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INTRO

CLASSES
CHOOSE
TANK

TESTS

CONFORMITY

OIL SEPARATORS LARGE FLOWS

TECHNICAL
specification

INSTALLATION

ACCESSORIES

ALARM

OPERATION

Oi l s e pa r a tor s
La r ge f l ows 25 > 250 l/sec

PRE-TREATMENT 2008

INTRO
CLASSES

Oil separators

Requirements
An oil separator is designed to catch the source of pollutants
carried by run-off waters.

CHOOSE

We offer a wide range of oil separators conform to standards


EN 858-1.

Fields of application
CONFORMITY

According to current rules, the oil separators have to be used


for the pre-treatment of surface waters carrying hydrocarbons, for example:
To treat waters stemming from industrial
processes, from the washing of vehicles, from
the cleaning of oil coated elements.

TESTS

To treat rainy waters (drainage waters)


contaminated by the oil resulting from waterproof
zones (car parks, roads, factories, ).
To hold wide-spread light liquids and to protect

TECHNICAL
specification

INSTALLATION

ACCESSORIES

ALARM

OPERATION

TANK

the surrounding zone (gas stations)

PRE-TREATment 2008

EN858-1

Advices
1. The rule becomes more and more strict as regards the
quantity of hydrocarbons rejected in natural environment. It is the reason why we advise to rather use devices provided with a coalescing filter which assures a
hydrocarbon discharge lower than 5 mg/l.
2. The good working of the separator imposes a sludge
trap large enough for allowing the settling of muds (see
following page).
3. The installation of the separator will largely be facilitated if the level of water has been correctly measured.
We propose, for that purpose, fixed or adjustable extension shafts which allow to position the device without
problem.

INTRO
CLASSES

Classes of separators

There are 2 classes of separators:


CHOOSE

Class 1: with coalescing filter


Residual content lower than 5 mg/l according to essay standard EN 858.

CONFORMITY

Class 2: without coalescing filter


Residual content lower than 100 mg/l according to essay standard EN 858.

Choice of the treatment

TESTS

1. Total treatment (device without by-pass storm overflow)


Installation straight on the net
For large surfaces with risk of accidental
pollution.
TANK

Example : hydrocarbons storage areas,


fuel distribution centers.

ALARM

OPERATION

Installation right after the storm basin


with flow regulator
with risk of accidental pollution.
The basin requires a lot of space.

2. Partial treatment (device with by-pass storm overflow)

ACCESSORIES

Installation straight on the net,


with by-pass device in the separator
For large surfaces with risk of accidental
limited pollution.
Example: parking areas, roads.

TECHNICAL
specification

INSTALLATION

Installation in by-pass on the net,


with by-pass device upstream the separator
For very large surfaces and on an existing net.

PRE-TREATment 2008

INTRO
CLASSES

How to choose your device

T he choice o f an o il sep ar ato r is o f ten re l ate d to spe c i fi c con strai n ts of the c onsi dered case . We
g iv e herea ft er a sum m ar y o f the cr iter ia w h i ch c an hel p to di mensi on the se parator. As y ou c a n
ea s ily understand , these tab les d o no t con si de r th e parti c u l ar c ase s w hi c h can ari se: pl ease t a k e

CHOOSE

cont a ct w it h o ur o f f ices in case o f d o ubt.

Parameters
CONFORMITY

peak flow
polluted load to treat
density of the hydrocarbons
compulsory output level
surface to be treated (covered and/or uncovered)

Covered surfaces

Uncovered surfaces

In case of covered surfaces, rejected waters primarily come


from cleaning. The flow rate of the device will thus be calculated according to the number of taps, heads, and all the
hydrocarbon rejects. For covered carparks, the table opposite
gives the size of the device according to the surface.

The flow is directly related to the pluviometry, to the surface


of the catchment area and to the slope of the network.

ACCESSORIES

ALARM

OPERATION

TANK

TESTS

implantation site (load class of the lids).

Surface parking
m2

Flow
l/sec

1 to 500

1,5

501 to 1500

1501 to 3000

3001 to 5000

10

5001 to 8000

15

8001 to 15000

20

Separator without by-pass


For areas smaller than 1.400 m2, youll find in the table opposite the flow rate and the type of separator taking into account
a pluviometry of 150 l/ha/sec. In this case the device treats
the totality of the incoming flow.
Separator with by-pass
In this case the device treats 1/3 of the total incoming flow,
it allows to absorb an important flow in the event of storm, it
is especially adapted to treat water from uncovered carparks.
We strongly disadvise the use of an oil separator with by-pass
in an area where hydrocarbon is stored.

