MCFE BV

Hefbrugweg 77
1332 AM Almere
The Netherlands

Service Bulletin
REFERENCE:

SB-07-100 (F03-006)

SOURCE:

The Netherlands

PAGES:

13

MODELS:

DATE:

May 2012

EP20K-35K
EP20K PAC-35K PAC

VERSION:

Update!

SUBJECT
Fault code 61,65 and 67check procedure

Please replace SB-07-100,

Issued November 2011

DESCRIPTION
Additional information regarding trouble-shooting of error code "61","65","67".
NEW
1. Target service manual: Pub. No.99759-5F111
2. Revised page and information. See on pages 5 to 13

No.

Page

Information
Error code 61 troubleshooting information has been changed as follows:

Page 2-75

For Setup option group 3 and Default setting, do not use service tool.
Use DRS switch for re-setup.
Error code 65 troubleshooting information has been changed as follows:

Page 2-76

For Setup option group 3 and Default setting, do not use service tool.
Use DRS switch for re-setup.

OLD
Fault code 65, 61 and 67:
When the logic card is changed, and if initializing of logic-card is incorrect, then error code #65 will
happen. To prevent such case, please use the information from this bulletin.
Also when error code #61 or #67 occurs, please conduct initial adjustment of controller by the information
from this service bulletin.
For error condition, please refer following table:

TABLE 1 FAULT CODE 61,65 AND 67

Malfunction
EEPROM
Abnormality
Logics Card Initialize
Failure
Hydraulic EEPROM
Abnormality

How to detect

Error
code

Result

To return to
normal

Parity check of SUO data

61

Line contactor off

Turn off key

SUO Gr#3 is not set

65

Line contactor off

Turn off key

Parity check of SUO data

67

Line contactor off

Turn off key

This Service Bulletin is for informational purposes only.

MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.

SB-07-100

How to set the SUOs when the Traction, Hydraulic or Both Logics where replaced. (and when error code
#61 or #65 #67 occurred):
SUOs setup sequence is SUO Gr3, SUO Gr1 and Gr2.
Default set and adjust SUO Gr1 and 2. (If necessary)
Use only the DRS switch to set these settings (Not GSE)
1.

Start
Enter
SUO G3

Set SUO Gr3

(1) To enter and exit setup option mode.
Group3: Set the DRS switch to S, and turn on the Key switch while
keeping the attach1 lever pulled back in seat switch OFF.
The Display shows (option #) 40. It must proceed until
done.
(2) To select option # and set data.
The option # is indicated on the speed indicator on the
Display unit, and the data is shown on the hour meter.
To select option #, set the DRS switch to R and then to S.
To set data, use the forward / reverse lever. To increase
the value, move the lever to F.
To decrease the value, move the lever to R.
(3) To register data.
Setting the DRS switch to R and S registers the data.
When the DRS switch is set to R, the data is written, and
the Display indicates triple bars. When the last item is
entered, the display indicates done.

Set all option of

SUO G3 (#40 to #47)
Key off
Enter
default set
mode
Set default value of
SUO G1 and G2
Key off
(If necessary, adjust SUO
G1 and G2 properly)

SUO Gr3 option is as follow Table:

Setup Options (Group 3) (*). This operation is necessary when the Logics card changes.
Opti
Title of
on
Description
Range / Display unit Indication
Option
#
#40
Truck type
This option is used to set the size and III: No setting
type of truck.
P20: FB20
P25: FB25
P30:FB30
P35:FB35
Default status

III
P20
P25
P30
P35
#41

Battery
voltage

This option is used to set the voltage

of the Battery.

72:72V
80:80V
Default status

III
72
80
#42

#43

Battery type

Hydraulic
Control
selection

This option is used to set the type of

the Battery.
French BDI: For battery with different
discharge characteristic.

0: Normal BDI
1: Tubular BDI

This option is used to set the type of

the Hydraulic control.

0: FC
1: Chopper

Default status

0
1

Default status

0
1
This Service Bulletin is for informational purposes only.
MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.

(2/13)

SB-07-100

#44

Mast type

This option is used to set the type of

the Mast.

2FF: 2-stage full-free

3FF: 3-stage full-free
Default status

2FF
3FF
2-SP

#45

Valve
section

This option is used to set the number

of valve section.

1: 3 ways (lift, tilt, attach1)

2: 4 ways (lift, tilt, attach1, attach2)
3: 5 ways (lift, tilt, attach1, attach2,
attach 3)
Default status

0
1
2
3
#46

Battery
voltage
adjustment

#47

Foot
direction

In this option, the display shows

battery voltage which controller
recognized. Using a tester (or a multimeter), adjust the value on the display
to actual value.
Moving FNR lever from N to F, the
number is increment (0.1V). From N to
R, the number is decrement (0.1V).
Depress the acceleration pedal while
FNR lever is F, the number is
increment (10V). Depress the
acceleration pedal while FNR lever is
in R, the number is decrement (10V).
This option is used to enable the
function for Foot Direction op.

