scaffold
Fatality: In Malawi, an artisan welder was hit by a falling pipe while he was leading dismantling works
at the decommissioned Changalume plant.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Working-At-Heights - Platforms
Rails in place
Fatality: In Algeria, the victim (Guerine) was at the very top of the installation, the structural fixings of the access stairway
gave way. Guerine fell from a height of 30 meters and died instantly.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Working-At-Heights - Platforms
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Working-At-Heights - Stairways
Accumulated materials on
stairways
Missing handrail
Fatality : In Algeria, a contractor felt from 30 meters when the structural fixing of the access ladder he
was climbing on (for an unknown reason) gave away.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
No established Drop
Zone. Workers can
access below the
suspended load
No safety signage to
alert people of men
working at height
3 fatalities happened in 2009, as a result of objects falling from height - Morocco, Malawi, Malaysia.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Only 1 bulldog
grip installed
3 fatalities happened in 2009, as a result of objects falling from height - Morocco, Malawi, Malaysia.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
without
Height ~ 5
meters
Uneven footing
mobile scaffolds
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Cage installed on
monkey ladder
Monkey ladder
without cage
Lockable barrier
to regulate
access
7 feet
from the
ground
Monkey ladder
without cage
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Cement bag
loader without
fall protection
Cement bag
loader with fall
protection
Height ~
2.5 meters
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
WAH,
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Inspection
tags
;
:
Fatalities: In Egypt, a contractor employee died while using substandard fall arrest equipment. In Nigeria, a Lafarge employee died after
falling from the top of a kiln shell. He was using a defective safety harness. In India, a mechanical erection contractor employee fell from
the platform inside the cyclone under construction 14 meters to his death. He was not using the harness.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Lifeline inspected,
clamped
tagged
and
properly
Bulldog
clamps
Lifeline
maximum
capacity
Lifeline
should
be designed to
support at least
5000 lbs, per
person
attached.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatalities : In India, a contractor fell to his death through a hole while trying to lift a metal sheet to
cover another hole on the roof of the cement mill.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Permit
shows 2
persons
working
Energy Isolation
complied
and
LOTOTO
sequence
Only one
padlock at
the LOTOTO
box
Multi-hasp
with
personal
padlocks
Worker still
with padlock
on his waist
while working
on machine
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Display
of
isolation
matrix
and
maintained individual lockout box.
Energy
Isolation
available at site
well
Dusty LOTOTO
boxes
LOTOTO boxes
without label
and
LOTOTO
Broken glass of
LOTOTO box
EI Matrix
devices
Safety Pictorial Guide: East & South West Asia Region Cement Audits
on
all
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Compromising LOTOTO
completing task.
procedure
with
the
urgency
of
VCS (visible cutoff switch)
Is locked
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Non-lockable
inspection door
Inspection door
with lock
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Operational pull
switch
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatality: In South Africa, a general worker died after being caught in the tail pulley of the conveyer belt
extracting rock from the primary stockpile of the granular plant of the quarry.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatality: In South Africa, a general worker died after being caught in the tail pulley of the conveyer belt
extracting rock from the primary stockpile of the granular plant of the quarry.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatality: A contractor in Sichuan died after he was caught by a conveyor while cleaning the
unguarded portion of the return rollers.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Makeshift platform
(wood planks)
Inspection hole
being worked on
SER: In Germany a serious burn injury happened due to the discharge of hot meal on a cyclone
platform.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Inspection door
with no locking
provision
Inspection door
with lock
Inspection door
with no locking
provision
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Corroded
pressure vessel
Fatality: In Brazil, a death of a mechanic occurred, following the accidental explosion of a pressurized
valve.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Air cannon
complete with
pressure gauge and
relief valve
Fatality happened in Cantagalo plant on 14 April 2008 when the air cannon valve was
loosened and the restraining cable failed.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Maximum stress at
mounting flange
Minimum stress on
the valve flange
