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in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
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timely dissemination of this information in an accurate manner to the public.
1 +, 1 +
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BharthariNtiatakam
IS 8329 : 2000
( Reaffirmed 2005 )
Indian Standard
CENTRIFUGALLY CAST (SPUN) DUCTILE IRON
PRESSURE PIPES FOR WATER, GAS
AND SEWAGE - SPECIFICATION
( Third Revision)
ICS 23.040.10;
23.040.40
0 BIS 2000
BUREAU
MANAK
February 2000
OF
BHAVAN,
INDIAN
STANDARDS
9 BAHADUR
SHAH
NEW DELHI 110002
ZAFAR
MARG
Price Group 8
FOREWORD
This Indian Standard (Third Revision) was adopted by the Bureau of Indian Standards, after the draft finalized
by the Pig Iron and Cast Iron Sectional Committee had been approved by the Metallurgical Engineering Division
Council.
This standard was first published in 1977 and then revised in 1990 and 1994. While revising this standard, in
light of the experience gained during these years, the committee has decided to revise this standard taking note
of the revision and publication of EN 545 : 1994 and IS0 2531 : 1998 (E).
In this revision the following main modifications have been made:
a)
b)
In order to have International co-ordination and harmonization with other International Standards, assistance
has been derived from the following publications:
IS0 2531 : 1998(E)
Ductile iron pipes, fittings and accessories and their joints for water or gas
application, issued by the International Organization for Standardization
(ISO)
Ductile iron products for sewage applications
Ductile iron pipes for pressure and non-pressure pipelines cement mortar lining - General requirements
Centrifugal
sleeving
(Continued on third cover)
IS 8329 : 2000
Indian Standard
NOTES
455 : 1989
638 : 1979
1387 : 1993
1500 : 1983
2 All pressures are relative pressures expressed in MPa
(IMPa = 10 bar).
for
materials, dimensions and tolerances, mechanical
properties and standard coatings and linings of ductile
iron pipes.
1.2.1 This standard does not restrict the use of other
types of joints or future developments of other joints
as long as overall dimensions are maintained for
reasons of safety and interchangeability.
1.3 The standard applies to pipes, which are:
1608 : 1995
5382 : 1985
6452 : 1989
6909 : 1990
8112 : 1989
9523 : 1980
Title
Portland
slag cement
(fourth
revision)
Sheet rubber jointing and rubber
insertion jointing (second revision)
General requirements for supply of
metallurgical materials (second
revision)
Methods for Brine11hardness test for
metallic materials (second revision)
Mechanical testing of metals Tensile testing (second revision)
Rubber sealing ring for gas mains,
water mains and sewers Cfirst
revision)
Specification
for high alumina
cement for structural use
Specification for supersulphated
cement
43 grade ordinary Portland. cement
(first revision)
Ductile iron fittings for pressure
pipes for water, gas and sewage
Methods of sampling of cast iron
pipes and fittings
Sulphate resisting Portland cement
Cast iron specials for mechanical
and push-on-flexible
joints for
pressure pipelines for water, gas and
sewage
12330 : 1988
13382 : 1992
3 TERMINOLOGY
11606 : 1986
3.0
IS8329:2000
3.3Fitting -Casting
3.17 Allowable Operating Pressure (AOP) Internal pressure, excluding surge, that a component
can safely withstand in permanent service.
3.18 Allowable Maximum Operating Pressure
(MOP) - Maximum internal pressure, including
surge, that a component can safely withstand in
service.
3.19 Allowable Site Test Pressure (STP) Maximum hydrostatic pressure that a newly installed
component can withstand for a relatively short
duration, when either fixed above ground level or laid
and backfilled underground, in order to measure the
integrity and tightness of the pipeline.
NOTE - Valves and hydrants ofall types are not covered by the
term accessory.
NOTE -A flange may be integrally cast, threaded-on or weldedon or adjustable; an adjustable flange comprises a ring, in one or
several parts bolted together, which bears on an endjoint hub and
can be freely rotated around the pipe axis before jointing.
