11 Appendices

Appendices
Appendix A: Optical Safety Systems

A1: PICO-GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
A2: EZ-SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
A3: MICRO-SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
A4: MINI-SCREEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
A5: MACHINE- & PERIMETER-GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
Appendix B: Safety Modules

B1: Two-Hand-Control Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
B2: Emergency Stop Safety Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
B3: Safety Gate Monitoring Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
B4: Safety Mat Monitoring Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
B5: Extension & Interface Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
B6: Muting Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382
Appendix C: Safety Interlock Switches

C1: Safety Interlock Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
Appendix D: Safety Stop Devices

D1: Emergency Stop Rope Pull Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
Appendices
Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164
297
Appendix A1: Optical Safety Systems

PICO-GUARD Fiber Optic Safety Systems

PLEASE READ: Information pertaining to all PICO-GUARD Hookup Drawings
USSI Device Connections
OSSD Output Connections
The PICO-GUARD controller provides two Universal Safety Stop

Interface (USSI) inputs. Each two-channel input is designed to
monitor stop signals from various types of stop controls or
devices, including:
E-stop switches
Both Output Signal Switching Device (OSSD) outputs must be

connected to the machine control so that the machines safetyrelated control system interrupts the circuit or power to the
Machine Primary Control Element(s) (MPCE), resulting in a nonhazardous condition.
Final Switching Devices (FSDs) typically accomplish this when the
OSSDs go to an OFF state.
Rope pull switches

Mechanical safety interlock switches
Safety outputs from safety light screens (contacts or Banner
handshake-compatible solid-state safety outputs)
Safety outputs from safety modules (contacts or Banner
Safety outputs from other PICO-GUARD controllers (Banner
WARNING Installing Multiple USSI
Devices
Whenever two or more USSI devices (contact

output) are connected to the same USSI input,
contacts of each output channel must be
connected together in series. This series combination is then wired
to the respective USSI input (i.e., a to b, and c to d). See the PICOGUARD Application and Design Guide for further information.
Appendices
Never connect the contacts of multiple USSI devices in

parallel to the PICO-GUARD USSI inputs. Parallel connection
of two or more contacts to one USSI input defeats the switch
contact monitoring ability of the PICO-GUARD controller and
creates an unsafe condition, which could result in serious
injury or death.
When two or more USSI devices are used, each device must
be individually actuated (engaged), then-armed. Also if using
USSI 1 input, the PICO-GUARD controller must be reset. This
allows the monitoring circuits to check each switch and its
wiring to detect faults.
Failure to test each switch individually in this manner could
result in undetected faults and create an unsafe condition,
which could result in serious injury or death.
WARNING USSI Device Response Time
Affects Separation Distance
WARNING . . . Interfacing of Both OSSDs
Both of the OSSD (Output Signal Switching

Device) outputs must be connected to the
machine control so that the machines safetyrelated control system interrupts the circuit to the machine primary
control element(s), resulting in a non-hazardous condition.
Never wire any intermediate device(s) in such a manner that
the safety function can be suspended, overridden, or defeated,
unless accomplished in a manner at the same or greater
degree of safety.
WARNING . . . OSSD Interfacing
To ensure proper operation, the PICO-GUARD

OSSD output parameters and machine input
parameters must be considered when
interfacing the PICO-GUARD solid-state OSSD outputs to
machine inputs.
Machine control circuitry must be designed so that the
maximum load resistance value is not exceeded and so that
the maximum specified OSSD OFF-state voltage does not
result in an ON condition.
Failure to properly interface the OSSD outputs to the guarded
machine could result in serious bodily injury or death.
WARNING Arc Suppressors
Never install arc suppressors directly across

the output contacts of any safeguarding
device. If arc suppressors are used, they must
be installed across the load. It is possible for the suppressors
to fail as a short circuit.
The USSI response time must be included in the

separation distance calculation of the USSI
device being installed.
Failure to properly determine the separation distance could

result in serious bodiy injury or death.
298

FSD Interfacing Connections

Final Switching Devices (FSDs) can take many forms, though the
most common are captive contact, forced-guided relays or
interface modules. The mechanical linkage between the contacts
allows the device to be monitored by the external device
monitoring (EDM) circuit for certain failures.
Depending on the application, the use of FSDs can facilitate
controlling voltage and current that differs from the OSSD outputs
of the PICO-GUARD. FSDs can also be used to control an
additional number of hazards by creating multiple safety stop
circuits.
Safety Stop Circuits
A safety stop allows for an orderly cessation of motion for

safeguarding purposes, which results in a stopping of motion and
removal of power from the MPCEs (assuming this does not create
additional hazards). A safety stop circuit typically comprises a
minimum of two normally open (N.O.) contacts from captivecontact, forced-guided relays, which are monitored (through EDM)
to detect certain failures in order to prevent the loss of the safety
function. Such a circuit can be described as a safe switching
point. Typically, safety stop circuits are either 1-channel (single
channel), which is a series connection of at least two N.O.
contacts; or 2-channel (dual channel), which is a separate
connection of two N.O. contacts. In either method, the safety
function relies on the use of redundant contacts to control a single
hazard (if one contact fails ON, the second contact will arrest the
hazard and prevent the next cycle from occurring).
The interfacing of the safety stop circuits must be accomplished so
that the safety function can not be suspended, overridden, or
defeated, unless accomplished in a manner at the same or greater
degree of safety as the machines safety related control system that
includes the PICO-GUARD.
The normally open safety outputs from an interface module
provide a series connection of redundant contacts that form safety
stop circuits for use in either 1-channel or 2-channel control.
The possibility of a failure to the wiring increases as the physical

distance between the FSD safety stop circuits and the MPCEs
increase, as the length or the routing of the interconnecting wires
increases, or if the FSD safety stop circuits and the MPCEs are
located in different enclosures. For this reason, 2-channel control
with EDM monitoring should be used in any installation where the
FSDs are located remotely from the MPCEs.
For this reason, 1-channel control interfacing should be used only

in installations where FSD safety stop circuits and the MPCEs are
mounted within the same control panel, adjacent to each other, and
are directly connected to each other; or where the possibility of
such a failure can be excluded. If this can not be achieved, then 2channel control should be used.
Methods to exclude the possibility of these failures include, but are
not limited to:
Physically separating interconnecting control wires from each
other and from secondary sources of power.
Routing interconnecting control wires in separate conduit, runs,
or channels.
Locating all elements (modules, switches, and devices under
control) within one control panel, adjacent to each other, and
directly connected with short wires.
Properly installing multi-conductor cabling and multiple wires
through strain-relief fittings. (Over-tightening of a strain-relief can
cause short-circuits at that point.)
Using positive-opening or direct-drive components, installed and
mounted in a positive mode.
External Device Monitoring
It is strongly recommended that one normally closed, forcedguided monitoring contact of each MPCE (or FSD) be connected to
EDM inputs. If this is done, proper operation of the MPCEs will be
verified. Monitoring MPCE contacts is one method of maintaining
control reliability.
CAUTION . . . EDM Monitoring
If the system is configured for No Monitoring,

it is the users responsibility to ensure that
this does not create a hazardous situation.
Appendices
2-Channel (Dual-Channel) Control

Two-channel control provides the ability to electrically extend the
safe switching point beyond the FSD contacts. With proper
monitoring (i.e., EDM), this method of interfacing is capable of
detecting certain failures in the control wiring between the safety
stop circuit and the MPCEs. These failures include a short-circuit of
one channel to a secondary source of energy or voltage, or the
loss of the switching ability of one of the FSD outputs. Such
failures could lead to the loss of redundancy or to a complete
loss of safety, if not detected and corrected.
1-Channel (Single-Channel) Control

One-channel control, as mentioned, uses a series connection of
FSD contacts to form a safe switching point. After this point in the
machines safety-related control system, failures can occur that
would result in the loss of the safety function (such as a shortcircuit to a secondary source of energy or voltage).
NOTE: EDM AND CONTROL RELIABILITY

In the U.S., Control Reliability requires that a single failure
does not prevent a normal stop from occurring, or issues an
immediate stop command, and the next cycle is prevented
from occurring until the fault is corrected.
A common method of satisfying these requirements is through
the use of 2-channel control with monitoring, where a normally
closed, forced-guided contact of each MPCE (or FSD) is wired
to the EDM inputs.
299

PICO-GUARD Machine Interface Hookups
Generic Machine Interface Diagram for PICO-GUARD Controller

1-Channel EDM and One PICO-GUARD System
+24V dc
0V dc
PICO-GUARD
Controller
0V dc 20
21 +24V dc
23 System Reset
Safety Device
Contact Outputs
1 USSl 1 Reset
2
USSl 1
Input
Aux 25
Load
Weak 26
Load
Fault 27
Load
Safety Device
Solid-State
Outputs
+V
EDM1a 12
USSl 2
Input
EDM1b 13
10 d
EDM2a 14
28 +V
EDM2b 15
OV
RS-232
Diagnostics
30 Tx-
Remote
Interface
29 OVdc
+
+
OSSD1
31 Tx+
OSSD2
17
18
IM-T-9A
S4
S3
S1
K2
K1
S2
Y1
Appendices
Y2
Y3
Y4
Machine
Control
13
14
23
24
33
34
MPCE
2
MPCE
1
Feedback (optional)
300


2-Channel EDM and One PICO-GUARD System
+24V dc
0V dc
PICO-GUARD
Controller
0V dc 20
21 +24V dc
23 System Reset
Safety Device
Contact Outputs
1 USSl 1 Reset
2
USSl 1
Input
Aux 25
Load
Weak 26
Load
Fault 27
Load
Safety Device
Solid-State
Outputs
+V
+
9
EDM1a 12
USSl 2
Input
EDM1b 13
10 d
EDM2a 14
28 +V
EDM2b 15
OV
RS-232
Diagnostics
30 Tx-
Remote
Interface
29 OVdc
(2)
+
+
OSSD1
31 Tx+
OSSD2
17
18
IM-T-9A
S4
S3
S1
K2
K1
S2
Y1
Y2
Appendices
Y3
Y4
Machine
Control
13
14
23
24
33
34
MPCE
1
MPCE
2
Feedback (optional)
301


2-Channel EDM and Two PICO-GUARD Systems
+24V dc
0V dc
PICO-GUARD
Controller
0V dc 20
21 +24V dc
23 System Reset
Safety Device
Contact Outputs
1 USSl 1 Reset
2
USSl 1
Input
Aux 25
Load
Weak 26
Load
Fault 27
Load
Safety Device
Solid-State
Outputs
+V
OV
EDM1b 13
10 d
EDM2a 14
28 +V
EDM2b 15
30 Tx-
Remote
Interface
29 OVdc
RS-232
Diagnostics
EDM1a 12
USSl 2
Input
+
+
OSSD1
31 Tx+
OSSD2
17
18
PICO-GUARD
Controller
0V dc 20
21 +24V dc
23 System Reset
Safety Device
Contact Outputs
Appendices
1 USSl 1 Reset
2
Aux 25
Load
Weak 26
Load
Fault 27
Load
EDM1a 12
USSl 2
Input
EDM1b 13
10 d
EDM2a 14
28 +V
EDM2b 15
30 Tx31 Tx+
Remote
Interface
29 OVdc
RS-232
Diagnostics
USSl 1
Input
+
+
OSSD1 17
OSSD2 18
FSD 1
FSD 2
Single Channel
Safety Stop Circuit
Dual Channel
Safety Stop Circuit
302

EZ-SCREEN Machine Interface Hookups

EZ-SCREEN Systems
PLEASE READ: Information pertaining to all EZ-SCREEN Hookup Drawings
EZ-SCREEN receivers are powered by 24V dc, and have two solid-state outputs, which are designated OSSD1 and OSSD2 (OSSD = Output Signal
Switching Device). These OSSDs are rated to switch loads up to 0.5 amps at 24V dc. It is unlikely that the OSSDs will directly interface to Machine
Primary Control Elements (MPCEs), which typically draw more current and/or require a different control voltage.
The hookup drawing for an EZ-SCREEN receiver on the next page shows the OSSDs connected to
FSDs (Final Switching Devices). The FSDs must be safety relays (with forced-guided contacts)
which each offer a normally-closed monitor contact. The monitor contacts are connected to the
EDM (External Device Monitoring) inputs of the EZ-SCREEN receiver (see hookup drawing).
Banner offers interface modules IM-T-9A and IM-T-11A, either of which allows a safe interface
between an EZ-SCREEN receiver and the MPCEs of the machine to be controlled. The two
modules are identical, with the exception that model IM-T-11A offers a normally-closed auxiliary
(non-safety) output. The safety output contacts of either IM-T interface module can switch either
ac- or dc-operated loads at up to 6 amps.
Output Relay Connections

The hookup diagrams for IM-T interface modules on page 305 show output relay connections in
a generic machine interface. The connections between the IM-T interface module and the
machine primary control elements must be direct, and arranged so that any single wiring fault
will not result in a circuit failure to a potentially dangerous state.
MPCE 1 is an electrically powered element of the guarded machine that directly controls the normal
operating motion of the machine; it must be last (in time) to operate when motion is either initiated
or arrested. MPCE 2 is an electrically powered element of the guarded machine (in a different
control path from MPCE 1) that directly controls the normal operating motion of the guarded
machine; it must be last (in time) to operate when machine motion is either initiated or arrested.
The output contacts of the IM-T-..A module must be connected, as shown in the following
diagrams, to control power to Machine Primary Control Elements #1 and #2.
Many different types of mechanisms are used to arrest dangerous machine motion. Examples include mechanical braking systems, clutch mechanisms, and combinations of brakes and clutches.
Additionally, control of the arresting scheme may be hydraulic or pneumatic.
Each of the two Machine Primary Control

Elements (MPCE 1 and MPCE 2) must be
capable of immediately stopping the dangerous machine motion, irrespective of the
state of the other. These two channels of
machine control need not be identical, but
the stop time performance of the machine
(Ts, used to calculate the separation
distance) must take into account the slower
of the two channels.
Some machines offer only one primary
control element. For such machines, it is
necessary to duplicate the circuit of the
single MPCE to add a second machine
primary control element.
WARNING . . .
Use of Arc Suppressors
If arc suppressors are used,

they MUST be installed as
shown across the coils of the machine
control elements. NEVER install
suppressors directly across the contacts of
the IM-T-..A Module! It is possible for
suppressors to fail as a short circuit. If
installed directly across the contacts of the
IM-T-..A Module, a short-circuited suppressor
will create an unsafe condition.
WARNING . . . Maintain Control Reliability
NEVER wire an intermediate device (e.g., a programmable logic controller/PLC), other than a safety relay, between any safety output
of the IM-T-..A Interface Module and the Machine Primary Control Element it switches. To do so sacrifices the control reliability of the
control-to-machine interface, and creates an unsafe condition. Whenever a safety relay is added as an intermediate switching device, a
normally-closed forced-guided monitor contact of that relay must be added to the series feedback loop. (Reference ANSI B11.1 1988, Appendix B4)
303
Appendices
As a result, MPCEs may be of several control types, including a wide variety of contactors and electromechanical valves. If your machine documentation leaves any doubt about the proper connection points for the IM-T-..A Module output relay contacts, do not make any connections. Contact
the machine builder for clarification regarding connections to the MPCEs.
NOTICE Regarding MPCEs

Generic Machine Interface Diagram for EZ-SCREEN Emitter

+24V dc
0V dc
EZ-SCREEN
Emitter
PE 1
dc Com 2
+24V dc 3
Open to test (1)
TEST2 4
or
1) TEST input must be

jumpered if not used.
Typically a Normally
Open switch held
closed.
TEST1 5
(Not Used) 6
+24V dc 7
Auxiliary power
connections
dc Com 8
PE 9
Generic Machine Interface Diagram for EZ-SCREEN Receiver

+24V dc
0V dc
EZ-SCREEN
Receiver
PE 1
dc Com 2
+24V dc 3
(Not Used) 4
Appendices
RESET 5
EDM1 6
+
+
Reset
(2)
EDM2 7
OSSD1 8
OSSD2 9
*
*
FSD
2
FSD
1
Single-Channel
Safety Stop Circuit
Dual-Channel
Safety Stop Circuit
304
* Installation of transient suppressors

across the coils of FSD1 and FSD2 is
recommended. NOTE: Do not exceed
OSSD maximum load capacitance
specifications.

Generic Machine Interface Diagram for Interface Module IM-T-9A Model

2 current-sourcing safety outputs, 1 monitoring input
+24V dc
0V dc
S1 S2 Y1
EZ-SCREEN
Receiver
13 23 33 Y2
PE 1
dc Com 2
+24V dc 3
(Not Used) 4
RESET 5
IM-T-9A
Reset
EDM1 6
EDM2 7
+
+
OSSD1 8
OSSD2 9
Y4 14 24 34
Y3 S3 S4
IM-T-9A
S4
S1
K2
S3
K1
Terminal Locations
S2
Y1
Y2
Y3
Y4
Machine
Control
13
14
23
24
33
34
MPCE
1
MPCE
2

across the coils of MPCE1 and MPCE2 is
recommended (see Warning page 303).
Feedback (optional)
Generic Machine Interface Diagram for Interface Module IM-T-11A Model

2 current-sourcing safety outputs, 1 monitoring input
+24V dc
0V dc
S1 S2 Y1
13 31 23 Y2
EZ-SCREEN
Receiver
PE 1
dc Com 2
+24V dc 3
IM-T-11A
(Not Used) 4
RESET 5
Appendices
Reset
EDM1 6
+
+
EDM2 7
OSSD1 8
Y4 14 32 24
OSSD2 9
Y3 S3 S4
IM-T-9A
Terminal Locations
S1
S4
S3
K2
K1
S2
Y1
Y2
Y3
Y4
Machine
Control
13
14
23
24
33
34
MPCE
1
MPCE
2

across the coils of MPCE1 and MPCE2 is
recommended (see Warning page 303).
Feedback (optional)
305

MICRO-SCREEN

MICRO-SCREEN Systems
MICRO-SCREEN Agency Approvals *
Kits
Interface
Diagrams
USCD-1T2
pp. 81, 309
p. 320
USCD-1T3
p. 81
p. 320
USCD-2T2
pp. 81, 310
p. 320
USCD-2T3
p. 81
p. 320
USCD-2T3E
p. 81
p. 320
USCD-1L2
p. 81
p. 320
USCD-2L2
p. 81
p. 320
USCT-2T2
p. 81
p. 320
USCT-2T3
p. 81
p. 320
USCC-1T2M
p. 85
p. 321
USCC-1T3M
p. 85
p. 321
USCC-1L2M
p. 85
p. 321
USCC-2L2M
p. 85
p. 321
USCC-2L3M
p. 85
p. 321
USDINT-1T2
pp. 89, 311
p. 322
USDINT-1T2E
p. 89
p. 324
USDINT-2T2
pp. 89, 312
p. 322
USDINT-1T4
p. 89
p. 325
USDINT-2T4
p. 89
p. 325
USDINT-1L2
pp. 89, 313
p. 323
USDINT-2L2
pp. 89, 314
p. 323
USDINT-1L4
p. 89
p. 325
USDINT-2L4
p. 89
p. 325
USDINT-1T2D
pp. 93, 315
p. 322
USDINT-2T2D
pp. 93, 316
p. 322
USDINT-1T4D
p. 93
p. 325
USDINT-2T4D
p. 93
p. 325
USDINT-1L2D
pp. 93, 317
p. 323
USDINT-2L2D
pp. 93, 318
p. 323
USDINT-1L4D
p. 93
p. 325
USDINT-2L4D
p. 93
p. 325
DIN Module Controllers with DeviceNet
Appendices
DIN Module Controllers
Metal Box Controllers
Product
IEC 61496-1
& 2, TYPE 4
Presence
Sensing
Device
*
Copies of certificates are available by contacting Factory Applications Department.
P = pending; approvals are in process. Contact factory for latest approval information.
Not all kits are listed. Contact factory for additional kits, if you are
unable to find a kit for your application.
= approvals obtained
306

MICRO-SCREEN
MICRO-SCREEN Minimum Object Sensitivity Chart

Sensor Type
MICRO-SCREEN
Standard Series Sensors
with 9 m (30') range
MICRO-SCREEN
V-Series Sensors
with 6 m (20') range &
9 m (30') range
Floating
Blanking
Maximum Size of
Undetected Objects
Minimum Object
Sensitivity
Off
(Not applicable)
19.1 mm (0.75")
1-beam
7.6 mm (0.30")
31.8 mm (1.25")
2-beam
20.3 mm (0.80")
44.5 mm (1.75")
Off
(Not applicable)
31.8 mm (1.25")
1-beam
20.3 mm (0.80")
57.5 mm (2.25")
2-beam
45.7 mm (1.80")
82.6 mm (3.25")
MICRO-SCREEN Fixed Beam Blanking
V-Series
Standard Series
The fixed blanking feature may be programmed if beams are blocked by

one or more fixed objects. Fixed blanking requires an emitter/receiver pair
with 16 or more beams (over 4" long). Fixed blanking is limited to 30% of
the total number of beams, up to a maximum of 12 beams. Contact
factory Applications Department if your application requires fixed blanking
of a greater number of beams. Programming of fixed blanking involves a
simple teaching process; it is accomplished using the Diagnostic Display
and the Program switches located on the Light Screen controller board.
Defined
Area
Beams in
Light Screen
Maximum Fixed
Blanked Beams
Total Fixed
Blanked Area*
4"
N/A
8"
16
2.2"
12"
24
3.7"
16"
32
4.7"
20" to 48"
40 to 96
12
6.2"
24"
24
7.7"
32"
32
9.7"
40" to 72"
40 to 72
12
12.7"
Appendices
* Assumes all blanked beams are adjacent; if multiple areas are blanked
(multiple objects ignored) the total blanked area increases slightly.
307

MICRO-SCREEN
Beam Blanking* Modes Available for MICRO-SCREEN

Floating Blanking
Single Object
Controller Model
Multiple Object
1-Beam
2-Beam
1-Beam
2-Beam
USCD-2T2
USCD-2T3
USCD-2T3E
USCD-2L2
USCT-2T2
USCT-2T3
USCC-2L2M
USCC-2L3M
Fixed
Blanking
USCD-1T2
USCD-1T3
USCD-1L2
USCC-1T2M
USCC-1T3M
USCC-1L2M
USDINT-1T2
DIN Module Controllers
USDINT-1T2E
USDINT-2T2
USDINT-1T4
USDINT-2T4
USDINT-1L2
USDINT-2L2
USDINT-1L4
Appendices
DIN Module Controllers with DeviceNet
USDINT-2L4
USDINT-1T2D
USDINT-2T2D
USDINT-1T4D
USDINT-2T4D
USDINT-1L2D
USDINT-2L2D
USDINT-1L4D
USDINT-2L4D
* For blanking definitions see Glossary of Machine Safety Terms starting on page 392.
Single object floating blanking allows the interruption of only one beam or two beams, as configured.
Multiple object floating blanking allows one or more objects to pass through the light screen undetected, provided each object
does not interrupt more than the programmed number of beams (one or two), and provided there is at least one unblocked
beam between each pair objects (also known as Reduced Resolution).
a
With fixed blanking on
b
With fixed blanking off
= Blanking mode is available
308

