Documente Academic
Documente Profesional
Documente Cultură
Superseding
IS : 1139-1966
( RentTimed 1990
( Reaffirmed
2004) )
Indian Standard
SPECIFICATION FOR
HIGH STRENGTH DEFORMED STEEL
BARS AND WIRES FOR CONCRETE
REINFORCEMENT
( Third Revision)
Third Reprint APRIL 1992
UDC
669.14.018.26-422.2:666.982.24
@ Cojpvi~ht 1985
BUREAU
MANAK
OF
BHAVAN.
INDIAN
9
BAHADUR
STANDARDS
SHAH
ZAFAR
MARG
Gr5
October 1985
IS :1786-1985
Superseding
hdiun
IS : 1139-1966
Standard
SPECIFICATION FOR
HIGH STRENGTH DEFORMED STEEL
BARS AND WIRES FOR CONCRETE
REINFORCEMENT
( Third Revision)
Joint
Sectional
Committee
for Concrete
Reinforcement,
BSMDC
Representing
Chairman
SHRI G. S. Rao
New Delhi
Mmbsrs
SUPEKLNTENDING ENGINECI: ( CD0
Shri G. S. Rao )
Bn~o S. V. ABITYANKAIQ
) ( Allernate to
Engineer-in-Chiefs
Branch, Army Headquarters,
New Delhi
The Tata Iron & Steel Co Ltd, Jamshedpur
Dn J. L. AJMANI
SHRI A. N. MITICA ( Altcrnatc )
Cement Research Institute of India, New Delhi
DR ANIL KUMAR
Steel Re-rolling Mills Association of India, Calcutta
SHRI S. BANERJEE
Metallurgical & Engineering Consultants India Ltd,
SHILI S. N. CEANDA
Ranchi
SHRI R. D. CHOUDHARY
( Alternate )
Ministry of Shipping and Transport ( Roads Wing )
SHRI S. P. CHAKRABORT~
Irrigation
Department,
Government
of Punjab,
CHIEF ENOI~ER ( MHPD )
Chandigarh
DIRECTOR ( PP ) ( TDO ) ( Alternate ).
Research,
Designs
& Standards
Organization,
DEPUTY DIRECTOR STANDARDS
Lucknow
( B&S ) CB
ASSISTANT DIRECTOR, STAEJIJARUB
( B&S ) CB ( Alternate )
Bhilai Steel Plant ( Steel Authority of India L!d ),
Sam c. DASoUPT_4
Bhilai
SHRI S. GOPALAN ( Alternate )
Gammon India Ltd, Bombay
SRRI D. I. DESAI
SHRI A. L. BHATIA ( Alfernatc )
Special Steels Ltd, Bombay
SHRI M. R. DOOTOR
SHRI V. C. TRICKUR ( Alternafc )
( Continued on page 2 )
@ Copyight 1985
BUREAU
This publication
is protected
OF
under
INDIAN
the I&an
STANDARDS
Copyrighr AC: ( XIV
of
1957 ) and
reproduction in whole or in part by any means except with written permkion of the
publkhar shall be deemed to be an infringement of copyright under the raid Act.
IS t1786 - 1985
( Continued
pornpage1 )
Repsenting
Members
&RI
V. K. GHANEKAR
Stru;tu;;uzngineering
Research
Centre ( CSIR ),
SHXI G. RAXAN
Secretary
SHRI N. C. BANDYOPADHYAY
Deputy Director ( Civ Engg ), IS1
New Delhi
Members
Tor Steel Research Foundation in India, Bangalore
DR P. C. CHOWDHARY
The Tata Iron and Steel Co Ltd, Jamshedpur.
DR T. MTJKHERJEE
SHRI S. C. MOHANTY ( Altamatr )
Bhil$S~el
Plant ( Steel Authority of India Ltd ),
SHRI A. G. RAXA RAO
IS:1786
-1985
Indian Standard
SPECIFICATION FOR
HIGH STRENGTH DEFORMED STEEL
BARS AND WIRES FOR CONCRETE
REINFORCEMENT
( Third Revision)
0.
