Documente Academic
Documente Profesional
Documente Cultură
90008313
Revision:
Summary of Scope:
Specific Requirements:
External Resources
Crane Required
Shipping
Shutdown
Permit Required
Isolation Required
Signature
Date
Schedule:
Prepared by:
Comments
BSM (MM/MMH/MMT/MME/MMO)
HSSE
Technology
Mechanical Engineering
Instruments
Electrical
Operations Clearance Issuer
Fire & Hazard Inspector
Other: System Custodian
Instruments
Electrical
Mechanical
90008313
Revision:
Index:
1.
2.
3.
4.
5.
6.
Equipment Drawings
7.
Check Sheets
8.
Material Certification
9.
Reference Documentation
Erect scaffolding
Shifting / Mobilize of
Scaffolding Material
Un-inspected
scaffolding material
Falling object
Injury to personnel.
Scaffolding
contractor
staff
CInc
ide
nt
ha
s
4 C
Action parties
Injury to personnel
adjacent 3
work groups
Injury to personnel
adjacent
work groups
me # Use basket or
diu appropriate bag for
m transporting small
items to / from height.
Injury to personnel
adjacent
work groups
Civil supervisor
and Job
supervisor
C me # Ensure items to be
Civil supervisor
diu hoisted up or down are and Job
m properly rigged and
supervisor
secured.
# Ensure the use of tag
line to control
movement of items
during hoisting.
# Ensure the use of
head protection.
#Barricade the area at
ground level when
work at height is in
progress
# Ensure the scaffold
supervisor is at site
supervising the works..
Ensure all hand tools
are secured during
work at height.
# Ensure a pre job
safety briefing on
dropped objects is
given to all workers
# Ensure no work is
conducted directly
below scaffolding
erection works
Unsuitable location
C lo
w
Civil supervisor
and Job
supervisor
Injury to Personnel
Any staff
working on
the platform
Injury to Personnel
Work group
Civil supervisor
and Job
supervisor
Recovery Measures
# Communicate to
control room and shift
manager will activate
the emergency
response.
Action
parties
Severity
Population
at Risk
RESIDUAL RISK
Barriers
Likelihood
Risk
Rating
INITIAL RISK
Severity
Hazard / Risk
Consequence
Description
Likelihood
Risk
Rating
HAZARD
Job Steps
TRA/JHA NO.:
CREATED DATE:
NEXT REVIEW DATE:
90008313
REVISION: 0
30HICA-102 Valve leak test and repair
Majang, Michael Chai, Rudy, Paul Asam
ALARP
(Y/N)
Any staff
working on
the platform
Injury to Personnel
Any staff
working on
the platform
Civil supervisor
and Job
supervisor
Scaffolding
contractor
staff /
Company
staff
Scaffolding
contractor
staff /
Company
staff
Civil supervisor
and Job
supervisor
ALL STAFF
Field
operator
Injury to personnel
Foul weather
Injury to personnel.
Population
at Risk
Removal of insulation
Exposure to insulation
Chronic health
problems or skin
irritation
Insulation
contractors
Exposure to insulation
Chronic health
problems or skin
irritation
Insulation
contractors
Sharp edges of
removed cladding
Cuts to fingers/hands
Insulation
contractors
4
Access at height for
insulation
reinstatement
falling object
Injury to personnel
Insulation
contractors
adjacent
work groups
Exposure to insulation
Injury to personnel
Fire hazard
Injury to personnel
Release of
Injury to personnel
uncontrolled instrument
air from tubing
lo # Ensure the
w scaffolding supervisor
is present during time
of erection.# Ensure
that scaffolding is
being erected as per
the work requirement.
# Ensure that
scaffolding is "fit for
purpose"
Action parties
Recovery Measures
Civil supervisor
and Job
supervisor
Civil supervisor
and Job
supervisor
Civil supervisor
and Job
supervisor
Field operator,
Panel man ans
AGT.
adjacent
work groups
adjacent
work groups
Instrument
staff and
contractor
staff
# All removed
job supervisor
insulation to be wet in
me water and placed in
diu plastic bag and remove
m from the location
immediately.
lo # Ensure the pressure
w is released fully before
disconnect the tube.