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Punctured pressurized
hose
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
No face shield
No long sleeve
coat
SER: In Mexico, Luis took the sample according to the procedure; he was wearing his Basic PPE which was not the appropriate
for the activity he was about to perform. When he took off the cover lock from the sampling port, the lid opened, throwing
out the hot meal under pressure. Realizing that the hot meal spillage started to burn electrical wires, Luis tried to close the
port, which provokes that the hot meal reached his gloves and caused superficial burns on his hands.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Helmet made of
soft material
Painted helmet
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Audit Elements
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Table of Content
1. Group Standards
4. Site Standards
Energy
PPE
Isolation
(includes
conveyor
LOTOTO advisories)
2. Group Advisories
;
Mobile Equipment
Confined Space
Risk Assessment
Inspections
Training
&
Housekeeping
Safety in Design
Illumination
Laboratory
Harbour
Coal Shop
5. Management
;
Communication Signs
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatality: A quarry contractor died after his dump truck transporting limestone fell off a ramp and crashed 9
meters to a lower bench, due to insufficient edge protection.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatalities: In Cameroon, a driver employed by our transport contractor, his motor-boy and two
unknown passengers were killed in a road accident while delivering clinker to the plant.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Vehicles Smaller vehicles may be at risk of being crushed. Like pedestrians they should be kept away from areas where large
vehicles operate. If this cannot be achieved: i) smaller vehicles should operate with headlights on at all times; ii) fitted with flashing
lights (i.e. strobe lights) and flags (i.e. buggy whips) or otherwise made readily visible to the operators of large vehicles.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Detachable magnetic
revolving light
Fatalities: In Sichuan (China), a contractor got run over by an excavator while he was conducting
maintenance works on a temporary access road.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Undersized
wheel stopper
Good tire
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Very narrow
pedestrian lane
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Unstable structure
Pe
de
st
ria
ro
ut
Truck ro
ute
Fatality: In Wapco (Nigeria), a driver working with one of our contracted transporters died after having
been run over by his own truck driven by his assistant at the plant entrance
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Sand Pit
Fatalities: In Algeria, two drivers employed by Lafarge died in a road accident after losing control of the
truck on a downward slope ending with a turn.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
TV Screen on
dash board
Fatalities: In Egypt, a motor boy employed by a transport contractor was killed after being run over
by his own truck. In India, a motor boy was crushed under the truck, during the reversing process.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatalities: In 2009, a Lafarge employee was run over by a reversing wheel loader which did not have a
reversing alarm installed.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatalities: In Spain, a driver employed by a contractor died in a collision on his way from Sagunto to
deliver clinker to the Cementos Esfera grinding plant.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
~ 3 meters (for
50KV line)
Warehouse / Depot
XYZ Plant
Tipper under High Tension cable
SER: A tipper was engaged for
shifting of soil in railway corridor.
The Driver placed the Tripper below
the 33 KV HT line for unloading the
soil. Tippers top portion came in the
range of 33 KV HT line and caught
the fire during unloading. Anyhow
driver managed to escape from the
burning tipper & he is safe. The
driver is not traceable. It was found
that the Driver had not under gone
the safety induction.
Adapted example
Fatalities: In Spain, a driver employed by a contractor died in a collision on his way from Sagunto to
deliver clinker to the Cementos Esfera grinding plant.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Drivers
training,
motivation
&
engagement issues (over speeding,
non use of stoppers, PPEs non
compliances observed).
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatalities: In Pakistan, a driver died in a tragic road accident while trying to stop his truck whose brakes
were not working.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
No reversing alarm
and revolving light
SER: This case is demonstrating the need of wearing seat belt in forklift...even for short / limited operations. Approximately 20 buckets (20kg) of wetmix product
fell on top of a forklift truck while being driven by an operator at the Frampton site. The buckets were on a pallet on the top shelf of storage racking. The operator
was removing a pallet from the shelf below and as he was reversing the top of the vertical back rest on the fork lift truck lifted the cross bar of the storage shelf.