3.6 Spigot -
4 CLASSIFICATION
4.1 Pipes have been classified as K7, K8, K9, KIO,
and
K12,... depending on service conditions
manufacturing process.
a)
a prefix K.
b)
where
e
...(1)
IS 8329 : 2000
300
Water
Main
Sewers
Gas Mains
K9-K12
K7-K12
K9-K12
350 - 600
K8 - KlO
K7 - KlO
700 -2 000
K7 - KlO
K7-KlO
K9-KlO
K9 - KlO
Screwed on Flange
Welded on Flange
Minimum
Minimum
PN 10
PN 16
PN25
PN 40
PN 10
PN16
PN25
PN 40
80 - 450
K9
K9
K9
K9
K9
K9
K9
K9
500 - 600
KlO
KlO
KlO
KIO
KlO
KlO
KlO
700 -1 200
Klb
KlO
1 400 -2 000
KlO
-
K9
K9
K9
K9
K9
K9
K9
K9
5 SUPPLY OF MATERIAL
6 JOINTS
The joint design and gasket shape are outside the scope
of this standard.
6.1 Push-on-Joint
6.1.1 In case of push-on flexible joints, the spigot
ends shall be suitably chamfered or rounded off to
facilitate smooth entry of pipe in the socket fitted with
the rubber gasket.
IS 8329 : 2000
8 RUBBER GASKET
8.1 Rubber gaskets used with push-on-joints
mechanical joints shall conform to IS 5382.
NOTES
1 For interconnection with certain types ofjoints operating within
a tighter tolerance range on DE, the manufacturers guidance may
be followed as to the means ofensuringadequatejoint
up to the highest pressures (for example,
selection ofextemal diameter).
performance
measurement and
may be followed
as to the appropriate
or
means of
9 SAMPLING
9.1 Sampling criteria for various tests, unless specified
in this standard, shall be as laid down in IS 11606.
7 MANUFACTURE
DN (mm)
Maximum
Batch Size
250
200 Pipes
300600
700 - 1 000
1 100 - 1 400
1 600 - 2 000
100 Pipes
60 Pipes
40 Pipes
30 Pipes
80-
TESTS
IS 8329 : 2000
mm
Nominal Diameter
mm
Tolerance on
Diameter
mm
Centrifugally Cast
Pipes:
- less than 6
2.5
5.0
2.52
0.01
- 6 up to but not
including 8
3.5
10.0
3.57
0.02
- 8 up to but not
including 12
5.0
20.0
5.05
0.02
6.0
30.0
6.18
0.03
12 and over
Nominal
Diameter
(DN) mm
80 _ 1 000
1100-2000
Minimum Tensile
Strength
MPa
420
420
Minimum
Elongation
at Break, Percent
10
7
given in 10.1.2.
NOTES
1 The 0.2 percent proof stress shall be measured when agreed to
Method
10.1.7 All pipes from which bars have been cut shall
be accepted by the purchaser as complete lengths.
10.3 Retest
10.3.1 If test piece representing a batch (see 9.2) fails
in the test in the first instance, two additional tests
shall be made on test pieces selected from two other
pipes from the same batch. If both the test results
satisfy the specified requirements, the batch shall be
accepted. Should either of these additional test pieces
fail in the test, the batch shall be deemed as not
complying with this standard.