For larger surfaces, please contact us.

TECHNICAL
specification

INSTALLATION

Without by-pass

With by-pass

Surface
m2

Flow
l/sec

1 to 100

1,5

101 to 200

For the Large Flows separators (larger than 20 l/s) it is


advised to take into account the return 10 years formula.
Please contact us for calculations of flows.

PRE-TREATment 2008

Flow
l/sec

1 to 600

201 to 400

601 to 1200

401 to 670

10

1201 to 2000

10

671 to 1000

15

2001 to 3000

15

1001 to 1400

20

3001 to 4200

20

For larger surfaces, please contact us.

Caution:

Surface
m2

INTRO

Conformity oil separators

EN858-1

Tests made in keeping with standards EN858 (DIN 1999)

CLASSES

Results between 0,16 and 2,2 mg

PARC INDUS. DES HAUTS-SARTS B-4040 HERSTAL BELGIUM


TEL +32 (0)4.256.56.10 FAX +32 (0)4.256.56.19 www.collinet.eu

L/S Ref.

SKPE1,5/150
# Srie
3930
Serial #

Capacit sparateur

850 l

Capacity separator

Capacit dbourbeur

150 l

Capacity sludge trap

Capacit stockage

223 l

Storage hydrocarbons

Epaisseur couche

180 mm

Anne de fabrication

2008

CONFORMITY

Sparateur hydrocarbures Oil separator

Thickness layer
hydrocarbons
Manufacturing year
TESTS

EN858

Cl.
Type

1,5
1

CHOOSE

D b it
NS

ALARM

OPERATION

TANK

Identification plate affixed inside and outside each device.

EC declaration o

f conformity

Place and date


of issue
Herstal, 11/09/20
06

P.I. Hauts-Sarts

INSTALLATION

ACCESSORIES

We hereby gu
arantee and de
clare that the
CE marked pro
cable provision
duct, SEPARA
s of the Direct
TOR, fulfils the
ive 89/106/EEC
appliconcerning sep
well as the Eur
arator system
opean norme EN
for light liquids
858-1 Separat
as
or systems for
Principles of pro
light liquids (e.g
duct design, pe
. oil and petro
rformance and
l).
testing, marking
and quality con
This certificate
trol.
is valid for all de
vices describe
d here above and
nating from the
bearing the CE
following sites:
ma
COLLINET Assai
rking originissement s.a
undetermined
., Herstal, Belgi
period of time.
um and for an

B-4040 Hersta

l BELGIUM

+32.4.256.56.

TECHNICAL
specification

Signature of an
authorised pers
on
Mr Pierre AND
RE
Administrateur
Dlgu

10 +32.4.2

56.56.19l TVA
BE 0432.172.909
export@collinet
.eu www.colli
net.eu

PRE-TREATment 2008

TECHNICAL
specification

INSTALLATION

ACCESSORIES

ALARM

OPERATION

TANK

TESTS

CONFORMITY

CHOOSE

CLASSES

INTRO

Tests reports

PRE-TREATment 2008

INTRO
CLASSES

The tank

CHOOSE

15

15

8
12
9

13

6
5

11

TESTS

CONFORMITY

14

TANK

Simulation

Type Standard: Tank out


of not recycled pure HDPE,
manufactured by spiral welding
on mandrel. Resistance SN2.

Waterproof guarantee: no outer screws.

Type Super: Tank out of not recycled


pure HDPE, manufactured by spiral
welding on mandrel. Resistance SN4.

The separator includes a part being used


for the decantation of muds and a second
part for separation of hydrocarbons.

Double wall tank with spiral


reinforcement. Wall thickness: 48, 72, 90 or 130 mm
depending on the flow of the device.

Accessories in High Density Polyethylen


of in stainless steel.

The polycarbonate coalescing filter in its stainless


steel frame (Aisi 304L) is easily removable and has a
hight level of separation. Hydrocarbons output lower
than 5 mg/liter for hydrocarbons
of density 0,85 according to tests
conditions of standard EN858-1.
HDPE float calibrated at 0,85 is
fixed on a mobility bar in stainless
steel, it does not require any human
interference during filling operation. It
ensures the automatic shutting of the

ALARM

Automatic obturator in stainless steel


with polyethylene float calibrated at 0,85.
Antisplash partition.