# Use of proper PPEs
during disconnection.
Safety goggles is
compulsory during
release the pressure.
Instrument
supervisor and
instrument
contractor
#Communicate to
control room and shift
manager will activate
the emergency
response.
Action
parties
Severity
Collapse of Scaffolding
Hazard / Risk
Consequence
Description
Likelihood
Risk
Rating
Inappropriate method
of erection
RESIDUAL RISK
Barriers
Severity
INITIAL RISK
Likelihood
Risk
Rating
HAZARD
Job Steps
TRA/JHA NO.:
CREATED DATE:
NEXT REVIEW DATE:
90008313
REVISION: 0
30HICA-102 Valve leak test and repair
Majang, Michael Chai, Rudy, Paul Asam
ALARP
(Y/N)
Action parties
Short circuit
Damage to property
Electrocution
Electrical
contractor
Unbolting
Injury to personnel
Mechanical
contractor
staff
2 C- lo # Ensure no trap
Job supervisor
Inc w pressure is in system.
ide
# Check and ensure
nt
right tools are used.
ha
# Check and ensure
s
the distance between
oc
the work platform and
cur
work is appropriate
red
(sufficient reach).
in
# Ensure the follow up
co
of " Bolting procedure".
mp
an
y
Mechanical
contractor
staff
Falling blind /
bolts/tools
Injury to personnel or
damage of property
Mechanical
contractor
and
adjacent
work groups
Fire hazard
Contractor
staff
Unauthorised crane
entry without gas test
Crane arrangement
Instrument
supervisor and
instrument
contractor
B me # Ensure a valid permit MME/53
diu to work is obtained for
m the job .
#Ensure electrical heat
tracing has been
isolated
# Ensure usage of
proper PPEs for the
job.
Job supervisor
Contractor
workers
Job Supervisor
Job Supervisor
#Field Operator
and AGT
# Mechanical staff
and job supervisor
Mechanical
supervisor and
Job Supervisor
Recovery Measures
Action
parties
Severity
Population
at Risk
RESIDUAL RISK
Barriers
Likelihood
Risk
Rating
INITIAL RISK
Severity
Hazard / Risk
Consequence
Description
Likelihood
Risk
Rating
HAZARD
Job Steps
TRA/JHA NO.:
CREATED DATE:
NEXT REVIEW DATE:
90008313
REVISION: 0
30HICA-102 Valve leak test and repair
Majang, Michael Chai, Rudy, Paul Asam
ALARP
(Y/N)
Uncontrolled lifting
opearation
Failure of cranne
Damage of property
Mechanical
and Injury to personnel contractor
staff/
company
staff
Damage of property
Mechanical
and Injury to personnel contractor
staff/
company
staff
Delay to operation.
Mechanical
Injury to personnel.
contractor
Damage to property
staff/
company
staff
Toppling of crane
Overloading of crane
Damage of property
Mechanical
and Injury to personnel contractor
staff/
company
staff
Damage of property
Mechanical
and Injury to personnel contractor
staff/
company
staff
Damage of property
Mechanical
and Injury to personnel contractor
staff/
company
staff
Action parties
Mechanical
supervisor and
Job Supervisor
Mecchanical
supervisor and
Job Supervisor
Mecchanical
supervisor and
Job Supervisor
C
and Crane
operator and
signal man and
qualified rigger
# Check and ensure all Mecchanical
lifting gears and lifting supervisor and
appliances used have Job Supervisor
valid certificates.
and Crane
# Check and ensure
operator and
the SWL of all lifting
signal man and
gears / appliances
qualified rigger
used can withstand the
load of the operation.