IS 8329 .* 2VO
Y
10.3.2 If test results do not satisfy the requirements
of 10.1.6 the manufacturer shall:
13 DIMENSIONS
11 HYDROSTATIC
TEST
13.1 Length
11.1.1 It is recommended
that the Hydrostatic test
pressure at works p be expressed in MPa as a function
of the coefficient
K (4.3) be calculated using the
following formulae:
for
for
for
for
DN
DN
DN
DN
80 to 300
350 to 600
700 to 1 000
1 lOOto
p = 0.05 (K + 1)2
p = 0.05 (K)2
p = 0.05 (K- I)*
~=0.05(K-2)~
of
14 MATERIALS
WATER
12 SIZES
IN CONTACT
WITH POTABLE
Diameter
Nominal
Diameter (DA)
Minimum Hydrostatic
. MPa
mm
Class A7
Class KS
Class K9,
Class KIO,
Class K12
PNIO
PN16
PN25
PN40
Flange
Flange
Flange
Flange
(2)
(3)
(4)
(5)
(6)
(7)
(8)
300
3.2
4.0
5.0
1.6
2.5
3.2
4.0
350 to 600
7OG to 1 000
2.5
1.8
3.2
2.5
4.0
3.2
1.6
1.6
2.5
2.5
3.2
3.2
4.0
-
1.8
2.5
1.6
2.5
2.5
(1)
80 to
! looto2ooo
NOTE -~ Recommended
I .2
hydrostatic
1s 8329 : 2000
Table 2 Dimensions
a,
NOTE -
For tolerances
Nominal
Diameter
External
Diameter
DN
DE
K-7
K8
K9
KIO
80
98
6.0
6.0
100
118
6.0
6.1
125
144
6.0
6.3
150
170
6.0
6.5
200
222
6.3
7.0
250
274
5.3
6.8
7.5
300
326
5.6
6.4
7.2
8.0
350
378
6.0
6.8
7.7
8.5
400
429
6.3
7.2
8.1
9.0
450
480
6.6
7.6
8.6
9.5
500
532
7.0
8.0
9.0
10.0
600
635
7.7
8.8
9.9
11.0
700
738
9.0
9.6
10.8
12.0
750
790
9.7
10.0
11.3
12.5
800
842
10.4
10.4
11.7
13.0
900
945
11.2
11.2
12.6
14.0
1000
1 048
12.0
12.0
13.5
15.0
1 100
1 152
14.4
14.4
14.4
16.0
I 200
15.3
15.3
15.3
17.0
I 400
I 600
I 800
I 255
I 462
1668
I 875
17.1
17.1
17.1
19.0
18.9
18.9
18.9
21.0
20.7
20.7
20.7
23.0
2 000
2 082
22.5
22.5
22.5
25.0
refer to 15.
IS 8329 : 2000
Table 3 Dimenshs
Dimensions
Nominal
Diameter
Bolt
Slu
D
80
100
I25
I50
200
200
220
250
285
340
132
156
184
211
266
160
180
210
240
295
250
300
395
445
319
370
350
400
350
400
450
500
600
700
750
800
900
I 000
I 100
I 200
I 400
I 600
I 800
2000
505
565
615
670
780
895
960
1015
I II5
I 230
I 340
I 455
I 675
I915
2 115.
2 325
429
480
530
582
682
794
857
901
1001
I II2
1231
I 328
I 530
I 750
I 950
2150
460
515
565
620
725
840
900
950
I 050
I 160
1270
I 380
I 590
I 820
2 020
2 230
DN
Holes
Number
Dia (d)
MCbiC
I9
19
I9
I9
20
3
3
3
3
3
32
32
32
32
34
I5
15
I5
I5
I5
4
8
8
8
8
I9
19
I9
23
23
Ml6
Ml6
Ml6
M20
M20
I 22
24.5
3
4
48
52
I6
17.5
12
I2
23
23
M20
M20
24.5
24.5
25.5
26.5
30
32.5
34
35
37.5
40
43
45
46
49
52
55
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
5
52
60
63
68
75
82
87
90
98
I05
II4
120
123
132
I41
I50
19.5
19.5
20
21
24
24
2-t
24.5
26.5
28
30
31.5
32
34.5
36.5
38.5
I6
16
20
20
20
24
24
24
28
28
28
32
36
40
44
48
23
28
28
28
31
31
31
34
34
37
37
40
43
49
49
49
M20
.M24
M24
M24
M27
M27
M27
M30
M30
M33
h433
M36
M39
M45
M45
M45
NOTES
t The method ofscrewing and the exact form of thread shall be left to the discretion ofthe manufacturer
aRer screwing on the barrels oftbe pipes.
2 Ifso required the screwed flanges may be spot welded on the back side after screwing.
3 Dimensions
a andS;are
iron.
Nominal
Diameter
DN
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900
;t
1200
1400
I600
1800
2 000
Dimensions
200
220
250.
285
340
400
455
520
580
640
715
840 _
910
970
1 025
1 125
1 255
I 355
1485
1685
I 930
2 130
2 345
&
132
156
,184
211
266
31.9
370
429
480.
