Documente Academic
Documente Profesional
Documente Cultură
MACHINE-GUARD and
PERIMETER-GUARD Systems
System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Selection of Components . . . . . . . . . . . . . . . . . . . . . . 143
Emitters & Receivers . . . . . . . . . . . . . . . . . . . . . . . . . 144
Controller Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Metal Box Controllers. . . . . . . . . . . . . . . . . . . . . . . . . 146
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 152
141
SYSTEM FEATURES
Exceptional durability and reliability, even in extremely demanding machine
guarding environments
MACHINE-GUARD has a trip output for point-of-operation guarding
PERIMETER-GUARD has a latch output for guarding an entrance where it is
possible to walk through the light screen and into the area of dangerous
machine motion
Optical Safety Systems
142
Emitter
Mounting
Brackets
(supplied
with sensor)
Defined Area
MACHINE-GUARD and
PERIMETER-GUARD Cables
Cables are available in four lengths: 8 m (25'), 15 m (50'), 30 m
(100') and 45 m (150'). Two cables are required per system.
See page 148 for models.
Controller
143
Defined Area
Models*
152 mm (6")
MGE616A
MGR616A
305 mm (12")
MGE1216A
MGR1216A
16
457 mm (18")
MGE1816A
MGR1816A
24
610 mm (24")
MGE2416A
MGR2416A
32
762 mm (30")
MGE3016A
MGR3016A
40
914 mm (36")
MGE3616A
MGR3616A
48
1067 mm (42")
MGE4216A
MGR4216A
56
1219 mm (48")
MGE4816A
MGR4816A
64
1372 mm (54")
MGE5416A
MGR5416A
72
1524 mm (60")
MGE6016A
MGR6016A
80
1676 mm (66")
MGE6616A
MGR6616A
88
1829 mm (72")
MGE7216A
MGR7216A
96
144
Each sensor includes swivel brackets for ease of alignment, plus antivibration mounts (see page 145)
Corner mirrors, and replaceable protective lens shields are available (see
pages 149 and 150)
Response Time
Operating Conditions
Application Notes
Use only Banner cables, which use a twisted pair for noise
immunity on RS 485 data communication lines. Use of other
cables can result in nuisance lockouts. See page 148.
Housing Length
L1
Defined Area
Y
239 mm (9.4")
298 mm (11.7")
185 mm (7.3")
152 mm (6")
43 mm (1.7")
MGE1216A
MGR1216A
391 mm (15.4")
451 mm (17.7")
338 mm (13.3")
305 mm (12")
43 mm (1.7")
MGE1816A
MGR1816A
544 mm (21.4")
603 mm (23.7")
490 mm (19.3")
457 mm (18")
43 mm (1.7")
MGE2416A
MGR2416A
696 mm (27.4")
755 mm (29.7")
643 mm (25.3")
610 mm (24")
43 mm (1.7")
MGE3016A
MGR3016A
848 mm (33.4")
908 mm (35.7")
795 mm (31.3")
762 mm (30")
43 mm (1.7")
MGE3616A
MGR3616A
1003 mm (39.5")
1063 mm (41.8")
950 mm (37.4")
914 mm (36")
44 mm (1.8")
MGE4216A
MGR4216A
1156 mm (45.5")
1215 mm (47.8")
44 mm (1.8")
MGE4816A
MGR4816A
1308 mm (51.5")
1368 mm (53.8")
44 mm (1.8")
MGE5416A
MGR5416A
1461 mm (57.5")
1520 mm (59.8")
44 mm (1.8")
MGE6016A
MGR6016A
1613 mm (63.5")
1672 mm (65.8")
44 mm (1.8")
MGE6616A
MGR6616A
1765 mm (69.5")
1825 mm (71.8")
44 mm (1.8")
MGE7216A
MGR7216A
1918 mm (75.5")
1977 mm (77.8")
44 mm (1.8")
Mounting Hardware
(supplied with each emitter and receiver)
MGE616A
MGR616A
Brackets
(two supplied with each emitter and receiver)
145
Choose PERIMETER-GUARD for guarding access to work cells where it is possible to walk
through the light screen into the hazardous area; controller output latches and requires a
key reset when the defined area is clear
Each control box contains the system power supply, a plug-in microprocessor controller
module, and replaceable output relay modules
Highly visible operating status indicators on control box door; diagnostic indicators located
on the controller module identify trouble causes
All models offer selectable one-beam floating blanking which allows objects to move through
the defined area without tripping or latching the final switching devices
Some models (see chart below) have exact blanking which allows the presence of fixed
objects such as brackets or fixtures in the defined area during operation of the guarded
machine
Welded steel enclosure with tough polyester powder paint finish; rated NEMA 13, IEC IP64
Note: For general hookup information, see page 345.