MICRO-SCREEN Kits
Kits with MICRO-SCREEN Model USCD-1T2 Controller

Kits with Standard Series Emitter and Receiver
Defined Area
With Integral Quick-Disconnect Connectors

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
With Two Integral 25' Cables
102 mm (4")
USKD424C4Y
USKD424C5Y
USKD424C6Y
USKD424Yl
203 mm (8")
USKD824C4Y
USKD824C5Y
USKD824C6Y
USKD824Yl
305 mm (12")
USKD1224C4Y
USKD1224C5Y
USKD1224C6Y
USKD1224Yl
406 mm (16")
USKD1624C4Y
USKD1624C5Y
USKD1624C6Y
USKD1624Yl
508 mm (20")
USKD2024C4Y
USKD2024C5Y
USKD2024C6Y
USKD2024Yl
610 mm (24")
USKD2424C4Y
USKD2424C5Y
USKD2424C6Y
USKD2424Yl
711 mm (28")
USKD2824C4Y
USKD2824C5Y
USKD2824C6Y
USKD2824Yl
813 mm (32")
USKD3224C4Y
USKD3224C5Y
USKD3224C6Y
USKD3224Yl
914 mm (36")
USKD3624C4Y
USKD3624C5Y
USKD3624C6Y
USKD3624Yl
1016 mm (40")
USKD4024C4Y
USKD4024C5Y
USKD4024C6Y
USKD4024Yl
1118 mm (44")
USKD4424C4Y
USKD4424C5Y
USKD4424C6Y
USKD4424Yl
1219 mm (48")
USKD4824C4Y
USKD4824C5Y
USKD4824C6Y
USKD4824Yl
Kits with V-Series Emitter and Receiver
Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
USKD2412C4Y
USKD2412C5Y
USKD2412C6Y
USKD2412Yl
813 mm (32")
USKD3212C4Y
USKD3212C5Y
USKD3212C6Y
USKD3212Yl
1016 mm (40")
USKD4012C4Y
USKD4012C5Y
USKD4012C6Y
USKD4012Yl
1219 mm (48")
USKD4812C4Y
USKD4812C5Y
USKD4812C6Y
USKD4812Yl
1422 mm (56")
USKD5612C4Y
USKD5612C5Y
USKD5612C6Y
USKD5612Yl
1626 mm (64")
USKD6412C4Y
USKD6412C5Y
USKD6412C6Y
USKD6412Yl
1829 mm (72")
USKD7212C4Y
USKD7212C5Y
USKD7212C6Y
USKD7212Yl
Appendices
610 mm (24")
Pigtail Quick-Disconnect Option

To specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USKD1224C4YP2.
MICRO-SCREEN kits contain a controller, an emitter and receiver of equal length and beam spacing, standard mounting brackets,
and a pair of interconnecting cables.
309

MICRO-SCREEN Kits
Kits with MICRO-SCREEN Model USCD-2T2 Controller

Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
102 mm (4")
USK2D424C4Y
USK2D424C5Y
USK2D424C6Y
USK2D424Yl
203 mm (8")
USK2D824C4Y
USK2D824C5Y
USK2D824C6Y
USK2D824Yl
305 mm (12")
USK2D1224C4Y
USK2D1224C5Y
USK2D1224C6Y
USK2D1224Yl
406 mm (16")
USK2D1624C4Y
USK2D1624C5Y
USK2D1624C6Y
USK2D1624Yl
508 mm (20")
USK2D2024C4Y
USK2D2024C5Y
USK2D2024C6Y
USK2D2024Yl
610 mm (24")
USK2D2424C4Y
USK2D2424C5Y
USK2D2424C6Y
USK2D2424Yl
711 mm (28")
USK2D2824C4Y
USK2D2824C5Y
USK2D2824C6Y
USK2D2824Yl
813 mm (32")
USK2D3224C4Y
USK2D3224C5Y
USK2D3224C6Y
USK2D3224Yl
914 mm (36")
USK2D3624C4Y
USK2D3624C5Y
USK2D3624C6Y
USK2D3624Yl
1016 mm (40")
USK2D4024C4Y
USK2D4024C5Y
USK2D4024C6Y
USK2D4024Yl
1118 mm (44")
USK2D4424C4Y
USK2D4424C5Y
USK2D4424C6Y
USK2D4424Yl
1219 mm (48")
USK2D4824C4Y
USK2D4824C5Y
USK2D4824C6Y
USK2D4824Yl
Appendices
Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
610 mm (24")
USK2D2412C4Y
USK2D2412C5Y
USK2D2412C6Y
USK2D2412Yl
813 mm (32")
USK2D3212C4Y
USK2D3212C5Y
USK2D3212C6Y
USK2D3212Yl
1016 mm (40")
USK2D4012C4Y
USK2D4012C5Y
USK2D4012C6Y
USK2D4012Yl
1219 mm (48")
USK2D4812C4Y
USK2D4812C5Y
USK2D4812C6Y
USK2D4812Yl
1422 mm (56")
USK2D5612C4Y
USK2D5612C5Y
USK2D5612C6Y
USK2D5612Yl
1626 mm (64")
USK2D6412C4Y
USK2D6412C5Y
USK2D6412C6Y
USK2D6412Yl
1829 mm (72")
USK2D7212C4Y
USK2D7212C5Y
USK2D7212C6Y
USK2D7212Yl

To specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USK2D1224C4YP2.
310

MICRO-SCREEN Kits
Kits with MICRO-SCREEN Model USDINT-1T2 Controller

Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
102 mm (4")
USDKT424C4Y
USDKT424C5Y
USDKT424C6Y
USDKT424Yl
203 mm (8")
USDKT824C4Y
USDKT824C5Y
USDKT824C6Y
USDKT824Yl
305 mm (12")
USDKT1224C4Y
USDKT1224C5Y
USDKT1224C6Y
USDKT1224Yl
406 mm (16")
USDKT1624C4Y
USDKT1624C5Y
USDKT1624C6Y
USDKT1624Yl
508 mm (20")
USDKT2024C4Y
USDKT2024C5Y
USDKT2024C6Y
USDKT2024Yl
610 mm (24")
USDKT2424C4Y
USDKT2424C5Y
USDKT2424C6Y
USDKT2424Yl
711 mm (28")
USDKT2824C4Y
USDKT2824C5Y
USDKT2824C6Y
USDKT2824Yl
813 mm (32")
USDKT3224C4Y
USDKT3224C5Y
USDKT3224C6Y
USDKT3224Yl
914 mm (36")
USDKT3624C4Y
USDKT3624C5Y
USDKT3624C6Y
USDKT3624Yl
1016 mm (40")
USDKT4024C4Y
USDKT4024C5Y
USDKT4024C6Y
USDKT4024Yl
1118 mm (44")
USDKT4424C4Y
USDKT4424C5Y
USDKT4424C6Y
USDKT4424Yl
1219 mm (48")
USDKT4824C4Y
USDKT4824C5Y
USDKT4824C6Y
USDKT4824Yl
Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
USDKT2412C4Y
USDKT2412C5Y
USDKT2412C6Y
USDKT2412Yl
813 mm (32")
USDKT3212C4Y
USDKT3212C5Y
USDKT3212C6Y
USDKT3212Yl
1016 mm (40")
USDKT4012C4Y
USDKT4012C5Y
USDKT4012C6Y
USDKT4012Yl
1219 mm (48")
USDKT4812C4Y
USDKT4812C5Y
USDKT4812C6Y
USDKT4812Yl
1422 mm (56")
USDKT5612C4Y
USDKT5612C5Y
USDKT5612C6Y
USDKT5612Yl
1626 mm (64")
USDKT6412C4Y
USDKT6412C5Y
USDKT6412C6Y
USDKT6412Yl
1829 mm (72")
USDKT7212C4Y
USDKT7212C5Y
USDKT7212C6Y
USDKT7212Yl
Appendices
610 mm (24")

To specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDKT1224C4YP2.
311

MICRO-SCREEN Kits
Kits with MICRO-SCREEN Model USDINT-2T2 Controller

Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
102 mm (4")
USDK2T424C4Y
USDK2T424C5Y
USDK2T424C6Y
USDK2T424Yl
203 mm (8")
USDK2T824C4Y
USDK2T824C5Y
USDK2T824C6Y
USDK2T824Yl
305 mm (12")
USDK2T1224C4Y
USDK2T1224C5Y
USDK2T1224C6Y
USDK2T1224Yl
406 mm (16")
USDK2T1624C4Y
USDK2T1624C5Y
USDK2T1624C6Y
USDK2T1624Yl
508 mm (20")
USDK2T2024C4Y
USDK2T2024C5Y
USDK2T2024C6Y
USDK2T2024Yl
610 mm (24")
USDK2T2424C4Y
USDK2T2424C5Y
USDK2T2424C6Y
USDK2T2424Yl
711 mm (28")
USDK2T2824C4Y
USDK2T2824C5Y
USDK2T2824C6Y
USDK2T2824Yl
813 mm (32")
USDK2T3224C4Y
USDK2T3224C5Y
USDK2T3224C6Y
USDK2T3224Yl
914 mm (36")
USDK2T3624C4Y
USDK2T3624C5Y
USDK2T3624C6Y
USDK2T3624Yl
1016 mm (40")
USDK2T4024C4Y
USDK2T4024C5Y
USDK2T4024C6Y
USDK2T4024Yl
1118 mm (44")
USDK2T4424C4Y
USDK2T4424C5Y
USDK2T4424C6Y
USDK2T4424Yl
1219 mm (48")
USDK2T4824C4Y
USDK2T4824C5Y
USDK2T4824C6Y
USDK2T4824Yl
Appendices
Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
610 mm (24")
USDK2T2412C4Y
USDK2T2412C5Y
USDK2T2412C6Y
USDK2T2412Yl
813 mm (32")
USDK2T3212C4Y
USDK2T3212C5Y
USDK2T3212C6Y
USDK2T3212Yl
1016 mm (40")
USDK2T4012C4Y
USDK2T4012C5Y
USDK2T4012C6Y
USDK2T4012Yl
1219 mm (48")
USDK2T4812C4Y
USDK2T4812C5Y
USDK2T4812C6Y
USDK2T4812Yl
1422 mm (56")
USDK2T5612C4Y
USDK2T5612C5Y
USDK2T5612C6Y
USDK2T5612Yl
1626 mm (64")
USDK2T6412C4Y
USDK2T6412C5Y
USDK2T6412C6Y
USDK2T6412Yl
1829 mm (72")
USDK2T7212C4Y
USDK2T7212C5Y
USDK2T7212C6Y
USDK2T7212Yl

To specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDK2T1224C4YP2.
312

MICRO-SCREEN Kits
Kits with MICRO-SCREEN Model USDINT-1L2 Controller

Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
102 mm (4")
USDKT424LC4Y
USDKT424LC5Y
USDKT424LC6Y
USDKT424LYl
203 mm (8")
USDKT824LC4Y
USDKT824LC5Y
USDKT824LC6Y
USDKT824LYl
305 mm (12")
USDKT1224LC4Y
USDKT1224LC5Y
USDKT1224LC6Y
USDKT1224LYl
406 mm (16")
USDKT1624LC4Y
USDKT1624LC5Y
USDKT1624LC6Y
USDKT1624LYl
508 mm (20")
USDKT2024LC4Y
USDKT2024LC5Y
USDKT2024LC6Y
USDKT2024LYl
610 mm (24")
USDKT2424LC4Y
USDKT2424LC5Y
USDKT2424LC6Y
USDKT2424LYl
711 mm (28")
USDKT2824LC4Y
USDKT2824LC5Y
USDKT2824LC6Y
USDKT2824LYl
813 mm (32")
USDKT3224LC4Y
USDKT3224LC5Y
USDKT3224LC6Y
USDKT3224LYl
914 mm (36")
USDKT3624LC4Y
USDKT3624LC5Y
USDKT3624LC6Y
USDKT3624LYl
1016 mm (40")
USDKT4024LC4Y
USDKT4024LC5Y
USDKT4024LC6Y
USDKT4024LYl
1118 mm (44")
USDKT4424LC4Y
USDKT4424LC5Y
USDKT4424LC6Y
USDKT4424LYl
1219 mm (48")
USDKT4824LC4Y
USDKT4824LC5Y
USDKT4824LC6Y
USDKT4824LYl
Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
610 mm (24")
USDKT2412LC4Y
USDKT2412LC5Y
USDKT2412LC6Y
USDKT2412LYl
813 mm (32")
USDKT3212LC4Y
USDKT3212LC5Y
USDKT3212LC6Y
USDKT3212LYl
1016 mm (40")
USDKT4012LC4Y
USDKT4012LC5Y
USDKT4012LC6Y
USDKT4012LYl
1219 mm (48")
USDKT4812LC4Y
USDKT4812LC5Y
USDKT4812LC6Y
USDKT4812LYl
1422 mm (56")
USDKT5612LC4Y
USDKT5612LC5Y
USDKT5612LC6Y
USDKT5612LYl
1626 mm (64")
USDKT6412LC4Y
USDKT6412LC5Y
USDKT6412LC6Y
USDKT6412LYl
1829 mm (72")
USDKT7212LC4Y
USDKT7212LC5Y
USDKT7212LC6Y
USDKT7212LYl
Appendices

To specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDKT1224LC4YP2.
313

MICRO-SCREEN Kits
Kits with MICRO-SCREEN Model USDINT-2L2 Controller

Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
102 mm (4")
USDK2T424LC4Y
USDK2T424LC5Y
USDK2T424LC6Y
USDK2T424LYl
203 mm (8")
USDK2T824LC4Y
USDK2T824LC5Y
USDK2T824LC6Y
USDK2T824LYl
305 mm (12")
USDK2T1224LC4Y
USDK2T1224LC5Y
USDK2T1224LC6Y
USDK2T1224LYl
406 mm (16")
USDK2T1624LC4Y
USDK2T1624LC5Y
USDK2T1624LC6Y
USDK2T1624LYl
508 mm (20")
USDK2T2024LC4Y
USDK2T2024LC5Y
USDK2T2024LC6Y
USDK2T2024LYl
610 mm (24")
USDK2T2424LC4Y
USDK2T2424LC5Y
USDK2T2424LC6Y
USDK2T2424LYl
711 mm (28")
USDK2T2824LC4Y
USDK2T2824LC5Y
USDK2T2824LC6Y
USDK2T2824LYl
813 mm (32")
USDK2T3224LC4Y
USDK2T3224LC5Y
USDK2T3224LC6Y
USDK2T3224LYl
914 mm (36")
USDK2T3624LC4Y
USDK2T3624LC5Y
USDK2T3624LC6Y
USDK2T3624LYl
1016 mm (40")
USDK2T4024LC4Y
USDK2T4024LC5Y
USDK2T4024LC6Y
USDK2T4024LYl
1118 mm (44")
USDK2T4424LC4Y
USDK2T4424LC5Y
USDK2T4424LC6Y
USDK2T4424LYl
1219 mm (48")
USDK2T4824LC4Y
USDK2T4824LC5Y
USDK2T4824LC6Y
USDK2T4824LYl
Appendices
Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
610 mm (24")
USDK2T2412LC4Y
USDK2T2412LC5Y
USDK2T2412LC6Y
USDK2T2412LYl
813 mm (32")
USDK2T3212LC4Y
USDK2T3212LC5Y
USDK2T3212LC6Y
USDK2T3212LYl
1016 mm (40")
USDK2T4012LC4Y
USDK2T4012LC5Y
USDK2T4012LC6Y
USDK2T4012LYl
1219 mm (48")
USDK2T4812LC4Y
USDK2T4812LC5Y
USDK2T4812LC6Y
USDK2T4812LYl
1422 mm (56")
USDK2T5612LC4Y
USDK2T5612LC5Y
USDK2T5612LC6Y
USDK2T5612LYl
1626 mm (64")
USDK2T6412LC4Y
USDK2T6412LC5Y
USDK2T6412LC6Y
USDK2T6412LYl
1829 mm (72")
USDK2T7212LC4Y
USDK2T7212LC5Y
USDK2T7212LC6Y
USDK2T7212LYl

To specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDK2T1224LC4YP2.
314

MICRO-SCREEN Kits
Kits with MICRO-SCREEN Model USDINT-1T2D Controller

Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
102 mm (4")
USDKTD424C4Y
USDKT424C5Y
USDKT424C6Y
USDKTD424Yl
203 mm (8")
USDKTD824C4Y
USDKTD824C5Y
USDKTD824C6Y
USDKTD824Yl
305 mm (12")
USDKTD1224C4Y
USDKTD1224C5Y
USDKTD1224C6Y
USDKTD1224Yl
406 mm (16")
USDKTD1624C4Y
USDKTD1624C5Y
USDKTD1624C6Y
USDKTD1624Yl
508 mm (20")
USDKTD2024C4Y
USDKTD2024C5Y
USDKTD2024C6Y
USDKTD2024Yl
610 mm (24")
USDKTD2424C4Y
USDKTD2424C5Y
USDKTD2424C6Y
USDKTD2424Yl
711 mm (28")
USDKTD2824C4Y
USDKTD2824C5Y
USDKTD2824C6Y
USDKTD2824Yl
813 mm (32")
USDKTD3224C4Y
USDKTD3224C5Y
USDKTD3224C6Y
USDKTD3224Yl
914 mm (36")
USDKTD3624C4Y
USDKTD3624C5Y
USDKTD3624C6Y
USDKTD3624Yl
1016 mm (40")
USDKTD4024C4Y
USDKTD4024C5Y
USDKTD4024C6Y
USDKTD4024Yl
1118 mm (44")
USDKTD4424C4Y
USDKTD4424C5Y
USDKTD4424C6Y
USDKTD4424Yl
1219 mm (48")
USDKTD4824C4Y
USDKTD4824C5Y
USDKTD4824C6Y
USDKTD4824Yl
Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
610 mm (24")
USDKTD2412C4Y
USDKTD2412C5Y
USDKTD2412C6Y
USDKTD2412Yl
813 mm (32")
USDKTD3212C4Y
USDKTD3212C5Y
USDKTD3212C6Y
USDKTD3212Yl
1016 mm (40")
USDKTD4012C4Y
USDKTD4012C5Y
USDKTD4012C6Y
USDKTD4012Yl
1219 mm (48")
USDKTD4812C4Y
USDKTD4812C5Y
USDKTD4812C6Y
USDKTD4812Yl
1422 mm (56")
USDKTD5612C4Y
USDKTD5612C5Y
USDKTD5612C6Y
USDKTD5612Yl
1626 mm (64")
USDKTD6412C4Y
USDKTD6412C5Y
USDKTD6412C6Y
USDKTD6412Yl
1829 mm (72")
USDKTD7212C4Y
USDKTD7212C5Y
USDKTD7212C6Y
USDKTD7212Yl
Appendices

To specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDKTD1224C4YP2.
315

MICRO-SCREEN Kits
Kits with MICRO-SCREEN Model USDINT-2T2D Controller

Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One- 25' Cable
102 mm (4")
USDK2TD424C4Y
USDK2TD424C5Y
USDK2TD424C6Y
USDK2TD424Yl
203 mm (8")
USDK2TD824C4Y
USDK2TD824C5Y
USDK2TD824C6Y
USDK2TD824Yl
305 mm (12")
USDK2TD1224C4Y
USDK2TD1224C5Y
USDK2TD1224C6Y
USDK2TD1224Yl
406 mm (16")
USDK2TD1624C4Y
USDK2TD1624C5Y
USDK2TD1624C6Y
USDK2TD1624Yl
508 mm (20")
USDK2TD2024C4Y
USDK2TD2024C5Y
USDK2TD2024C6Y
USDK2TD2024Yl
610 mm (24")
USDK2TD2424C4Y
USDK2TD2424C5Y
USDK2TD2424C6Y
USDK2TD2424Yl
711 mm (28")
USDK2TD2824C4Y
USDK2TD2824C5Y
USDK2TD2824C6Y
USDK2TD2824Yl
813 mm (32")
USDK2TD3224C4Y
USDK2TD3224C5Y
USDK2TD3224C6Y
USDK2TD3224Yl
914 mm (36")
USDK2TD3624C4Y
USDK2TD3624C5Y
USDK2TD3624C6Y
USDK2TD3624Yl
1016 mm (40")
USDK2TD4024C4Y
USDK2TD4024C5Y
USDK2TD4024C6Y
USDK2TD4024Yl
1118 mm (44")
USDK2TD4424C4Y
USDK2TD4424C5Y
USDK2TD4424C6Y
USDK2TD4424Yl
1219 mm (48")
USDK2TD4824C4Y
USDK2TD4824C5Y
USDK2TD4824C6Y
USDK2TD4824Yl
Appendices
Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
610 mm (24")
USDK2TD2412C4Y
USDK2TD2412C5Y
USDK2TD2412C6Y
USDK2TD2412Yl
813 mm (32")
USDK2TD3212C4Y
USDK2TD3212C5Y
USDK2TD3212C6Y
USDK2TD3212Yl
1016 mm (40")
USDK2TD4012C4Y
USDK2TD4012C5Y
USDK2TD4012C6Y
USDK2TD4012Yl
1219 mm (48")
USDK2TD4812C4Y
USDK2TD4812C5Y
USDK2TD4812C6Y
USDK2TD4812Yl
1422 mm (56")
USDK2TD5612C4Y
USDK2TD5612C5Y
USDK2TD5612C6Y
USDK2TD5612Yl
1626 mm (64")
USDK2TD6412C4Y
USDK2TD6412C5Y
USDK2TD6412C6Y
USDK2TD6412Yl
1829 mm (72")
USDK2TD7212C4Y
USDK2TD7212C5Y
USDK2TD7212C6Y
USDK2TD7212Yl

To specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDK2TD1224C4YP2.
316

MICRO-SCREEN Kits
Kits with MICRO-SCREEN Model USDINT-1L2D Controller

Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
102 mm (4")
USDKTD424LC4Y
USDKT424LC5Y
USDKT424LC6Y
USDKTD424Yl
203 mm (8")
USDKTD824LC4Y
USDKTD824LC5Y
USDKTD824LC6Y
USDKTD824Yl
305 mm (12")
USDKTD1224LC4Y
USDKTD1224LC5Y
USDKTD1224LC6Y
USDKTD1224LYl
406 mm (16")
USDKTD1624LC4Y
USDKTD1624LC5Y
USDKTD1624LC6Y
USDKTD1624LYl
508 mm (20")
USDKTD2024LC4Y
USDKTD2024LC5Y
USDKTD2024LC6Y
USDKTD2024LYl
610 mm (24")
USDKTD2424LC4Y
USDKTD2424LC5Y
USDKTD2424LC6Y
USDKTD2424LYl
711 mm (28")
USDKTD2824LC4Y
USDKTD2824LC5Y
USDKTD2824LC6Y
USDKTD2824LYl
813 mm (32")
USDKTD3224LC4Y
USDKTD3224LC5Y
USDKTD3224LC6Y
USDKTD3224LYl
914 mm (36")
USDKTD3624LC4Y
USDKTD3624LC5Y
USDKTD3624LC6Y
USDKTD3624LYl
1016 mm (40")
USDKTD4024LC4Y
USDKTD4024LC5Y
USDKTD4024LC6Y
USDKTD4024LYl
1118 mm (44")
USDKTD4424LC4Y
USDKTD4424LC5Y
USDKTD4424LC6Y
USDKTD4424LYl
1219 mm (48")
USDKTD4824LC4Y
USDKTD4824LC5Y
USDKTD4824LC6Y
USDKTD4824LYl
Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
610 mm (24")
USDKTD2412LC4Y
USDKTD2412LC5Y
USDKTD2412LC6Y
USDKTD2412LYl
813 mm (32")
USDKTD3212LC4Y
USDKTD3212LC5Y
USDKTD3212LC6Y
USDKTD3212LYl
1016 mm (40")
USDKTD4012LC4Y
USDKTD4012LC5Y
USDKTD4012LC6Y
USDKTD4012LYl
1219 mm (48")
USDKTD4812LC4Y
USDKTD4812LC5Y
USDKTD4812LC6Y
USDKTD4812LYl
1422 mm (56")
USDKTD5612LC4Y
USDKTD5612LC5Y
USDKTD5612LC6Y
USDKTD5612LYl
1626 mm (64")
USDKTD6412LC4Y
USDKTD6412LC5Y
USDKTD6412LC6Y
USDKTD6412LYl
1829 mm (72")
USDKTD7212LC4Y
USDKTD7212LC5Y
USDKTD7212LC6Y
USDKTD7212LYl
Appendices

To specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDKTD1224LC4YP2.
317

MICRO-SCREEN Kits
Kits with MICRO-SCREEN Model USDINT-2L2D Controller

Defined Area
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One - 25' Cable
102 mm (4")
USDK2TD424LC4Y
USDK2TD424LC5Y
USDK2TD424LC6Y
USDK2TD424LYl
203 mm (8")
USDK2TD824LC4Y
USDK2TD824LC5Y
USDK2TD824LC6Y
USDK2TD824LYl
305 mm (12")
USDK2TD1224LC4Y
USDK2TD1224LC5Y
USDK2TD1224LC6Y
USDK2TD1224LYl
406 mm (16")
USDK2TD1624LC4Y
USDK2TD1624LC5Y
USDK2TD1624LC6Y
USDK2TD1624LYl
508 mm (20")
USDK2TD2024LC4Y
USDK2TD2024LC5Y
USDK2TD2024LC6Y
USDK2TD2024LYl
610 mm (24")
USDK2TD2424LC4Y
USDK2TD2424LC5Y
USDK2TD2424LC6Y
USDK2TD2424LYl
711 mm (28")
USDK2TD2824LC4Y
USDK2TD2824LC5Y
USDK2TD2824LC6Y
USDK2TD2824LYl
813 mm (32")
USDK2TD3224LC4Y
USDK2TD3224LC5Y
USDK2TD3224LC6Y
USDK2TD3224LYl
914 mm (36")
USDK2TD3624LC4Y
USDK2TD3624LC5Y
USDK2TD3624LC6Y
USDK2TD3624LYl
1016 mm (40")
USDK2TD4024LC4Y
USDK2TD4024LC5Y
USDK2TD4024LC6Y
USDK2TD4024LYl
1118 mm (44")
USDK2TD4424LC4Y
USDK2TD4424LC5Y
USDK2TD4424LC6Y
USDK2TD4424LYl
1219 mm (48")
USDK2TD4824LC4Y
USDK2TD4824LC5Y
USDK2TD4824LC6Y
USDK2TD4824LYl
Appendices
Defined Area

One - 15' Cable &
Two - 15' Cables
Two - 25' Cables
One - 25' Cable
610 mm (24")
USDK2TD2412LC4Y
USDK2TD2412LC5Y
USDK2TD2412LC6Y
USDK2TD2412LYl
813 mm (32")
USDK2TD3212LC4Y
USDK2TD3212LC5Y
USDK2TD3212LC6Y
USDK2TD3212LYl
1016 mm (40")
USDK2TD4012LC4Y
USDK2TD4012LC5Y
USDK2TD4012LC6Y
USDK2TD4012LYl
1219 mm (48")
USDK2TD4812LC4Y
USDK2TD4812LC5Y
USDK2TD4812LC6Y
USDK2TD4812LYl
1422 mm (56")
USDK2TD5612LC4Y
USDK2TD5612LC5Y
USDK2TD5612LC6Y
USDK2TD5612LYl
1626 mm (64")
USDK2TD6412LC4Y
USDK2TD6412LC5Y
USDK2TD6412LC6Y
USDK2TD6412LYl
1829 mm (72")
USDK2TD7212LC4Y
USDK2TD7212LC5Y
USDK2TD7212LC6Y
USDK2TD7212LYl

To specify a kit with the pigtail QD option, add suffix P2 to the model number of the system kit, for example: USDK2TD1224LC4YP2.
318

MICRO-SCREEN Machine Interface Hookups
PLEASE READ: Information pertaining to all MICRO-SCREEN Hookup Drawings

The following hookup diagrams show output relay connections in a generic machine interface. The connections between the MICRO-SCREEN
System outputs and the machine primary and secondary control elements must be direct, and arranged so that any single line fault or earth fault
will not result in a circuit failure to a potentially dangerous state.

Output relay connections are made at the FSD1 (Final Switching Device 1), FSD2 (Final Switching
Device 2), and SSD (Secondary Switching Device) terminals on the controller. These relays are energized (contacts closed) in normal operation when no obstructions are in the defined area. All relays
become de-energized (their contacts open) in a lockout condition. Relays FSD1 and FSD2 (only) deenergize in a trip condition. Before continuing, read NOTICE Regarding MPCEs, below right.
The FSD1 output relay connects to Machine Primary Control Element #1 (MPCE 1) on the guarded
machine. MPCE 1 is an electrically powered element of the guarded machine that directly controls
the normal operating motion of the machine; it must be last (in time) to operate when motion is
either initiated or arrested. The output contact of relay FSD1 must be connected, as shown in the
following diagrams, to control power to Machine Primary Control Element #1.
machine. MPCE 2 is an electrically powered element of the guarded machine (in a different control
path from MPCE 1) that directly controls the normal operating motion of the guarded machine; it
must be last (in time) to operate when machine motion is either initiated or arrested. The output
contact of relay FSD2 must be connected, as shown in the following diagrams, to control power to
Machine Primary Control Element #2.
As a result, MPCEs may be of several control types, including a wide variety of contactors and
electromechanical valves. If your machine documentation leaves any doubt about the proper connection points for the MICRO-SCREEN System output relay contacts, do not make any connections. Contact the machine builder for clarification regarding connections to the MPCEs and MSCE.
The SSD output relay connects to the Machine Secondary Control Element (MSCE) on the guarded
machine. The MSCE is an electrically powered element of the guarded machine (independent of the
MPCEs) that is capable of removing power from the prime mover of the dangerous part of the
machine in the event of an emergency. The output contacts of the SSD relay must be connected, as
shown in the following diagrams, to the Machine Secondary Control Element such that, if a lockout
condition occurs, the motive power will be removed from the machine.
Final Switching Device
The output relays of the

MICRO-SCREEN System must be the final
switching devices for the machinery being
guarded. Never wire an intermediate
device (e.g., a programmable logic
controller - PLC), other than a safety relay,
between either FSD and the machine
primary control elements (Reference ANSI
B11.1-1988. Appendix B4). To do so results
in an unsafe condition.

WARNING . . . Arc Suppressor Installation

If arc suppressors are used, they MUST be installed as shown across the coils of the machine control elements. NEVER install
suppressors directly across the contacts of the MICRO-SCREEN switching devices! It is possible for suppressors to fail as a short circuit.
If installed directly across the contacts of the MICRO-SCREEN switching device, a short-circuited suppressor will create an unsafe condition.
319
Appendices
WARNING . . .

Generic Machine Interface Diagram for MICRO-SCREEN Metal Box

Controller Models USC..-..
L (V ac)
Model USCD-1L2 Control Box: With Latch Output & Without Fixed Blanking
Model USCD-2L2 Control Box: With Latch Output & With Fixed Blanking
Model USCD-1T2 Control Box: With Trip Output & Without Fixed Blanking
Model USCD-2T2 Control Box: With Trip Output & With Fixed Blanking
Model USCD-2T3E Control Box: With Trip Output & With Fixed Blanking and EDM
Model USCT-2T2 Control Box: With Trip Output & With Fixed Blanking
N (V ac)
Model USCT-2T3 Control Box: With Trip Output & With Fixed Blanking
Earth
Ground
1-Channel External
Device Monitoring (EDM)
(Model USCD-2T3E only)
Non-safety
Auxiliary/Alarm
Contact
(see text)
21
22
TB2
Mon a
Mon b
TB4
Machine Secondary
Control Element
Secondary Switching
Device
SSD
MPCE 1 MPCE 2
MICRO-SCREEN Control Box
MSCE
TB1
Machine
Control
Circuit
*
Machine Primary
Control Element #2
Final Switching
Device #2
FSD 2
MPCE
2
TB1
Complementary Normally
Closed Auxiliary Output
(Models USCD-2T3 & USCD-2T3E only)
Final Switching
Device #2
K1
FSD 2
K2
Machine Primary
Control Element #1
Final Switching
Device #1
FSD 1
MPCE
1
MPCE 1 MPCE 2
K2
TB1
K1
CNC
AUX
Monitor
Contacts
Appendices
TB1
MPCE
MPCE 1 MPCE 2
Complementary
Normally Closed
Auxiliary
L (V ac)
N (V ac)
Final Switching
Device #1
FSD 1
K2
TB1
MICRO-SCREEN
Metal Control Box
320
K1
**Arc
Arc Suppressors
Suppression
(see Warning
(see
Warningpage
page320)
319)
TB1

Generic Machine Interface Diagram for MICRO-SCREEN Controller

Models USCC-...M with Muting Function
Model USCC-1L2M Control Box: With Latch Output & Without Fixed Blanking
Model USCC-2L2M Control Box: With Latch Output & With Fixed Blanking
Model USCC-2L3M Control Box:With Latch Output & With Fixed Blanking
Model USCC-1T2M Control Box: With Trip Output & Without Fixed Blanking
Model USCC-1T3M Control Box: With Trip Output & Without Fixed Blanking
2-Channel External
L (V ac)
or
+ (V dc)
N (V ac)
or
Common (V dc)

Monitoring
2a
1a
TB8
MPCE2
1-Channel External
MPCE1
2b
2a
1a
1b
MPCE2
TB8
Secondary
Switching
Device
Machine
Control
Circuit
SSD
Final Switching
Device #2
FSD2
Final Switching
Device #1
FSD1
MSCE
MPCE
2
MPCE
1
Machine
Secondary
Control
Element
Machine
Primary
Control
Element
Machine
Primary
Control
Element
For dc power:
+24V dc @ 2.5A
TB11
24V dc
dc
Earth
Common Ground
TB7
(Model USCC-2L3M only)
K1
FSD 2
K2
TB9
Earth
Ground
For ac power:
115/230 V ac
(Ensure proper
power input
has been
selected)
Complementary
Normally Closed
Auxiliary
K2
TB1
K1
CNC
AUX
Appendices
dc common
MPCE1
1b
Final Switching
Device #2
Power
L (V ac)
Select
230V ac 115V ac N (V ac)
TB10
2b
Jumper
Final Switching
Device #1
* *Arc
ArcSuppressors
Suppression
(see
page320)
319)
(seeWarning
Warning page
FSD 1
K1
K2
TB1
321


Models USDINT-..T2 & USDINT-..T2D with Trip Output
Model USDINT-1T2 Control Module: Without Fixed Blanking

Model USDINT-2T2 Control Module: With Fixed Blanking
Model USDINT-1T2D Control Module: Without Fixed Blanking
Model USDINT-2T2D Control Module: With Fixed Blanking
L (V ac)
or
+ (V dc)
Secondary Switching
Device
SSD
N (V ac)
or
Common (V dc)
Machine Secondary
Control Element
24
25
MSCE
Machine
Control
Circuit
Final Switching
Device #2
27
FSD 2
28
Machine Primary
Control Element #2
MPCE
2
*
Final Switching
Device #1
FSD 1
Machine Primary
Control Element #1
30
31
MPCE
1
MPCE 1 MPCE 2
*
MPCE
Monitor
Contacts
MPCE 1 MPCE 2
+ (V dc)
38
dc common
39
40
+24 V dc
Appendices
MICRO-SCREEN
Control Module
Earth
Ground
dc
Common
* *Arc
ArcSuppressors
Suppression
(see
page320)
319)
(seeWarning
Warning page
322


Models USDINT-..L2 & USDINT-..L2D with Latch Output
L (V ac)
or
+ (V dc)
Model USDINT-1L2 Control Module: Without Fixed Blanking

Model USDINT-2L2 Control Module: With Fixed Blanking
Model USDINT-1L2D Control Module: Without Fixed Blanking with DeviceNet
Model USDINT-2L2D Control Module: With Fixed Blanking with DeviceNet
NON-SAFETY
Alarm Output
SSD
Machine
Control
Circuit
22
21
Secondary Switching
Device
N (V ac)
or
Common (V dc)
Machine Secondary
Control Element
24
25
MSCE
Final Switching
Device #2
27
FSD 2
28
Machine Primary
Control Element #2
MPCE
2
*
Final Switching
Device #1
FSD 1
Machine Primary
Control Element #1
30
31
MPCE
1
MPCE 1 MPCE 2
*
MPCE
Monitor
Contacts
MPCE 1 MPCE 2
Key
Reset
13
+ (V dc)
38
dc common
39
40
14
MICRO-SCREEN
Control Module
Earth
Ground
dc
Common
Appendices
+24 V dc
**Arc
Arc Suppressors
Suppression
(see
page320)
319)
(see Warning
Warning page
323


Model USDINT-1T2E with Trip Output EDM Input
L (V ac)
or
+ (V dc)
N (V ac)
or
Common (V dc)
Model USDINT-1T2E Control Module: Without Fixed Blanking
Secondary Switching
Device
SSD
Machine
Control
Circuit
Machine Secondary
Control Element
24
25
MSCE
Final Switching
Device #2
27
FSD 2
28
Machine Primary
Control Element #2
MPCE
2
*
Final Switching
Device #1
MPCE
Monitor
Contacts
FSD 1
Machine Primary
Control Element #1
30
31
MPCE
1
EDM
*
MPCE 1 MPCE 2
Mon a
Mon b
+ (V dc)
38
dc common
39
40
Appendices
MICRO-SCREEN
Control Module
Earth
Ground
dc
Common
+24 V dc
* *Arc
ArcSuppressors
Suppression
(see
(seeWarning
Warningpage
page319)
320)
324


Models USDINT-...4 and USDINT-...4D with Four FSD Outputs
Model USDINT-1T4 Control Module: Trip Output Without Fixed Blanking
Model USDINT-2T4 Control Module: Trip Output With Fixed Blanking
Model USDINT-1L4 Control Module: Latching Output Without Fixed Blanking
Model USDINT-2L4 Control Module: Latching Output With Fixed Blanking
Model USDINT-1T4D Control Module: DeviceNet Trip Output Without Fixed Blanking
Model USDINT-2T4D Control Module: DeviceNet Trip Output With Fixed Blanking
Model USDINT-1L4D Control Module: DeviceNet Latching Output Without Fixed Blanking
Model USDINT-2L4D Control Module: DeviceNet Latching Output With Fixed Blanking
L (V ac)
or
+ (V dc)
N (V ac)
or
Common (V dc)
250V max.; 4 A max.
21
22
Non-safety
Auxiliary/Alarm
Contact
(see text)
Machine Secondary
Control Element
Secondary Switching
Device
24
SSD
Machine
Control
Circuit
25
MSCE
*
Final Switching
Device #2
FSD 2
41
42
Machine Primary
Control Element #4
MPCE
4
*
Final Switching
Device #1
FSD 1
44
45
Machine Primary
Control Element #3
MPCE
3
*
Final Switching
Device #2
FSD 2
27
28
Machine Primary
Control Element #2
Appendices
MPCE
2
*
Final Switching
Device #1
FSD 1
30
31
MPCE 1 MPCE 2 MPCE 3 MPCE 4
Machine Primary
Control Element #1
MPCE
1
* *Arc
ArcSuppressors
Suppression
(see
page320)
319)
(seeWarning
Warning page
MPCE
Monitor
Contacts
MPCE 1 MPCE 2 MPCE 3 MPCE 4
+ (V dc)
38
dc common
39
40
+24 V dc
MICRO-SCREEN
Controller
Earth
Ground
dc
Common
325

MINI-SCREEN

MINI-SCREEN Systems
MINI-SCREEN Agency Approvals*
Presence
Sensing
Device
Kits
Interface
Diagrams
pp. 115, 329
p. 337
MSCA-1L2
p. 115
p. 337
MSCA-1L3
p. 115
p. 337
MSCA-1L3E
p. 115
p. 337
MSCA-1S2E
p. 115
p. 337
MSCA-1S3E
p. 115
p. 337
MSCA-1T3
p. 115
p. 337
pp. 115, 330
p. 337
MSCB-1L2
p. 115
p. 337
MSCB-1T3
p. 115
p. 337
MSCT-1
pp. 115, 331
p. 337
MSCD-2
pp. 117, 332
p. 337
p. 117
p. 337
pp. 117, 333
p. 337
MSCT-2T3
p. 117
p. 337
MSCC-2L2M
p. 121
p. 338
MSCC-2L3M
p. 121
p. 338
MSCC-2T2M
p. 121
p. 338
MSCC-2T3M
p. 121
p. 338
MUSC-1
N/A
p. 339
MUSC-1T3
N/A
p. 339
MSDINT-1
pp. 125, 334
p. 340
MSDINT-1L2
pp. 125, 335
p. 340
MDSDINT-1T2
N/A
p. 341
MDSDINT-1L2
N/A
p. 341
Product
IEC 61496-1
& 2, TYPE 4
MSCA-1
MSCB-1
MSCD-2T3
Dual Light Screen DIN

Module Controllers
DIN Module
Controllers
Appendices
Dual Light Screen

MSCT-2
*
Not all kits are listed. Contact factory for additional kits, if you are
unable to find a kit for your application.
326

MINI-SCREEN
MINI-SCREEN Minimum Object Sensitivity Chart

Sensor Type
Standard
MINI-SCREEN Sensors
Long-Range
MINI-SCREEN Sensors
Heavy Duty
MINI-SCREEN Sensors
Floating
Blanking
Maximum Size of
Undetected Objects
Minimum Object
Sensitivity
Off
(Not applicable)
19.1 mm (0.75")
1-beam
7.6 mm (0.30")
31.8 mm (1.25")
2-beam
20.3 mm (0.80")
44.5 mm (1.75")
Off
(Not applicable)
25.4 mm (1.00")
1-beam
3.8 mm (0.15")
38.1 mm (1.50")
2-beam
16.5 mm (0.65")
50.8 mm (2.00")
Off
(Not applicable)
38.1 mm (1.50")
1-beam
15.2 mm (0.60")
62.2 mm (2.45")
2-beam
40.6 mm (1.60")
88.9 mm (3.50")
MINI-SCREEN Fixed Beam Blanking

The fixed blanking feature may be programmed if beams are blocked by one or more fixed objects. Fixed blanking
requires an emitter/receiver pair with 16 or more beams (over 4" long). Fixed blanking is limited to 30% of the total
number of beams, up to a maximum of 12 beams. Contact factory Applications Department if your application requires
fixed blanking of a greater number of beams. Programming of fixed blanking involves a simple teaching process; it is
accomplished using the Diagnostic Display and the Program switches located on the Light Screen controller board.
Beams in Light Screen

Defined
Area
Standard &
Long-Range Heavy Duty
Maximum Fixed Blank Beams

Standard &
Long-Range
Heavy Duty
Total Fixed Blanked Area*

Standard Long-Range Heavy Duty
N/A
N/A
N/A
N/A
N/A
8"
16
N/A
N/A
2.2"
2.1"
N/A
12"
24
N/A
N/A
3.7"
3.6"
N/A
16"
32
N/A
N/A
4.7"
4.6"
N/A
20"
40
N/A
12
N/A
6.2"
6.1"
N/A
24"
48
24
12
6.2"
6.1"
7.6"
28"
56
N/A
12
N/A
6.2"
6.1"
N/A
32'
64
32
12
6.2"
6.1"
9.6"
36"
72
N/A
12
N/A
6.2"
6.1"
N/A
40" to 72"
80 to 96
40 to 72
12
12
6.2"
6.1"
12.6"
Appendices
4"
* Assumes all blanked beams are adjacent; if multiple areas are blanked (multiple object ignored) the total blanked area
increases slightly.
327

MINI-SCREEN
Beam Blanking* Modes Available for MINI-SCREEN

Floating Blanking
Single Object
Controller Model
1-Beam
Multiple Object
2-Beam
1-Beam
Fixed
Blanking
2-Beam
MSCA-1
MSCA-1L2
MSCA-1L3
MSCA-1L3E
MSCA-1S2E
MSCA-1S3E
MSCA-1T3
Dual Light Screen DIN

Module Controllers
DIN Module
Controllers
Appendices
Dual Light Screen

MSCB-1
MSCB-1L2
MSCB-1T3
MSCT-1
MSCT-2T3
MSCD-2
MSCD-2T3
MSCT-2
MSCT-2T3
MSCC-2L2M
MSCC-2L3M
MSCC-2T2M
MSCC-2T3M
MUSC-1
MUSC-1T3
MSDINT-1
MSDINT-1L2
MDSDINT-1T2
MDSDINT-1L2
Multiple object floating blanking allows one or more objects to pass through the light screen undetected, provided each object does not interrupt more than the
programmed number of beams (one or two), and provided there is at least one unblocked beam between each object (also known as Reduced Resolution).
a
With fixed blanking on
b
With fixed blanking off
328

MINI-SCREEN Kits
Kits with MINI-SCREEN Model MSCA-1 Controller

Kits with 9 m (30') Range Emitter and Receiver
Black Anodized
Yellow Painted
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
114 mm (4.5")
MSKA424C1
MSKA424C2
MSKA424C3
MSKA424C1Y
MSKA424C2Y
MSKA424C3Y
215 mm (8.5")
MSKA824C1
MSKA824C2
MSKA824C3
MSKA824C1Y
MSKA824C2Y
MSKA824C3Y
305 mm (12")
MSKA1224C1
MSKA1224C2
MSKA1224C3
MSKA1224C1Y
MSKA1224C2Y
MSKA1224C3Y
406 mm (16")
MSKA1624C1
MSKA1624C2
MSKA1624C3
MSKA1624C1Y
MSKA1624C2Y
MSKA1624C3Y
508 mm (20")
MSKA2024C1
MSKA2024C2
MSKA2024C3
MSKA2024C1Y
MSKA2024C2Y
MSKA2024C3Y
610 mm (24")
MSKA2424C1
MSKA2424C2
MSKA2424C3
MSKA2424C1Y
MSKA2424C2Y
MSKA2424C3Y
711 mm (28")
MSKA2824C1
MSKA2824C2
MSKA2824C3
MSKA2824C1Y
MSKA2824C2Y
MSKA2824C3Y
813 mm (32")
MSKA3224C1
MSKA3224C2
MSKA3224C3
MSKA3224C1Y
MSKA3224C2Y
MSKA3224C3Y
914 mm (36")
MSKA3624C1
MSKA3624C2
MSKA3624C3
MSKA3624C1Y
MSKA3624C2Y
MSKA3624C3Y
1016 mm (40")
MSKA4024C1
MSKA4024C2
MSKA4024C3
MSKA4024C1Y
MSKA4024C2Y
MSKA4024C3Y
1118 mm (44")
MSKA4424C1
MSKA4424C2
MSKA4424C3
MSKA4424C1Y
MSKA4424C2Y
MSKA4424C3Y
1219 mm (48")
MSKA4824C1
MSKA4824C2
MSKA4824C3
MSKA4824C1Y
MSKA4824C2Y
MSKA4824C3Y
Defined Area
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable

Black Anodized
Yellow Painted
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
114 mm (4.5")
MSXLKA424C1
MSXLKA424C2
MSXLKA424C3
MSXLKA424C1Y
MSXLKA424C2Y
MSXLKA424C3Y
215 mm (8.5")
MSXLKA824C1
MSXLKA824C2
MSXLKA824C3
MSXLKA824C1Y
MSXLKA824C2Y
MSXLKA824C3Y
305 mm (12")
MSXLKA1224C1
MSXLKA1224C2
MSXLKA1224C3
MSXLKA1224C1Y
MSXLKA1224C2Y
MSXLKA1224C3Y
406 mm (16")
MSXLKA1624C1
MSXLKA1624C2
MSXLKA1624C3
MSXLKA1624C1Y
MSXLKA1624C2Y
MSXLKA1624C3Y
508 mm (20")
MSXLKA2024C1
MSXLKA2024C2
MSXLKA2024C3
MSXLKA2024C1Y
MSXLKA2024C2Y
MSXLKA2024C3Y
610 mm (24")
MSXLKA2424C1
MSXLKA2424C2
MSXLKA2424C3
MSXLKA2424C1Y
MSXLKA2424C2Y
MSXLKA2424C3Y
711 mm (28")
MSXLKA2824C1
MSXLKA2824C2
MSXLKA2824C3
MSXLKA2824C1Y
MSXLKA2824C2Y
MSXLKA2824C3Y
813 mm (32")
MSXLKA3224C1
MSXLKA3224C2
MSXLKA3224C3
MSXLKA3224C1Y
MSXLKA3224C2Y
MSXLKA3224C3Y
914 mm (36")
MSXLKA3624C1
MSXLKA3624C2
MSXLKA3624C3
MSXLKA3624C1Y
MSXLKA3624C2Y
MSXLKA3624C3Y
1016 mm (40")
MSXLKA4024C1
MSXLKA4024C2
MSXLKA4024C3
MSXLKA4024C1Y
MSXLKA4024C2Y
MSXLKA4024C3Y
1118 mm (44")
MSXLKA4424C1
MSXLKA4424C2
MSXLKA4424C3
MSXLKA4424C1Y
MSXLKA4424C2Y
MSXLKA4424C3Y
1219 mm (48")
MSXLKA4824C1
MSXLKA4824C2
MSXLKA4824C3
MSXLKA4824C1Y
MSXLKA4824C2Y
MSXLKA4824C3Y

To specify a kit with the pigtail QD option, add suffix P to the model number of the system kit, for example: MSXLKA424C1P.
MINI-SCREEN kits contain a controller, an emitter and receiver of equal length, standard mounting brackets, and a pair of interconnecting cables.
329
Appendices
Two - 15' Cables
Defined Area

MINI-SCREEN Kits
Kits with MINI-SCREEN Model MSCB-1 Controller

Black Anodized
Yellow Painted
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
114 mm (4.5")
MSKB424C1
MSKB424C2
MSKB424C3
MSKB424C1Y
MSKB424C2Y
MSKB424C3Y
215 mm (8.5")
MSKB824C1
MSKB824C2
MSKB824C3
MSKB824C1Y
MSKB824C2Y
MSKB824C3Y
305 mm (12")
MSKB1224C1
MSKB1224C2
MSKB1224C3
MSKB1224C1Y
MSKB1224C2Y
MSKB1224C3Y
406 mm (16")
MSKB1624C1
MSKB1624C2
MSKB1624C3
MSKB1624C1Y
MSKB1624C2Y
MSKB1624C3Y
508 mm (20")
MSKB2024C1
MSKB2024C2
MSKB2024C3
MSKB2024C1Y
MSKB2024C2Y
MSKB2024C3Y
610 mm (24")
MSKB2424C1
MSKB2424C2
MSKB2424C3
MSKB2424C1Y
MSKB2424C2Y
MSKB2424C3Y
711 mm (28")
MSKB2824C1
MSKB2824C2
MSKB2824C3
MSKB2824C1Y
MSKB2824C2Y
MSKB2824C3Y
813 mm (32")
MSKB3224C1
MSKB3224C2
MSKB3224C3
MSKB3224C1Y
MSKB3224C2Y
MSKB3224C3Y
914 mm (36")
MSKB3624C1
MSKB3624C2
MSKB3624C3
MSKB3624C1Y
MSKB3624C2Y
MSKB3624C3Y
1016 mm (40")
MSKB4024C1
MSKB4024C2
MSKB4024C3
MSKB4024C1Y
MSKB4024C2Y
MSKB4024C3Y
1118 mm (44")
MSKB4424C1
MSKB4424C2
MSKB4424C3
MSKB4424C1Y
MSKB4424C2Y
MSKB4424C3Y
1219 mm (48")
MSKB4824C1
MSKB4824C2
MSKB4824C3
MSKB4824C1Y
MSKB4824C2Y
MSKB4824C3Y
Defined Area
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable

Black Anodized
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
114 mm (4.5")
MSXLKB424C1
MSXLKB424C2
MSXLKB424C3
MSXLKB424C1Y
MSXLKB424C2Y
MSXLKB424C3Y
215 mm (8.5")
MSXLKB824C1
MSXLKB824C2
MSXLKB824C3
MSXLKB824C1Y
MSXLKB824C2Y
MSXLKB824C3Y
305 mm (12")
MSXLKB1224C1
MSXLKB1224C2
MSXLKB1224C3
MSXLKB1224C1Y
MSXLKB1224C2Y
MSXLKB1224C3Y
406 mm (16")
MSXLKB1624C1
MSXLKB1624C2
MSXLKB1624C3
MSXLKB1624C1Y
MSXLKB1624C2Y
MSXLKB1624C3Y
508 mm (20")
MSXLKB2024C1
MSXLKB2024C2
MSXLKB2024C3
MSXLKB2024C1Y
MSXLKB2024C2Y
MSXLKB2024C3Y
610 mm (24")
MSXLKB2424C1
MSXLKB2424C2
MSXLKB2424C3
MSXLKB2424C1Y
MSXLKB2424C2Y
MSXLKB2424C3Y
711 mm (28")
MSXLKB2824C1
MSXLKB2824C2
MSXLKB2824C3
MSXLKB2824C1Y
MSXLKB2824C2Y
MSXLKB2824C3Y
813 mm (32")
MSXLKB3224C1
MSXLKB3224C2
MSXLKB3224C3
MSXLKB3224C1Y
MSXLKB3224C2Y
MSXLKB3224C3Y
914 mm (36")
MSXLKB3624C1
MSXLKB3624C2
MSXLKB3624C3
MSXLKB3624C1Y
MSXLKB3624C2Y
MSXLKB3624C3Y
1016 mm (40")
MSXLKB4024C1
MSXLKB4024C2
MSXLKB4024C3
MSXLKB4024C1Y
MSXLKB4024C2Y
MSXLKB4024C3Y
1118 mm (44")
MSXLKB4424C1
MSXLKB4424C2
MSXLKB4424C3
MSXLKB4424C1Y
MSXLKB4424C2Y
MSXLKB4424C3Y
1219 mm (48")
MSXLKB4824C1
MSXLKB4824C2
MSXLKB4824C3
MSXLKB4824C1Y
MSXLKB4824C2Y
MSXLKB4824C3Y
Defined Area
Appendices
Yellow Painted

To specify a kit with the pigtail QD option, add suffix P to the model number of the system kit, for example: MSXLKB424C1P.
330

MINI-SCREEN Kits
Kits with MINI-SCREEN Model MSCT-1 Controller

Black Anodized
Yellow Painted
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
114 mm (4.5")
MSKT424C1
MSKT424C2
MSKT424C3
MSKT424C1Y
MSKT424C2Y
MSKT424C3Y
215 mm (8.5")
MSKT824C1
MSKT824C2
MSKT824C3
MSKT824C1Y
MSKT824C2Y
MSKT824C3Y
305 mm (12")
MSKT1224C1
MSKT1224C2
MSKT1224C3
MSKT1224C1Y
MSKT1224C2Y
MSKT1224C3Y
406 mm (16")
MSKT1624C1
MSKT1624C2
MSKT1624C3
MSKT1624C1Y
MSKT1624C2Y
MSKT1624C3Y
508 mm (20")
MSKT2024C1
MSKT2024C2
MSKT2024C3
MSKT2024C1Y
MSKT2024C2Y
MSKT2024C3Y
610 mm (24")
MSKT2424C1
MSKT2424C2
MSKT2424C3
MSKT2424C1Y
MSKT2424C2Y
MSKT2424C3Y
711 mm (28")
MSKT2824C1
MSKT2824C2
MSKT2824C3
MSKT2824C1Y
MSKT2824C2Y
MSKT2824C3Y
813 mm (32")
MSKT3224C1
MSKT3224C2
MSKT3224C3
MSKT3224C1Y
MSKT3224C2Y
MSKT3224C3Y
914 mm (36")
MSKT3624C1
MSKT3624C2
MSKT3624C3
MSKT3624C1Y
MSKT3624C2Y
MSKT3624C3Y
1016 mm (40")
MSKT4024C1
MSKT4024C2
MSKT4024C3
MSKT4024C1Y
MSKT4024C2Y
MSKT4024C3Y
1118 mm (44")
MSKT4424C1
MSKT4424C2
MSKT4424C3
MSKT4424C1Y
MSKT4424C2Y
MSKT4424C3Y
1219 mm (48")
MSKT4824C1
MSKT4824C2
MSKT4824C3
MSKT4824C1Y
MSKT4824C2Y
MSKT4824C3Y
Defined Area
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable

Black Anodized
Yellow Painted
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
114 mm (4.5")
MSXLKT424C1
MSXLKT424C2
MSXLKT424C3
MSXLKT424C1Y
MSXLKT424C2Y
MSXLKT424C3Y
215 mm (8.5")
MSXLKT824C1
MSXLKT824C2
MSXLKT824C3
MSXLKT824C1Y
MSXLKT824C2Y
MSXLKT824C3Y
305 mm (12")
MSXLKT1224C1
MSXLKT1224C2
MSXLKT1224C3
MSXLKT1224C1Y
MSXLKT1224C2Y
MSXLKT1224C3Y
406 mm (16")
MSXLKT1624C1
MSXLKT1624C2
MSXLKT1624C3
MSXLKT1624C1Y
MSXLKT1624C2Y
MSXLKT1624C3Y
508 mm (20")
MSXLKT2024C1
MSXLKT2024C2
MSXLKT2024C3
MSXLKT2024C1Y
MSXLKT2024C2Y
MSXLKT2024C3Y
610 mm (24")
MSXLKT2424C1
MSXLKT2424C2
MSXLKT2424C3
MSXLKT2424C1Y
MSXLKT2424C2Y
MSXLKT2424C3Y
711 mm (28")
MSXLKT2824C1
MSXLKT2824C2
MSXLKT2824C3
MSXLKT2824C1Y
MSXLKT2824C2Y
MSXLKT2824C3Y
813 mm (32")
MSXLKT3224C1
MSXLKT3224C2
MSXLKT3224C3
MSXLKT3224C1Y
MSXLKT3224C2Y
MSXLKT3224C3Y
914 mm (36")
MSXLKT3624C1
MSXLKT3624C2
MSXLKT3624C3
MSXLKT3624C1Y
MSXLKT3624C2Y
MSXLKT3624C3Y
1016 mm (40")
MSXLKT4024C1
MSXLKT4024C2
MSXLKT4024C3
MSXLKT4024C1Y
MSXLKT4024C2Y
MSXLKT4024C3Y
1118 mm (44")
MSXLKT4424C1
MSXLKT4424C2
MSXLKT4424C3
MSXLKT4424C1Y
MSXLKT4424C2Y
MSXLKT4424C3Y
1219 mm (48")
MSXLKT4824C1
MSXLKT4824C2
MSXLKT4824C3
MSXLKT4824C1Y
MSXLKT4824C2Y
MSXLKT4824C3Y

To specify a kit with the pigtail QD option, add suffix P to the model number of the system kit, for example: MSXLKT424C1P.
331
Appendices
Two - 15' Cables
Defined Area

MINI-SCREEN Kits
Kits with MINI-SCREEN Model MSCD-2 Controller

Black Anodized
Yellow Painted
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
114 mm (4.5")
MSK2D424C1
MSK2D424C2
MSK2D424C3
MSK2D424C1Y
MSK2D424C2Y
MSK2D424C3Y
215 mm (8.5")
MSK2D824C1
MSK2D824C2
MSK2D824C3
MSK2D824C1Y
MSK2D824C2Y
MSK2D824C3Y
305 mm (12")
MSK2D1224C1
MSK2D1224C2
MSK2D1224C3
MSK2D1224C1Y
MSK2D1224C2Y
MSK2D1224C3Y
406 mm (16")
MSK2D1624C1
MSK2D1624C2
MSK2D1624C3
MSK2D1624C1Y
MSK2D1624C2Y
MSK2D1624C3Y
508 mm (20")
MSK2D2024C1
MSK2D2024C2
MSK2D2024C3
MSK2D2024C1Y
MSK2D2024C2Y
MSK2D2024C3Y
610 mm (24")
MSK2D2424C1
MSK2D2424C2
MSK2D2424C3
MSK2D2424C1Y
MSK2D2424C2Y
MSK2D2424C3Y
711 mm (28")
MSK2D2824C1
MSK2D2824C2
MSK2D2824C3
MSK2D2824C1Y
MSK2D2824C2Y
MSK2D2824C3Y
813 mm (32")
MSK2D3224C1
MSK2D3224C2
MSK2D3224C3
MSK2D3224C1Y
MSK2D3224C2Y
MSK2D3224C3Y
914 mm (36")
MSK2D3624C1
MSK2D3624C2
MSK2D3624C3
MSK2D3624C1Y
MSK2D3624C2Y
MSK2D3624C3Y
1016 mm (40")
MSK2D4024C1
MSK2D4024C2
MSK2D4024C3
MSK2D4024C1Y
MSK2D4024C2Y
MSK2D4024C3Y
1118 mm (44")
MSK2D4424C1
MSK2D4424C2
MSK2D4424C3
MSK2D4424C1Y
MSK2D4424C2Y
MSK2D4424C3Y
1219 mm (48")
MSK2D4824C1
MSK2D4824C2
MSK2D4824C3
MSK2D4824C1Y
MSK2D4824C2Y
MSK2D4824C3Y
Defined Area
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable

Black Anodized
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
114 mm (4.5")
MSXLK2D424C1
MSXLK2D424C2
MSXLK2D424C3
MSXLK2D424C1Y
MSXLK2D424C2Y
MSXLK2D424C3Y
215 mm (8.5")
MSXLK2D824C1
MSXLK2D824C2
MSXLK2D824C3
MSXLK2D824C1Y
MSXLK2D824C2Y
MSXLK2D824C3Y
305 mm (12")
MSXLK2D1224C1
MSXLK2D1224C2
MSXLK2D1224C3
MSXLK2D1224C1Y
MSXLK2D1224C2Y
MSXLK2D1224C3Y
406 mm (16")
MSXLK2D1624C1
MSXLK2D1624C2
MSXLK2D1624C3
MSXLK2D1624C1Y
MSXLK2D1624C2Y
MSXLK2D1624C3Y
508 mm (20")
MSXLK2D2024C1
MSXLK2D2024C2
MSXLK2D2024C3
MSXLK2D2024C1Y
MSXLK2D2024C2Y
MSXLK2D2024C3Y
610 mm (24")
MSXLK2D2424C1
MSXLK2D2424C2
MSXLK2D2424C3
MSXLK2D2424C1Y
MSXLK2D2424C2Y
MSXLK2D2424C3Y
711 mm (28")
MSXLK2D2824C1
MSXLK2D2824C2
MSXLK2D2824C3
MSXLK2D2824C1Y
MSXLK2D2824C2Y
MSXLK2D2824C3Y
813 mm (32")
MSXLK2D3224C1
MSXLK2D3224C2
MSXLK2D3224C3
MSXLK2D3224C1Y
MSXLK2D3224C2Y
MSXLK2D3224C3Y
914 mm (36")
MSXLK2D3624C1
MSXLK2D3624C2
MSXLK2D3624C3
MSXLK2D3624C1Y
MSXLK2D3624C2Y
MSXLK2D3624C3Y
1016 mm (40")
MSXLK2D4024C1
MSXLK2D4024C2
MSXLK2D4024C3
MSXLK2D4024C1Y
MSXLK2D4024C2Y
MSXLK2D4024C3Y
1118 mm (44")
MSXLK2D4424C1
MSXLK2D4424C2
MSXLK2D4424C3
MSXLK2D4424C1Y
MSXLK2D4424C2Y
MSXLK2D4424C3Y
1219 mm (48")
MSXLK2D4824C1
MSXLK2D4824C2
MSXLK2D4824C3
MSXLK2D4824C1Y
MSXLK2D4824C2Y
MSXLK2D4824C3Y
Defined Area
Appendices
Yellow Painted

To specify a kit with the pigtail QD option, add suffix P to the model number of the system kit, for example: MSXLK2D424C1P.
332

MINI-SCREEN Kits
Kits with MINI-SCREEN Model MSCT-2 Controller

Black Anodized
Yellow Painted
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
114 mm (4.5")
MSK2T424C1
MSK2T424C2
MSK2T424C3
MSK2T424C1Y
MSK2T424C2Y
MSK2T424C3Y
215 mm (8.5")
MSK2T824C1
MSK2T824C2
MSK2T824C3
MSK2T824C1Y
MSK2T824C2Y
MSK2T824C3Y
305 mm (12")
MSK2T1224C1
MSK2T1224C2
MSK2T1224C3
MSK2T1224C1Y
MSK2T1224C2Y
MSK2T1224C3Y
406 mm (16")
MSK2T1624C1
MSK2T1624C2
MSK2T1624C3
MSK2T1624C1Y
MSK2T1624C2Y
MSK2T1624C3Y
508 mm (20")
MSK2T2024C1
MSK2T2024C2
MSK2T2024C3
MSK2T2024C1Y
MSK2T2024C2Y
MSK2T2024C3Y
610 mm (24")
MSK2T2424C1
MSK2T2424C2
MSK2T2424C3
MSK2T2424C1Y
MSK2T2424C2Y
MSK2T2424C3Y
711 mm (28")
MSK2T2824C1
MSK2T2824C2
MSK2T2824C3
MSK2T2824C1Y
MSK2T2824C2Y
MSK2T2824C3Y
813 mm (32")
MSK2T3224C1
MSK2T3224C2
MSK2T3224C3
MSK2T3224C1Y
MSK2T3224C2Y
MSK2T3224C3Y
914 mm (36")
MSK2T3624C1
MSK2T3624C2
MSK2T3624C3
MSK2T3624C1Y
MSK2T3624C2Y
MSK2T3624C3Y
1016 mm (40")
MSK2T4024C1
MSK2T4024C2
MSK2T4024C3
MSK2T4024C1Y
MSK2T4024C2Y
MSK2T4024C3Y
1118 mm (44")
MSK2T4424C1
MSK2T4424C2
MSK2T4424C3
MSK2T4424C1Y
MSK2T4424C2Y
MSK2T4424C3Y
1219 mm (48")
MSK2T4824C1
MSK2T4824C2
MSK2T4824C3
MSK2T4824C1Y
MSK2T4824C2Y
MSK2T4824C3Y
Defined Area
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable

Black Anodized
Yellow Painted
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
114 mm (4.5")
MSXLK2T424C1
MSXLK2T424C2
MSXLK2T424C3
MSXLK2T424C1Y
MSXLK2T424C2Y
MSXLK2T424C3Y
215 mm (8.5")
MSXLK2T824C1
MSXLK2T824C2
MSXLK2T824C3
MSXLK2T824C1Y
MSXLK2T824C2Y
MSXLK2T824C3Y
305 mm (12")
MSXLK2T1224C1
MSXLK2T1224C2
MSXLK2T1224C3
MSXLK2T1224C1Y
MSXLK2T1224C2Y
MSXLK2T1224C3Y
406 mm (16")
MSXLK2T1624C1
MSXLK2T1624C2
MSXLK2T1624C3
MSXLK2T1624C1Y
MSXLK2T1624C2Y
MSXLK2T1624C3Y
508 mm (20")
MSXLK2T2024C1
MSXLK2T2024C2
MSXLK2T2024C3
MSXLK2T2024C1Y
MSXLK2T2024C2Y
MSXLK2T2024C3Y
610 mm (24")
MSXLK2T2424C1
MSXLK2T2424C2
MSXLK2T2424C3
MSXLK2T2424C1Y
MSXLK2T2424C2Y
MSXLK2T2424C3Y
711 mm (28")
MSXLK2T2824C1
MSXLK2T2824C2
MSXLK2T2824C3
MSXLK2T2824C1Y
MSXLK2T2824C2Y
MSXLK2T2824C3Y
813 mm (32")
MSXLK2T3224C1
MSXLK2T3224C2
MSXLK2T3224C3
MSXLK2T3224C1Y
MSXLK2T3224C2Y
MSXLK2T3224C3Y
914 mm (36")
MSXLK2T3624C1
MSXLK2T3624C2
MSXLK2T3624C3
MSXLK2T3624C1Y
MSXLK2T3624C2Y
MSXLK2T3624C3Y
1016 mm (40")
MSXLK2T4024C1
MSXLK2T4024C2
MSXLK2T4024C3
MSXLK2T4024C1Y
MSXLK2T4024C2Y
MSXLK2T4024C3Y
1118 mm (44")
MSXLK2T4424C1
MSXLK2T4424C2
MSXLK2T4424C3
MSXLK2T4424C1Y
MSXLK2T4424C2Y
MSXLK2T4424C3Y
1219 mm (48")
MSXLK2T4824C1
MSXLK2T4824C2
MSXLK2T4824C3
MSXLK2T4824C1Y
MSXLK2T4824C2Y
MSXLK2T4824C3Y

To specify a kit with the pigtail QD option, add suffix P to the model number of the system kit, for example: MSXLK2T424C1P.
333
Appendices
Two - 15' Cables
Defined Area