548
609
720
794
857
901
1001
1112
1218
1328
1 530
1 750
1 950
2 150
c
160
180
210
240
295
355
410
470
525
585
650
770
840
900
950
I OS&
1 170
I 270
I 390
1 590
1620
2 020
2 230
19
19
19
19
20
22
24.5
26.5
28
30
31,5
36
39.5
41
43
46
50
53.5
57
60
65
70
75.
T-
-I- 32
3
3
33
3
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
-5
32
32
32
34
48
52
68
72
78
82
93
103
108
114
124
135
144
156
165
180
195
210
s
I5
15
15
15
16
17.5
19.5
21
22.5
24
25
27.5
27.5
28
30
32.5
35
37.5
40
42
45.5
49
52.5
NUmba
Dia (d)
MChiC
8
8
8
8
12
12
12
16
16
20
20
20
24
24
24
28
28
32
32
36
40
44
19
19
19
23
23
28
Ml6
Ml6
Ml6
M20
M20
fW
M24
M24
.M27
Mz?
g;.
48
::
31
31
34
37
:a..
ai
40
43
43
49
49
56
M33
M33
M36
.h436
M39
!z
h&s
-f&32
-M52,
-MS6
NOTES
1 The method of screwing and the exact form of thread ,shrdlbe IeDto the discretion of the manufrctunrW the flanges * ~nmdved
after screwing on the barrels ofthe pipes.
2 If so required the screwed flanges may be spot welded on the back side after screwing.
3 Dimensions 0 ands are for guidance only.
4 Unless otherwise specifkd, flanges shall be ofductile iron.
IS 8329 : 2000
Table 5 Dimensioni of Standard FlangeDrilling for Screwed Flangesand
Welded Flange (PN 25)
(Clhuses 6.2.Ihzd12.3)
Dimensions
HOkS
Bolt
Diameter
Slxe
DN.
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900
1000
200
235
270
300
360
425
485
555
620
670
730
845
960
-I 020
I 085
I 185
I 320
1420
1 530
1755
1975
2 195
2,425
132
156
184
211
274
330
389
448
503
548
609
720
820
883
928
I 028
I 140
I 240
I 350
1560
I loo
I 200
1400
1600
I 800
2 000
1730
I 980
2 210
160
190
220
250
310
370
430
490
550
600
660
770
875
940
990
1090
1210
1310
1420
1640
1860
2070
2300
19
19
:o
22
24.1
27.5
30
32
34.5
36.5
42
46.5
50
::5
60
65.5
69
74
81
88
95
3
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
5
5.
30
33
37
40
44
49
56
57
64
69
73
83
-.84
100
102
112
118
120
138
148
162
176
190
15
is
IS
16
17.5
19.5
22
24
25.3
27.5
29
33.5
33.5
34
35.5
39
42
45
48.5
52
56.5
61.5
66.5
Numba
Dia (d)
8
8
8
8
12
12
16
16
16
20
20
20
24
24
24
28
28
32
32
36
40
44
48
19
23
28
28
28
31
31
34
37
37
37
40
43
43
49
49
56
56
56
62
62
70
70
Metric
Ml6
Ii420
M24
M24
M24
M27
M27
M30
M33
M33
M33
M36
M39
M39
M45
M45
MS2
M52
MS2
M56
MS6
M64
M64
NOTES
I The method of screwing and the exact form of thread shall be left to the discretion of the manufacturer as the flanges are.neverremoved
after screwing on the barrels of the pipes.
2 If so required the screwed flanges may be spot welded on the back side after screwing.
3 Dimensions a and~=rare for guidance only.
4 Unless otherwise specified, flanges shall be of ductile iron.
10
Nominal
.Diameter
DN
80
100
125
150
200
250
300
350
400
450
400 /
600
200
235
270
300
375
450
515
580
660
685
755
890
132
156
184
211
284
345
409
465
535
560
615
735
160
190
220
250
320
385
450
510
585
610
670
795
I9
I9
23.5
26
30
34.;
39.5
44
48
50
52
58
-f
3
3
3
3
3
3
4
4
4
4
4
5
43
48
51
52
62
67
73
76
83
I5
15
16.5
18
21
24
27.5
31
33.5
35
36.5
40.5
z;
106
Bolt
HOkS
size
Number
8
8
8
8
12
12
1~6
I6
16
20
20
20
Dia (d)
Metric
I9
23
28
28
31
34
34
37
40
40
43
49
Ml6
M20
M24
hG?4
M27
M30
M30
M33
M36
M36
M39
M45
NOTES
1 The method of screwing and the exact fo? of thread shall be left to the discretion of the manufacturer as the flanges are never removed
after screwing on the barrels of the pipes.