MGCA-4A
Supply
Voltage
Output
Type
Floating
Blanking
115V ac
Trip
1-beam
No
No
Certifications
One
Presence
Sensing
Device
PERIMETER-GUARD
MGCB-4A
230V ac
Trip
1-beam
Yes
No
No
One
MGCA-5A
115V ac
Trip
1-beam
No
No
No
One
MGCB-5A
230V ac
Trip
1-beam
No
No
No
One
PGCA-1A
115V ac
Latch
1-beam
Yes
No
No
One
Presence
Sensing
Device
Presence
Sensing
Device
PGCB-1A
230V ac
Latch
1-beam
Yes
No
No
One
PGCA-2A
115V ac
Latch
1-beam
No
No
No
One
PGCB-2A
230V ac
Latch
1-beam
No
No
No
One
MUSC-1
115/230V ac
or 24V dc
MULTI-SCREEN
115/230V ac
or 24V dc
p. 147
p. 147
p. 147
p. 147
IEC 61496-1
& 2, TYPE 4
Trip
1- or 2-beam
No
No
No
Two
Presence
Sensing
Device
p. 122
R
IEC 61496-1
& 2, TYPE 4
Trip
1- or 2-beam
No
No
No
Two
R
146
Presence
Sensing
Device
MUSC-1T3
Specifications
Presence
Sensing
Device
p. 122
R
MGCA-4A, MGCA-5A, PGCA-1A and PGCA-2A: 115V ac, 10% (50/60 Hz), 50 VA
MGCB-4A, MGCB-5A, PGCB-1A and PGCB-2A: 230V ac, 10% (50/60 Hz), 50 VA
Fuse Rating
MGCA-4A, MGCA-5A, PGCA-1A and PGCA-2A: 1/2 amp, 250V ac (3 AG slow blow)
MGCB-4A, MGCB-5A, PGCB-1A and PGCB-2A: 1/4 amp, 250V ac (3 AG slow blow)
Status Indicators
(on control module)
Red
= BLOCKED
Green = CLEAR
Yellow = RESET
Diagnostic Indicators
Output Configuration:
(FSD1, FSD2, and SSD)
Enclosure
Connections
Operating Conditions
Certifications
R
Presence
Sensing
Device
Models
MGC..-5A
PGC..-2A
only
Internal Features
Dimensions
7.9 mm
(.31") (8)
222.3 mm
(8.75")
210 mm
(8.3" )
Status Indicators
241 mm
(9.5")
(2) 101.6 mm
(4.00")
(2) 152.4 mm
(6.00")
122 mm
(4.8")
210 mm
(8.3" )
147
A twisted pair is incorporated for noise immunity on RS485 data communication lines;
coupling nut is chrome-plated brass
All cables are PVC-jacketed and have a straight quick-disconnect (QD) connector molded
onto the sensor end
NOTE: Total cable length (emitter cable length plus receiver cable length) must be less than
53 m (175')
Length
Wire
Termination
Dimensions
Pinout
58 mm
(2.3")
QDC-525
QDC-550
QDC-5100
QDC-5150
8 m (25')
15 m (50')
30 m (100')
45 m (150')
16 ga
5-pin
Mini-style
Female
connector
on one end
Black
White
26 mm
7/8-16UNF (1.0")
Blue
Brown
Drain
13 mm
(0.5")
148
Models
No. of Clips
