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CISC

Project
Solutions
Cost Estimating
Method for
Steel Building
Structures

Canadian Institute of Steel Construction

Copyright 2012
by
Canadian Institute of Steel Construction

All rights reserved.


This book or any part thereof must not be reproduced in any form
without the written permission of the publisher.

June 2012
ISBN 978-0-88811-173-9

Introduction
This publication supersedes the section on Estimating the Cost of Structural Steel in A Project Analysis Approach to Building
Costs, published in 1971 and its metric version published in 1979. Project Solutions (originally known as Project Analysis
Division) published this do-it-yourself method for estimating the cost of erected structural steel to assist designers and
estimators in the selection of an economical steel framing system for buildings. The method has been widely used by
construction professionals as well as members and staff of CISC. In this new publication, CISC Project Solutions Cost
Estimating Method for Steel Building Structures, several key parameters used in the costing method have been revised to
reflect the pertinent changes that have taken place as the industry advanced since 1979. These include the elimination of the
irrelevant cost premium on 350 MPa (50 ksi) steels and premium on imported wide-flange sections. Welded wide-flange
sections, once very popular products, are now covered under Plate Girders and Built-up Column H-shapes. A simple feature
has been added to account for the cost difference between key members in conventional construction, as defined in the
Building Code, and those used in more ductile seismic force-resisting frames.
This is strictly a cost estimating method and it should not be confused with the method for Computation of Units as defined in
the CISC Code of Standard Practice.

General Description
Structural steelwork is divided into a number of appropriate categories that define the types of steel section used, as well as
their specific use in the frame. A connection factor reflecting connection cost is applied to the net mass of each member in
each category to produce a gross mass. Next, a cost factor reflecting the use of each specific member in a frame is applied to
the gross mass. Finally, a Cost Index, calculated regionally and periodically from marketplace estimates of the cost of a
standard sample building, is applied to produce a calculated estimated cost for the erected steel frame.
Variations in building typical bay size have a direct effect on the number of connections and member mass in a building or
in fabricator vernacular, the pieces per tonne. A Bay Size Modifier (BSM) provides a means of assessing the influence of
any significant deviation from a 9 m x 9 m bay (or any bay with an area of 81 m2). The BSM curve is illustrated in Figure 1.

Definitions
Member Length (L) Grid dimensions (center-to-centre of supporting members) are used to define member lengths.
Net Steel Mass (NSM) The net steel mass is computed as the product of member length and nominal mass per unit length.
Connection Factor (Confac) Each member must be connected to others. Material (or shop supplies in lieu of) and both shop
and field labour allowances are required. A series of connection factors applicable to various categories of members has
been developed as listed in Table 1.
Gross Steel Mass (GSM) The gross steel mass is computed by applying a connection factor to the net steel mass for each
category of member. GSM = NSM x Confac.
Member Classification
Pre-fabrication steel sections vary significantly in their base cost, depending on the method of manufacture and mass per unit
length. Likewise, the utilization of these members in various frame components will significantly influence their end cost. For
example, a heavy W section used as a secondary beam requiring two simple connections and with a substantial steel mass
would have a significantly lower unit cost than a light W section used as a diagonal member in a braced frame, requiring two
complex connections and with a fraction of the mass of the previous member.
Thus a number of classifications have been developed, segregating member types and member applications.
Complexity or Cost Factored Mass (CFM)
As discussed under Member Classification, the type of pre-fabrication steel section and its end use in a frame can have a
significant impact on cost. A Cost Factor (Cosfac) is applied to each category to calculate a Cost Factored Mass (CFM).
CFM = GSM x Cosfac. This interim step provides a measure of the influences of design complexity and pre-fabrication steel
cost. For example, alternative components performing a specific function can be compared a truss having a low mass per
unit length, but high connection and cost factors, may be compared with a rolled structural member having a higher unit mass
but lower connection and cost factors.

Metric Cost Index (MCI)


The Metric Cost Index is calculated regionally, at regular intervals, from averaged fabricator-submitted cost estimates of a
standard sample building. It is not the steel unit cost but a base upon which to build a total steel estimate by applying
connection and cost factors, for each specific project. The regional cost index (and local cost index within some regions) is
available from CISC offices.
Bay Size Modifier (BSM)
The Metric Cost Index is computed from a building with a standard 9 m x 9 m bay configuration. Any significant change in
typical bay size could affect the final unit cost of the structure. For example, a 6 m x 6 m typical bay configuration would result
in a much increased number of joints to be detailed and fabricated, and a much increased number of pieces for each tonne of
erected steel framework. Consequently a graph indicating appropriate factors has been developed and is shown in Figure 1.
(Note: bay size is a function of bay area.)
Estimated Steel Cost (C)
By assembling steel member masses in appropriate categories, applying connection and cost factors, collating and
multiplying by the regional cost index, (and a bay size modifier factor if appropriate), it is possible to calculate an estimated
in-place cost of a steel frame.