MINI-SCREEN Kits
Kits with MINI-SCREEN Model MSDINT-1 Controller

Black Anodized
Yellow Painted
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
114 mm (4.5")
MSDKT424C1
MSDKT424C2
MSDKT424C3
MSDKT424C1Y
MSDKT424C2Y
MSDKT424C3Y
215 mm (8.5")
MSDKT824C1
MSDKT824C2
MSDKT824C3
MSDKT824C1Y
MSDKT824C2Y
MSDKT824C3Y
305 mm (12")
MSDKT1224C1
MSDKT1224C2
MSDKT1224C3
MSDKT1224C1Y
MSDKT1224C2Y
MSDKT1224C3Y
406 mm (16")
MSDKT1624C1
MSDKT1624C2
MSDKT1624C3
MSDKT1624C1Y
MSDKT1624C2Y
MSDKT1624C3Y
508 mm (20")
MSDKT2024C1
MSDKT2024C2
MSDKT2024C3
MSDKT2024C1Y
MSDKT2024C2Y
MSDKT2024C3Y
610 mm (24")
MSDKT2424C1
MSDKT2424C2
MSDKT2424C3
MSDKT2424C1Y
MSDKT2424C2Y
MSDKT2424C3Y
711 mm (28")
MSDKT2824C1
MSDKT2824C2
MSDKT2824C3
MSDKT2824C1Y
MSDKT2824C2Y
MSDKT2824C3Y
813 mm (32")
MSDKT3224C1
MSDKT3224C2
MSDKT3224C3
MSDKT3224C1Y
MSDKT3224C2Y
MSDKT3224C3Y
914 mm (36")
MSDKT3624C1
MSDKT3624C2
MSDKT3624C3
MSDKT3624C1Y
MSDKT3624C2Y
MSDKT3624C3Y
1016 mm (40")
MSDKT4024C1
MSDKT4024C2
MSDKT4024C3
MSDKT4024C1Y
MSDKT4024C2Y
MSDKT4024C3Y
1118 mm (44")
MSDKT4424C1
MSDKT4424C2
MSDKT4424C3
MSDKT4424C1Y
MSDKT4424C2Y
MSDKT4424C3Y
1219 mm (48")
MSDKT4824C1
MSDKT4824C2
MSDKT4824C3
MSDKT4824C1Y
MSDKT4824C2Y
MSDKT4824C3Y
Defined Area
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable

Black Anodized
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
114 mm (4.5")
MSXLDKT424C1
MSXLDKT424C2
MSXLDKT424C3
MSXLDKT424C1Y
MSXLDKT424C2Y
MSXLDKT424C3Y
215 mm (8.5")
MSXLDKT824C1
MSXLDKT824C2
MSXLDKT824C3
MSXLDKT824C1Y
MSXLDKT824C2Y
MSXLDKT824C3Y
305 mm (12")
MSXLDKT1224C1
MSXLDKT1224C2
MSXLDKT1224C3
MSXLDKT1224C1Y
MSXLDKT1224C2Y
MSXLDKT1224C3Y
406 mm (16")
MSXLDKT1624C1
MSXLDKT1624C2
MSXLDKT1624C3
MSXLDKT1624C1Y
MSXLDKT1624C2Y
MSXLDKT1624C3Y
508 mm (20")
MSXLDKT2024C1
MSXLDKT2024C2
MSXLDKT2024C3
MSXLDKT2024C1Y
MSXLDKT2024C2Y
MSXLDKT2024C3Y
610 mm (24")
MSXLDKT2424C1
MSXLDKT2424C2
MSXLDKT2424C3
MSXLDKT2424C1Y
MSXLDKT2424C2Y
MSXLDKT2424C3Y
711 mm (28")
MSXLDKT2824C1
MSXLDKT2824C2
MSXLDKT2824C3
MSXLDKT2824C1Y
MSXLDKT2824C2Y
MSXLDKT2824C3Y
813 mm (32")
MSXLDKT3224C1
MSXLDKT3224C2
MSXLDKT3224C3
MSXLDKT3224C1Y
MSXLDKT3224C2Y
MSXLDKT3224C3Y
914 mm (36")
MSXLDKT3624C1
MSXLDKT3624C2
MSXLDKT3624C3
MSXLDKT3624C1Y
MSXLDKT3624C2Y
MSXLDKT3624C3Y
1016 mm (40")
MSXLDKT4024C1
MSXLDKT4024C2
MSXLDKT4024C3
MSXLDKT4024C1Y
MSXLDKT4024C2Y
MSXLDKT4024C3Y
1118 mm (44")
MSXLDKT4424C1
MSXLDKT4424C2
MSXLDKT4424C3
MSXLDKT4424C1Y
MSXLDKT4424C2Y
MSXLDKT4424C3Y
1219 mm (48")
MSXLDKT4824C1
MSXLDKT4824C2
MSXLDKT4824C3
MSXLDKT4824C1Y
MSXLDKT4824C2Y
MSXLDKT4824C3Y
Defined Area
Appendices
Yellow Painted

To specify a kit with the pigtail QD option, add suffix P to the model number of the system kit, for example: MSXLDKT424C1P.
334

MINI-SCREEN Kits
Kits with MINI-SCREEN Model MSDINT-1L2 Controller

Black Anodized
Yellow Painted
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
114 mm (4.5")
MSDKT424LC1
MSDKT424LC2
MSDKT424LC3
MSDKT424LC1Y
MSDKT424LC2Y
MSDKT424LC3Y
215 mm (8.5")
MSDKT824LC1
MSDKT824LC2
MSDKT824LC3
MSDKT824LC1Y
MSDKT824LC2Y
MSDKT824LC3Y
305 mm (12")
MSDKT1224LC1
MSDKT1224LC2
MSDKT1224LC3
MSDKT1224LC1Y
MSDKT1224LC2Y
MSDKT1224LC3Y
406 mm (16")
MSDKT1624LC1
MSDKT1624LC2
MSDKT1624LC3
MSDKT1624LC1Y
MSDKT1624LC2Y
MSDKT1624LC3Y
508 mm (20")
MSDKT2024LC1
MSDKT2024LC2
MSDKT2024LC3
MSDKT2024LC1Y
MSDKT2024LC2Y
MSDKT2024LC3Y
610 mm (24")
MSDKT2424LC1
MSDKT2424LC2
MSDKT2424LC3
MSDKT2424LC1Y
MSDKT2424LC2Y
MSDKT2424LC3Y
711 mm (28")
MSDKT2824LC1
MSDKT2824LC2
MSDKT2824LC3
MSDKT2824LC1Y
MSDKT2824LC2Y
MSDKT2824LC3Y
813 mm (32")
MSDKT3224LC1
MSDKT3224LC2
MSDKT3224LC3
MSDKT3224LC1Y
MSDKT3224LC2Y
MSDKT3224LC3Y
914 mm (36")
MSDKT3624LC1
MSDKT3624LC2
MSDKT3624LC3
MSDKT3624LC1Y
MSDKT3624LC2Y
MSDKT3624LC3Y
1016 mm (40")
MSDKT4024LC1
MSDKT4024LC2
MSDKT4024LC3
MSDKT4024LC1Y
MSDKT4024LC2Y
MSDKT4024LC3Y
1118 mm (44")
MSDKT4424LC1
MSDKT4424LC2
MSDKT4424LC3
MSDKT4424LC1Y
MSDKT4424LC2Y
MSDKT4424LC3Y
1219 mm (48")
MSDKT4824LC1
MSDKT4824LC2
MSDKT4824LC3
MSDKT4824LC1Y
MSDKT4824LC2Y
MSDKT4824LC3Y
Defined Area
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable

Black Anodized
Yellow Painted
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
Two - 15' Cables
Two - 25' Cables
One - 15' Cable &

One- 25' Cable
114 mm (4.5")
MSXLDKT424LC1
MSXLDKT424LC2
MSXLDKT424LC3
MSXLDKT424LC1Y
MSXLDKT424LC2Y
MSXLDKT424LC3Y
215 mm (8.5")
MSXLDKT824LC1
MSXLDKT824LC2
MSXLDKLT824LC3
MSXLDKT824LC1Y
MSXLDKT824LC2Y
MSXLDKT824LC3Y
305 mm (12")
MSXLDKT1224LC1
MSXLDKT1224LC2
MSXLDKT1224LC3
MSXLDKT1224LC1Y
MSXLDKT1224LC2Y
MSXLDKT1224LC3Y
406 mm (16")
MSXLDKT1624LC1
MSXLDKT1624LC2
MSXLDKT1624LC3
MSXLDKT1624LC1Y
MSXLDKT1624LC2Y
MSXLDKT1624LC3Y
508 mm (20")
MSXLDKT2024LC1
MSXLDKT2024LC2
MSXLDKT2024LC3
MSXLDKT2024LC1Y
MSXLDKT2024LC2Y
MSXLDKT2024LC3Y
610 mm (24")
MSXLDKT2424LC1
MSXLDKT2424LC2
MSXLDKT2424LC3
MSXLDKT2424LC1Y
MSXLDKT2424LC2Y
MSXLDKT2424LC3Y
711 mm (28")
MSXLDKT2824LC1
MSXLDKT2824LC2
MSXLDKT2824LC3
MSXLDKT2824LC1Y
MSXLDKT2824LC2Y
MSXLDKT2824LC3Y
813 mm (32")
MSXLDKT3224LC1
MSXLDKT3224LC2
MSXLDKT3224LC3
MSXLDKT3224LC1Y
MSXLDKT3224LC2Y
MSXLDKT3224LC3Y
914 mm (36")
MSXLDKT3624LC1
MSXLDKT3624LC2
MSXLDKT3624LC3
MSXLDKT3624LC1Y
MSXLDKT3624LC2Y
MSXLDKT3624LC3Y
1016 mm (40")
MSXLDKT4024LC1
MSXLDKT4024LC2
MSXLDKT4024LC3
MSXLDKT4024LC1Y
MSXLDKT4024LC2Y
MSXLDKT4024LC3Y
1118 mm (44")
MSXLDKT4424LC1
MSXLDKT4424LC2
MSXLDKT4424LC3
MSXLDKT4424LC1Y
MSXLDKT4424LC2Y
MSXLDKT4424LC3Y
1219 mm (48")
MSXLDKT4824LC1
MSXLDKT4824LC2
MSXLDKT4824LC3
MSXLDKT4824LC1Y
MSXLDKT4824LC2Y
MSXLDKT4824LC3Y

To specify a kit with the pigtail QD option, add suffix P to the model number of the system kit, for example: MSXLDKT424LC1P.
335
Appendices
Defined Area

MINI-SCREEN Machine Interface Hookups
PLEASE READ: Information pertaining to all MINI-SCREEN Hookup Drawings

The following hookup diagrams show output relay connections in a generic machine interface. The connections between the MINI-SCREEN System
outputs and the machine primary and secondary control elements must be direct, and arranged so that any single line fault or earth fault will not
result in a circuit failure to a potentially dangerous state.

become de-energized (their contacts open) in a lockout condition. Relays FSD1 and FSD2 (only) deenergize in a trip condition. Before continuing, read NOTICE Regarding MPCEs, below right.
path than MPCE 1) that directly controls the normal operating motion of the guarded machine; it
contact of relay FSD2 must be connected, as shown in the following diagrams to control power to
electromechanical valves. If your machine documentation leaves any doubt about the proper connection points for the MINI-SCREEN System output relay contacts, do not make any connections. Contact the machine builder for clarification regarding connections to the MPCEs and MSCE.
Appendices
shown in the following diagrams to the Machine Secondary Control Element such that, if a lockout
WARNING . . .
The output relays of the MINISCREEN System must be the final switching devices for the machinery being guarded. Never wire an intermediate device
(e.g., a programmable logic controller PLC), other than a safety relay, between
either FSD and the machine primary
control elements (Reference ANSI B11.11988. Appendix B4). To do so results in an
unsafe condition.

WARNING . . .
Arc Suppressor Installation
If arc suppressors are used, they MUST be installed as shown across the coils of
the machine control elements. NEVER install suppressors directly across the
contacts of the MINI-SCREEN switching devices! It is possible for suppressors to fail as a short
circuit. If installed directly across the contacts of the MINI-SCREEN switching device, a shortcircuited suppressor will create an unsafe condition.
336

Generic Machine Interface Diagram for

MINI-SCREEN Metal Box Controller Models MSC..-..
*L (V ac)
or
+ (V dc)
Model MSCA-1 Control Box: without Fixed Blanking

Model MSCA-1L2 Control Box: without Fixed Blanking
Model MSCA-1L3 Control Box: without Fixed Blanking
Model MSCA-1L3E Control Box: without Fixed Blanking
Model MSCA-1S2E Control Box: without Fixed Blanking
Model MSCA-1S3E Control Box: without Fixed Blanking
Model MSCA-1T3 Control Box: without Fixed Blanking
Model MSCB-1 Control Box: without Fixed Blanking
Model MSCB-1L2 Control Box: without Fixed Blanking
Model MSCB-1T3 Control Box: without Fixed Blanking
Model MSCT-1 Control Box: without Fixed Blanking
Model MSCT-2T3 Control Box: without Fixed Blanking
Model MSCD-2 Control Box: with Fixed Blanking
Model MSCD-2T3 Control Box: with Fixed Blanking
Model MSCT-2 Control Box: with Fixed Blanking
*N (V ac)
or
(V dc)
1-Channel External
(Model MSC.-..E only)
21
22
Non-safety
Auxiliary/Alarm
Contact
Earth
Ground
TB2
Mon a
Mon b
TB4
Machine Secondary
Control Element
Secondary Switching
Device
SSD
MPCE 1 MPCE 2
MSCE
MINI-SCREEN Control Box
TB1
Machine
Control
Circuit
*
Machine Primary
Control Element #2
Final Switching
Device #2
FSD 2
MPCE
2
TB1
*
Machine Primary
Control Element #1
MPCE 1 MPCE 2
MPCE
1
TB1
MPCE
Monitor
Contacts
Final Switching
Device #2
K1
FSD 2
K2
Complementary
Normally Closed
Auxiliary
K2
Appendices
Final Switching
Device #1
FSD 1
(Models MSC.-..3. only)
TB1
K1
L (V ac) or + (V dc)
MPCE 1 MPCE 2
CNC
AUX
N (V ac) or dc common
MINI-SCREEN
Control Box
TB1
**Arc
ArcSuppressors
Suppression
(see
(seeWarning
Warningpage
page336)
339)
Final Switching
Device #1
FSD 1
K1
K2
TB1
337


MINI-SCREEN Controller Models MSCC-2...M with Muting Function
Model MSCC-2L2M Control Box
Model MSCC-2L3M Control Box
Model MSCC-2T2M Control Box
Model MSCC-2T3M Control Box
2-Channel External
L (V ac)
or
+ (V dc)
N (V ac)
or
Common (V dc)

Monitoring
2a
1a
TB8
SSD
Machine
Control
Circuit
Final Switching
Device #2
FSD2
Final Switching
Device #1
FSD1

MPCE1
2b
Secondary
Switching
Device
MPCE2
1-Channel External
2a
1b
MSCE
MPCE
2
MPCE
1
Machine
Secondary
Control
Element
1a
MPCE2
TB8
2b
Jumper
MPCE1
1b
Machine
Primary
Control
Element
Machine
Primary
Control
Element
(Model MSCC-2L3M only)
Power
L (V ac)
Select
230V ac 115V ac N (V ac)
Final Switching
Device #2
FSD 2
K1
K2
TB10
Appendices
For dc power:
+24V dc @ 2.5A
TB11
TB9
Earth
Ground
24V dc
COM
dc
Earth
Common Ground
338
115/230 V ac
(Ensure proper
power input
has been
selected)
* Arc
Suppressors
* Arc
Suppression
(see
Warning
(see
Warningpage
page336)
339)
TB7
For ac power:
In USA and Canadian 115V ac and European

230V ac supply systems, L is ac "hot" and N is ac
"neutral." In USA and Canadian 230V ac systems,
L and N are both ac "hot."
Complementary
Normally Closed
Auxiliary
K2
K1
TB1
CNC
AUX
Final Switching
Device #1
FSD 1
K1
K2
TB1


MULTI-SCREEN Dual-Light-Screen Controllers Model MUSC-1 & MUSC-1T3
Model MUSC-1 Control Box: 115 or 230V ac, 50/60 Hz; or 24V dc
Model MUSC-1T3 Control Box: 115 or 230V ac, 50/60 Hz; or 24V dc
*L (V ac)
or
+ (V dc)
*N (V ac)
or
- (V dc)
Secondary Switching
Device
SSD
Machine
Control
Circuit
Earth
Ground
Machine Secondary
Control Element
MSCE
*
Final Switching
Device #2
FSD 2
Machine Primary
Control Element #2
MPCE
2
*
Final Switching
Device #1
FSD 1
MPCE 1 MPCE 2
Machine Primary
Control Element #1
MPCE
1
MPCE
Monitor
Contacts
L (V ac) or + (V dc)
MPCE 1 MPCE 2
N (V ac) or dc common
TB1 for AC Supply

or TB4 for DC Supply
MULTI-SCREEN
Control Module
Appendices
* *Arc
Suppressors
Arc Suppression
(see
Warning
page
(see Warning
page
339) 336)
339


MINI-SCREEN DIN Controller Models MSDINT-1..
Model MSDINT-1 Control Module: With Trip Output
Model MSDINT-1L2 Control Module: With Latch Output
L (V ac)
or
+ (V dc)
N (V ac)
or
common (V dc)
Secondary Switching
Device
SSD
Machine
Control
Circuit
18
19
Machine Secondary
Control Element
MSCE
*
Final Switching
Device #2
FSD 2
22
23
Machine Primary
Control Element #2
MPCE
2
*
Final Switching
Device #1
FSD 1
27
28
MPCE 1 MPCE 2
+24V dc
MPCE
1
MPCE
Monitor
Contacts
MPCE 1 MPCE 2
Machine Primary
Control Element #1
+ (V dc)
32
dc common
33
34
DIN MINI-SCREEN
Control Module
Earth
Ground
dc
common
Appendices
* *Arc
Suppressors
Arc Suppression
(see
Warning
page
(see Warning
page
339) 336)
NOTE: Terminal numbers refer to control modules with NEW removable terminal strips (manufactured after June 2000).
Call factory if OLD version with fixed terminals is required.
340

Generic Machine Interface Diagram for Dual-MINI-SCREEN

Dual-Light-Screen DIN Controller Models MDSDINT-1..
L (V ac)
or
+ (V dc)
Model MDSDINT-1T2 Control Module: With Trip Output

Model MDSDINT-1L2 Control Module: With Latch Output
Secondary Switching
Device
SSD
Machine
Control
Circuit
27
28
N (V ac)
or
common (V dc)
Machine Secondary
Control Element
MSCE
*
Final Switching
Device #2
FSD 2
29
30
Machine Primary
Control Element #2
MPCE
2
*
Final Switching
Device #1
FSD 1
36
37
MPCE 1 MPCE 2
+24V dc
MPCE
1
MPCE
Monitor
Contacts
MPCE 1 MPCE 2
Machine Primary
Control Element #1
+ (V dc)
50
dc common
51
52
Dual MINI-SCREEN
Control Module
Earth
Ground
dc
common
* Arc Suppressors
*Arc Warning
Suppressionpage 336)
(see
Appendices
(see Warning page 339)
NOTE: Terminal numbers refer to control modules with NEW removable terminal strips (manufactured after June 2000).
Call factory if OLD version with fixed terminals is required.
341

MACHINE-GUARD and PERIMETER-GUARD

MACHINE-GUARD & PERIMETER-GUARD Systems
MACHINE- & PERIMETER-GUARD Agency Approvals*

R
MACHINE-GUARD
Interface
Diagrams
MGCA-4A
p. 345
MGCB-4A
p. 345
MGCA-5A
p. 345
MGCB-5A
p. 345
PERIMETER-GUARD
Product
Presence
Sensing
Device
PGCA-1A
p. 345
PGCB-1A
p. 345
PGCA-2A
p. 345
PGCB-2A
p. 345
Appendices
*
342

MACHINE-GUARD and PERIMETER-GUARD
MACHINE- & PERIMETER-GUARD Minimum Object Sensitivity Chart

Sensor Type
Floating
Blanking
Maximum Size of
Undetected Objects
Minimum Object
Sensitivity
Off
(Not applicable)
38.1 mm (1.50")
1-beam
25.4 mm (1.00")
57.1 mm (2.25")
MACHINE-GUARD
Beam Blanking* Modes Available for MACHINE-GUARD and PERIMETER-GUARD

Floating Blanking
Single Object
PERIMETER-GUARD
MACHINE-GUARD
Metal Box Controllers Metal Box Controllers
Controller Model
1-Beam
2-Beam
Multiple Object
1-Beam
2-Beam
Fixed
Blanking
Exact
Blanking
MGC..-4A
MGC..-5A
PGC..-1A
PGC..-2A
Multiple object floating blanking allows one or more objects to pass through the light screen undetected, provided each object does not
interrupt more than the selected number of beams (one or two), and provided there is at least one unblocked beam between each object.
Effects of Blanking on Separation Distance and

Minimum Object Sensitivity
Minimum
Object Sensitivity
No Blanking
1.5"
2.3"
3.0"
3.8"
4.5"
5.3"
6.0"
6.8"
7.5"
8.3"
10
9.0"
11
9.8"
12
10.5"
13
11.3"
14
12.0"
15
12.8"
16
13.5"
Appendices
Number of
Blanked Channels
343

MACHINE- and PERIMETER-GUARD Machine Interface Hookups
PLEASE READ: Information pertaining to the MACHINE- & PERIMETER-GUARD Hookup Drawing
The following hookup diagram shows output relay connections in a generic machine interface. The connections between the MACHINE-GUARD and
PERIMETER-GUARD System outputs and the machine primary and secondary control elements must be direct, and arranged so that any single line
fault or earth fault will not result in a circuit failure to a potentially dangerous state.
become de-energized (their contacts open) in a lockout condition. Relays FSD1 and FSD2 (only) deenergize in a trip condition. Before continuing, read NOTICE Regarding MPCEs, at right.

path from MPCE 1) that directly controls the normal operating motion of the guarded machine; it
contact of relay FSD2 must be connected, as shown in the following diagrams, to control power to

electromechanical valves. If your machine documentation leaves any doubt about the proper connection points for the MACHINE- or PERIMETER-GUARD System output relay contacts, do not
make any connections. Contact the machine builder for clarification regarding connections to the
MPCEs and MSCE.
Appendices
shown in the following diagrams, to the Machine Secondary Control Element such that, if a lockout
WARNING . . .
The output relays of the

MACHINE- or PERIMETER-GUARD System
must be the final switching devices for the
machinery being guarded. Never wire an
intermediate device (e.g., a
programmable logic controller - PLC),
other than a safety relay, between either
FSD and the machine primary control
elements (Reference ANSI B11.1-1988.
Appendix B4). To do so will result in an
unsafe condition.
suppressors directly across the contacts of the MACHINE-GUARD or PERIMETER-GUARD switching devices! It is possible for
suppressors to fail as a short circuit. If installed directly across the contacts of the MACHINE-GUARD or PERIMETER-GUARD switching
device, a short-circuited suppressor will create an unsafe condition.
344

