Lighting System

Lighting System
Confederation of Indian Industry
Total Lighting Concept

The Right Light
At the Right place

At the Right Time
At the Right Cost
Lighting
Essential for any working environment
Power consumption 2
to 10 % for
different industries
Life Cycle Cost
Initial cost
15%
Operating
Cost
85%
Terminologies
Luminous Efficacy - Lumens / Watt
Colour Rendering Index - Colours of
surfaces illuminated by a given light
source
Flux emitted by lamp - lumens
Illuminance = Lumens /sq.meter (Lux)
Colour Rendering Index
Colour Rendering Index

CRI
Natural sunlight 100

GLS Closer to 100
Color 80 series 80
T5 85
Metal halide 85
HPMV 75
HPSV 40
Types Of Lamps
Incandescent lamps (GLS)
Filament lamps
Halogen lamps
Gas discharge lamps
Fluorescent Lamps (FTL)
Compact Fluorescent Lamps
Mercury Vapour Lamps
Sodium Vapour Lamps
Metal Halide Lamps
LED Lamps
Induction Lamps
Solar Lights
Evolution of Lamp Technology

Induction
Lamp
Metal Halide
Lamp
CFL
Sodium
Lamp
FTL
Incandescent
Lamp
Mercury
Lamp
LED Lamp
Other Opportunities in Lighting

Energy Conservation
Maximum utilisation of natural light
Combination of Day light & Artificial light
lamps
Natural Light Controlled by Motorised Blinds
Sensors to detect natural lighting & switchon artificial light
Providing limit switches in MCC rooms
Other Opportunities in Lighting

Energy Conservation
Use movement sensor and dimmer control
system, wherever required
Proper grouping of lights and proper
control system
Timer based on/off system or lux level
control for street lighting

What is LED ?
LED
What is LED ?
LED
A P-N junction diode that emits light when
current passes through it
Can be produced in various colours
Depends on semi-conducting material
Depends on impurities added
Only based on solid state lighting

No glass or fragile material used
LED-Schematic
Advantages of LED
Lower energy
consumption
1W/Led
Longer lifetime
(50,000 to 100,000
hrs)
Smaller size
Faster switching
Greater durability and
reliability
Good CRI > 80
Advantages of LED
Low light loss in other directions
More focussed light with special fixtures &
optics
Eco friendly
Contains no pollutants like mercury
Reduced glare
Increased road safety
Advantages of LED
Has single wave length light
No insects are attracted
Draw back of LED technology

High investment
Applications of LED
Street lighting
Solar based
system for remote
area
Mines
Replace T8 lamps in non critical areas with LED
Lighting is very critical for
Some non critical areas can be replaced with LED lights
Colour identification in carpets

LED lighting can be taken as trial in these areas
Recommend installation of diffused LEDs
230 nos.
Advantages of LED lamps
High life : 50000 hours

Low power consumption : 20W/lamp
CRI > 80
Scotopic/photopic (Night/Day lighting) ratio : 2.5
Quick start
3000 COINlight with LS10K
Comparison for T8 and LED lamps

Lamp
Power
Consumed (W)
Efficacy
(Lumens/Watt)
Lamp Life
(hours)
26mm dia,
1200mm long (T8)
36
75
15000
20 W LED lamps
20
110
50000
Recommend to replace existing T8 lamps with 20W LED

lamps
Atleast
3 kW can be saved in the plant
Annual Savings
Rs. 1.50 Lakhs
Investment
Rs. 4.50 Lakhs
Payback period
36 Months
Replace 400 W Metal Halide lamps with 150

W LED lamps
Metal halide lamps have been used for lighting

Excellent
opportunity to replace with low wattage LED
lighting
Plant team has already taken the step to replace MH
lamps with LED lamps
CII congratulates the plant team for the excellent effort
taken
Atleast 4.5 kW can be saved by replacing Metal halide

lamps with LED lamps
Replace 400 W Metal Halide lamps with 150 W LED

lamps
Recommend to replace 400 W MH lamps with 150 W

LEDs
Atleast
19 lamps can be replaced
Annual Savings
Rs. 2.25 Lakhs
Investment
Rs. 6.50 Lakhs
Payback period
35 Months
Comparison of commonly used luminaries