# Check and ensure all
lifting gears and lifting
appliances used have
Me no visible defects /
D diu damage.
m # Adopt appropriate
work position to
prevent being hurt by
the sling / shackle/
chain block fails.
# Ensure and check
that all safety lock is
available with good
condition at lifting
gears.
Recovery Measures
Action
parties
Severity
Population
at Risk
RESIDUAL RISK
Barriers
Likelihood
Risk
Rating
INITIAL RISK
Severity
Hazard / Risk
Consequence
Description
Likelihood
Risk
Rating
HAZARD
Job Steps
TRA/JHA NO.:
CREATED DATE:
NEXT REVIEW DATE:
90008313
REVISION: 0
30HICA-102 Valve leak test and repair
Majang, Michael Chai, Rudy, Paul Asam
ALARP
(Y/N)
Swinging of load
Damage of property
Mechanical
and Injury to personnel contractor
staff/
company
staff
3
Lifting
Communication
breakdown
Damage of property
Mechanical 3
and Injury to personnel contractor
staff/
company
staff
Foul weather
Obstruction during
removing of blind and
spade
Damage of property
Mechanical
and Injury to personnel contractor
staff and job
supervisor
Hit against moving the Injury to personnel
Mechanical
spade
contractor
staff and job
supervisor
CV removal
Blind off open end
Injury to personnel
Pinch point
Injury to health
Falling blind /
bolts/tools
Injury to personnel or
damage of property
Mechanical
contractor
and
adjacent
Mechanical
staff and
contractor
staff
Mechanical
contractor
and
adjacent
C lo
w
Action parties
Recovery Measures
Mecchanical
supervisor and
Job Supervisor
and Crane
operator and
signal man and
qualified rigger
Mecchanical
supervisor and
Job Supervisor
and Crane
operator and
signal man and
qualified rigger
Mechanical
supervisor and
Job Supervisor
and signal man
and qualified
rigger
Mechanical staff # Communicate to
and job supervisor control room and shift
manager will activate
the emergency
response.
Mechanical staff
and job supervisor
Mechanical staff
and job supervisor
Job supervisor
Job supervisor
Job supervisor
Contractor
workers
Job Supervisor
#Communicate to
control room and shift
manager will activate
the emergency
Action
parties
Severity
Population
at Risk
RESIDUAL RISK
Barriers
Likelihood
Risk
Rating
INITIAL RISK
Severity
Hazard / Risk
Consequence
Description
Likelihood
Risk
Rating
HAZARD
Job Steps
TRA/JHA NO.:
CREATED DATE:
NEXT REVIEW DATE:
90008313
REVISION: 0
30HICA-102 Valve leak test and repair
Majang, Michael Chai, Rudy, Paul Asam
ALARP
(Y/N)
Transport to workshop
Injury to personnel or
damage of property
Mechanical
contractor
staff /
Adjacent
work group.
Injury to personnel or
damage of property
Mechanical
contractor
staff / Adjac
ent work
group.
Un-inspected vehicle
entry
Injury to personnel or
damage of property
Mechanical
contractor
staff / Adjac
ent work
group.
Mechanical
contractor
staff / Adjac
ent work
group.
# Seprate procedure
cover the risk
Transport to site
# See as above
Removal of blind
# See as above
Crane arrangement
# See as above
Lifting
# See as above
Mechanical and
job supervisor ,
Logistic
coordinator.