MACHINE- and PERIMETER-GUARD Machine Interface Hookups

MACHINE-GUARD & PERIMETER-GUARD Models MGC..-..A & PGC..-..A
Model MGCA-4A Control Box: 115V ac 50/60 HZ, With Exact and 1-Beam Floating Blanking
Model MGCB-4A Control Box: 230V ac 50/60 HZ, With Exact and 1-Beam Floating Blanking
Model MGCA-5A Control Box: 115V ac 50/60 HZ, With 1-Beam Floating Blanking
Model MGCB-5A Control Box: 230V ac 50/60 HZ, With 1-Beam Floating Blanking
Model PGCA-1A Control Box: 115V ac 50/60 HZ, With Exact and 1-Beam Floating Blanking
Model PGCB-1A Control Box: 230V ac 50/60 HZ, With Exact and 1-Beam Floating Blanking
Model PGCA-2A Control Box: 115V ac 50/60 HZ, With 1-Beam Floating Blanking
Model PGCB-2A Control Box: 230V ac 50/60 HZ, With 1-Beam Floating Blanking
N
Earth
Ground
Machine Secondary
Control Element
Secondary Switching
Device
SSD
MSCE
TB1
Machine
Control
Circuit
*
Machine Primary
Control Element #2
Final Switching
Device #2
FSD 2
MPCE
2
TB1
*
Machine Primary
Control Element #1
Final Switching
Device #1
FSD 1
MPCE
1
MPCE 1 MPCE 2
TB1
MPCE
Monitor
Contacts
L
MPCE 1 MPCE 2
MACHINE- or PERIMETER-GUARD
Control Box
Appendices
** Arc Suppression
Suppressors
(see
347)
(see Warning
Warningpage
page
344)
* For blanking definitions see Glossary of Machine Safety Terms starting on page 392 .
345
Appendix B: Safety Modules
Appendix B1: Safety Modules

Two-Hand-Control Modules
DUO-TOUCH
DUO-TOUCH SG
Two-Hand Control Modules Agency Approvals*

Operating
Voltage
AT-FM-10K
24V ac/dc
pp. 348, 349
AT-GM-13A
115V ac/
24V dc
pp. 350, 351
AT-HM-13A
230V ac/
24V dc
pp. 350, 351
AT-GM-11KM
115V ac/
24V dc
p. 352
AT-HM-11KM
230V ac/
24V dc
p. 352
AT-AM-2A
115V ac
p. 355
AT-BM-2A
230V ac
p. 355
AT-FM-2A
24V ac/dc
p. 355
Presence
Sensing
Device
Safety In
Electronics
Interface
Diagrams

pending; approvals are in process. Contact factory for latest approval information.
approvals obtained
Appendices
*
P =
=
Product
346

Two-Hand-Control Modules Machine Interface Hookups
PLEASE READ: Information pertaining to all Two-Hand-Control Module Hookup Drawings

The following hookup drawings show two-hand-control module output relay connections in a generic machine interface. The redundant output
circuits of the two-hand-control module connect to Machine Primary Control Elements (MPCEs). A Machine Primary Control Element is defined as
an electrically powered device, external to the two-hand-control module, which directly controls the machines normal operating motion in such a
way that it is the last (in time) to operate when motion is either initiated or arrested. Some older machines offer only one MPCE. For such machines,
it is necessary to add a second MPCE to establish control reliability.
To satisfy the requirements of Safety Category 4 per EN 954-1, each Machine Primary Control Element must offer a normally-closed, forced-guided
monitor contact. One normally-closed monitor contact from each Machine Primary Control Element is wired as shown in the following diagrams. In
operation, if one of the switching contacts of any Machine Primary Control Element fails in the shorted condition, the associated monitor contact
will remain open. This feedback loop allows the circuit of the two-hand-control module to monitor the state of the MPCEs, and to prevent a
successive machine cycle, if an MPCE fault is detected. When MPCE monitor contacts are not available, a jumper wire must be installed across the
monitor input of the two-hand-control module.
!
!

suppressors directly across the output contacts of the DUO-TOUCH! It is possible for suppressors to fail as a short circuit. If installed directly
across the output contacts of the DUO-TOUCH or DUO-TOUCH SG module, a short-circuited suppressor will create an unsafe condition.
WARNING (Reference ANSI B11.1-1988, Appendix B4)
Never wire an intermediate device (for example, a programmable logic controller - PLC), other than a safety relay, between either
DUO-TOUCH output and the machine control element it switches. To do so sacrifices the control reliability of the control-to-machine
interface, and creates an unsafe condition. Whenever a safety relay is added as an intermediate switching device, a normally closed forced-guided
monitor contact of that relay must be added to the series feedback loop between DUO-TOUCH or DUO-TOUCH SG terminals X1 and X2.
WARNING . . . Use of Electronic Hand Controls
Electronic (i. e. - powered) hand controls include optical touch buttons, capacitive touch buttons and similar devices. When electronic
hand controls are used as input switches for a DUO-TOUCH or DUO-TOUCH SG module, the hand controls and the DUO-TOUCH or DUOTOUCH SG module must be powered from the same voltage source.
Failure to power the DUO-TOUCH or DUO-TOUCH SG module and associated electronic hand controls from the same voltage source creates a potentially
dangerous condition.
347
Appendices
If power is applied to the DUO-TOUCH or DUO-TOUCH SG module before power is applied to the electronic hand controls, and if the electronic hand
controls are both actuated at the time they are powered, an output from the DUO-TOUCH or DUO-TOUCH SG module will result which may trigger
machine motion. Furthermore, electronic hand controls cannot guarantee the state of their output at the time power is applied to them.

Generic Machine Interface Diagram for AT-FM-10K & AT-..M-11KM Safety

Module and Two STB Touch Buttons with Contact Outputs
STB2
STB1
S12 S11 S13
A1 13
23 Y1
Blue
Brown
24V ac/dc
A2
A1
AT-FM-10K
L1/+V dc
White
Yellow
Black
S12
S11
S13
White
Yellow
Black
S22
S21
S23
K1
Machine
Control
Circuit
0V ac/dc
AT-FM-10K
Y1
MPCE2 MPCE1
13
Y2
L2/V dc
K2
14
24
A2
S23 S21 S22
MPCE
1
14
23
Y2
Terminal Location
MPCE
2
24
*
Arc Suppressor
** Arc
Suppressors
(see Warning
pagepage
350) 347)
(see
Warning

Module and Two STB Touch Buttons with PNP (sourcing) Outputs
STB2
STB1
Appendices
Logic
Logic
+
Blue
Brown
24V dc
A1
A2
AT-FM-10K
White
Black
White
L1/+V dc
Black
Machine
Control
Circuit
S12
S11
S13
S22
S21
S23
K1
0V dc
Y1
MPCE2 MPCE1
Y2
L2/V dc
*
K2
13
14
23
24
MPCE
1
MPCE
2
*
**Arc
ArcSuppressor
Suppressors
(see
Warning
page 350)
(see
Warning
page 347)
348


Module and Two Mechanical Push Buttons with Contact Outputs
SW1
SW2
24V ac/dc
A2
A1
AT-FM-10K
S12
S11
S13
S22
S21
S23
K1
L1/+V dc
Machine
Control
Circuit
0V ac/dc
Y1
MPCE2 MPCE1
Y2
L2/V dc
*
K2
13
14
23
24
MPCE
1
MPCE
2
*
* Arc Suppressors
* Arc Suppressor
(see Warning
page page
347) 350)
(see Warning
Appendices
349

Generic Machine Interface Diagram for AT-..M-13A Safety Module and

Two STB Touch Buttons with Contact Outputs
STB2
STB1
S12 S11 S13

A1 A2 B1 B2
AT-GM-13A
AT-HM-13A
Brown
Blue
White
Yellow
Black
White
Yellow
Black
S22 S21 S23

Z1
Z2
Y1 Y2
AT-..M-13A
Z1
Z2
S12
S11
S13
S22
S21
S23
13 14
23 24
Y30 Y31 Y32
33
34 43
Y33 51
44
52
Terminal Location
Generic Machine Interface Diagram for AT-..M-13A Safety Module

Two STB Touch Button with PNP (sourcing) Outputs
STB2
Two Mechanical Palm Buttons
STB1
SW2
Appendices
Logic
AT-GM-13A
AT-HM-13A
Brown
Blue
White
Black
White
Black
350
SW1
Logic
Z1
Z2
S12
S11
S13
S22
S21
S23
AT-GM-13A
AT-HM-13A
Z1
Z2
S12
S11
S13
S22
S21
S23

Generic Machine Interface Diagram for AT-..M-13A Safety Module

115V ac
230V ac
A2
A1
24V dc
Connections to
actuation devices
see page 350
L1/+V dc
Machine
Control
Circuit
B1
AT-GM-13A
AT-HM-13A
Z1
Z2
S12
S11
S13
S22
S21
S23
13 K1
B2
Y1
0V dc or
for AC hookup
(1) MPCE1
MPCE2
MPCE4
MPCE3
Y2
K2 14
23
24
33
34
43
44
51
52
L2/-V dc
*
MPCE
1
*
MPCE
2
*
MPCE
3
*
MPCE
4
+24V dc
Y30
+0V dc
Y31
Y32
Y33
Status outputs
(500 mA max., each)
* Arc Suppressors
Appendices
351

Generic Machine Interface Diagram for AT-..M-11KM Safety Module
115V ac
230V ac
(Dependant on model)
A2
AT-GM-11KM
B1 AT-HM-11KM B2
S12 S11 S13
A1
24V dc
Z1
Z2
S12
S11
S13
S22
S21
S23
Connections to
actuation devices
see page 347
Machine
Control
Circuit
SSI 1
SSI 2
(2)
(2)
Appendices
Y1
Z2
Y2 M11 M12 M21 M22
AT-..M-11KM
23
24
X3 X4 X5
X6
Y30 Y31 Y32 Y33
Mute Lamp
Z3
Z4
31 32
X1 X2
Terminal Location
MPCE1
MPCE2
Y2
M21
M22
13
K2
14
23
24
31
32
X3
X4
Y30
X5
X6
Y32
Y33
Y31
(2) Jumper SSI inputs if not used
352
Z3 Z4
GND Z1
for AC hookup
13 14
Y1
B2
Mute
Enable
X2
K1
Safety
Stop
Inputs
0V dc or
X1
M11
M12
Muting
Sensor
Inputs
A1 A2 B1
S22 S21 S23
*
MPCE
1
MPCE
2 *
+24V dc
+0V dc
Status Outputs
(500 mA max., each)
* Arc Suppressors

STB Touch Button Hookup Models with Electromechanical Relay Output

Models with Attached Cable
bn
Models with Quick-Disconnect 5-Pin Mini-Style

bn
+
Supply Voltage
bu
wh
ye
bk
bu
NC
wh
ye
NO
bk
5-Pin Mini-Style Pin-out

(Cable Connector Shown)
Models with Quick-Disconnect 5-Pin Euro-Style

bn
+
Supply Voltage
bu
wh
NC
gy
bk
NO
NC
C
NO
5-Pin Euro-Style Pin-out

Black Wire
White Wire
+
Supply Voltage
White Wire
Brown Wire
Blue Wire
Brown Wire
Blue Wire
Black Wire
Gray Wire
Yellow Wire
STB Touch Button Hookup DC Models with Solid-State Outputs

PNP (Sourcing) with Attached Cable
bn
wh
bn
+
10 to 30V dc
bu
bk
PNP (Sourcing) with Quick-Disconnect

4-Pin Mini- or Euro-Style
bk
Load
wh
Load

White Wire
Black Wire
+
10 to 30V dc
bu
Load
Load
4-Pin Euro-Style Pin-out

White Wire
Brown Wire
Blue Wire
Brown Wire
Blue Wire
4- or 5-Pin Euro-Style Side View
15 mm
(0.6")
28 mm
(1.1")
61 mm max.
(2.4")
Appendices
4- or 5-Pin Mini-Style Side View
Black Wire
7/8-16UN-2B
44 mm max.
(1.7")
M12 x 1
Quick-Disconnect (QD) Option

STB Touch Buttons are sold with either a 2 m (6.5') or a 9 m (30') attached PVC-covered cable, or with a 4- or 5-pin Mini-style, or Euro-style QD cable fitting.
STB Touch Buttons with QD cable fittings are identified by the letters QD in their model number suffix. Information on mating cables for QD STB Touch Buttons
can be found on page 179.
353

STB Touch Button Block Diagrams

Solid-State
10-30V dc
MicroController
1
MicroController
2
K1
V+
MicroController
1
MicroController
2
V+
K2
wh
bu
Appendices
A2
bl
K2
bn
bl
yl
wh
bu
K1
A1
V+
bn
V+
Relay
20-30V ac/dc
354

Generic Machine Interface Diagram for DUO-TOUCH Safety Module

Models AT-..M-2A Mechanical Input Switches
L
SW1
SW2
Machine Control Circuit
A1 S13 S23 X1 41
Model
AT-AM-2A
AT-BM-2A
AT-FM-2A
A1
115V ac
230V ac
24V ac or dc
S13
S14
S23
S24
13
23
Internal
Redundant
Safety Relay
Outputs
K1A
4A max.
DUO-TOUCH
A2
K2A
X1
X2
MPCE2
Monitor Contact
MPCE1
Monitor Contact
K1B
23
14
24
0.5A max.
4A max.
K3
K2B
14
24
MPCE1
MPCE2
13
41
Non-safety
Auxiliary
Monitor Contact
AT-FM-2A
42
Machine Primary
Control Elements
* Arc Suppressor
Suppressors
(see Warning
Warningpage
page350)
347)
(see
A2 S14 S24 X2 42
Terminal Location
Generic Machine Interface Diagram for DUO-TOUCH Safety Module

Models AT-..M-2A DC Solid-State Input Switches
+
SW1
Sourcing
SW2
Sinking

A1 S13 S23 X1 41
A1
115V ac
230V ac
24V ac or dc
S13
S14
S23
S24
13
A2
MPCE1
Monitor Contact
X1
K1B
MPCE2
Monitor Contact
24
MPCE1
MPCE2
24
K3
K2B
14
14
0.5A max.
4A max.
Internal
Redundant
Safety Relay
Outputs
K2A
X2
41
23
K1A
4A max.
DUO-TOUCH
23
Appendices
Model
AT-AM-2A
AT-BM-2A
AT-FM-2A
13
Non-safety
Auxiliary
Monitor Contact
AT-FM-2A
42
Machine Primary
Control Elements
A2 S14 S24 X2 42
Terminal Location
ArcSuppressor
Suppressors
** Arc
(seeWarning
Warningpage
page350)
347)
(see
355

OPTO-TOUCH Touch Button Hookup Models with Electromechanical

Relay Output
Models with Attached Cable
Models with Quick-Disconnect 5-Pin Mini-Style

bn
bn
bu
bu Supply Voltage
Supply Voltage
wh
wh
NC
ye
bk
NC
ye
bk
NO
NO
OPTO-TOUCH Touch Button Hookup DC Models with Solid-State Outputs

NPN (Sinking) with Attached Cable
bu
bn
bk
wh
NPN (Sinking) with Quick-Disconnect 4-Pin Mini-Style

bu
bn
bk
wh
10 to 30V dc
+
Load
Load
PNP (Sourcing) with Attached Cable

bn
bu
bk
wh
Appendices
Brown Wire
Load
Load
PNP (Sourcing) with Quick-Disconnect 4-Pin Mini-Style
bn
bu
bk
wh
+
10 to 30V dc
Load
Load
+
10 to 30V dc
Load
Load


White Wire
10 to 30V dc
+
Black Wire
White Wire
Blue Wire
Brown Wire
Black Wire
Blue Wire
Yellow Wire
4- or 5-Pin Mini-Style Side View
28 mm
(1.1")
61 mm max.
(2.4")
7/8-16UN-2B
Quick-Disconnect (QD) Option

OPTO-TOUCH Touch Buttons are sold with either a 2 m (6.5') or a 9 m (30') attached PVC-covered cable, or with a 4- or 5-pin mini-style QD cable fitting.
OPTO-TOUCH Touch Buttons with QD cable fittings are identified by the letters QD in their model number suffix. Information on mating cables for QD OPTOTOUCH Touch Buttons can be found on page 179.
356

Emergency Stop Safety Modules

Emergency Stop Modules
E-Stop Modules Agency Approvals*

Product
Operating
Voltage
ES-FA-6G
24V ac/dc
p. 359
ES-FA-9AA
24V ac/dc
pp. 360, 361
ES-FA-11AA
24V ac/dc
pp. 360, 361
ES-UA-5A
115V ac &
12-24V dc
pp. 362, 363
ES-VA-5A
230V ac &
12-24V dc
pp. 362, 363
ES-TN-1H..
24V dc
p. 364
ES-TN-14H..
24V dc
p. 365
ES-TA-3..1
24V dc
p. 366, 367
Emergency
Stop
Devices
Interface
Diagrams
Appendices
*
357

PLEASE READ: Information pertaining to all E-Stop Safety Module Hookup Drawings
The following hookup drawings show E-stop safety module output relay connections in a generic machine interface. The redundant output circuits
of the E-stop module connect to Master Stop Control elements (MSCs). A Master Stop Control element is defined as an electrically powered device,
external to the E-stop safety module, which stops the machinery being controlled by immediately removing electrical power to the machine and
(when necessary) by applying braking to the dangerous motion (reference ANSI B11.19, Section 5.2: Stop Control). This stopping action is
accomplished by removing power to the actuator coil of any Master Stop Control element.
To satisfy the requirements of Safety Category 4 per EN 954-1, each Master Stop Control element must offer a normally-closed, forced-guided
monitor contact. One normally-closed monitor contact from each Master Stop Control element is wired, as shown, in the following diagrams. In
operation, if one of the switching contacts of any Master Stop Control element fails in the shorted condition, the associated monitor contact will
remain open. Therefore, it will not be possible to reset the E-stop module.
WARNING . . . Use of Arc Suppressors
If arc suppressors are used, they MUST be installed as shown across the actuator coil of the Master Stop Control Elements (MSC1 to
MSC4). NEVER install suppressors directly across the output contacts of the E-Stop Safety Module. It is possible for suppressors to fail
as a short circuit. If installed directly across the output contacts of the Safety Module, a short-circuited suppressor will create an unsafe condition.
WARNING . . . Multiple E-Stop Switches

Whenever two or more E-stop switches are connected to the same E-Stop Safety Module, the contacts of both switches must be
connected together in series. This series combination is then wired to the respective Safety Module input. Never connect the contacts of
multiple E-Stop switches in parallel to the E-Stop Safety Module inputs; this defeats the switch contact monitoring ability of the
Safety Module, and creates an unsafe condition.
Also, when two or more E-Stop switches are used, each switch must be individually actuated (engaged), then re-armed and the E-Stop Safety
Module reset (if using manual reset mode). This allows the monitoring circuits to check each switch and its wiring to detect faults. Failure to test each
switch individually in this manner could result in undetected faults and create an unsafe condition.
WARNING . . . Reset Routine Required
Appendices
ANSI B11 and NFPA 79 standards require that a reset routine be performed after returning the E-stop switch to its closed-contact
position (when arming the E-stop switch). When automatic reset is used, an alternate means must be established to require a reset
routine, after the E-stop switch is armed. Allowing the machine to restart as soon as the E-stop switch is armed creates an
unsafe condition.
WARNING . . .
NEVER wire an intermediate device (for example, a programmable logic controller), other than a Safety Relay, between an E-Stop
Safety Module output and the Master Stop Control Element it switches. To do so sacrifices the control reliability of the control-tomachine interface, and creates an unsafe condition. Whenever a Safety Relay is added as an intermediate switching device, a normally
closed forced-guided monitor contact of that relay must be added to the series feedback loop between the Safety Module monitor contact input
terminals. (Reference ANSI B11.1 1988, Appendix B4)
358

Emergency Stop Safety Module Machine Interface Hookups
Generic Machine Interface Diagram for Emergency Stop

Safety Module Model ES-FA-6G One-Channel Hookup
+V
dc common
24V ac/dc
13 23 33
A1 Y1 Y2
Emergency
Stop Switch
ES-FA-6G
A2
A1
ES-FA-6G
MSC1 MSC3
41 42 A2
Y1
MSC Monitor
Contacts
14 24 34
Y2
Terminal Location
Reset
Switch
(jumper for auto reset see Warning on page 358)
MSC2
Machine
Master Stop
Control Elements
6A max.
L1
K1A
L2
K2A
13
14
MSC1
6A max.
24
MSC2
34
MSC3
23
Machine
Control
Circuits
6A max.
K1C
Series connection of multiple E-Stop

Switches
K2B
K1B
A1
+24V ac/dc
K2C
Appendices
33
* Arc
Suppressors
*Arc
suppressors
(see
Warning
page
(see
Warning
page
362)358)
K1D
K2D
41
42
Non-safety
Auxiliary
Monitor Contact
6A Max.
359

Generic Machine Interface Diagram for Emergency Stop Safety Module

Model ES-FA-..AA 1-Channel Hookup
Auto Reset
Manual Reset
+V
+V
dc common
dc common
24V ac/dc
24V ac/dc
E-Stop
Switch
E-Stop
Switch
A2
A1
A2
A1
Reset
MSC1 MSC3
S11
MSC1 MSC2 MSC3
MSC
Monitor
Contacts
or
Jumper
S33
ES-FA-9AA
S21
S34
S33
ES-FA-9AA
S11
S22
S21
S12
S22
14
K1B
24
K1B
24
MSC2
34
MSC3
6A max.
K1C
MSC3
K2C
33
34
MSC1
L2
K2B
23
K2C
33
14
6A max.
Machine
Control
Circuits
MSC2
6A max.
K1C
K2A
13
K2B
23
K1A
MSC1
6A max.
Machine
Control
Circuits
6A max.
L1
13
L2
K2A
Machine
Master Stop
Control Elements
K1A
S12
Machine
Master Stop
Control Elements
6A max.
L1
(No Connection)
S34
MSC2
suppressors
* Arc*Arc
Suppressors
(see
page
362)358)
(seeWarning
Warning
page
*ArcSuppressors
suppressors
* Arc
(see
Warning
page page
362) 358)
(see
Warning
ES-FA-11AA
Machine
Master Stop
Control Elements
13
14
MSC1
23
24
MSC2
31
32
L2
A1 13
23 33
S21 S33 S11

A1 13
31 23
Appendices
L1
S21 S33 S11
Machine
Control
Circuits
ES-FA-11AA
ES-FA-9AA
14
Feedback
(optional)
24
34 A2
S22 S34 S12
14
32
24 A2
S22 S34 S12
* Arc Suppressors
*Arc suppressors
(see
Warning page 358)
Terminal Location
+24V ac/dc
A1
Series connection of multiple E-Stop Switches
360


Model ES-FA-..AA 2-Channel Hookup
Auto Reset
+V
Manual Reset
dc common
+V
dc common
24V ac/dc
24V ac/dc
A2
A1
E-Stop
Switch
Reset
MSC1 MSC3
MSC1 MSC2 MSC3
MSC
Monitor
Contacts
or
Jumper
S33
S11
ES-FA-9AA
S21
S34
S33
ES-FA-9AA
S11
S34
MSC2
S22
E-Stop
Switch
S22
Machine
Master Stop
Control Elements
6A max.
K2A
14
K1A
13
14
MSC1
MSC2
24
MSC2
34
MSC3
34
MSC3
6A max.
K1C
K2C
33
L2
K2B
23
24
K1B
Machine
Control
Circuits
K2C
33
K2A
6A max.
6A max.
K1C
6A max.
L1
MSC1
K2B
23
Machine
Master Stop
Control Elements
6A max.
K1B
L2
K1A
13
S12
L1
(No Connection)
S21
S12
Machine
Control
Circuits
A2
A1
* Arc
*ArcSuppressors
suppressors
(see
Warning
pagepage
362) 358)
(see
Warning
* Arc*Arc
Suppressors
suppressors
(see
page
362)358)
(seeWarning
Warning
page
ES-FA-11AA
Safety gate
or guard
Machine
Master Stop
Control Elements
L1
MSC1
23
24
MSC2
Safety Interlock
Switch #2
14
Appendices
13
Safety Interlock
Switch #1
L2
S11 S21
Machine
Control
Circuits
31
S22
S12
Hookup using contacts from two safety switches
32
Feedback
(optional)
* Arc Suppressors
*Arc suppressors
S11
S21
S22
S12
Series connection of multiple E-stop switches