2 Ifso required the screwed flanges may be spot welded on the back sideafter screwing.
3 Dimensions a and?&re forguidance only.
4 Unless otherwise specified, flanges shall be ofductile iron.
11
IS8329:2000
15.2 Up to size DN 300 the external diameter of the
barrel of pipes supplied shall be within the tolerance
specified, starting from spigot end of pipe to the section
at one metre from it so that the pipe can be cut and the
short length can be used.
15 TOLERANCES
15.1 Diameter
15.1.1 External Diameter
The values of the external diameter (DE) of the spigot
end of socket and spigot pipes and when measured
circumfetentialiy using a diameter tape shall confirm
to the requirements specified in 12. The positive
tolerance is + 1 mm and applies to all thickness classes
of pipes.
Nominal
Tolerance
(2)
98
118
144
170
222
274
326
378
429
480
532
635
738
789
842
945
k 048
1 152
1255
(3)
+1,-2.2
+I,-2.8
+A,-2.8
+1,-2.9
+1, -3
+1,-3.1
+1, -3.3
+1, -3.4
+1,-3.5
+I, -3.6
+I,-3.8
+1,-I
+1,-4.3
+1, -4.4
+1,-4.5
+I, -4.8
+1,-s
+1,-6
+1, -6.2
+1,-6.6
+1,-7
+1,-7.4
+I,-8.2
+1,-g
(1)
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900
1000
I 100
I 200
I 400
1 500
I 600
I 800
2 000
1462
1 565
1 668
I 875
2 082
mm
(1)
(2)
I.0
1.75
2.0
2.4
3.5
4.0
4.5
on DE for
DN 80 to 200;
mm
80 to 300
350 to 600
700
750 to 800
900 to 1 000
1100to1200
1 400 to 1 600
DN
Dimensions.
Tolerancepm
IS 8329 : 2000
f,
<1.25xL
where
Nominal Diameter
DN
mm
mm
(1)
(2)
80to 150
200 to 350
400 to 500
600 to 800
900 to I 000
I loot0 1400
I 600 to ,2 000
15.5
15.7 Flanges
5
IO
20
30
40
50
60
Tolerance on Length
Tolerance
mm
i) Socket and spigot and plain
ended pipes
f 100
f 10
Decrease in Length
i) Up to 4
0.5, 1
ii) Over 4
0.5, 1, 1.5, 2
100
80
I25
300
700
750
Tolerance on D
f 4.5
+5.5, -2.5
+ 6.5, -3.5
+ 7.5, -4
Tolerance on E
l4
l 4.5
*5
as.5
DN
800
900
1000
1100
1200
1400
1600
1800
Tolerance on D
+ 7.5, -4
+ 8.5, A
+10, -5
+12,-6
Tolerance on E
f 5.5
f 5.5
f 6.0
f 6.0
13
2000
IS 8329 : 2000
-
NOTE -
System
18 MARKING
Table 11 Tolerances on Raised Face Height v)
(Clause 15.7.1)
Tolerance
(I)
(2)
+I 5, -2.0
+2, -3.0
+2.5,+.0
specially ordered;
Where applicable, an indication of length
over which the pipe is suitable for cutting on
site; and
A short white line at the spigot end of each
pipe with push-on joint in sizes DN 700 and
above, to indicate the major axis of the
spigot.
on Flange (b)
Type of Flange
(1)
Tolerance
(2)
f (3 + 0.05 fr)
* (2 + 0.05 b)
NOTE -
a)
Dimension
(1)
Bolt hole diameter, d
~Pitch circte diameter, C
31 to56
(2)
(3)
+2,-o
+3,-o
b)
Above 62
(4)
+-4, - 0
f 2
* 2.8
*2
f 2.8
zk4.8
Marking
4.8
Centre to centre of
adjacent bolt holes
17 QUALITY ASSURANCE
17.1 General
14
IS 8329 : 2000
ANNEX A
(Clause 16.2)
ZINC COATING
A-l PIPE SURFACE CONDITION
The pipe surface shall be dry and free from rust or
any non-adhering particles or foreign matter such as
oil or grease. Metallic zinc shall be applied on to the
oxide external surface of the pipe.