FOREWORD
0.1 This Indian Standard ( Third Revision ) was adopted by the Indian
Standards Institution
on 1 May 1985, after the draft finalized by the
Joint Sectional Committee for Concrete
Reinforcement
had been
approved by the Civil Engineering Division Council.
0.2 Deformed bars for concrete reinforcement
are being produced in
the country for many years, the main processes being hot rolling or hot
In the past decade there has been an
rolling followed by cold twisting.
increasing demand for higher strength deformed bars ( 415 N/mmz, Min,
yield strength/O.2 percent proof stress being the most common j. This
high yield strength was being first achieved by raising carbon and
manganese
and to a great extent by cold twisting.
In addition IO this,
there has been considerable
demand for larger diameter bars with
similar strength, elongation, weldability and bendability as that of small
size bars.
Along with this, the;e is also a need for these steel bars to
be welded and fabricated
on the site easily.
For this, strength and
ductility have to be achieved at the lowest possible carbon content.
0.2.1 Technological
advances during the last few years in the field of
deformed bar production have helped in meeting all the above requirements together.
Microalloying with Nb, V, Ti and B, in combination
or individually,
and thermomechanical
treatment process are worth
mentioning in this field. With these two processes higher strength values
could be achieved at low carbon levels even in large diameter bars.
IS : 1139-1966
0.3 Two Indian
Standard
specifications,
namely,
Specification for hot rolled mild steel, medium tensile steel and high yield
strength steel deformed bars for concrete reinforcement ( revised ) and
IS : 1786-1979 Specification for cold-worked steel high strength deformed
bars for concrete reinforcement r second revision ) covered deformed bars
3
IS : 1786 - 1985
for concrete
reinforcement,
To take advantage
of the technological
changes, it is thought necessary to merge these two specifications
giving
:IEE? option
of the manufacturing
process to the producers so as to meet
nlZ the requirements
of the specification.
Hence the revision of IS : 11391966 and IS : 1786-1979
has been prepared
combining
them into a
single specification
with modified designation
and title.
In this revision
the requirements
of chemical
composition
have been modified, a new
strength grade Fe 550 has been introduced,
Fe 250 and Fe 350 strength
grades have been deleted, requirements
of modified bar geometry have
been made applicable
to hot-rolled
bars in addition to cold-worked
bars;
further
4, 5 and 7 mm nominal sizes have been introduced;
and a few
other changes found necessary as a result of experience
gained have been
incorporated.
8.4 For the purpo.qe of deciding
whether
a particular
requirement
of
this standard
is complied with, the final value, observed
or calculated,
expressing the result of a test or analysis, shall be rounded
off in accordance
with IS : 2-1960*.
The number of significant places retained in
the rounded off value shoilld be the same as that of the specified
value
in this standard.
1. SCOPE
I.1 This standard covers the requirements
wires for use as reinforcement
in concrete,
grades:
of deformed
steel bars and
in the following three strength
a) Fe 415,
b) Fe 500, and
c) Fe 550.
No~r~ - The figures following the svmbol Fe indicates
*,Jercent proof stress or yield stress in N/mm*.
02
2, TERMINOLOGY
of this standard,
the following
definitions
shall apply.
-4.1 Biatch - Any quantity of hars,wires of same size and grade whether
.I ~oilx or bundles presented for examination
and test at one time.
f1.2 Bundle - Two or more coils or a number
ijound together.
-- ..--*Rules for rounding off numerical values ( revised).
4
of
lengths
properly
IS t 1786 - 19S5
2.3 Elongation - The increase in length of a tensile test piece under
stress. The elongation at fracture is conventionally
expressed as a
percentage of the original gauge length of a standard test piece.
2.4 Longitudinal Rib - A rib of uniform cross-section, parallel to the
axis of the bar/wire ( before cold-working, if any ).
2.5 Nominal Diameter or Size - The diameter of a plain round
bar/wire having the same mass per metre length as the deformed bar/
wire.