ACCESSORIES

Sludge trap really proportioned in


accordance with standard EN858-1.

Pre set-up of the sampling unit. Antisplash partition.

Partition between the sludge trap compartment


and the separator compartment.
Sifon at the exit of the separator.
Device fitted with 2 or 3 cylindrical openings
with ventilation - 630 mm.
The device can be equipped with a system
of leak detection.

TECHNICAL
specification

In and outlet in HDPE adaptable with PVC.

OPERATION

separator as soon as the retention capacity is reached.


Through its position in the separator, this capacity is
maximal and so enables to reduce the draining.

INSTALLATION

Advantages

PRE-TREATment 2008

INTRO
ALARM

OPERATION

TANK

TESTS

CONFORMITY

CHOOSE

CLASSES

The tank

ACCESSORIES

Cylindrical shaft + ventilation

Coalescing cel: hydrocarbons output < 5 mg/l

INSTALLATION

Options
Optical and audible alarm N8 VARS
Anchoring belts
Anchorings in stainless steel
Ladder in the sludge trap
TECHNICAL
specification

Ladder in the separator


Leak detection
Automatic obturation of the by-pass channel
Cast iron covers (p. 30)

Sludge trap

PRE-TREATment 2008

INTRO

1/ Separator WITHOUT by-pass

2/ Separator WITH by-pass

The first part of the separator (sludge trap)


retains the mud and other particles. Muds
accumulate at the bottom of the sludge trap.

Especially for places where there is no storage


of hydrocarbons (for example carparks), the
separators fitted WITH the by-pass device
enables not to treat the entire flow.
When the entering flow is higher than the processing
capacity of the separator, the effluent goes through the
by-pass device and directly runs out of the apparatus.

OPERATION

Hydrocarbon charged water is directed towards the


second part of the separator and forwards from
bottom to top towards the coalescing cell. The
very small hydrocarbon particles are stuck on the
walls of the cell before going up on the surface.

TANK

TESTS

CONFORMITY

CHOOSE

CLASSES

Operation of the oil separator

TECHNICAL
specification

INSTALLATION

ACCESSORIES

ALARM

The layer of hydrocarbons grows thicker in time,


which causes to push the float towards the
bottom until closing the exit of the separator,
then the retention capacity is reached.

PRE-TREATment 2008

INTRO
CLASSES

Operation of the oil separator

4
CHOOSE

CONFORMITY

ALARM

OPERATION

TANK

TESTS

Sludge trap compartment (muds ans sand)

Separator compartment (hydrocarbons)

Coalescing cel

Ventilation

Cylindrical openings 630 mm

Automatic obturator

3/ The automatic obturation

ACCESSORIES

In the event of problems, the automatic obturation


is a safety device preventing from the evacuation of
hydrocarbons towards the draining network (for example:
in case of lack of maintenance or accidental discharge).

INSTALLATION

The obturation of the separator is carried out by a disc


assembled on a float tared to the density of hydrocarbons.
The float follows the layer of hydrocarbons until
obturation when the storage capacity is reached. Each
compartment is accessible by an inspection chamber.

Inside sight of the separator compartment:


coalescing cel + automatic obturator

TECHNICAL
specification

Maintenance instructions
Empty sludge and hydrocarbons.
The frequency of emptying depends on the
quantity of polluted matters in the separators.
The sludge trap will be emptied once a year.

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The separator compartment will be checked


once a year. If the layer of hydrocarbons is
thicker tan 10 cm, it has then to be removed.
In case of accidental heavier flow of
hydrocarbons, the separator has to be totally
emptied and the filled up with clear water.

INTRO
CLASSES

Level alarm

Hydrocarbon alarm in the separator: OILSET-1000


The level alarm OILSET-1000 has especially been developed to detect an interface water/hydrocarbon in a separator.

CHOOSE

Control unit

Hydrocarbons
Water

Approved:
ATEX 031X.