Member
Cost (C) $ =

Theoretical
length (m)

Nominal
Mass (kg)
per unit length

NSM
GSM
CFM

x Confac x Cosfac x

MCI x BSM
1 000

Connection and Cost Factors


Table 1
Connection Factors
(Confac )
Member Classification

1. Beams
II
a) W-Shapes < 50 kg/m
b) W-Shapes II > 50 kg/m
c) C, M or S Shapes < 50 kg/m
d) C, M or S Shapes > 50 kg/m

Cost Factors
(Cosfac )

Simple
Construction

Continuous
Construction I

Simple
Construction

1.05
1.05
1.05
1.05

1.10
1.10

1.5 - 0.01M
1.00
1.6 - 0.01M III
1.10

Continuous
Construction I

III

2.8 - 0.03M
1.3 IV

2. Plate Girders

1.05

1.30

3. Columns
a) W-Shapes up to 55 kg/m
b) W-Shapes over 55 kg/m
c) HSS (Hollow Structural Sections)
d) Heavy Built-up H-Shapes & Box-Shapes

1.10
1.05
1.10
1.02

1.6 - 0.01M III


1.05
1.45
1.30

4. Spandrel Beams
a) W-Shapes < 50 kg/m
b) W-Shapes > 50 kg/m

1.10
1.05

2.2 - 0.02M III


1.20

5. TrussesV (parallel chords & without gusset)


a) T-Shape Chords & Angle Web Members
b) Angle Chords & HSS Web members
c) all W Shapes
d) HSS Chords & Angle Web Members
e) all HSS
f) all Angles

1.15
1.15
1.10
1.15
1.10
1.15

1.35
1.30
1.50
1.45
2.00
1.20

6. Bracing
a) W-Shapes
b) Angles
c) HSS (Hollow Structural Section)
d) Flat Plates

VI

1.10
1.15 VI
1.15 VI
1.15

VII

1.75
1.40 VII
2.20 VII
1.40

III, IV

Connection and Cost Factors (Contd)


Table 1 (Contd)
Member Classification

Connection Factors
(Confac )

Cost Factors
(Cosfac )

1.02
1.02
1.02

1.10
1.00
1.30

1.40

1.05

1.02
1.02
1.02

1.10
2.00
1.50

7. Roof Purlins
a) W-Shapes up to 50 kg/m
b) W-Shapes over 50 kg/m
c) HSS (Hollow Structural Section)
8. Stub Girders
(use mass of main girder only)
9. Girts
a) Hot Rolled Sections.
b) Cold Formed (Fy > 300 MPa)
c) HSS.

$0.015 x MCI each c/w nuts

10. Sag Rods


11. Open-Web Steel Joists and Bridging
CSA G40.21 380W Steel

1.15

1.15

12. Loose Lintels (Nominal fabrication)

1.00

0.75

13. Bolts

Included in connection factors

14. Welds

Included in connection factors

15. Stud Shear Connectors


a) Shop-Applied
b) Field-Applied

$ { MCI / 1600 } each


$ { MCI / 700 } each

16. Ancillary Steel Attached


i.e. Hangers, Hung Spandrel
Angles, Roof and Floor
Opening Frames, etc.

1.20

1.20

Notes:
I ) For Cantilever and Suspended Span (Gerber) Construction, use factors given for simple construction.
II ) Add camber cost where applicable: $0.025 x MCI each for a minimum of 20 typical beams
III ) M = mass in units of kg/m
IV ) Increase Cosfac by 20% for non-Conventional (Ductile, Moderately Ductile & Limited Ductility) seismic moment-resisting frames
V ) Including up to 10% allowance for bridging
VI ) Increase Confac by 10% for non-Conventional (Ductile, Moderately Ductile & Limited Ductility) seismic braced frames
VII ) Increase Cosfac by 35% for non-Conventional (Ductile, Moderately Ductile & Limited Ductility) seismic braced frames

Bay Size Modifier


Figure 1

BAY SIZE MODIFIER (BSM)

1.15
BSM = 0.9 + (0.0026 A 0.53)2

1.10

where 20 m 2 A 200 m 2

1.05

1.00

0.95

0.90
20

40

60

80

100

120

BAY AREA (A),

140

160

180

m2

Note: Metric Cost Index based on 9 m x 9 m (81 m2) bay size.


Multiply Cost Index by BSM when typical bay size is larger or smaller.

200

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