2.6 Nominal
Perimeter
the nominal diameter.
of a Deformed
Bar/Wire
3.14
of nominal
times
diameter
of a bar,wire
other
2.11 Yield Stress - Stress ( that is, load per unit cross-sectional area )
at which elongation first occurs in the test piece without increasing the
load during tensile test. In the case of steels with no such definite yield
point, proof stress shall be applicable.
3. MANUFACTURE
AND CHEMICAL
COMPOSITION
identified
3.1.3 The steel bars/wires for concrete reinforcement shall be manuIt may be followed by a suitable
factured by the process of hot-rolling.
method of cooling and/or cold working.
5
IS:1788 - 1985
5.2 Chemical
as per relevant
Composition
- The ladle analysis
parts of JS : 2284 shall be as follows:
made
Percent, Maximum
Constituent
Fe 500
Fe 550
030
0.060
o-30
0.055
0.060
0.055
0.105
0.30
0.055
0.050
Fe:15
Carbon
Sulphur
Phosphorus
Sulphur and phosphorus
NOTE 1 - For guaranteed
to @25 percent, maximum.
of steel when
O-1 1
weldability,
the percentage
0.10
NOTE
2 - Addition of microalloying
elements is not mandatory
for any of the
above
grades.
When strengthening
elements
like Nb, V, B and Ti are used
the total contents shall not exceed 010 percent; in
individually
or in combination,
such case manufacturer
shall supply the purchaser or his authorized
representative
a
certificate stating that the total contents of the strengthening
elements in the steel do
not exceed the specified limit.
3.2.1
limits
the permissible
In case of product
analvsis.
uncier 3.2 shall bd asfollows:
variation
from the
specified
Conslitucnt
0.02
o-005
Carbon
Sulphur
Phosphorus
Sulphur and phosphorus
o-005
0.010
deformed
is I 1786- 19lc5
3.3 Rolling and Cold-Working of Bars/Wires
3.3.1All bars/wires shall be well and cleanly rolled and shall be
sound and free from surface defec:s and pipe, or other defects detrimental to its subsequent
processing
and to its end use. Rust, seams, surface
irregularities
or mill scale shall not be the cause for rejection
provided
a hard wire brushed
test specimen
fulfils all the requirements
of this
specification.
3.3.2 Stretching
may or may not be combined
with cold-working.
The unworked
length
at each end of the bar/wire
shall not exceed
100 mm or 4 times the nominal diameter,
whichever is greater.
bars/wires
shall
satisfy
the
requirements
4.2 Deformations
10 mm
015 4 for 10 mm
< + < 16 mm
than
diameter
of bar/wire
contributing
a) Longitudinal
helix; and
ribs
to the projected
in the
form
in mm.
ribs alone
area
shall
considered
of continuous
or
be
not
less
in 4.2 shall
discontinuous
b) Transverse
ribs which after hot-rolling
or cold-working
are
uniform in size and shape along the length of the bar/wire,
and
are spaced along the bar/wire at substantially
uniform distances.
7
IS : 1786 - 1985
4.4 The mean projected
may be calculated
ntrAtr sin 6
A, = --_. __
mr kr 7%4
str
mm )
JP
where
f&
number
of rows of transverse
ribs;
At,
.area of longitudinal
section of a transverse
own axis ( see Fig. 1 ) in mm2;
rib
on
its
str
spacing
: number
nlr
of transverse
of longitudinal
= nominal
SP
--=
ribs in mm;
diameter
ribs;
ribs in mm;
of the bar/wire
in mm;
in mm.
of cold-worked
NOTE 3 In the
case
longitudinal
ribs, the number of longitudinal
equivalent
number using the following
formula
for A,:
ntr =
and
nor I dtr
+ Number
JIMdtr
bars/wires
with some discontinuous
ribs: ntr shall be calculated
as an
and accounted
for in the expression
of continuous
longitudinal
ribs
where
ntr = number
1 = average
dir -
height
sir = average
dir = height
o[discontinuous
length
of discontinuous
spacing
longitudinal
ofdiscontinuous
longitudinal
of discontinuous
uf continuous
longitudinal
ribs,
longitudinal
ribs,
ribs,
longitudinal
ribs, and
ribs.
longitudinal
ribs shall be determined
NOTE 4 - The average length of discontinuous
by dividing a measured length of the bar equal to at least 10 4 by the number of
discontinuous
longitudinal
ribs in the measured length, 4 being the nominal diameter
of the bar. The measured length of the bar shall be the distance from the centre of
one rib to the centre of another rib.