The shear bolt activated allowing the wooden shelf to drop causing the top two layers of buckets to topple downwards onto the roof of the FLT. The drivers
immediate reaction was to get out of the FLT, but as he was wearing his seatbelt he remained in the cab. The driver was unhurt due to the protective cage.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
No reversing alarm
Fatalities: In Pakistan, a driver died in a tragic road accident while trying to stop his truck whose brakes
were not working.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Unstable stockpile
Angle of
repose
>40 deg
<40 deg
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
SER: The Event - A Caterpillar D9T dozer rolled of a turn down the slope of a stockpile. The operator was pushing limestone as required on the top of a
secondary surge pile. In the process of backing up, the dozer went too close to the piles outer edge and could not recover, it lost traction and slid down the edge of
the pile. The operator was wearing his seatbelt and the dozer was equipped with a Roll Over Protection Structure (ROPS). The operator was not injured. He stayed
inside the enclosed cab until help arrived. The dozer sustained limited damage. The repair cost was approximately $35,000 resulting in 3 weeks of downtime.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatality: In China, the victim entered into a hopper and the head has been caught by the breaker
device, apparently causing immediate death.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatality: Two workers entered the bin through manhole to clean the blockage. Coal sticking on the walls
detached and engulfed both the worker. One of the worker managed to get out and rushed to bring
rescue, victim was dragged out from the chute but died while transporting to hospital.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatality: To check the stock of additive in the silo, the victim went alone at the silo top, removed the
grill & while introducing the measuring tape, fell in side the silo & died.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Gas Measurement
Fatality: Two contractors went into a coal silo to try and clean a blockage. The coal sticking on the
side collapsed on them. One of them died engulfed.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Audit Elements
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Table of Content
1. Group Standards
4. Site Standards
Energy
PPE
Isolation
(includes
conveyor
LOTOTO advisories)
2. Group Advisories
;
Mobile Equipment
Confined Space
Risk Assessment
Inspections
Training
&
Housekeeping
Safety in Design
Illumination
Laboratory
Harbour
Coal Shop
5. Management
;
Communication Signs
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Risk Assessment
; Risks adequately identified, controlled and managed for All Tasks.
; Risk Assessment done on Site (not in office).
; Participation of all involved in task.
; Refresher Training on Risk Assessment & Hazard Identification.
; Monitoring and alert system.
; Review & Audit of Risk Assessment process.
; Tool Box Meeting.
; Management of Risks through Hierarchy of Controls.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Risk Assessment
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Risk Assessment
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Risk Assessment
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Risk Assessment
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Risk Assessment
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Inspections
; Inspections- visual walkabout focused on:
; Housekeeping
; Equipment condition
; Working environment
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Inspections Tools
Gas regulator in
good condition
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Inspections Tools
Broken handle of
a sledge hammer
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Inspections Tools
Broken lanyard
Verified by safety
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatality: electrocution
Safety Pictorial Guide: East & South West Asia Region Cement Audits
:
:
:
KPI
Nov '07
Dec '07
Jan '08
Feb '08
Mar '08
Apr '08
63
33
61
37
107
89
179
30
73
225
198
138
0.7811
0.7814
0.3347
0.4157
0.3536
0.4662
17
11
14
29
28
21
UA per man-hour
No. of auditors with 2
or more audits
conducted
Nb of actions
Nb of actions applicab
Nb of actions completed
Nb of actions not started
Nb of actions on going
( < 50% completed )
Nb of actions on going
(> 50% to < 100 %
completed )
Safety
36
36
35
0
Maint
43
43
31
5
Total
143
143
86%
5%
5%
4%
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Inspection record
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Inspection record
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Training
; Training Matrix Who needs training on what!
; Tracking system for training undergone by people.
; Use of Good & Effective training tools & material.
; Specific Focus on Contractor safety Training.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
fire alarm
understood
system
in
not
fully
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Training
;
No effective
supervisors.
training
program
for
Use of magnetic
pieces of PPE ,
used as a training
tools
for
easy
awareness
and
understanding.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Training
Use of training
understanding
tools
for
easy
awareness
and
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Emergency Preparedness
; Established Emergency Response Plan.
; Fire Suppression system Extinguishers, Hydrants.
; Quality & Condition of equipments Inspections.