C(M,-M,)
A
NOTE --~~The zinc is normally
skin but, at the manufacturers
where
A-2 MATERIALS
The coating materials are metallic zinc with content
of at least 99 percent by mass.
A-3 METHOD OF APPLICATION
The metallic zinc coating shall be applied by a
spraying process in which metallic zinc material is
heated to a molten state and projected in small droplets
by spray guns onto surface. The zinc rich paint coating
shall be applied by a spraying or a brush process onto
the pipe surface in case of repair only.
a)
b)
c)
OF ZINC COATING
15
IS 8329 : 2000
ANNEX B
(Clause 16.3)
CEMENT MORTAR LINING
B-l MATERIALS
B-l.1 Cement
a)
B-l.2 Sand
(I)
i)
ii)
Portland Cement
(2)
5.5
4
No limit
(4)
15
400
3 000
No limit
Magnesium (Mg)
100
500
No limit
Ammonium (NHI*)
30
30
No limit
Sulphates
(SO,)
16
IS 8329 : 2000
which could be detrimental to goodcontract between
the metal and the lining shall be removed from the
surface to which the lining is to be applied.
The inner surface of pipe shall also be free of any
metal projections likely to protrude beyond 50 percent
the thickness of the lining.
B-3 APPLICATION
OF THE LINING
Maximum Crack
I Width I Radial
Nominal Value Tolerance
Displacement
(2)
(3)
(4)
(1)
018
80 to 300
3.0
-1.5
350 to 600
5.0
-2
l/O
700 to I 200
6.0
-2.5
l/2
I 400 to 2 000
9.0
-3
l/5
NOTE - Fitting ends may have a chamfer of maximum length
50 mm.
(1)
80
100
I50
200
250
(2)
67.0
87.0
137.0
187.0
237.0
300
287.0
B-8 SEAL-COAT
B-8.1 General
When specified the cement lining shall be given a sealcoat of bituminous material or any other epoxy based
material compatible with cement mortar lining. Other
seal-coat materials may be used, but they shall be
agreed on at the time of purchase and shall be specified
on the purchase order.
OF LINING THICKNESS
B-7 SURFACE
CONDITION
HARDENED LINING
DN
OF THE LINING
B-6 DETERMINATION
Thickness
DN
THE
IS 8329 : 2000
ANNEX C
(Clause 16.2)
BITUMINOUS
C-l GENERAL
Minimum
GENERAL
COATING
purchaser and
externally and
(Bituminous
applied.)
thickness
CHARACTERISTICS
C-2.4 When the pipes are to be used for conveying
potable water the inside coating shall not contain any
constituent soluble in such water or any ingredient
which could impart any taste or whatsoever to the
potable water after sterilization and suitable washing
of the mains.
ANNEX D
(Clause 16.2.1)
POLYETHYLENE
D-l MATERIAL
D-l.1
SLEEVING
Characteristics
Nominal lnternal
Diameter of Pipe
in mm
80
Additives
100
150
200
250
300
350
400
450
500
600
700
750
800
900
I 000
I 100
I 200
I 400
I 500
1600
I 800
2 000
and Impurities
is required, the
addition of an
is used for this
range of 2 to 3
D-2 DIMENSION
D-2.1 Width
The nominal flat width of the tube or flat or flat sheet
is specified in Table 17.
D-2.2 Thickness
The nominal thickness of the sleeving shall be not
less than 200 pm and not more than 25Opm unless
I 100
1 100
1 350
I 350
I 750
I 750
I 750
2 000
2 000
2 500
2 500
2 750
2 750
3 100
3 600
4000
NOTE - Actual layflat width of the tubular film shall not differ
from the nominal by more than f 2.5 percent.
otherwise agreed.