At default status E PROM of traction logic

card stored the battery adjustment
coefficient.
Use the tester and confirm the Battery
voltage and adjust this option if necessary
(see next page)

1: Disable ( normal )
2: Enable
Default status

0
1
2
Note:

(1) Except #42 to #44 the controller cannot accept default status.
(2) All options must be set by Maker or Dealer at first POWER-ON.

SUO Gr3#46 Battery voltage check point is as follows:

This Service Bulletin is for informational purposes only.

MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.

(3/13)

SB-07-100

2.

Default set the SUO Gr1 and 2. (*) This operation is necessary when the Logics card changes.
To set default values:
The following procedure sets default values in the setup option values.
Set the DRS switch to S
Shift the forward / reverse lever to R, hold the accelerator pedal pressed in seat switch OFF, then
turn the Key switch ON. The Display indicates done.
Set the DRS switch to R.

3.

Adjust the SUO Gr1 and 2 (If necessary)

(1) To enter and exit setup option mode.
Group1
Set the DRS switch to S, and the turn on the Key switch. The Display shows (option # )1.
Group2
Set the DRS switch to S, and the turn on the Key switch while keeping the lift and tilt levers
pulled back in seat switch OFF. The Display shows (option # )11.
(2) To select option # and set data.
The option # is indicated on the speed indicator on the Display unit, and the data is shown on
the hour meter.
To select option #, set the DRS switch to R and then to S.
To set data, use the forward / reverse lever. To increase the value, move the lever to F.
To decrease the value, move the lever to R.
(3) To register data.
Setting the DRS switch to R and S register the data. When the DRS switch is set to R, the data is
written, and the Display indicates triple bars. When the last item is entered, the display indicates
done.

This Service Bulletin is for informational purposes only.

MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.

(4/13)

SB-07-100

(OLD)
Problem: EEPROM Fault (61)
(1) Situation
Indication: 61display. All truck operations inhibited. Line contactor OPEN.

(2) Possible cause

Faulty EEPROM on logic card.

(3) How the error code is triggered

Software checks Setup Option data on EEPROM when turning on power and detects fault.

(4) Checks
Turn off power, then turn on power and enter in Setup Option Group 3 setting. See pages
1-12 to 1-14.

(5) Set Setup Option Group 3 data. See pages 1-12 to 1-14.

(6) Set Setup Option default data. See pages 1-12 to 1-14.

Normal truck operation

(7) Truck operates normally.

No change

(8) Replace logic card. See page 1-26.

2-75
This Service Bulletin is for informational purposes only.
MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.

(5/13)

SB-07-100

(NEW)
Problem: EEPROM Fault (61)
(1) Situation
Indication: 61display. All truck operations inhibited. Line contactor OPEN.

(2) Possible cause

Faulty EEPROM on logic card.

(3) How the error code is triggered

Software checks Setup Option data on EEPROM when turning on power and detects fault.

(4) Checks
Turn off power, then set the DRS switch to S, while keeping the attachment 1 lever pulled
back with the
seat switch OFF, turn on power. The display shows 40 for Setup Option Group 3 setting.
See pages 1-12 to 1-13.

(5) Set Setup Option Group 3 data without service tool. See pages 1-12 to 1-13.

(6) Turn off power, then place the direction lever in the R position, keep accelerator
pedal depressed, and
turn on power. Default value is set and the display shows done. See page 1-14.

(7) Turn off power, then turn on power again.

If
remains
(8) Replace logic card. See page 1-26.

2-75
This Service Bulletin is for informational purposes only.
MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.

(6/13)

SB-07-100

(OLD)
Problem: Logic Card Initialize Fault (65)
(1) Situation
Indication: 65display. All truck operations inhibited. Line contactor OPEN.

(2) Possible cause

Setup Option Group 3 data not set, Setup Option Group 1 and 2 default data not set,
faulty Setup Option
data, faulty logic card.

(3) How the error code is triggered

Setup Option data is in abnormal setting range.
MC specification is set at #43 while FC lever is installed.

(4) Checks
Turn off power, then turn on power and enter in Setup Option Group 3 setting. See pages
1-12 to 1-14.

(5) Set Setup Option Group 3 data. See pages 1-12 to 1-14.

(6) Set Setup Option default data. See pages 1-12 to 1-14.
Normal truck operation

(7) Truck operates normally.

No change

(8) Replace logic card. See page 1-26.

2-76

This Service Bulletin is for informational purposes only.

MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.

(7/13)

SB-07-100

(NEW)
Problem: Logic Card Initialize Fault (65)
(1) Situation
Indication: 65display. All truck operations inhibited. Line contactor OPEN.

(2) Possible cause

Setup Option Group 3 data not set, Setup Option Group 1 and 2 default data not set,
faulty Setup Option
data, faulty logic card.

(3) How the error code is triggered

Default setting is not

completed.
MC specification is set at #43 while FC lever is installed.

Setup Option data is in abnormal setting range.

(4) Checks
Turn off power, then set the DRS switch to S, while keeping the attachment 1 lever pulled
back with the
seat switch OFF, turn on power. The display shows 40 for Setup Option Group 3 setting.
See pages 1-12 to 1-13.