361

Generic Machine Interface Diagram for E-Stop Safety Module Models

ES-..A-5A 2-Channel Hookup
S31 S32 S33
E-Stop Switch
Auto Reset
Manual Reset
For power connection

see Figure 4.

see Figure 4.
E-Stop Switch
ES-UA-5A
12-24V dc/115V ac
ES-VA-5A
S11
12-24V dc/230V ac
S21
A1 A2 B1
B2
S34 S32 S35

S11 S12 S21 S22
ES-..A-5A
ES-UA-5A
12-24V dc/115V ac
ES-VA-5A
S11
12-24V dc/230V ac
S21
13 14
MSC1 MSC3
S22
S31
S34
33
34 43
Y33 51
44
52
S31
MSC Monitor
Contacts
or Jumper for
No Monitoring S32
S12
23 24
Y30 Y31 Y32
MSC1 MSC3
S22
Reset Switch
MSC Monitor
Contacts
or Jumper for
No Monitoring S32
S12
S34
MSC2 MSC4
S33
Terminal Location
MSC2 MSC4
S33
Jumper
S32
S32
Jumper
Machine
Master Stop
Control Elements
S35
6A max.
L1
K1A
14
MSC1
24
MSC2
K2B
K2C
33
34
43
44
K1E
Non-safety
Auxiliary Monitor
Contact
K1E
S12
K2D
6A max.
51
S22
52
Safety gate
or guard
MSC4
*
Arc Suppressors
Suppressors
** Arc
Safety Interlock
Switch #1
(see
pagepage
362) 358)
(seeWarning
Warning
K2E
Y30
20mA max.
each Output
Non-safety
Monitor Outputs
Y35
Y32
Outputs Power Supply

Energized
Fault
Safety Interlock
Switch #2
Y30
Y31
20mA max.
each Output
Non-safety
Monitor Outputs
MSC3
S21
Series connection of multiple E-stop switches.
44
K2E
Y31
Appendices
34
S11
K2C
43
(see
pagepage
362) 358)
(seeWarning
Warning
Y32
MSC2
6A max.
*
ArcSuppressors
Suppressors
* Arc
52
24
6A max.
K1C
K1D
MSC4
6A max.
MSC1
K2B
33
K2D
51
Machine
Control
Circuits
MSC3
6A max.
K1D
14
6A max.
K1B
23
6A max.
K1C
L2
K2A
13
6A max.
K1B
Non-safety
Auxiliary Monitor
Contact
L1
L2
K1A
23
Machine
Control
Circuits
6A max.
K2A
13
Machine
Master Stop
Control Elements
S35
Y35
S11 S21

Energized
Fault
12-24V dc
S22
S12
12-24V dc
+V
dc common
+V
dc common
Power connection for 2-channel hookup
2-Channel E-Stop Applications

AC Power
DC Power
+V
A1
ES-UA-5A
A2
A1
115V ac
B1
ES-VA-5A
230V ac
dc
common
12-24V dc
115 ac or 230V ac
(depending on model)
ES-UA-5A
A2
12-24V dc
B2
B1
ES-VA-5A
B2
12-24V dc
NOTE: B2 terminal
(dc common) is also
the earthing terminal
for the ac supply
362


ES-..A-5A 1-Channel Hookup
Auto Reset
Manual Reset

see Figure 4.

see Figure 4.
ES-UA-5A
12-24V dc/115V ac
ES-VA-5A
S11
12-24V dc/230V ac
ES-UA-5A
12-24V dc/115V ac
ES-VA-5A
S11
12-24V dc/230V ac
S21
S21
MSC1 MSC3
S22
S12
MSC1 MSC3
S22
S31
S31
MSC Monitor
Contacts
or Jumper for
No Monitoring S32
MSC Monitor
Contacts
or Jumper for
No Monitoring S32
S34
Reset Switch
S12
S34
MSC2 MSC4
S33
MSC2 MSC4
S33
Jumper
S32
S32
Jumper
Machine
Master Stop
Control Elements
S35
6A max.
L1
K1A
K1A
14
MSC1
24
MSC2
K2B
K2C
33
34
Non-safety
Auxiliary Monitor
Contact
44
K1E
6A max.
51
52
*
ArcSuppressors
Suppressors
** Arc
Non-safety
Auxiliary Monitor
Contact
MSC3
K2D
44
K1E
6A max.
51
52
MSC4
*
ArcSuppressors
Suppressors
** Arc
(seeWarning
Warning
page
(see
page
362)358)
K2E
Y30
Y35
20mA max.
each Output
Non-safety
Monitor Outputs
Y31
20mA max.
each Output
Non-safety
Monitor Outputs
34
K2C
43
MSC4
Y30
Y32
Y35
Appendices

Energized
Fault

Energized
Fault
12-24V dc
+V
MSC2
6A max.
K2E
Y32
24
6A max.
K1C
K1D
(seeWarning
Warning
page
(see
page
362)358)
Y31
MSC1
K2B
33
K2D
43
Machine
Control
Circuits
MSC3
6A max.
K1D
14
6A max.
K1B
23
6A max.
K1C
L2
K2A
13
6A max.
K1B
23
Machine
Control
Circuits
6A max.
K2A
13
Machine
Master Stop
Control Elements
S35
L1
L2
12-24V dc
dc common
+V
dc common
Power connection for 1-channel hookup

1-Channel
E-Stop Applications
AC Power
DC Power
+V
Emergency Stop Switch
A1
ES-UA-5A
A2
A1
115V ac
B1
also
minal
y
ES-VA-5A
230V ac
dc
common
12-24V dc
115V ac or 230V ac
ES-UA-5A
A2
12-24V dc
B2
B1
ES-VA-5A
B2
12-24V dc
363


Models ES-TN-1H.. 2-Channel Hookup
+V
dc common
A1 S11 S12
24V dc
A1

S11
(Jumper on
S21-S22
for 1-channel
E-Stop)
(See Waning page 358)
S21
S22
S12
ES-TN-1H2
ES-TN-1H3
ES-TN-1H4
ES-TN-1H5
ES-TN-1H6
ES-TN-1H7
ES-TN-1H8
ES-TN-1H9
ES-TN-1H10
ES-TN-1H11
ES-TN-1H12
X1 X2 13 14
X1
Reset
Switch
(jumper for Auto Reset see Warning on page 358)
X2
X4
X5
X6
Y2
L1
K1A
K2A
13
14
37
38 61 62
X5 X6
47
48 Y1
Y2
S21 S22 A2
Terminal Location
MSC-Monitor Contacts
(jumper if no feedback
contacts are monitored)
MSC3
MSC2
(jumper if 1 channel feedback
is selected or no feedback)
MSC4
Machine Master
Stop Control
Elements
4A max.
23 24
MSC1
Y1
Cancel Delay Input
52
ES-TN-1H..
A2
X3
X3 X4
51
L2
S11
MSC1
S21
S22
S12
Immediate
Machine
Control
Circuits
Series connection of multiple

E-stop switches. Jumper between S21 and S22, if
1-channel E-stop is selected.
4A max.
K1B
K2B
23
24
MSC2
Immediate
4A max.
K3A
* Arc
*ArcSuppressors
Suppressors
(see
Warning
pagepage
362) 358)
(see
Warning
38
MSC3
Safety Interlock
Switch #1
Delayed
4A max.
K3B
K4B
47
48
MSC4
Appendices
Delayed
51
K2C
Safety Interlock
Switch #2
K1C
Non-safety Auxiliary
Monitor Contacts
Safety
gate
or
guard
K4A
37
52
S11 S21
Immediate
S22
S12
K3C
61
K4C
62
Delayed
See manual for DIP-switch configuration.

The Safety Module can not be reset until the delay output times out and switches, or until the Cancel
Delay Input is exercised. Attempting to re-arm the E-stop button (Auto Reset mode) before the time-out
occurs will result in a lockout (see manual for instructions for clearing lockouts).
364


ES-TN-14H5/-H6 2-Channel Hookup
+V
A1 S11 S12
dc common
X1 X2 13 14
24V dc
A1
ES-TN-14H5
ES-TN-14H6
X1
Reset
Switch**
(jumper for Auto Reset see Warning on page 358)*
X2
S21
X3
S22
X4
S12
X5
X6
Y2
K1A
K2A
13
14
57
58 67 68
77
78 01
X5 X6 GND
(jumper if no feedback
contacts are monitored)*
MSC3
33
34
43 44
02
87
88 Y1
Y2
S21 S22 A2
Terminal Location
MSC2
(jumper if 1 channel feedback
is selected or no feedback)*
MSC4
Machine Master
Stop Control
Elements
4A max.
L1
23 24
MSC1
Y1
Cancel Delay Input
92
ES-TN-14H..
A2
S11
*(Jumper on
S21-S22
for 1-channel
E-Stop)
(See WARNING)
X3 X4
91
L2
MSC1
Immediate
4A max.
Machine
Control
Circuits
K1B
K2B
23
24
MSC2
Immediate
4A max.
K1C
K2C
33
S11
S21
S22
S12
34
Immediate
Series connection of multiple E-Stop switches.

Jumper between S21 and S22, if 1-channel
E-stop is selected.
4A max.
K1D
K2D
43
44
Immediate
4A max.
K3A
K4A
57
58
MSC3
Delayed
4A max.
67
68
MSC4
Delayed
4A max.
K3C
78
Delayed
* Arc Suppressors
4A max.
K4D
87
Safety Interlock
Switch #1
K4C
77
K3D
Safety
gate
or
guard
K4B
Safety Interlock
Switch #2
88
Delayed
K1E
91
Non-safety Auxiliary
Monitor Contacts
K2E
92
S11 S21
S22
S12
Immediate
K3E
01
K4E
02
Delayed
365
Appendices
K3B


Model ES-TA-3D1 2-Channel Hookup
ES2
ES3
ES4
Emergency Stop Switch #2
Common
21
L1
ES1
23
25
27
22
24
26
Machine
Control
Circuit
29
39
28
40
K1
ES-TA-3D1
24V dc
Internal
Redundant
Safety Relays
10
11
31
c
a
30
12
13
33
32
34
14
15
35
16
MSC1
Monitor
ES5
ES6
36
17
MSC2
Monitor
37
MSC3
Monitor
18
38
K2
19
20
MSC1
MSC3
MSC4
Monitor
Reset Switch
Master Stop
Control Elements
NOTE:
Use jumper wires to make connections to any
unused emergency stop switch or monitor inputs.
Wire to simulate a closed contact.
* Arc Suppressors
*Arc Suppressors
(see(see
Warning
page
358)
Warning
page
362)
MSC2
MSC4
L2
21
22
23
24
25
26
27
28 29
30 31
32 33
34
35
36
37
38
39
40
14 15
16
17
18
19
20
ES-TA-3D1
Appendices
10
11
12 13
Terminal Location
366


Model ES-TA-3F1 2-Channel Hookup
Common
29
30 31
32 33
34
35
36
37
38
39
40 41
42 43
44
45
46
47
48 49
50 51
52
53
54
55
56
16
17
18
19
20
21 22 23
24
25
26
27
28
24V dc
29
14
ES-TA-3F1
ES1
ES-TA-3F1
15
31
43
30
42
16
17
ES7
10
11
12 13
14 15
Terminal Location
ES2
ES4
45
32
44
18
19
35
47
34
46
20
21
37
49
36
48
10
22
ES9
ES10
Reset Switch
11
ES5
a
b
ES8
33
ES3
c
d
50
d
39
23
38
83
51
MSC1
Monitor
12
24
13
52
Appendices
ES6
MSC2
Monitor
41
25
40
83
Master Stop
Control Elements
53
MSC3
Monitor
L2
26
L1
55
K1
Machine
Control
Circuit
MSC2
27
MSC1
28
MSC3
K2
56
MSC4
Monitor
54
Internal
Redundant
Safety Relays
**Arc
Arc Suppressors
Suppressors
(see
(see Warning
Warningpage
page358)
362)
MSC4
NOTE:
Use jumper wires to make connections to any
unused emergency stop switch or monitor inputs.
Wire to simulate a closed contact.
367

Safety Gate Monitoring Modules

Appendices
Safety Gate Monitoring Modules Agency Approvals*
*
P =
=
368
Product
Operating
Voltage
GM-FA-10J
24V ac/dc
pp. 369-372
ES-FA-9AA
24V ac/dc
pp. 360, 361
ES-FA-11AA
24V ac/dc
pp. 360, 361
ES-UA-5A
115V ac and
24V ac/dc
pp. 362, 363
ES-VA-5A
230V ac and
24V ac/dc
pp. 362, 363
SI-MAG1C
24V dc
p. 373
ES-TN-1H
24V dc
p. 364
ES-TN-14H..
24V dc
p. 365
Emergency
Stop
Devices
Interface
Diagrams

approvals obtained

Safety Gate Monitoring Modules Machine Interface Hookups
Generic Machine Interface Diagram for Model GM-FA-10J Hookup to

Two 4-Wire Coded Magnetic Safety Switches
Configured for one-channel monitoring of either
one or two guards. This application is
considered to meet or exceed requirements for
OSHA control reliability and Safety Category 4
per EN954-1. See page 372 for power and
machine connections.
Blue
Gray
Black
Brown
S12 S11 S13

A1 13
S12 S11 S13
23 Y1
SI-MAG..SM
SI-MAG..MM
NOTE: If only one magnetic safety
switch is used, select
1-channel input and
jumper S23 to S21. Guards
shown in closed position.
GM-FA-10J
S23 S21 S22
Y2
14
24
Blue
Gray
Black
A2
Brown
S23 S21 S22
Terminal Location
SI-MAG..SM
SI-MAG..MM
Generic Machine Interface Diagram for Model GM-FA-10J Hookup to

Two Positive-opening Safety Interlock Switches
S12 S11 S13
Appendices
Configured for two-channel monitoring of one

guard. This application is considered to meet
or exceed requirements for OSHA control
reliability and Safety Categories 3 and 4 per
EN954-1. See page 372 for power and machine
connections.
Safety Gate
S12 S11 S13

A1 13
23 Y1
GM-FA-10J
S23 S21 S22
Y2
14
24
A2
S23 S21 S22
Terminal Location
369

Generic Machine Interface Diagram for Model GM-FA-10J Alternate

Hookup for 1-Channel Monitoring of Multiple Guards
Black
Brown
SI-MAG..SM
Black
SI-MAG..SM
Blue
SI-MAG..SM
Gray
SI-MAG..MM
Brown
SI-MAG..MM
Black
SI-MAG..MM
Blue
Guard #n
Gray
Guard #2
Brown
Guard #1
Gray
Blue
Configured for one-channel monitoring of multiple guards with single switches at each guard. Up
to 10 Banner magnetic switches may be connected to each channel in this series/parallel method.
See page 372 for power and machine connections.
S12 S11 S13

A1 13
23 Y1
S12 S11 S13
GM-FA-10J
Note:
Switch/magnet pairs
shown in closed
position.
Y2
S23 S21 S22
14
24
A2
S23 S21 S22
Appendices
SI-MAG..SM
SI-MAG..SM
SI-MAG..SM
SI-MAG..MM
SI-MAG..MM
SI-MAG..MM
Guard #3
Guard #4
Guard #n+1
Brown
Black
Gray
Blue
Brown
Black
Blue
Gray
Brown
Black
Gray
Blue
Terminal Location
WARNING . . . Not a Safety Category 4 or Control Reliable Application
370
When monitoring multiple guards with a series connection of multiple safety interlock switches, a single failure may be
masked or not detected at all. When such a configuration is used, procedures must be performed regularly to verify proper
operation of each switch. Failure to do so could result in serious injury or death.

Generic Machine Interface Diagram for Model GM-FA-10J Alternate

Hookup for 2-Channel Monitoring of Multiple Guards
Configured for two-channel monitoring of multiple guards with two safety switches mounted individually on each guard. The number
of mechanical switches is limited by the max. resistance of 270 ohm between S11-S13, S11-S12, S21-S22 and S21-S23. The total
resistance is calculated by adding the resistance of all guard switch contacts and the resistance of the cables that connect the switches
and the switches to the module.
Guard #1
Guard #2
Guard #3
Guard #n
S12 S11 S13

A1 13
23 Y1
GM-FA-10J
S12 S11 S13
Y2
14
24
A2
S23 S21 S22
Terminal Location
S23 S21 S22
Note:
Guards shown in closed
position.
Appendices
371

Generic Machine Interface Diagram for Model GM-FA-10J

Hookup to Guarded Machine
L1
MACHINE
CONTROL
24V ac/dc
RESET
S12 S11 S13
S12 S11
A1
13
S13
A1 13
23 Y1
Y1
23
For Automatic
Reset, connect
directly and
configure DIP
switches
K1
NOTICE regarding MSCs

GM-FA-10J
K2
Y2
14
24
A2
Y2
14
24
A2
S23 S21 S22

S23 S21 S22
Terminal Location
OV ac/dc
MSC2
* MSC1
Appendices
MSCs must offer at least one forced-guided

auxiliary contact which is wired to the
monitoring contact feedback input of the
Primary Safety Device (see hookup
diagrams).
MSC1
L2
MSC2
To achieve control reliability, two redundant

Master Stop Contol elements (MSCs) are
required to control each machine hazard.
Each MSC must be capable of immediately
stopping the dangerous machine motion,
irrespective of the state of the other. Some
machines offer only one primary control
element. For such machines, it is necessary
to duplicate the circuit of the single MSC to
add a second MSC.
Suppressor
Warning below)
* *Arc
Arc Suppressor,
see(see
Warning
If arc suppressors are used, they MUST be installed as shown across the actuator coil of the master stop control elements (MSC1 and
MSC2). NEVER install suppressors directly across the output contacts of the Safety Gate Monitoring Module. It is possible for
suppressors to fail as a short circuit. If installed directly across the output contacts of the Safety Gate Monitoring Module, a short-circuited suppressor
of the Gate Monitoring Module and the Machine Primary Control Element it switches. To do so sacrifices the control reliability of the
control-to-machine interface, and creates an unsafe condition. Whenever a safety relay is added as an intermediate switching device, a normally-closed
forced-guided monitor contact of that relay must be added to the series feedback loop.
(Reference ANSI B11.1 1988, Appendix B4)
WARNING . . . Not a Safety Category 4 or Control Reliable Application
!
372
When monitoring multiple guards with a series connection of multiple safety interlock switches, a single failure may be
masked or not detected at all. When such a configuration is used, procedures must be performed regularly to verify proper
operation of each switch. Failure to do so could result in serious injury or death.

Generic Machine Interface Diagram for Model SI-MAG1C
Coded Magnet
Magnet
Sensor
black
brown
blue
gray
black
brown
blue
Magnet
Sensor
gray
Single gate or guard
Coded Magnet
Note: Blue and Gray wires are interchangeable.

1.2
1.3
80
1.1
1.4
81
SI-MAG1C
K1
+
24V dc
-
1.2
1.3
80
1.1
1.4
81
SI-MAG1C
K2
K1
K2
60
94
76
60
94
76
61
91
71
61
91
71
+
Brown and Black wires are interchangeable.
24V dc
Note: The contact between terminals 91 and 94
-
is a non-safety auxiliary monitor contact which

is open when K1 and K2 are both closed
Note: The contact between terminals 71 and 76 is the
safety rated output. The user must refer to the
SI-MAG1C manual for recommended wiring.
Connect terminal 60 to 61 with a jumper wire.
Input
Channel
#2
Input
Channel
#1
1.2 1.3
80
1.1 1.4
81
2-Channel Safety Module

(2-Channel E-stop Module
2-Channel Gate Monitor Module, etc.)
SI-MAG1C
94
76
61
91
71
Appendices
60
Terminal Location
373

Safety Mat Monitoring Modules

Safety Mat Monitoring Modules
Safety Mat Monitoring Modules Agency Approvals*
Operating
Voltage
Interface
Diagrams
SM-GA-5A
115V ac/
24V dc
p. 375
SM-HA-5A
230V ac/
24V dc
p. 375
Safety Mat Monitoring

Modules
Product
*
P =
=

approvals obtained
PLEASE READ: Information pertaining to all Safety Mat Monitoring Module Hookup Drawings
The following hookup drawing shows safety mat monitoring module output relay connections in a generic machine interface. The output channels
of the safety mat monitoring module connect to Master Stop Control elements (MSCs). A Master Stop Control element is defined as an electrically
powered device, external to the safety mat monitoring module, which stops the machinery being controlled by immediately removing electrical
power to the machine (when necessary) by applying braking to the dangerous motion (reference ANSI B11.19, Section 5.2: Stop Control). This
stopping action is accomplished by removing power to the actuator coil of any Master Stop Control element. To achieve control reliability, two
redundant MSCs are required to control each machine hazard.
Appendices
To satisfy the requirements of Safety Category 4 per EN954-1, each Master Stop Control element must offer a normally-closed, forced-guided
contact. One normally-closed monitor contact from each Master Stop Control element is wired to the monitoring contact input of the Primary Safety
Device, as shown in the following diagrams. In operation, if one of the switching contacts of any Master Stop Control element fails in the shorted
condition, the associated monitor contact will remain open. Therefore, it will not be possible to reset the Primary Safety Device.
WARNING . . . Use of Arc

Suppressors
If arc suppressors are used,

they MUST be installed as shown across
the actuator coil of the master stop control
elements (MSC1 to MSC4). NEVER install
suppressors directly across the output
contacts of the Safety Mat Monitoring
Module. It is possible for suppressors to
fail as a short circuit. If installed directly
across the output contacts of the Safety
Mat Monitoring Module, a short-circuited
suppressor will create an unsafe condition.
WARNING . . . Maintain
Control Reliability
NEVER wire an intermediate

device (e.g., a programmable logic
controller/PLC), other than a safety relay,
between any safety output of the Safety
Mat Monitoring Module and the Master
Stop Control Element it switches. To do so
sacrifices the control reliability of the
control-to-machine interface, and creates an
unsafe condition. Whenever a safety relay is
added as an intermediate switching device,
a normally-closed forced-guided monitor
contact of that relay must be added to the
series feedback loop.
374

To achieve control reliability, two redundant
Master Stop Control elements (MSCs) are
Each MSC must be capable of immediately
stopping the dangerous machine motion,
irrespective of the state of the other. Some
machines offer only one primary control
element. For such machines, it is necessary
to duplicate the circuit of the single MSC to
add a second MSC.
MSCs must offer at least one forced-guided
auxiliary contact which is wired to the
monitoring contact feedback input of the
Primary Safety Device (see hookup
diagrams).