18
IS 8329 : 2000
The negative tolerance on the nominal thickness shall
not exceed 10 percent.
D-4 ELONGATION
D-3 MECHANICAL
D-5 DIELECTRIC
PROPERTIES
STRENGTH
ANNEX E
(Table 1)
HYDROSTATIC
(mm)
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900
I 000
I 100
1200
I400
1 500
I 600
1800
2 000
K9
KIO
Allowable
Operating
Pressure
(Excluding Surge)
AOP
Allowable
Maximum
Operating
Pressure
(including Surge)
MOP
Allowable Site
Test Pressure
MPa
Allowable
Maximum
Operating
Pressure
(Including Surge)
MOP
Allowable Site
Test Pressure
(STP)
Allowable
Operating
Pressure
(Excluding
Surge) AOP
MPa
MPa
MPa
MPa
MPa
6.4
6.4
6.4
6.4
6.2
5.4
4.9
4.5
4.2
4.0
3.8
3.6
3.4
3.3
3.2
3.1
3.0
2.9
2.8
2.8
2.7
2.7
7.1
7.7
7.7
7.7
1.4
6.5
5.9
5.4
5.1
4.8
4.6
4.3
4.1
3.9
3.8
3.1
3.6
3.5
3.4
3.3
3.2
3.2
9.6
9.6
9.6
9.6
7.9
1.0
6.4
5.9
5.6
5.3
5.1
4.8
4.6
4.4
4.3
4.2
4.1
4.0
3.9
3.8
3.7
3.7
6.4
6.4
6.4
6.4
6.4
6.1
5.6
5.1
4.8
4.5
4.4
4.1
3.8
3.7
3.6
3.5
3.4
3.2
3.2
3.1
3.0
3.0
7.7
7.7
7.7
7.7
1.7
7.3
6.7
6.1
5.8
5.4
5.3
4.9
4.6
4.4
4.3
4.2
4.1
3.8
3.8
3.7
3.6
3.6
9.6
9.6
9.6
9.6
9.6
7.8
7.2
6.6
6.3
5.9
5.8
5.4
5.1
4.9
4.8
4.7
4.6
4.3
4.3
4.2
4.1
4.1
2.6
2.6
3.1
3.1
3.6
3.6
3.0
2.9
3.6
3.5
,d4.0
19
(STP)
ISO/DIS 10804:Part-l/l994
Restrained joint system for ductile iron pipelines: Part 1 Design rule and
type testing
EN 545 : 1994
Ductile iron pipes, fittings accessories and their joints for water pipelines.
EN 598 : 1995
EN 969 : 1996
Ductile iron pipes, fittings, accessories and their joints for gas pipeline
For the purpose of deciding whether a particular requirement of this standard is complied with, the. final value,
observed or calculated, expressing the result of a test, shall be rounded off in accordance with IS 2 : 1960 Rules
for rounding~off numerical values (revised). The number of significant places retained in the rounded off value
should be the same as that of the specified value in this standard.
,_
_. _ .--.__
..,_-. ________.._.__
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.
Copyright
BlS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Review of Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodieally; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
BIS Catalogue and Standards: Monthly Additions.
This lndian Standard has been developed from Dot : No. MTD 6 (4227).
Amendments
Amend No.
Date of Issue
Text Affected
Telegrams : Manaksanstha
(Common to all offices)
Regional Offices :
Telephone
Central
323 76 17
323 38 41
337 84 99,337 85 61
337 86 26,337 91 20
Northern
{ 60 38 43
60 20 25
Southern
{ 235 02 16,235 04 42
235 15 19,235 23 15
Western
832 92 95,832 78 58
{ 832 78 91,832 78 92
: AHMADABAD.
AMENDMENT
NO. 1
SEPTEMBER
2001
6.1.2 For high pressure mains where working pressure is substantial, depending
on site condition, suitable flexible joint may be preferred where the joint is
restrained against axial movement.
( Page 4, clause 7.2, lines 14 and 15 ) Substitute the following for the
existing:
all the requirements of clauses 10 and 11.