152 mm (6")
MGS12A
305 mm (12")
MGS18A
457 mm (18")
MGS24A
610 mm (24")
MGS30A
762 mm (30")
MGS36A
914 mm (36")
MGS42A
1067 mm (42")
MGS48A
1219 mm (48")
MGS54A
1372 mm (54")
MGS60A
1524 mm (60")
MGS66A
1676 mm (66")
MGS72A
1829 mm (72")
Protective-Shield
MGS6A
Reflective Area
Y
Mounting
L1
Height
L2
MSM4A
165 mm (6.5")
221 mm (8.7")
191 mm (7.5")
MSM8A
267 mm (10.5")
323 mm (12.7")
292 mm (11.5")
MSM12A
356 mm (14")
411 mm (16.2")
381 mm (15")
MSM16A
457 mm (18")
513 mm (20.2")
483 mm (19")
MSM20A
559 mm (22")
615 mm (24.2")
584 mm (23")
MSM24A
660 mm (26")
716 mm (28.2")
686 mm (27")
MSM28A
762 mm (30")
818 mm (32.2")
787 mm (31")
MSM32A
864 mm (34")
919 mm (36.2")
889 mm (35")
MSM36A
965 mm (38")
1021 mm (40.2")
991 mm (39")
MSM40A
1067 mm (42")
1123 mm (44.2")
1092 mm (43")
MSM44A
1168 mm (46")
1224 mm (48.2")
1194 mm (47")
MSM48A
1270 mm (50")
1326 mm (52.2")
1295 mm (51")
Models
M4 x 12 mm
Screw
(8 supplied)
53.8 mm
(2.12")
L1
L2
50.8 mm
(2.00")
72.9 mm
(2.87")
149
Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with one
emitter/receiver pair.
Robust construction, two mounting brackets and hardware included.
Mirror
Model
Reflective Area
Y
Mounting Height
L1
Overall Height
L2
SSM-100
SSM-150
100 mm (3.9")
211 mm (8.3")
178 mm (7.0")
150 mm (5.9")
261 mm (10.3")
228 mm (9.0")
SSM-250
250 mm (9.8")
361 mm (14.2")
328 mm (12.9")
SSM-375
375 mm (14.8")
486 mm (19.1")
453 mm (17.8")
SSM-475
475 mm (18.7")
586 mm (23.1")
553 mm (21.8")
SSM-550
550 mm (21.7")
661 mm (26.0")
628 mm (24.7")
SSM-675
675 mm (26.6")
786 mm (31.0")
753 mm (29.6")
SSM-825
825 mm (32.5")
936 mm (36.9")
903 mm (35.6")
SSM-975
975 mm (38.4")
1086.4 mm (42.8")
1053 mm (41.5")
SSM-1175
1175 mm (46.3")
1286.4 mm (50.6")
1253 mm (49.3")
SSM-1275
1275 mm (50.2")
1386.4 mm (54.6")
1353 mm (53.3")
SSM-1475
1475 mm (58.1")
1586.4 mm (62.5")
1553 mm (61.1")
SSM-1675
1675 mm (65.9")
1786.4 mm (70.3")
1753 mm (69.0")
SSM-1900
1900 mm (74.8")
1945 mm (76.7)
1978 mm (77.9")
M6 x 19 mm screw
(4 supplied)
101.2 mm
(3.98")
M5 x 10 mm screw
(4 supplied)
Y
L1
L2
100 mm
(3.94")
115 mm
(4.53")
* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.