Mechanical and
job supervisor
Job supervisor
and Field operator
# See as above
Install CV
Bolting & torque
Action parties
Insufficient tightening
of bolt and nut
Mecahnical
contractor
staff
Injury to personnel
adjacent
work groups
Insufficient tightening
of bolt and nut
Mechanical
staff and
contractor
staff
Job supervisor
Mechanical staff
and Job
supervisor
job supervisor
Recovery Measures
Action
parties
Severity
Population
at Risk
RESIDUAL RISK
Barriers
Likelihood
Risk
Rating
INITIAL RISK
Severity
Hazard / Risk
Consequence
Description
Likelihood
Risk
Rating
HAZARD
Job Steps
TRA/JHA NO.:
CREATED DATE:
NEXT REVIEW DATE:
90008313
REVISION: 0
30HICA-102 Valve leak test and repair
Majang, Michael Chai, Rudy, Paul Asam
ALARP
(Y/N)
Injury to personnel
Mechanical
staff and
contractor
staff
Electrocution
Electrical
contractor
CInc
ide
nt
ha
s
oc
3
cur
red
in
co
mp
an
y
4 B
Action parties
# Seprate procedure
cover the risk
Install insulation
Injury to personnel
Insulator
Job supervisor
Recovery Measures
Action
parties
Severity
Population
at Risk
RESIDUAL RISK
Barriers
Likelihood
Risk
Rating
INITIAL RISK
Severity
Hazard / Risk
Consequence
Description
Likelihood
Risk
Rating
HAZARD
Job Steps
TRA/JHA NO.:
CREATED DATE:
NEXT REVIEW DATE:
90008313
REVISION: 0
30HICA-102 Valve leak test and repair
Majang, Michael Chai, Rudy, Paul Asam
ALARP
(Y/N)
90008313
Revision: 0
Activities Performed:
Prepared By:
Date:
Approved By:
Date:
90008313
2.
3.
Is Description adequate?
4.
5. Procedure - required?
- attached?
- sufficient and correct?
6. Is the Shutdown Code correct?
7. Is the Responsibility Code correct?
8. Are additional resources required - e.g. Specialist?
9. Does the Routine require Special Tools or Equipment
10. Are Materials required - is there a BOM attached?
- are these adequate for the work being undertaken?
11. Special Lifting Equipment or Arrangements required?
12. Is Manhour allocation / estimate correct?
13. PMR amendment required: (attach separate sheet if necessary)
Z6 Type Notification Number(s) Raised:
14. Completed By:
Name & Signature
Date
INCREASING LIKELIHOOD
Severity
People
Asset
Environment
Reputation
No health
effect/injury
No damage
No Effect
No impact
0A
0B
0C
0D
0E
Slight health
effect/injury
Slight Damage
Slight Effect
Slight impact
1A
1B
1C
1D
1E
Minor Damage
Minor Effect
Minor impact
2A
2B
2C
2D
2E
Localised Damage
Localised Effect
Considerable
impact
3A
3B
3C
3D
3E
Major Damage
Major Effect
National impact
4A
4B
4C
4D
4E
Massive Effect
International
impact
5A
5B
5C
5D
5E
Minor health
effect/injury
Major health
effect/injury
PTD* or 1 to 3
fatalities
Environmental Effect
Slight injury or health effects not affecting work performance and not affecting daily
life activities. Examples: First aid cases and medical treatment cases. Exposure to
1
health hazards that give rise to noticable discomfort, mild irritation or transient effects
reversible after exposure stops.
Minor injury or health effects (Lost Time injury) - Affecting work performance, such as
restriction to activities (Restricted Work Case or Occupational Illness) or a need to
2
take a few days to fully recover (Lost Workday Case). Minor health effects, which are
reversible, e.g. skin irritation, food poisoning.
Major injury or health effects (including Permanent Partial Disability and Occupational
Illness). Affecting work performance in the longer term, such as a prolonged
3 absence from work. Irreversible health damage without loss of life, e.g. noise
induced hearing loss chronic back injuries, sensitisation, hand/arm vibration
syndrome, repetitive strain injury.
Permanent Total Disability or one to three fatalities - From an accident or
4 occupational illness. Irreversible health damage with serious disability or death, e.g.
corrosive burns, heat stroke, cancer (small exposed population)
Asset Damage and other Consequential Business Losses (100% costs, USD)
Impact of Reputation
0 Zero damage
The figures in the tables above should not be combined for deriving the value of a human life!!
Slight impact - Public awareness may exist, but there is no public concern.