(Ppge 5, clause 10.1.6, IVole 2 ) Substitute the following for the existing
2 For ductile iron pipes up (o DN 1 COO,if the microstructure reveals 75 percent ferrite with
spheroidal grapfrite and percentage elongation higher than or equal to 7, it shall be taken as
meeting the requirement of this standard when the tensile strength of the specimen is within
the specified limit.
12.2 The critical external diameter of spigot of pipes for push-on flexible joint
and mechanical joint for all classes are given in Table 2 for reasons of safety and
interchangeability.
(Page 12, clause 15.4 ) Substitute the following for the existing
The tolerance on wall thickness (e) and flange thickness (b) of the pipes shall be
as follows:
S1
Tolero~ce,
Dimension
mm
No.
ii)
.,.
-1.3
-(1.3 + 0.001 DN)*
*(2 + 0.05b)
clgiven in 4.3. NOtit
(Page 13, clause 16.2, line 8) Delete the sentence Bituminous paint: as
included in Annex C.
( Page 17, Table 15, CO14 ) Substitute the following for the existing
values:
0.8, 1,0,1.2 and 1.5 respectively.
1
.-
..
(Page
Allowable
Site Test
Pressure (STP)
Allowable Maximum
Operating Pressure
(including surge) MOP
1
!
I
KIO
K71K8\K9
121
80
100
125
150
200
250
300
350
400
450
500
600
700
750
800
900
1000
1100
1200
1400
I 600
1800
2000
0.8
0.8
0.8
0.8
0.8
0.8
0,8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.0
1.0
1.0
2.9
2.8
2.8
2,7
2.6
2.6
6-I
64
6.4
6.4
I.0
1.0
1.()
I .0
i .()
I ,0
1.()
10
Lo
Io
10
1.()
10
2.9
2x
2.8
2.7
26
26
K7
MP
MPa
6.4
6.4
6.4
6.4
6.2
5.4
4.9
4.5
4.2
4.0
3.8
3.6
3.4
3.3
3.2
3.1
3.0
2,9
2.8
2.8
2.7
2.6
2.6
6,4
6.4
6.4
6.4
6,4
6.1
5.6
5.1
4.8
4.5
4.4
4.1
3.8
37
3.6
3,5
3.4
3.2
3.2
3.1
3.0
3.0
2.9
1
7.7
1.25
1,25
1.25
1.25
1.25
1.25
I,25
1.25
1.25
1,25
1.25
1.25
1.25
1.25
1.5
1.5
I.5
3.5
3.4
3.3
3.2
3.1
3.1
7.7
7.7
7.7
1.5
1.5
1.5
1.5
I.5
1,5
I .5
1,5
1,5
1.5
I.5
1.5
I .5
3.5
3.4
3.3
3,2
3.1
3.1
KS
7.7
7.7
7.7
7.7
7.4
6.5
5.9
5.4
5.1
4.8
4.6
4.3
4,1
3.9
3.8
3.7
3.6
3,5
3.4
3.3
3.2
3.1
3,1
7.7
7.7
7.7
7.7
7.7
7.3
6.7
6. I
5.8
5.4
5.3
4.9
4.6
4,4
4.3
4.2
4.1
3.8
3.8
3.7
3.6
3.6
3.5
1.75
1.75
I.75
I.75
i .75
1.75
1.75
1.75
1.75
1,75
1.75
1,75
[.75
I.75
2.0
2.0
2.0
4.0
3,9
3.8
3.7
3.6
3.6
96
9.6
9.6
9.6
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
4.0
3.9
3.8
3.7
3.6
3.6
K9
K1O
?.6
9.6
?.6
9.6
9.6
9.6
9,6 : 9.6
7.9
9.6
7.0
7.8
7.2
6.4
5.9
6.6
5.6
6.3
5.3
5.9
5.1
5.8
5,4
4.8
5.I
4.6
4,4
4.9
4,3
4.8
4.2
4.7
4.1
4.6
40
4.3
3.9
4.3
4.2
3.8
3.7
4. I
4.1
3,6
3.6
4.0
(MTD6)
Reprography Unih BIS, New Delhi, Idla
..
(MTD 6)
Reprography Unit, BIS, New Delhi, India