8
TRANSVERSE
RIB
sE$p;T
LONGITUDINAL
Nom -
xx
RIBS
ENLARGED LONGITUDINAL~
SECTION
OF TRANSVERSE
RIB
ON ITS
OWN AXIS
Atr, dtr and ftr represent longitudinal sectional area, height and length respectively
FIG. 1
of transevme
rib
IS : 1786 - 1985
4.5 The heights of longitudinal
the following manner:
and transverse
ribs shall
be obtained
in
b)
at
the
centre
of
SIZES
sizes of bars/wires
shall be as follows:
size, 4, 5, 6, 7, 8, 10, 12, 16, 18, 20, 22, 25, 28, 32,
45 and 50 mm.
36,
40,
masses
of
Area of Deformed
area in mm2 5:
0+oy85
where
to a precision of &@05percent, and
to a precision of *IO*5 percent.
in m measured
w = mass in kg weighed
L = length
10
* .,.
..___--_.
_..
IS : 1786 - 1985
TABLE 1
NOXINAL
SIZE
AEEA
(3)
(1)
(2)
mm
mm
kg
4
5
6
7
8
10
12
16
18
20
22
25
28
32
36
40
45
50
12.6
19.6
28.3
38.5
50.3
78%
113-l
201.2
2546
3143
3803
4911
616.0
304-6
1 018.3
1 257.2
1 591.1
1964-3
0.099
O-154
0.222
O-302
0.395
0.617
Oa8
l-58
2.00
2.47
2.98
3.85
483
6.31
7.99
985
12-50
15.42
the
where
w = mass in kg of the bar with transverse ribs removed,
L 27length in m.
and
-11_
IS : 1786 - 1985
For routine test purposes, a nominal ratio of effective to gross crosssectional
area of bars/wires covered by ( b ) shall be declared and used
by the manufacturer.
6. TOLERANCES
ON DIMENSIONS
AND NOMINAL
MASS
are specified
to be cut
to
6.1 Specified Lengths - If bars/wires
certain lengths, each bar/wire shall be cut within
deviations
of 2 I: mm
on the specified length,
but if minimum
lengths
are specified,
the
deviations shall be +50 mm and -0 mm.
6.2 Nominal
Mass
TOLERANCES
NOMINAL SIZE
mm
ON NOMINAL
MASS
M.\ss, I'XRCENT
Individual
Sample for
Coils only?
(2)
(8)
(4)
Up to and including 10
*,7
-8
&8
*5
-6
Over 16
*3
-4
&6
It4
(1)
batch
and
IS : 1786 - 1385
mass of a batch shall be calculated
6.2.3.2 Batch- The nominal
from the mass of the test specimens
taken as specified
in 10.1and
dividing the same by the actual
total length
of the specimens.
Each
specimen shall be of length not less than 05 metre.
by
6.2.3.3 Ceils - The nominal mass of a coil shall be calculated
determining
the mass of two samples
of minimum
one metre length
taken from each end of the coil and dividing
the same by the actual
total length of the samples.
7. PHYSICAL PROPERTIES
7.1 Proof stress, percentage
elongation
and tensile strength
for all sizes
of deformed
bars/wires
determined
on effective
cross-sectional
area
( see 5.3 ) and in accordance
with 8.2 shall be as specified in Table 3.
TABLE 3
PROPERTY
c-_-__-_-_I
Fe 415
It:.
(1)
i)
ii)
iii)
(2)
@2 percent
proof
yield stress, Min,
stress/
-----7
Fe 500
Fe 550
(3)
(4)
(5)
415.0
500.0
550-o
N/mm1
14.5
GRADE
Min
10 percent more
than tbe
actual W2 percent proof
stress but not
less than 485-O
N/mms
satisfying
the bond
the bend
a-0
120
8 percent more
than the
actual @2
percent proof
stress but not
less than
545-O N/mm*
test specified
6 Trae;;ernom
actual @2
percent proof
stress but not
less than
585-O N/mm
in 8.3 and
the
the requirements
given in 4 shall be
requirements
of a deformed*bar/wire.