; Periodic Review, Mock Drills, Testing.
; Electrical Safe Work Practices.
; Restricted Entry in Risky Areas.
; Emergency Exit Doors.
; First Aid, Ambulance, Medical Support.
; Labeling & Signage.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
procedure
and well
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
drant
Main hy
pipe
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Panic bar
Substation door with luminous EXIT sign and emergency panic bar
Panic bar
Substation door without luminous EXIT sign and emergency panic bar
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
SER: A serious explosion occurred & section stoppage happened, when an electrician mistakenly drew out an energized
vacuum circuit breaker. This could have been avoided if all VCB (visible circuit boards) in the substation had proper labels on
them.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
SER: A serious explosion occurred & section stoppage happened, when an electrician mistakenly drew out an energized
vacuum circuit breaker. This could have been avoided if all VCB (visible circuit boards) in the substation had proper labels on
them.
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Audit Elements
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
Table of Content
1. Group Standards
4. Site Standards
Energy
PPE
Isolation
(includes
conveyor
LOTOTO advisories)
2. Group Advisories
;
Mobile Equipment
Confined Space
Risk Assessment
Inspections
Training
&
Housekeeping
Safety in Design
Illumination
Laboratory
Harbour
Coal Shop
5. Management
;
Communication Signs
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
Housekeeping
; Key Priority.
; Managing Scrap & Unusable Items.
; Storage Facilities.
; 5S Housekeeping Process.
; Clean walkways Trip Hazards.
/asa
Safety Pictorial Guide: East & South West Asia Region Cement Audits
1.
2.
Seiton:
3.
Seiso:
4.
Seiketsu: Standardization
5.
Self arrangement
Spic & Span
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Material spillages
along access way
Access way free from material
build ups and accumulation
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
Safety in Design
; Safety in Design
; Restricted Access.
; Storage Facilities.
; Blasting Shelter
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
no wheel guards
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
Ball
mill complete
platform
with
barriers
and
access
/asa
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
Person B
Person A
Persons C,D
Fatality: In Nigeria, Ewekoro quarry (Wapco), an employee was killed while attempting to perform a
blast in the quarry.
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Chain block
with good
safety latch
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatalities: A contractor in Malaysia died after the hook block of an overhead crane fell and hit him.
The hook was suspended above a working area.
/asa
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatalities: A contractor in Malaysia died after the hook block of an overhead crane fell and hit him.
The hook was suspended above a working area.
/asa
Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
&
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
Lifting device
mounted on a duct
Fatalities: In Morocco, a mechanic working at the extension site of the Ttouan plant killed by a falling
crane block.
/asa
Safety Pictorial Guide: East & South West Asia Region Cement Audits
Fatalities: In Morocco, a mechanic working at the extension site of the Ttouan plant killed by a falling
crane block.
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
equipment
Secured hook to
prevent swinging
during vehicle
movement
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
and
empty
Free-standing cylinders
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
Laboratory
; Restricted Access.
; Storage of Hazardous Chemicals.
; Emergency Eye Wash & Body Shower.
; Safety Equipments For Hot Material, Fume Hood.
; Radiation & X-Ray Protection.
; Secured Gas Cylinder.
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
Chemical
bottles
properly
segregated,
labeled and stored in a safe place.
Dangerous chemicals
stored in a safe cabin
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
Radiation
Dosi-badge
laboratory personnel
are
available
to
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
Harbour
; Edge Protection Guarded Jetty.
; Emergency Safety Equipments (e.g. Life Rings, ropes, ladders).
; Site Specific PPEs Life Vests.
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
Life rings
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
Near Miss:
One of ship crew fell into the sea while he
was holding the rope during ship berthing
Life vests
compulsory
in Jetty area
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
; Explosion Vents.
; Site Specific PPEs.
; Warning Signs & Start Up Sign for Cyclone un blocking activity.
; Emergency Eye Wash & Body Shower Facility.
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
Plastic shovel
used in coal
shop
Wooden shovel
used in coal
shop
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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Safety Pictorial Guide: East & South West Asia Region Cement Audits
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