Type of Lamp
Fluorescent lamps
LED lamps
Lumen/Watt
50
100
CRI
Good (67-77)
Very Good (> 80)
Life hours
5,000
50,000 -1,00,000
Replace the 2X36 W T8 lamps with 1X20W LEDs
2X36 W T8 lamps were installed in the plant
S.No
Location
Watt
Quantity
Power in KW
Operating
hours
Other Offices
36w x 2
746
53.71
2432
Engg Store
36w x 2
40
2.88
2432
Production Blocks (floor wise)
36w x 2
849
61.13
4984
BSR
36w x 2
90
6.48
4984
DC
36w x 2
10
0.72
4272
RMG
36w x 2
219
15.77
4984
PMG
72 w
80
5.76
4984
Replace the 2X36 W T8 lamps with LEDs
Existing power consumption : 146 kW

LEDs power consumption: 40 kW
Savings: 106 kW
Annual Savings
Rs. 28 Lakhs
Investment
Rs. 31 Lakhs
Simple Payback period -
14 months
Case study: Replace CFL with LEDs
In admin block: 108 Nos of 2*36 W CFLs were installed

These CFLs can be replaced with 18 W LEDs
Comparison:
Type of
Lamp
Lumen/Watt
CRI
CFLs
60
very good (85)
LED lamps
70
Very Good (> 80)
Life hours
8,000 -10,000
50,000 -1,00,000
Replace CFL lamps in admin area with LEDs
Savings: 5.8 KW
Annual Savings
Rs. 0.9 Lakhs
Investment
Rs. 1.8 Lakhs
Simple Payback period -
24 months
Substitution Policy with LED

Metal Halide
LED
150 W
45 60 W
250 W
60 100 W
400 W
135 200 W
Adequacy of Lux levels

at various locations
Recommendations on Illuminance
The recommended lux levels are recommended as a

range
Eg
: L-R-H (20-30-50)
As circumstances may be different for different interiors
of same application
For different conditions of same kind of activity
R represents middle value that generally apply

H should be used in cases where visual work is
critical and errors are costly to rectify
L is used when speed and accuracy is not important
& task is executed occasionally
52
IES - Recommendations
Recommendation Lux adequacy
By replacing an old lamp with a new one, lux levels

will be increased slightly
Luminare
reflection comes down for an old lamp
Task lighting can be provided at required locations

to meet the standards
IS 6665 suggests
Distribution of light with a maximum and minimum illumination at

any point should not be more than one-sixth above or below the
average level in the area
Strip
lighting can be used to maintain uniformity
Latest Technology-Light Pipe
Light Pipe Benefits

Good Color rendering
Zero Power Consumption
Less operating cost
Controlled Illumination
Available with dampers
Fibre optic Solar lighting

It brings natural light to spaces where light from
windows never reaches
Principle
Sunlight is collected by Solar panels and then brought
into the building through the optical cables. he sunlight
flows out through luminaries
Light Collector: Mounted on roofs or facades and

moves uniformly around their axis , tracking and
concentrating sunlight
Optical cable: Thin and flexible can be up to
5-20 M
Applications
Offices and Schools
Residential
Healthcare
Retail stores
Galleries and Museums
Comparison of Light outputs

Light type
No Of lumens
Fibre optic systems

Light Pipe
4800
24000
Induction Lamps
Electrode less fluorescent lamp
Two Components
Vacuum sealed glass shell with inert gas
and mercury
Ferrite core rings with coil
Magnetic Induction lamps
Magnetic Induction Lamps

Advantages
Long life 100,000 hours
Color rendering 85 CRI
Energy Efficient 85+ Lumens per Watt
Lumen maintenance - 70% of its light output
at 100,000 hours
Instant on capability can be used with
photocell or motion sensor
No flickering
Recyclable mercury
Comparison of life
Lighting Control by voltage
Voltage reduction - Discharge Lighting

Optimum voltage for discharge lighting 210 Volts
Reduction in voltage by - 15%
Proportional
drop in power consumption - 15%

Insignificant drop in illumination level
Only digital lux meters - measure the drop
(1 - 2%)
Options - Voltage Reduction
Dedicated Lighting Transformer - different tap