8. TESTS
8.1 Selection and Preparation of Test Sample - Unless otherwise
specified in this standard,
the requirements
of IS : 226-1975* shall apply.
*Specification
for structural
13
or his autho-
for structural
steel ( standard
14
( JFnt rrDisim ).
quality ) (pfrn rmi~bn ).
____
.____-
cross-sectional
in accordance
with
8.3 Rend Test - The bend test shall be performed
the requirements
of IS: 1599-1974* and the mandrel
diameter shall be as
specified in Table 4. The specimen shall be considered
to have passed
the test if there is no transverse crack in the bent portion.
TABLE 4 MANDREL DIAMETER FOR BEND TEST
MAXVDIEL DIAMXTEB PORDIFFERENT GEADES
-----L-~--y
Fe 415
Fe 500
Fe 550
NOYIXAL SIZE
mm
Over
(3)
(4)
34
44
55
44
54
64
(2)
(1)
Up to and including
22
22
where 4 is the nominal
angle
Test - The test piece shall be bent to an included
of 135 ( see Fig. 2 ) using a mandrel of appropriate
diameter (see 8.41).
The bent piece shall be aged by keeping in boiling
water ( 100C ) for
30 minutes and then allowed to cool.
The piece shall then be bent back
The specimen shall be considered
to have an included
angle of 157p.
to have passed the test if there is no fracture in the bent portion.
8.4 Rebend
8.4.1
The diameter
of the mandrel
10 mm
10 mm
where
# is the nominal
Dia of Mandrel
for Fe 550
56
79
74
S+
8.5 Retest - Should any one of the test pieces first selected fail to pass
any of the tests specified in this standard,
two further
samples
shall be
selected
for testing in respect
of: each failure.
Should the test pieces
from both these-additional
samples pass, the material represented
by the
test samples shall be deemed to comply
with the requirements
of that
particular
test.
Should
the test piece from either of these additional
samples fail, the material presented by the samples
shall be considered
as not having complied with this standard.
*Method for bend test for steel
( jirst revision ) .
products
15
other
than
sheet,
strip,
wire
and
tube
_,
__,_
,,
^_._4_.,-.
_____,,..
--.
. ..-..--.---
._.._.
_
___,
.
IS : 1786 - 1985
9. ROUTINE
INSPECTION
AND TESTING
shall be subject
to routine inspection
and testing by
the manufacturer
or supplier
in accordance
with this standard, and a
record of the test results of material conforming
to this standard shall be
kept by the manufacturer
or the supplier.
The records shall be available
for inspection by the purchaser or his representative.
In the case of material delivered
to a supplier,
the manufacturer
shall supply a certificate
containing
the results of all the required tests
on samples taken from the delivered material.
19. SELECTION
OF TEST SPECIMENS
FREQUENCY
FOR NOMINAL
MASS, TENSILE,
REBEND TESTS
NOMINALSIZE
BEND
AND
QUANTITY
~---_--_----_----__-h__-
-------7
For casts/heatsover
100 tonnes
(2)
(1)
(3)
Under 10 mm
10 mm to 16 mm
inclusive
Over IG mm
10.2 Bond
or part thereof
Test
be as agreed
authority.
to
11. DELIVERY,
or part thereof
INSPECTION
AND TESTING
FACILITIES
general
requirements
relating
to the
and testing shall conform to IS : 1387-
17
IS : 1786 - 1985
11.2 No material shall be despatched
from the manufacturers
or
suppliers premises prior to its being certified by the purchaser or his
authorized representative as having fulfilled the tests and requirements
laid down in this standard except where the bundle containing the
bars/wires is marked with the IS1 Certification Mark.
11.3 The purchaser or his authorized representative
shall be at liberty
to inspect and verify the steel makers certificate of cast analysis at the
premJes of the manufacturer
or the supplier.
