Documente Academic
Documente Profesional
Documente Cultură
Cleaning Instruction
for
Slaughterhouse Equipment
and
Densitop Floors
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Table of contents
1.
2.
3.
1.1
1.2
Cleaning Agents
2.1
2.2
2.3
Disinfectants
2.4
Special Units
10
3.1
Cutting belt
10
3.2
Serilizers
10
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1.
The cleaning procedure should follow immediately after the work has been
brought to an end. The machine / the plant should not be left overnight without
being cleaned. Galvanized plants such as conveyors do not require daily
cleaning, please see the below cleaning instruction.
When the cleaning procedure / the disinfection has been completed, the
machine / the plant should be rinsed thoroughly with pure water, as remnants
of cleaning and disinfecting agents will corrode the machine / the plant.
The continuous maintenance in the form of daily cleaning should be carried out
by the operators or by trained cleaning personnel. Both parties should be familiar with this cleaning instruction.
If low pressure hosing / cleaning is stated, the water pressure should not exceed 16 bar. If high pressure cleaning is stated, a water pressure of up to 80
bars is acceptable. If a water pressure of more than 80 bars is applied, the
NOVADAN guarantee and liability for damages caused by this is discontinued.
During the cleaning process it is important to take care that water under no
circumstances penetrates into gears, motors and other electrical components.
These may be covered with plastic. The cover should, however, always be removed afterwards to prevent condensation.
!
1.1
Always wear protective clothing during the cleaning process (watertight clothes
and cleaning gloves), as the recommended cleaning agents and disinfectants
are all corrosive and irritating.
2.
3.
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4.
Soap the machine / the plant thoroughly using foaming unit or cleaning unit
dosing injector.
Use a strongly alkaline cleaning agent 3 4 times a week and an acid cleaning
agent 1 2 times a week.
For information about the physical/chemical composition, the recommended
concentrations, the application range and any specific requirements of the
cleaning agents, please see the subsequent item "Cleaning Agents" and the enclosed NOVADAN product information of each product containing all the necessary specifications.
5.
For an optimum effect the process time of the soap should be at least 15 - 20
minutes.
Prior to the final hosing the soap should be rinsed off at ordinary water pressure
to avoid soap aerosols / dust.
6.
Use high / low pressure unit to remove dirt and meat remnants.
Apply as low a pressure as possible, as too high pressure will damage the
various parts of the machine / the plant.
7.
8.
9.
The machine / the plant should be oiled with liquid paraffin daily, whereby the
life of the machine / the plant is increased and the cleaning facilitated.
Use paraffin pure oil for the oiling.
Apply liquid paraffin by means of concentrate sprayer. Do not use air sprayer,
as this will cause aerosols to be formed (oil dust).
Concerning specifications for liquid paraffin oil please see item 2, "Cleaning
Agents".
10.
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1.2
ac-
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2. Cleaning Agents
2.
Cleaning agents
This chapter contains general information about the composition and the character of the
cleaning agents.
2.1
2.2
2.3
2.4
2.1
Properties:
Packaging:
Approval:
!
!
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2.2
Acid cleaning agent approved for use within the food industry
for periodic cleaning of all surfaces that will stand acid cleaning
agents.
Properties:
Packaging:
Approval:
The cleaning agent must be approved for use within the food
industry.
Avoid contact with skin and eyes.
!
!
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2.3
Disinfectants
According to the cleaning instruction the stainless steel machine and the plant should be
disinfected daily.
The disinfectant used should have good effect against micro-organisms such as bacteria,
fungus, spores and vira.
The disinfectant used for the disinfection of the machinery and the equipment should meet
the following requirements.
Application:
Disinfectant approved for use within the food industry for daily
disinfection of all surfaces.
Properties:
Packaging:
Approval:
in-
!
!
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2.4
FOAM 32 FF
FOAM 200 CL
FOAM 42
NOVACLEAN
FOAM 15
Disinfectants:
The above products are delivered by NOVADAN A/S. Safety data sheet for each product is
enclosed at the back of this instruction for use.
If you have any questions concerning the cleaning agents or the disinfectants or if special
requirements influence the choice of product, please do not hesitate to contact NOVADAN
A/S at this address:
NOVADAN A/S
Platinvej 21
6000 Kolding
Phone: + 45 - 76 34 84 00
Fax:
+ 45 - 75 50 43 70
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3. Specal Units
3.
Special Units
Specific cleaning procedures apply to specific types of machines. The machines stated
below belong to this category:
3.1
Cutting Belt
The cutting belt is equipped with a CIP cleaning device, which softens / rinses the inside of
the conveyor belt through nozzles.
Approximately 10 minutes before initiating the cleaning process, the cutting belt should,
therefore, be connected to hot water, min. 70C. The connection takes place from the
traction end of the belt. Open the water supply and let the cutting belt run for min. 10
minutes, thus rinsing off any remaining meat remnants on the inside of the belt.
Shut the water supply off when the cleaning process has been completed.
3.2
Sterilizers
The cleaning procedure for SMS equipment also applies to sterilizers with the following
exceptions:
Cleaning agents with acid should not be used. Sensors, heating elements etc. should not
be cleaned with the cleaning agents stated, however, they can be disinfected according to
the present standard.
Heating elements should be de-calcified periodically with acetic acid or citric acid in a
solution according to the specific declaration and instruction on the product.
Acetic acid or citric acid should not get into contact with the rest of the sterilizer and never
with plastic components such as the top, as these components will not stand the two acids
mentioned.
Use a cloth for applying acetic or citric acid to the heating element.
REMEMBER: Wear protective equipment such as gloves and suit!!
Rinse with plenty of water, when the disinfection has been completed. The process time
will appear from instruction on the specific product
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