settings
Ideal
at Design stage
Automatic voltage regulation

- servo stabilizer
Advantages
Reduction in power consumption

Increases - life of lamp
Case Study - Install Automatic Servo

Voltage Stabilizer In Lighting Feeder
Engineering Unit
Lighting load
: 120 kW
Operating lighting voltage : 240 Volts
Auto voltage stabilizer (150 kVA) - Installed
Reduced voltage
Power saving
: 210 Volts
: 15 kW
Annual Savings
Rs. 2.20 Lakhs
Investment
Rs. 1.50 Lakhs
Pay back period
9 months
Comparison of lamps
S.No
Parameter
LED
Life
50000 Hours +
Lamp Efficacy
90-100
Lumen
Depreciation
CRI
70-90
65-90
22- 25
65-85
60-95
>80
Variety
White
Yellow
White
White
white
2100-10000K
4000k- 5000k
2100K-3000K
3000-6000K
3000-6500K
2700 -6500K
Color
color
temperature
S/P Ratio
upto 2.4
1.6
0.62
1.3-2.2
1.3-2.2
1.85
Dimming
yes
No
No
Yes
Yes
Yes
Warm up time
90% Lumens
Instant
5 minutes
4 minutes
1 minute
10-50 Seconds
Instant
10
Flicker free
yes
No
No
No
No
yes
11
Environmental
friendly
yes
No
No
No
No
yes
12
Fragility
No fragile
components
Fragile
Fragile
Fragile
Fragile
Fragile
Easy to Dispose
Improper disposal
could affect the
environment
Improper disposal
could affect the
environment
Improper
disposal could
affect the
environment
Improper disposal
could affect the
environment
Environmental
friendly
13
Disposal
75
Metal Halide
10,000-12,000
Hours
65 to 90
HPSV
CFL
6000-8000
Hours
60-65
15,000-20,000 Hours
90-140
30% @ 50,000 Upto 40% @ 12000 Upto 40% @ 15000

Hours
Hours
Hours
FTL T5
12000- 15000
Hours
70-104
INDUCTION
80000 Hours
60-80
15-20% till end 15-20% till end of 15-20% till end of

of life
life
life
Lighting controls
Passive Infrared Sensor (PIR) control

Works
on occupancy basis
Time and distance can be set in the sensor
Installation of occupancy sensors
PIR sensors can be installed in office areas, admin

building and rest rooms
Advantages using PIR sensors:
Easy
to Mount in ceilings - no separate support is required

Can vary Timings & distance according to Locations
Life span of Lamps will increase
Lighting controls
Timer control
Automatically
turn ON/OFF at a preset

time to match a regular schedule
Lighting controls
Day light sensor control

Automatically
turn ON/OFF by
detecting the daylight from outside.
Thank you

Lighting System

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Lighting System

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Lighting System

Confederation of Indian Industry

Total Lighting Concept

At the Right place

At the Right Cost

Confederation of Indian Industry

Confederation of Indian Industry

Life Cycle Cost

Confederation of Indian Industry

Confederation of Indian Industry

Colour Rendering Index

Confederation of Indian Industry

Colour Rendering Index

Natural sunlight 100

Confederation of Indian Industry

Evolution of Lamp Technology

Confederation of Indian Industry

Other Opportunities in Lighting

Sensors to detect natural lighting & switchon artificial light

Providing limit switches in MCC rooms

Confederation of Indian Industry

Other Opportunities in Lighting

control for street lighting

Confederation of Indian Industry

Only based on solid state lighting

Confederation of Indian Industry

Draw back of LED technology

Confederation of Indian Industry

Replace T8 lamps in non critical areas with LED

Lighting is very critical for

Some non critical areas can be replaced with LED lights

Colour identification in carpets

Advantages of LED lamps

High life : 50000 hours

Confederation of Indian Industry

Replace T8 lamps in non critical areas with LED

3000 COINlight with LS10K

Confederation of Indian Industry

Comparison for T8 and LED lamps

Confederation of Indian Industry

Replace T8 lamps in non critical areas with LED

Recommend to replace existing T8 lamps with 20W LED

3 kW can be saved in the plant

Rs. 1.50 Lakhs

Rs. 4.50 Lakhs

Confederation of Indian Industry

Replace 400 W Metal Halide lamps with 150

Metal halide lamps have been used for lighting

opportunity to replace with low wattage LED

Atleast 4.5 kW can be saved by replacing Metal halide

Confederation of Indian Industry

Replace 400 W Metal Halide lamps with 150 W LED

Recommend to replace 400 W MH lamps with 150 W

19 lamps can be replaced

Rs. 2.25 Lakhs

Rs. 6.50 Lakhs

Confederation of Indian Industry

Comparison of commonly used luminaries

Very Good (> 80)

Confederation of Indian Industry

Replace the 2X36 W T8 lamps with 1X20W LEDs

2X36 W T8 lamps were installed in the plant

Production Blocks (floor wise)

Confederation of Indian Industry