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Abstract
Boiling heat transfer on porous coated surfaces with vapor channels was investigated experimentally to determine
the eects of the size and density of the vapor channels on the boiling heat transfer. Observations showed that bubbles
escaping from the channels enhanced the heat transfer. Three regimes were identied: liquid ooding, bubbles in the
channel, and dry-out. The heat transfer coecient and q_ cr of the porous surfaces with vapor channels were much higher
than those on the smooth surface. The maximum heat transfer occurred for an optimum vapor channel density and the
boiling heat transfer performance was improved if the channels were open. According to observations, vapor could
escape through the vapor channel while liquid was sucked by a porous structure, and hence, the two-phase region will
extend to a pool liquid at a given ux. This indicates that capillarity plays a great eect on the boiling and the heat
transfer performance can be increased signicantly. A simplied one-dimensional formulation for the two-phase ow
within such a heterogenous structure was proposed using an equivalent dual porous model. It is demonstrated
theoretically that the geometric dimensions and the density of vapor channels aect the boiling heat transfer. This may
provide a new key for enhancing boiling heat transfer by capillary porous structure. 2002 Elsevier Science Ltd.
All rights reserved.
Keywords: Pool boiling; Porous surface; Vapor channels
1. Introduction
The enhanced boiling heat transfer on porous
surfaces has been of considerable research interest due
to its eectiveness and numerous applications such as
in boilers, heat pipes and for the cooling of microelectronic components. The porous layers can be
manufactured by various methods such as machining,
welding, sintering or brazing of particles, electrolytic
deposition, ame spraying, bonding of particles by
plating, galvanizing, plasma spraying of polymers,
*
Corresponding author. Tel.: +86-10-6278-4530; fax: +86-106277-0209.
E-mail address: bxwang@mail.tsinghua.edu.cn (B.-X.
Wang).
0017-9310/02/$ - see front matter 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 0 1 7 - 9 3 1 0 ( 0 1 ) 0 0 1 9 2 - 2
1118
Nomenclature
A`
Av
CAR
DC
f
h`v
H
J S
K
m
NC
q_ cr
S
Subscripts
c
channels
e
evaporate or equivalent
`
liquid
p
particle
v
vapor
0
value of z 0
Greek
l
r
/
m
q
symbols
dynamic viscosity (Pa s)
surface tension (N/m)
volume porosity (non-dimensional)
kinematics viscosity (m2 =s)
density (kg=m3 )
1119
Table 1
Test surfaces
Mean
particle
size (lm)
Permeability
10 11 m2
Porous layer
thickness H
(mm)
Number
of
channels
Channel
width W
(mm)
Channel
separation S
(mm)
Channel
depth H
(mm)
Channel area
ratio (CAR)
(%)
250
250
250
250
110
110
110
110
110
65
65
65
65
65
4.5
4.5
4.5
4.5
0.9
0.9
0.9
0.9
0.9
0.03
0.03
0.03
0.03
0.03
3
3
3
3
2.6
2.6
2.6
2.6
2.6
2.4
2.4
2.4
2.4
2.4
0
5
6
8
0
9
8
7
6
0
9
8
7
6
0.8
0.8
0.8
0.67
1.05
1.54
2.20
0.78
1.16
1.66
2.32
4.3
5.0
6.0
3.07
3.45
3.94
4.60
3.08
3.46
3.96
4.62
3
3
3
2.6
2.6
2.6
2.6
2.4
2.4
2.4
2.4
0
13
16
21
0
20
28
36
42
0
23
31
38
46
1120
1121
1122
The pressure gradients of liquid and vapor can be obtained from Eqs. (7), (8) and substitute into Eqs. (6a),
(6b) as
dpv
dx
qmv
qv g;
hfg Kkrv
9a
dp`
dx
qm`
q` g;
hfg Kkr`
9b
/P VP SP /C VC SC
:
/P VP /C VC
KP kri;P KC kri;C
qi
li
dpi
dx
qi g :
/ 3 D2
1801
/2
DP
VP VC :
VP
q m_ v hfg :
qv q` g:
10
hfg K krv kr`
dx
The liquid distribution among P and C must satisfy the
following condition:
pC pv
r
p` p J SP
KP =/P
11
p J 0
:
dS
dSP dS
/P VP /C VC
KP =/P
Combining Eqs. (10) and (13), we have
"(
)
r
f0
p / VP
dx
KP =/P /P VP P/C VC
,
#
q
Vv V`
qv q` g dS:
hfg K krv kr`
13
14
qv u2 H
;
2De
CS
15
kr` krv
in here c m` =mv .
Integrating CS from Eq. (10) as the saturation
varies from 0 to 1 and denoting the integration value as
C1 , or
1
Z 1
c
1
dS
C1
kr` krv
0
! 1
Z 1
1
c
dS;
16
1 S2 S 3
0
where kr` S 3 and krv 1 S2 have been used in [12].
Then, by dierentiating dJ with dS and denoting the
integration value of dJ =dS as C2 , we have
Z 1
Z
dJ
0:175 1
1
dS: 17
dS p
C2
2
1
dS
5
10:825
0
0 S S
Integrating Eq. (8) with dx and introducing Eqs. (14)
and (15), give
r
dS dSP
mv Hqcr
p C2
C`
Kh`v
K=/ dSP dx=H
q` gH 0;
18
where
dS
/P VP
:
dSP /P VP /C VC
19
"
Kh`v
qcr
C` q` gH
mv H
#
r
p C2 :
K=/
1123
20
21
22
1124
You [10] criterion for pool boiling on plain and microporous pin nned surfaces. In short, further work would
be necessary.
5. Conclusions
The heat transfer coecient and q_ cr of the porous
surfaces with vapor channels were much higher than
those on the smooth surface. Measurements of the pool
boiling heat transfer on porous coated surfaces with
vapor channels showed the existence of three regimes:
liquid-ooding, bubbles in channel and bottom dry-out
regions. In the bubble boiling region, bubbles escaped
from the channels and heat transfer rate was enhanced
by the ordered vaporliquid ow. The results show that
the size and density of the vapor channels aect the pool
boiling heat transfer.
The dual porous equivalent model proposed here can
reect the mechanism of the process to some extent. The
structural optimization of vapor channels, the eects of
channel' dimension and density on the boiling heat
transfer can be analyzed qualitatively. The optional
channel density was obtained for specic porous surface,
and the results are more reasonable than those in [6]. It
is to be expected that this model can be used as a guide
to conduct the experimental investigation. Further experimental and numerical work is needed to obtain the
prediction of the optimum conguration of vapor
channels more exact quantitatively.
Acknowledgements
1125