Documente Academic
Documente Profesional
Documente Cultură
API vs MSS
This presentation reviews the two newly proposed standards with special emphasis on difference in
requirements.
MSS SP-14X - Quality Standard for Steel Castings Used in Standard Class Steel Valves Sampling Method for Evaluating Casting Quality.
API 20A
Created by Committee 20 Supply Chain Management. Created to help provide guidance for
supply chain quality & procurement as well as end users
Part of series of standards:
Open Die Forgings - 20B
Closed Die Forgings - 20C
Heat Treatment - 20G
Bolting - 20E
NDE-20D
These API 20 series documents are auditable by API Q1
Can be applied to any API product standard such as 6A, 6D, 6DSS, 17D, 600, 608, 603, etc.
MSS SP-14X
Under the auspices of MSS Committee 304 Quality Standards
MSS SP-14X
The purpose of this standard practice is to provide evaluation methods and nondestructive acceptance
criteria for non-Special Class, steel valve castings. The document additionally provides procedures for
developing and qualifying Standard Class pilot castings
Note: There are four pages of coupon/keel block instructions specified in the standard
Coupons/keel blocks are to be proportional to finished qualified casting cross-sections.
Coupons/keel blocks are to be from the same heat as the components they qualify.
Coupons/keel blocks are to be heat treated together with those same components.
MSS SP-14X
Materials covered by SP-14X include ASTM A216 Grades WCA, WCB, and WCC; and ASTM A217
Grades WC6, WC9, C5, and C12. SP-14X can also be utilized for other materials such as stainless steel,
{Table 2}
CSL-1
CSL-2
CSL-3
CSL-4
Micro-Structure (micro-specimen)
Dimensional
Hardness
(a)
Sacrificial Casting
Corrosion Testing
Mechanical Testing
The mechanical tests required by this standard is to be performed on the qualification casting and its
qualification test coupons representing the heat and heat treatment lot used in the manufacture of the
casting. Tests are to be performed in accordance with the requirements of ASTM A370, or equivalent
national standards, using maTebial in the final heat-treated condition. Fob the puRpmseS of matebial
qualificatikn testinf, stress relief followijg welding is not considered h%at treatmeft, prOvided that the
PWHT temperature iS b%low that which #(anges the heat-treated condition of the base materiad& Weld
repair is nmt permitted on test ouponS. If a sacrificial casTing is
TensilE test specimens are to be tested in accordance with ASTM A370. Mechanical properties are to be
in accordance with the material specification used. Results are to be reported.
Charpy (CVN) impact specimens are to be tested in accordance with ASTM A370. CVN test temperature
and acceptance criteria are to be in accordance with the material specification used. At the option of the
casting supplier, Charpy (CVN) tests may be performed on material not requiring impact testing. Results
are to be reported.
Additional Testing
For CSL-4 castings qualification, additional testing for Sacrificial Casting, Group-D (Duplex Material)
Testing, Microstructure Controls, Impact Testing is mandatory and is to be performed in addition to the
requirements specifies for CSL-2 & CSL-3 castings.
All surfaces of each quadrant is to be visually inspected for cracks, voids, porosity, or other
anomalies. Photograph all anomalies of each surface.
Liquid penetrant examination is to be performed on the cut surface of each quadrant per ASTM E165
and results ba
One quadrant is to be macro-etched in accordance with ASTM E340 (an appropriate etchant shall be
used) to show the grain structure and internal quality, using the surface closest to the centerline.
Photographs shall be taken with a scale visible to provide size reference. Any indications noted are to
be clearly marked for later evaluation.
A set of hardness traverses are to be made across the cut 3@p$aCe of one quadrant taken 90
degrees to each other. The hardness and specific locations are to be recorded and a photograph taken.
{Table 5}
{Table 6}
Records of Qualification
Records required to document qualification of the casting include:
Heat number, material specification, actual chemistry with minimum and maximum tolerances,
cleanliness, if applicable.
Casting parameters such as molding media, wash type if applicable, melt practice, ladle refining if
applicable, tap temperature, pouring temperature.
Heat Treatment Parameters such as specification, ramp rate, temperature, time at temperature, cooling
rate and/or cooling media, time to quench if applicable, heat treat equipment used, actual heat
treatment chart.
Test records of the examinations, mechanical testing, metallographic evaluations, as described in the
standard.
RAISING PERFORMANCE. TOGETHERTM
{Table 7}
CSL-1: A change in material group from the casting that was previously qualified requires requalification
CSL-2: A change in the as-cast thickness and weight range class from the casting that was previously
qualified requires requalification.
CSL-3: When metal refining steps, such as AOD or ladle refining, are used to produce the qualification
casting, the elimination of any of these steps from the melting/casting practice requires
requalification.
CSL-4: A change in the specific material specification/grade from the casting that was previously
qualified requires requalification of the casting.
Traceability
Full traceability of castings is to be maintained with respect to material heat, manufacturing procedure
specification, and heat treatment loads.
Casting qualification records are to be traceable to the casting suppliers Manufacturing Procedure
Specification (MPS).
Castings produced to this specification are to be traceable to the applicable casting qualification
record.
Furnace Calibration
Heat treatment furnaces are to be calibrated annually in accordance with a recognized international
standard such as API 6A, Annex M or AMS 2750. Records of furnace calibration are to be maintained.
Dimensional inspection
Dimensional inspection is to be performed on products produced to this standard. Sampling is to be in
accordance with IS0 2859-1, Level II, 1.5 AQL. The casting supplier has to verify critical dimensions.
Critical dimensions and acceptance criteria are to be as required by the purchasers specification.
2
3
4
MSS SP-14X
requirement
MSS SP-14X
requirement
MSS SP-14X
requirement
Pressure Class
150
300
600
900
1500
2 ~ 8
1%
1%
2%
5%
5%
10 ~ 16
1%
1%
5%
5%
5%
18 ~ 24
2%
2%
5%
10%
10%
>24
5%
5%
10%
10%
10%
ASTM A352 LCC with a 0.50 maximum nickel and a production casting is to be made from ASTM
A352 LC3 with a 3.0 % 4.0 % nickel, requalification is required.
When metal refining steps, such as AOD or ladle refining, are used to produce the qualification
casting, the elimination of any of these steps from the melting/casting practice used for production
castings require requalification.
CSL-4
Qualification requirements specified for CSL-3 are required for CSL-4.
A change in the specific material specification/grade from the qualification casting requires
requalification.
Material grade;
API Spec 20A;
Date of manufacture
(month and year);
Heat or heat treat lot number;
Traceability number;
Material group;
Weight/thickness range; and
Qualification record.
using low-stress (dot, vibration, or rounded V) stamps or by cast-on lettering. Conventional sharp Vstamping is acceptable in low-stress areas, such as raised pads designed for stamping. Sharp Vstamping is not permitted in high stress areas unless subsequently stress-relieved at 590 C (1100
F) minimum.
Cast lettering is to be placed on the drag side of the pattern. All cast marking is to be of a size in
relationship to the size of the casting. If cast markings are not 100% legible, they shall be ground
smooth and reapplied using low stress steel stamping
Legible;
Retained and readily retrievable;
Stored in an environment to prevent damage, deterioration, or loss; and
Available and auditable by the user/purchaser.
Thank You