Safety Mat Monitoring Modules Machine Interface Hookups
Generic Machine Interface Diagram for Safety Mat Monitoring

Modules SM-..A-5A
+V
24V dc
or
115V ac or 230V ac
dc common
S31 S32 S33

A1 A2 B1
B2
B1
SM-..A-5A
SM-GA-5A
S11
for 24/115V
S12
SM-HA-5A
for 24/230V
AC GND
MSC1 MSC3
S31
MSC
Monitor
Contacts
or Jumper
S22
Reset
Switch
S11 S12 S21 S22
A2
A1
Mat
S34 S32 S35
B2
S32
S21
13 14
23 24
Y30 Y31 Y32
33
34 43
Y33 51
44
52
Terminal Location
MSC2 MSC4
S34
S33
Jumper for Auto Reset

S35
L1
S11
Machine
Master Stop
Control Elements
S32
6A max.
K1A
Mat #1
Mat #n
S12
L2
K2A
S22
13
14
MSC1
S21
6A max.
K1B
K2B
Machine
Control
Circuits
24
MSC2
34
MSC3
44
MSC4
6A max.
K1C
Series Connection of Multiple Safety Mats

NOTE: The number of mats is limited by the
total series resistance per input channel.
23
K2C
33
6A max.
K1D
K2D
43
51
Appendices
6A max.
K2E
K1E
52
Non-safety
Auxiliary
Monitor Contact
Y31
**Arc
Arc Suppressors
Suppressors
(see Warning
Warningpage
page380)
374)
Y30
20 mA max.
each Output
Non-safety
Monitor Outputs
Y32
Outputs
Energized
Y35
Power Supply
Fault
24V dc
+V
dc common
375

Extension & Interface Modules

Extension & Interface Modules
Interface
Modules
Extension
Modules
Extension & Interface Modules Agency Approvals*

Operating
Voltage
Interface
Diagrams
EM-T-7A
24V dc
p. 378
EM-F-7G
24V ac/dc
p. 379
EM-FD-7G2
24V ac/dc
p. 379
EM-FD-7G3
24V ac/dc
p. 379
EM-FD-7G4
24V ac/dc
p. 379
IM-T-9A
24V dc
pp. 305, 380,

381
IM-T-11A
24V dc
pp. 305, 380,

381

approvals obtained
Appendices
*
P =
=
Product
376

Extension Modules Machine Interface Hookups
PLEASE READ: Information pertaining to all Extension Module Hookup Drawings

The following hookup drawings show safety extension module output relay connections in a generic machine interface. The output channels of the
safety extension module connect to Master Stop Control elements (MSCs). A Master Stop Control element is defined as an electrically powered
device, external to the safety extension module, which stops the machinery being controlled by immediately removing electrical power to the
machine (when necessary) by applying braking to the dangerous motion (reference ANSI B11.19, Section 5.2: Stop Control). This stopping action
is accomplished by removing power to the actuator coil of any Master Stop Control element. To achieve control reliability, two redundant MSCs are
To satisfy the requirements of Safety Category 4 per EN954-1, each Master Stop Control element must offer a normally-closed, forced-guided
contact. One normally-closed monitor contact from each Master Stop Control element is wired to the monitoring contact input of the Primary Safety
Device, as shown in the following diagrams. In operation, if one of the switching contacts of any Master Stop Control element fails in the shorted
condition, the associated monitor contact will remain open. Therefore, it will not be possible to reset the Primary Safety Device.
If arc suppressors are used, they MUST be installed as shown across the actuator coil of the master stop control elements (MSC1
to MSC4). NEVER install suppressors directly across the output contacts of the Safety Extension Module. It is possible for
suppressors to fail as a short circuit. If installed directly across the output contacts of the Safety Extension Module, a short-circuited suppressor
of the Safety Extension Module and the Master Stop Control Element it switches. To do so sacrifices the control reliability of the controlto-machine interface, and creates an unsafe condition. Whenever a safety relay is added as an intermediate switching device, a normallyclosed forced-guided monitor contact of that relay must be added to the series feedback loop.
WARNING . . . Not for Use As a Stand-Alone Safety Relay

1) DO NOT connect E-stop switches, 2-hand-control switches, safety interlock switches, or similar devices directly to these
Safety Extension Modules.
2) ALWAYS connect terminals Y1 and Y2 of these Safety Extension Modules to the monitoring input of the Primary Safety Device that
controls it.

To achieve control reliability, two redundant Master Stop Control elements
(MSCs) are required to control each machine hazard. Each MSC must be
capable of immediately stopping the dangerous machine motion, irrespective
of the state of the other. Some machines offer only one primary control
element. For such machines, it is necessary to duplicate the circuit of the
single MSC to add a second MSC.
MSCs must offer at least one forced-guided auxiliary contact which is wired to
the monitoring contact feedback input of the Primary Safety Device (see
hookup diagrams).
377
Appendices
These Extension Modules do not have the circuitry required to perform a self-check. A single fault inside the unit or in external devices like
switches or E-Stop buttons connected to the unit can go undetected. Failure to properly connect these Safety Extension Modules to a controlreliable Primary Safety Device creates an unsafe condition.

Extension & Interface Modules Machine Interface Hookups
Generic Machine Interface Diagrams for Safety Extension Module

Model EM-T-7A
1-Channel Primary Safety Device
2-Channel Primary Safety Device
L1
L1
+24
V dc
+24
V dc
EM-T-7A
A1
13
Y1
23
1-Channel
Monitoring Contact
Feedback Input
(EDM)
K
33
43
K2
24
U
34
Y2
A1
13
Y1
23
14
33
44
1-Channel
Monitoring Contact
Feedback Input
(EDM)
A2
24
U
43
34
Y2
1-Channel
Monitoring Contact
Feedback Input
(EDM)
Primary
Safety
Device
K1
14
EM-T-7A
0
V dc
K1
K1
K2
K2
Primary
Safety
Device
44
1-Channel
Monitoring Contact
Feedback Input
(EDM)
A2
0
V dc
MSC1
MSC1 MSC2 MSC3 MSC4
MSC1
MSC1 MSC2 MSC3 MSC4
MSC Monitor Contacts

Machine
Master Stop
Control Elements
* *Arc
Arc Suppressors
Suppressors
(see
(SeeWarning
Warningpage
page377)
384)
Machine
Master Stop
Control Elements
K1, K2 are safety contacts
MSC2
* Arc Suppressors
*Arc Suppressors
(See Warning page 384)
MSC3
MSC4
K1, K2 are safety contacts.
MSC2
MSC3
MSC4
L2
L2
A1 Y1 K
Appendices
13 23 33 43
EM-T-7A
14 24 34 44
U Y2 A2
Terminal Location
378

Generic Machine Interface Diagram for Model EM-F-7G

L1
EM-F-7G
A1
13
1-Channel
Monitoring Contact
Feedback Input
(EDM)
Y1
23
33
43
K2
14
24
34
Y2
44
1-Channel
Monitoring Contact
Feedback Input
(EDM)
A2
0
V dc
A1 Y1 Y2
Primary
Safety
Device
K1
MSC1
13 23 33
EM-F-7G
+24V ac/dc
MSC1 MSC2 MSC3 MSC4
43 44 A2

Machine
Master Stop
Control Elements
14 24
MSC2
34
Terminal Location
Suppressors
* Arc*Arc
Suppressors
Warning
(see(See
Warning
pagepage
377)384)
MSC3
MSC4
L2
Generic Machine Interface Diagram for Model EM-FD-7G..

L1
Machine Control Element
17
27
1-Channel
Monitoring Contact
Feedback Input
(EDM)
37
A1
Y1
Y2
K2
18
48
A2
28
1-Channel
Monitoring Contact
Feedback Input
(EDM)
38
0
V dc
MSC1

MSC2
Machine
Master Stop
Control Elements
* Arc
Suppressors
*Arc
Suppressors
(see
Warning
page
377)
(See
Warning
page
384)
MSC3
MSC4
EM-FD-7G2
EM-FD-7G3
EM-FD-7G4
+24V ac/dc
MSC1 MSC2 MSC3 MSC4
A1 Y1 Y2
Primary
Safety
Device
K1
47
17 27 37
Appendices
EM-FD-7G2
EM-FD-7G3
EM-FD-7G4
NOTE:
This hookup is general in nature.
Your specific hookup may vary significantly,
depending on the Primary Safety Device
used and the machine control configuration.
47 48 A2
18 28
38
Terminal Location
L2
379

Generic Machine Interface Diagrams for Interface Module Models IM-T-..A

1-Channel Primary Safety Device with:
1 redundant-relay safety output
1 EDM (monitoring) input
+24V dc

2 solid-state safety outputs
2 EDM (monitoring) inputs
0V dc
Primary
Safety
Device
+24V dc
0V dc
Primary
Safety
Device
1-Channel
EDM
EDM1
+V
EDM2
+V
Safety Output
Safety Out
Safety Out
IM-T-9A
S4
S1
K2
IM-T-11A
S4
K1
S3
S2
S3
K2
+
+
K1
S1
S2
Y1
Y1
Y2
MPCE2
Y2
Y3
MPCE2
MPCE1
Y3
MPCE1
Y4
Y4
Machine
Control
13
14
23
24
33
K2
K1
MSC1
13
14
23
24
MSC1
MSC2
34
Machine
Control
Feedback (optional)
MSC2
32
31
K2
K1
Feedback (optional)
Appendices
Note: For hookups to a Primary Safety Device with solid-state

safety outputs, see page 305.
S1 S2 Y1
S1 S2 Y1
13 23 33 Y2
13 31 23 Y2
IM-T-9A
IM-T-11A
Y4 14 24 34
Y4 14 32 24
Y3 S3 S4
Y3 S3 S4
Terminal Locations
380

Interface Modules Machine Interface Hookups
Generic Machine Interface Diagram for Interface Module Models IM-T-..A

2 hard-contact safety outputs
1 EDM (monitoring) input
+24V dc
0V dc
Primary
Safety
Device
1-Channel
EDM
Safety Output
Safety Output
IM-T-11A
S4
S1
K2
K1
S3
S2
Y1
Y2
Y3
MPCE2 MPCE1
Y4
Machine
Control
13
14
23
24
MSC1
MSC2
32
31
K2
K1
Feedback (optional)
S1 S2 Y1
13 23 33 Y2
13 31 23 Y2
IM-T-9A
IM-T-11A
Y4 14 24 34
Y4 14 32 24
Y3 S3 S4
Y3 S3 S4
Appendices
S1 S2 Y1
Terminal Locations
381

Muting Module

MM-TA-12B Muting Module
Muting
Module
Muting Module Agency Approvals*

Operating
Voltage
Interface
Diagrams
MM-TA-12B
24V ac/dc
pp. 385-387

approvals obtained
Appendices
*
P =
=
Product
382

Muting Module Machine Interface Hookups
PLEASE READ: Information pertaining to all Muting Module Hookup Drawings

USSI and MSSI Connections
The Universal Safety Stop Interface (USSI) provides for easy integration of
safeguards. This interface consists of two input channels (A & B), which are
compatible with Banner Engineering safety devices that have solid-state OSSD
outputs (with handshake verification), such as the EZ-SCREEN systems. USSI is
also compatible with devices that have normally open hard contacts or relay outputs
(voltage-free).
The Muteable Safety Stop Interface (MSSI) input is a specialized USSI that can be
muted during the non-hazardous portion of the machine cycle and provides +24V dc
supply power to the primary safety device that is to be muted.
The input channels (A & B) must meet a simultaneity requirement of 3.0 seconds
upon closing and opening. A mismatch of more than 3.0 seconds will result in a
lockout. A lockout that is due to a failure to meet simultaneity requirements can only
be cleared by cycling the MSSI (or the USSI, depending on which failed) with
simultaneity being met, and when the Module is configured for Manual Reset, then
performing a reset routine.
The MSSI and the USSI can be interfaced with safety interlocking switches, E-stop
buttons, rope/cable pull devices, and other machine control devices. To be interfaced
with a safety mat, a safety mat controller must be connected between the mat and the
interface.
To ensure Safety Category 4 per ISO 13849 (EN954-1), the USSI provides a
handshake with Banner Engineering safety devices that have OSSD solid-state
outputs. This handshake verifies that the interface of the two devices is capable of
detecting certain unsafe failures, such as a short-circuit to a secondary source of
power or to the other channel, high input resistance, or loss of signal ground.
If OSSDs are to be used without this handshake capability (i.e., non-Banner Safety
devices), interposing safety relays or interfacing modules must be used to provide
hard contacts.
OSSD Interfacing
To ensure proper
operation, the
MM-TA-12B output parameters and
machine input parameters must be
considered when interfacing the solidstate OSSD outputs to the machine
inputs.
Machine control circuitry must be
designed so that the maximum load
resistance value is not exceeded and
so that the maximum specified OSSD
OFF-state voltage does not result in an
ON condition.
Failure to properly interface the OSSD
outputs to the guarded machine could
result in serious bodily injury or death.
WARNING . . .
Use of Transient
Suppressors
Transient suppressors are

recommended. They MUST be installed
across the coils of the machine control
elements. NEVER install suppressors
directly across the outputs of the
Module! It is possible for suppressors
to fail as a short circuit. If installed
directly across the contacts of the
Safety Module, a short-circuited
suppressor will create an unsafe
condition.
NOTE: If the USSI is not to be used, pin 1 must be jumpered to pin 4, and pin 2 must
be jumpered to pin 3 (factory default). Do not short Channel A to Channel B.
Mute Enable Hookup

The Machine Interface connector provides connection for the Mute Enable input (ME).
Mute Enable gives the user the ability to frame or create a window of opportunity
when a mute can occur. When configured, the Mute Enable input is a contact that
must be closed before the safeguard can be muted. After the safeguard is muted,
opening of the Mute Enable input has no effect, but it must be re-closed before the
safeguard can be muted again.
383
Appendices
To properly interface hard contacts or relay outputs, each input channel has a
corresponding handshake signal. The USSI becomes a four-wire interface to ensure
the detection of unsafe failures, as mentioned above. These contacts may come from
any of a variety of devices, including process control, emergency stop switches, gate
switches, safety mat controls, and safety light screens.
WARNING . . .

PLEASE READ: Information pertaining to all Muting Module Hookup Drawings (contd)
FSD Interfacing Connections
Final Switching Devices (FSDs) can take many forms, though the
most common are captive contact, forced-guided relays or
interface modules. The mechanical linkage between the contacts
allows the device to be monitored by the external device
monitoring (EDM) circuit for certain failures.
Depending on the application, the use of FSDs can facilitate
controlling voltage and current that differs from the OSSD outputs
of the PICO-GUARD. FSDs can also be used to control an
additional number of hazards by creating multiple safety stop
circuits.
Safety Stop Circuits
A safety stop allows for an orderly cessation of motion for

safeguarding purposes, which results in a stopping of motion and
removal of power from the MPCEs (assuming this does not create
additional hazards). A safety stop circuit typically comprises a
minimum of two normally open (N.O.) contacts from captivecontact, forced-guided relays, which are monitored (through EDM)
to detect certain failures in order to prevent the loss of the safety
function. Such a circuit can be described as a safe switching
point. Typically, safety stop circuits are either 1-channel (single
channel), which is a series connection of at least two N.O.
contacts; or 2-channel (dual channel), which is a separate
connection of two N.O. contacts. In either method, the safety
function relies on the use of redundant contacts to control a single
hazard (if one contact fails ON, the second contact will arrest the
hazard and prevent the next cycle from occurring).
The interfacing of the safety stop circuits must be accomplished so
that the safety function can not be suspended, overridden, or
defeated, unless accomplished in a manner at the same or greater
degree of safety as the machines safety related control system that
includes the PICO-GUARD.
Appendices
The normally open safety outputs from an interface module

provide a series connection of redundant contacts that form safety
stop circuits for use in either 1-channel or 2-channel control.
2-Channel (Dual-Channel) Control
Two-channel control provides the ability to electrically extend the
safe switching point beyond the FSD contacts. With proper
monitoring (i.e., EDM), this method of interfacing is capable of
detecting certain failures in the control wiring between the safety
stop circuit and the MPCEs. These failures include a short-circuit of
one channel to a secondary source of energy or voltage, or the
loss of the switching ability of one of the FSD outputs. Such
failures could lead to the loss of redundancy or to a complete
loss of safety, if not detected and corrected.
The possibility of a failure to the wiring increases as the physical
distance between the FSD safety stop circuits and the MPCEs
increase, as the length or the routing of the interconnecting wires
increases, or if the FSD safety stop circuits and the MPCEs are
located in different enclosures. For this reason, 2-channel control
with EDM monitoring should be used in any installation where the
FSDs are located remotely from the MPCEs.
384
1-Channel (Single-Channel) Control

One-channel control, as mentioned, uses a series connection of
FSD contacts to form a safe switching point. After this point in the
machines safety-related control system, failures can occur that
would result in the loss of the safety function (such as a shortcircuit to a secondary source of energy or voltage).
For this reason, 1-channel control interfacing should be used only
in installations where FSD safety stop circuits and the MPCEs are
mounted within the same control panel, adjacent to each other, and
are directly connected to each other; or where the possibility of
such a failure can be excluded. If this can not be achieved, then 2channel control should be used.
Methods to exclude the possibility of these failures include, but are
not limited to:
Physically separating interconnecting control wires from each
other and from secondary sources of power.
Routing interconnecting control wires in separate conduit, runs,
or channels.
Locating all elements (modules, switches, and devices under
control) within one control panel, adjacent to each other, and
directly connected with short wires.
Properly installing multi-conductor cabling and multiple wires
through strain-relief fittings. (Over-tightening of a strain-relief can
cause short-circuits at that point.)
Using positive-opening or direct-drive components, installed and
mounted in a positive mode.
External Device Monitoring
It is strongly recommended that one normally closed, forcedguided monitoring contact of each MPCE (or FSD) be connected to
EDM inputs. If this is done, proper operation of the MPCEs will be
verified. Monitoring MPCE contacts is one method of maintaining
control reliability.
CAUTION . . . EDM Monitoring
If the system is configured for No Monitoring,

it is the users responsibility to ensure that
this does not create a hazardous situation.
NOTE: EDM AND CONTROL RELIABILITY

In the U.S., Control Reliability requires that a single failure
does not prevent a normal stop from occurring, or issues an
immediate stop command, and the next cycle is prevented
from occurring until the fault is corrected.
A common method of satisfying these requirements is through
the use of 2-channel control with monitoring, where a normally
closed, forced-guided contact of each MPCE (or FSD) is wired
to the EDM inputs.

Generic Machine Interface Diagram for Muting Module MM-TA-12B

Hookup for FSD, 2-Channel EDM, Mute Enable
Wire colors for
model ODS-8xxC
machine interface cable
24V dc
0V dc
Brown
Grn/Yel
Machine
Interface
Connector
8
3
Blue
Black
FSD
#1
White
FSD
#2
Violet
Orange
Org/Blk
Mute
Enable
EDM inputs
Single-Channel
Safety Stop Circuit
Dual-Channel
Safety Stop Circuit
Installation of transient (arc) suppressors across

the coils of FSD1 and FSD2 is recommended (see
Warning on page 383). Note: Do not exceed OSSD
maximum load capacitance specifications.
Appendices
385


Hookup for interface module, 2-Channel EDM, Mute Enable
Wire colors for
model ODS-8xxC
24V dc
0V dc
Brown
Grn/Yel
Blue
Machine
Interface
Connector
6
5
8
3
Black
White
Mute
Enable
Violet
Orange
IM-T-9A
Org/Blk
S4
K2
Machine
Control
S1
K1
S3
S2
Y1
Y2
Y3
Y4
13
14
23
24
33
34
MPCE
1
MPCE
2
Feedback (optional)
Appendices

the coils of MPCE1 and MPCE2 is recommended
(see Warning on page 383).
386


Hookup for interface module, 1-Channel EDM, Mute Enable
Wire colors for
model ODS-8xxC
24V dc
0V dc
Brown
Grn/Yel
Blue
Machine
Interface
Connector
6
5
8
3
Black
White
Violet
Mute
Enable
Orange
Org/Blk
IM-T-9A
Not
Connected
S4
K2
Machine
Control
S1
K1
S3
S2
Y1
Y2
Y3
Y4
13
14
23
24
33
34
MPCE
1
MPCE
2
Feedback (optional)
the coils of MPCE1 and MPCE2 is recommended
(see Warning on page 383).
Appendices
387
Appendix C: Safety Interlock Switches
Appendix C:
Safety Interlock Switches
Safety Interlock Switches Agency Approvals*

Auxiliary
Devices
Product
LISTED
Safety Interlock Switches
Flat Pack Style

Limit Switch Style
Locking Style
Magnetic Style
Hinge Style
approvals obtained
Appendices
*
P =
=
388
Appendix D: Emergency Stop Devices
Appendix D:
Emergency Stop Devices
Emergency Stop Devices Agency Approvals*

Auxiliary
Devices
Product
LISTED
Rope Pull Switches
40 mm Models
42 mm Models
72 mm Models
90 mm Models
E-Stop Buttons
8-LM2T-C01
8-LM2T-C10
8-LM2T-B6644
*
P =
=
Appendices
8-LP2T-B6644
approvals obtained
389
Appendices
Appendix D: Emergency Stop Devices
390

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Appendices

Appendix A: Optical Safety Systems

Appendix B: Safety Modules

Appendix C: Safety Interlock Switches

Appendix D: Safety Stop Devices

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

Appendix A1: Optical Safety Systems

Appendix A1: Optical Safety Systems

OSSD Output Connections

The PICO-GUARD controller provides two Universal Safety Stop

Both Output Signal Switching Device (OSSD) outputs must be

Rope pull switches

WARNING Installing Multiple USSI

Whenever two or more USSI devices (contact

Never connect the contacts of multiple USSI devices in

WARNING USSI Device Response Time

Affects Separation Distance

WARNING . . . Interfacing of Both OSSDs

Both of the OSSD (Output Signal Switching

WARNING . . . OSSD Interfacing

To ensure proper operation, the PICO-GUARD

WARNING Arc Suppressors

Never install arc suppressors directly across

The USSI response time must be included in the

Failure to properly determine the separation distance could

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

Appendix A1: Optical Safety Systems

FSD Interfacing Connections

A safety stop allows for an orderly cessation of motion for

The possibility of a failure to the wiring increases as the physical

For this reason, 1-channel control interfacing should be used only

CAUTION . . . EDM Monitoring

If the system is configured for No Monitoring,

2-Channel (Dual-Channel) Control

1-Channel (Single-Channel) Control

NOTE: EDM AND CONTROL RELIABILITY

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

Appendix A1: Optical Safety Systems

Generic Machine Interface Diagram for PICO-GUARD Controller

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

Appendix A1: Optical Safety Systems

Generic Machine Interface Diagram for PICO-GUARD Controller

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

Appendix A1: Optical Safety Systems

Generic Machine Interface Diagram for PICO-GUARD Controller

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

Appendix A2: Optical Safety Systems

Appendix A2: Optical Safety Systems

Output Relay Connections

Each of the two Machine Primary Control

If arc suppressors are used,

WARNING . . . Maintain Control Reliability

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

NOTICE Regarding MPCEs

Appendix A2: Optical Safety Systems

Generic Machine Interface Diagram for EZ-SCREEN Emitter

Open to test (1)

1) TEST input must be

Generic Machine Interface Diagram for EZ-SCREEN Receiver

* Installation of transient suppressors

Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

Appendix A2: Optical Safety Systems

Generic Machine Interface Diagram for Interface Module IM-T-9A Model

* Installation of transient suppressors