CONFORMITY

It signals the right moment to carry out


the draining of the separator in order to
avoid rejecting hydrocarbons in the sewers. The control unit and probe SET-DM3
are in accordance with directive ATEX
94/9/EC.
II (1) G, [EEx ia] II C, VTT 04

TESTS

Control unit

TANK

Hydrocarbons

OPERATION

Water

Box IP65 (175 x125 x 75mm)


Connection with cable 3 x 0,5 mm2

Hydrocarbon/mud alarm equipped with 2 probes: SANDOILSET-2000

II (1) G, [EEx ia] II C, VTT 04

INSTALLATION

Approved:
ATEX 031X

Water

ACCESSORIES

One probe gives a signal when the layer of


hydrocarbon has been reached. The other
probe generates an alarm when the decanted sand or mud level arises between
the two sensitive elements of the probe.

Hydrocarbons
Mud

Hydrocarbon/mud alarm fitted with 2


probes : SANDOILSET-2000

ALARM

Control unit

TECHNICAL
specification

Control unit

Hydrocarbons

Mud

Water

Box IP65 (175 x125 x 75mm)


Connection with cable 3 x 0,5 mm2

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11

INTRO
CLASSES

Level alarm

Mud/sand level alarm in the sludge trap: SANDSET-1000

CHOOSE

The SANDSET-1000 is a complete system which makes it possible to detect a decanted sand or mud level at the bottom of a
tank. The ultrasound probe generates an alarm when the sand or mud level arises between the two sensitive elements of the
probe.

CONFORMITY

The probe does not require any calibration, nor particular maintenance. It only needs to be installed at the right level and to be
set under tension. It is in conformity with directive ATEX 94/9/EC for a use in a potentially explosive atmosphere.

Control unit

TANK

TESTS

Water

OPERATION

Control unit

Water

ALARM

Mud

ACCESSORIES

Hydrocarbon alarm in the separator: SOLARSET

TECHNICAL
specification

INSTALLATION

Communication and warning system supplied with solar energy allowing to detect the hydrocarbon level and to send a SMS
alert message.

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INTRO

Accessories

CLASSES

F o r l i ght fl ows

CHOOSE

The whole range is equipped with a sole circular extension


shaft. They can be stacked together (maximum 2) and can be
adjusted by sections of 90 mm.

90

Extension shafts

Ref: RRR630
: 630 mm

CONFORMITY

Weight: 14 kg
Height 1 extension shaft: 360 mm
Height 2 extension shafts: 720 mm

PE Cover
TESTS

Ref. E630
Load: classe A-15 kN
Weight: 10 kg
: 630 mm
Screwed on the separator: 3 x M10

TANK

With waterproof seal


Adaptable with or without extension shaft

OPERATION

Circular extension
shaft 630 mm

ALARM

+ 30 mm

F o r l i ght a nd lar g e flows

Load
class

Weight
kg

Opening
mm

Base
mm

F600

D-400

62

610

850 x 850

INSTALLATION

Ref.

ACCESSORIES

Cast iron cover

TECHNICAL
specification

100

610

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13

INTRO
CLASSES

Installation

Off-the-road
Ventilation

PE Cover

Out

TESTS

CONFORMITY

CHOOSE

1. The separator has to be buried.


2. Place the separator horizontally at the bottom of the excavation (lean concrete).
3. Connect in/outlet on the pipe.
Topoil
Filling material
4. Connect ventilation.
5. Place extension shaft (if necessary) and
In
adjust it to the floor level.
6. Fill up the separator with clear water.
At the same time backfill with sand.
Stabilized sand
7. If several extension shafts are needed,
a self-holding slab has to be foreseen
Sand bed
(thickness and reinforcement to be defined).

TANK

In carriage zone

ACCESSORIES

ALARM

OPERATION

1. The separator has to be buried.


2. Place the separator horizontally at the bottom of the excavation (lean concrete).
3. Connect in/outlet on the pipe.
4. Connect ventilation.
Self holding plate
5. Place extension shaft (if necessary) and
Filling material
adjust it to the floor level.
6. Fill up the separator with clear water.
In
At the same time backfill with sand.
7. In case of placing underneath road traffic,
separators have to be convered with cast Stabilized sand
iron covers (class D-400 kN).
The covers will be sealed in the self-holding
Stabilized
concrete slab, which will be supported by trench bottom
the edge of the excavation (thickness and
reinforcement to be defined).