Mirror
Model
Reflective Area
Y
Mounting Height
L1
Overall Height
L2
SSM-100-S
100 mm (3.0")
211 mm (8.3")
178 mm (7.0")
SSM-150-S
150 mm (5.9")
261 mm (10.3")
228 mm (9.0")
SSM-250-S
250 mm(9.8")
361 mm (14.2")
328 mm (12.9")
SSM-375-S
375 mm (14.8)
486 mm (19.1")
453 mm (17.8")
SSM-475-S
475 mm (18.7")
586 mm (23.1")
553 mm (21.8")
SSM-550-S
550 mm (21.7")
661 mm (26.0")
628 mm (24.7")
SSM-675-S
675 mm (26.6")
786 mm (31.0")
753 mm (29.6")
SSM-825-S
825 mm (32.5")
936 mm (36.9")
903 mm (35.6")
SSM-975-S
975 mm (38.4")
1086 mm (42.8")
1053 mm (41.5")
SSM-1175-S
1175 mm (46.3")
1286 mm (50.6")
1253 mm (49.3")
SSM-1275-S
1275 mm (50.2")
1386 mm (54.6")
1353 mm (53.5")
SSM-1475-S
1475 mm (58.1")
1586 mm (62.5")
1553 mm (61.1")
SSM-1675-S
1675 mm (65.9")
1786 mm (70.3")
1753 mm (69.0")
SSM-1900-S
1900 mm (74.8")
2011 mm (79.2")
1978 mm (77.9")
M6 x 19 mm screw
(4 supplied)
101.2 mm
(3.98")
M5 x 10 mm screw
(4 supplied)
Y
L1
L2
100 mm
(3.94")
115 mm
(4.53")
* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.
150
Description
MGA-LR-1
MGA-LRKS-1
Contact
Configuration
Contact
Rating
Dimensions
(h x w x d)
11-BG00-31-A12060
120V ac
10 amps
57 x 44 x 58 mm
11-BG00-31-D-024
24V dc
10 amps
57 x 44 x 58 mm
11-BF1601-12060
120V ac
16 amps**
80 x 44 x 80 mm
11-BF16C01-024
24V dc
16 amps**
80 x 44 x 80 mm
Models
Positively
Guided
Used With
11-BGX10-40
4 N.O.
No
11-BG Series
11-G484-30
3 N.O.
Yes
11-BF Series
Models
Voltage
Used With
11-BGX77-048
48V dc
11-BGX77-240
125-240V ac
11-BG00-31-D024
11-G318-48
48V dc
11-BF1601-12060
11-G477-240
125-240V ac
11-BF16C01-024
11-BG00-31-A12060
Muting Module
Model
MM-TA-12B
Description
The Banner MM-TA-12B Muting Module is an accessory component of a safeguarding
system. The Module allows the machine to mute the primary safeguard by monitoring
redundant inputs (two or four) and automatically suspend the safeguarding function of a
safeguarding device during the non-hazardous portion of the machine cycle. For more
information, see the Muting Module on page 217 of the Safety Module section.
151
Model
Controller
33130
MACHINE-GUARD manual
MGCA-4A, MGCB-4A
33131
MACHINE-GUARD manual
MGCA-5A, MGCB-5A
PERIMETER-GUARD manual
PGCA-1A, PGCB-1A
33133
PERIMETER-GUARD manual
PGCA-2A, PGCB-2A
BAMB
BAVM-4
MGA-6-CA
Any
MGA-12-CA
Any
MGA-18-CA
Any
MGA-24-CA
Any
MGA-30-CA
Any
MGA-36-CA
Any
MGA-42-CA
Any
MGA-48-CA
Any
MGA-54-CA
Any
MGA-60-CA
Any
MGA-66-CA
Any
MGA-72-CA
Any
MGA-GS-1
Any
MGA-GST-1
Any
MGA-K-1
Any
MGA-KS-1
Any
MGA-KSO-1
Any
MGA-LP-1
Any
MGA-MH-1
Any
MGA-RC-1
Ribbon cable
Any
MGA-RMFSD
Any
MGA-RMSSD
Any
MGA-STP-1
Any
MGA-TBA4-1
Terminal board
MGC..-4A Series
MGA-TBA5-1
Terminal board
MGC..-5A Series
PGA-TBA1-1
Terminal board
PGC..-1A Series
PGA-TBA2-1
Terminal board
PGC..-2A Series
MGAB-4
Control module
MGC..-4A Series
MGAB-5
Control module
MGC..-5A Series
PGAB-1
Control module
PGC..-1A Series
PGAB-2
Control module
PGC..-2A Series
PGA-PSA-1
Power supply
115V ac Models
PGA-PSB-1
Power supply
230V ac Models
33132
Optical Safety Systems
Part Name
Any
NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banners website at
www.bannerengineering.com, or contact your local Banner sales office.
152