(5) Set Setup Option Group 3 data without service tool. See pages 1-12 to 1-13.

(6) Turn off power, then plane the direction lever in the R position, keep accelerator
pedal depressed, and
turn on power. Default value is set and the display show done. See page 1-14.

(7) Turn off power, then turn on power again.

If

remains

(8) Replace logic card. See page 1-26.

2-76
This Service Bulletin is for informational purposes only.
MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.

(8/13)

SB-07-100

CONTROLLER
3. Deleting stored fault data
Stored fault data can be deleted as follows after all of them
have been reviewed:
(1) With done displayed in the hour meter area in the
display unit, set the DRS switch in the S (set) position
and wait for more than one second.
(2) Place the DRS switch in the R (run) position.
(3) The hour meter area displays flashing done, showing
that all the stored data have been deleted.
NOTICE: It is generally not recommended to erase fault
data. Fault data are useful as aids for proper
management of the truck.
Setup Option Setting
The tables on pages 1-17 to 1-19 show the setup options
classified in three groups. They include the number
assigned to each setup option (SUO #), its value set before
shipment from the factory (default value), and points to be
noted when changing the default value.
To change a default value, use the following procedure:
1. Entering and exiting from setup option mode
To enter the mode:
The method to enter the mode (to cause the initial display
to appear) differs from group to group. Perform any of the
following operations as appropriate
.
Group 1: Set the DRS switch to S, and turn on the key
switch. The display shows (option #) 1.
Group 2: Set the DRS switch to S, and turn on the key
switch while keeping the lift and tilt levers pulled
back with the seat switch OFF. The display
shows (option #) 11.
Group 3: Set the DRS switch to S, and turn on the key )
switch while keeping the attachment 1 lever
pulled back with the seat switch OFF. The
display shows (option #) 40.
To exit from the mode:
(example
For the groups 1 and 2, turn the key switch OFF. For the
meaning
group 3, advance the SUO # until done appears.
the

First SUO # of Group 2 setup options

*The current value is displayed. For the
of each number or symbol displayed, refer to
Range column of the relevant Setup

Options
table and Notes below the table.
The steps described above are collectively shown in the
following table

This Service Bulletin is for informational purposes only.

MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.

(9/13)

SB-07-100

1-12
2. Selecting SUO # and changing set value

CONTROLLER

The set value change procedure consists of selecting the

desired SUO # using the DRS switch, changing the set
value by moving the direction lever, and registering the
new value.

Cycle the DRS switch SRS. The set value

displayed on the screen is registered. The SUO # on the
screen then advances to the next SUO #. Changing the
set value is now possible for the SUO #.
The first half of the DRS switch operation (SR) is for
overwriting the previous value with the value on the
screen (registering). When the value is registered, a set
of three dotted lines appears on the screen as shown in
the illustration on the right. The second half of the
operation (RS) is for advancing the SUO #.
Every time the DRS switch is cycled SRS, the
SUO # increments. When advancing the SUO # without
changing the set value, simply repeat by cycling the
switch as many times as necessary. When the last SUO
# is reached, done appears in the set value display
area.
Use the direction lever to change the set value. The
value increases when the lever is cycled NFN; it
decreases when the lever is cycled NRN. In either
increasing or decreasing direction, the value returns to
the first or last value in the available value range

This Service Bulletin is for informational purposes only.

MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.

(10/13)

SB-07-100

1-13
CONTROLLER
3. Returning setting from option value to default value
Use the following procedure to return an optionally set
value to the default value (factory set value) due to
occurrence of error code 61 or 65, or some other reasons.
(1) Turn OFF the seat switch.
(2) Set the DRS switch in the S position.
(3) Place the direction lever in the R position, keep the
accelerator pedal depressed, and turn ON the key
switch.
(4) The set value area in the display shows done.
(5) Set the DRS switch in the R position.
The default value is now set again.

This Service Bulletin is for informational purposes only.

MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.

(11/13)

SB-07-100

1-14
CONTROLLER
Removal and Installation of Logic Card
1. Removal of controller cover
Remove the cover mounting screws (M6: 6 places),
and remove the controller cover.
2. Removal of logic card
(1) Disconnect connectors CN3, CN5, CN6, CN7,
CN8, CN9 and CN10.
(2) Remove the logic card bracket mounting screws
(M6: 4 places marked A in the illustration below),
and remove the logic card with bracket.
(3) Remove the logic card mounting screws (M3: 7
places marked B in the illustration below), and the
heat-sink mounting screws (M4: 2 places marked
C in the illustration below), and remove the logic
card.

3. Installation of logic card

Follow the removal procedure in reverse

This Service Bulletin is for informational purposes only.

MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.

(12/13)

SB-07-100

1-26

SERIAL NUMBER DETAIL

EP20K PAC ETB8C-00011- And up
EP25K PAC ETB8C-50001- And up
EP30K PAC ETB9C-00011- And up
EP35K PAC ETB9C-50001- And up

This Service Bulletin is for informational purposes only.

MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.

(13/13)