Ventilation

Cast iron cover 400 kN

Out

INSTALLATION

Caution: in case of ground water table

TECHNICAL
specification

First of all, build the ballast concrete plate


on which the separator will be installed.
Dont forget the reinforcing rods to anchor the
separator.
The concrete mass has to be calculated to
compensate fot the vertical push of the water
when the separator is empty.
Finally the separator has to be straped
with anchoring belts.

PE or cast iron cover D-400 kN


to adapt in function ot the type of installation

Ventilation

Filling material
In

Out
Anchoring belts

Stabilized sand
Ballast
pave concrete
Anchoring in the pave
concrete

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PRE-TREATment 2008

INTRO

Accessories are made out of polyethylene high density or


stainless steel.

Accessories are made out of polyethylene high density or


stainless steel.

The separator is in conformity with the regulations of


standard EN858-1.

The separator is in conformity with the regulations of


standard EN858-1.

With coalescing filter: hydrocarbon rejection on treated


flow < 5 mg/l for hydrocarbons of density 0,85 according
to the conditions of standards EN 858-1 (class 1).

With coalescing filter: hydrocarbon rejection on treated


flow < 5 mg/l for hydrocarbons of density 0,85 according
to the conditions of standards EN 858-1 (class 1).

The separator is fitted with an automatic plugging


device with stainless steel arm and polyethylene float.

The separator is fitted with an automatic plugging


device with stainless steel arm and polyethylene float.

In and outlet in HDPE adaptable with PVC.

In and outlet in HDPE adaptable with PVC.

Apparatus equipped with 2 access openings 630 mm


with percussion caps.

Apparatus equipped with 2 access openings 630 mm


with percussion caps.

Fitted with sludge trap really proportioned according


to standards EN858-1. The separator includes a
compartment for the decantation of muds and a second
compartment for separation of hydrocarbons.

Fitted with sludge trap really proportioned according


to standards EN858-1. The separator includes a
compartment for the decantation of muds and a second
compartment for separation of hydrocarbons.

Polycarbonate coalescing filter placed in


a AISI 304 stainless steel framing. High
separation capacity. Easily removable.

Polycarbonate coalescing filter placed in


a AISI 304 stainless steel framing. High
separation capacity. Easily removable.

HDPE float calibrated at 0,85 is fixed on a mobility bar in


stainless steel, it does not require any human interference
during filling operation. It ensures the automatic shutting
of the separator as soon as the retention capacity is
reached.

HDPE float calibrated at 0,85 is fixed on a mobility bar in


stainless steel, it does not require any human interference
during filling operation. It ensures the automatic shutting
of the separator as soon as the retention capacity is
reached.

The separator is waterproof guaranteed because it has


not been perforated for the fixing of the internal elements.

The separator is waterproof guaranteed because it has


not been perforated for the fixing of the internal elements.

Pre set-up of the sampling unit. Antisplash partition.

Pre set-up of the sampling unit. Antisplash partition.

The separator is equipped with an alarm system.

The separator is equipped with an alarm system.

CONFORMITY

Type Super: Tank out of not recycled pure


HDPE, manufactured by spiral welding on
mandrel double walled. Resistance SN4.

TESTS

Type Super: Tank out of not recycled pure


HDPE, manufactured by spiral welding on
mandrel double walled. Resistance SN4.

TANK

2. OIL separator in PE with coalescing filter (output class I),


by-pass channel and sampling unit
Type Standard: Tank out of not recycled pure
HDPE, manufactured by spiral welding on
mandrel, double walled. Resistance SN2.

OPERATION

1. OIL separator in PE with coalescing filter (output class I)


and sampling unit
Type Standard: Tank out of not recycled pure
HDPE, manufactured by spiral welding on
mandrel, double walled. Resistance SN2.

ALARM

HSKBPPE

ACCESSORIES

HSKPE

CHOOSE

CLASSES

Oil separator in HDPE Large flows


Technical Requirements/Specifications

TECHNICAL
specification

INSTALLATION

With integrated by-pass channel.

Options
Anchoring belts
Cast iron cover class D-400 kN

Hydrocarbon alarm OILSET-1000, or sludge alarm


SANDSET-1000, or sludge/hydrocarbon alarm
SANDOILSET-2000.Echelle dans la partie sparateur

Ladder in the sludge trap compartment

The separator can be fitted with a leak detection system.

Anchorings

PRE-TREATment 2008

15

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