When the purchaser
requires an actual analysis of finished material, this shall be made at a
place agreed to between the purchaser and the manufacturer
or the
supplier.
11.4 Manufacturers
Certificate
- In the case of bars/wires which
have not been inspected-at the manufacturers
works, the manufacturer or supplier, as the case may be, shall supply the purchaser or his
authorized representative with the certificate stating the process of manufacture and also the test sheet signed by the manufacturer
giving the
result of each mechanical test applicable to the material purchased, and
the chemical composition, if required.
Each test sheet shall indicate
the number of the cast to which it applies, corresponding to the number
or identification mark to be found on the material.
12. IDENTIFICATION
AND MARKING
different
grades
12.3.1 Identification marks like brand name, trade-mark, etc, that are
introduced during rolling shall be designed and located in such a
manner that the performance in use of the bar is not affected.
12.3.2 Each bundle containing the bars/wires may also be suitably
marked with the IS1 Certification
Mark in which case the concerned
test certificate shall also bear the IS1 Certification Mark.
NOTE
The use of the IS1 Certification Mark is governed by the provisions of the
Indian Standards Institution ( Certification Marks ) Act and the Rules and ReguThe IS1 Mark on products covered by an Indian Standard
lations made thereunder.
conveys the assurance that they have been produced to comply with the requirements of that standard under a well-defined system of inspection, testing and quality
IS1
control which is devised and supervised by IS1 and operated by the producer.
marked products are also continuously checked by IS1 for conformity
to that
standard as a further safeguard.
Details of conditions under which a licence for the
use of the IS1 Certification
Mark may be granted to manufacturers or processors,
may be obtained from the Indian Standards Institution.
18
IS:1786-
APPENDIX
c czazfse 4.7 )
PULL-OUT
A-l.
1985
TEST
PROCEDURE
*Method
concrete:
19
r,
BUREAU
OF
INDIAN
STANDARDS
Heedquarters
Eastern
Northern
Southern
Western
Branch
to all Offices)
Telephone
Central
l
: Manaksanstha
(Common
331 13 75
Offices :
331 01 31
Pushpak,
i
333: :e3 :25
21843
41 29 16
6 32 92 95
380001
t Peenya Industrial
55 40 21
8 Sarvodaya
Industrial
Nagar,
KANPUR
No. 561/63.
Estate, PATNA
Offices
(With
208005
Sindhu
Nagar.
Kanpur
Roao.
Sales Office
Chambers,
Building,
6 34 71
21 68 76
5 55 07
Sale Point)
is at Novelty
is at Unity
231083
6 21 04
P. 0.. Palayam.
695034
B-71 19 96
3 31 77
Maidan.
52 61 71
Pushpanjali.
First Floor, 205-A West High Court Road.
Shankar Nagar Square, NAGPUR 440010
Institution
of Engineers (India) BLilding,
1332 Shivaji Nagar,
PUNE 411005
5 36 27
2 67 05
-
6 23 05
800013
Bagh-e-Ali
2 63 48
39 49 55
Approach,
Grant Road, BOMBAY
Narasimharaja
Reprography
Unit,
Square,
BIS.
New Delhi,
India
to the foot-note
marked with *
A single sample taken from a batch as defined in 2.1 shall not be considered as individual sample.
by continuous
( CED 54 ),
Reprography Unit, BE, New Delhi, India
( Page 6, clause 3.2, Note 1) Substitute the following for the existing
,.
Note:
NOTE 1- For guaranteed wehlability, the Carbon Equivalent using the frmnufz
Cr+Mo+V
CE= C+;
+
5
Nl+cu
+
15
shall be not more than 0.53 pereerr~ when micro alloywlow alloys are used. Wherr micro
alloys are not used, Carbon Equivalent using the formuta,
cE=c+
Mn
i!
i=l
Ah sin13
+
srJ
rlh dlr7r@
Sp
CED 54 )
,,,
,i ,i,,,,
,..2
;/.,,,, ,,,
,.. .. ;i,:
.
~..
>
.,
.:,:..,..;;
.,-,,,.;
;!?,~b., ..
r!! : :V,f .: .,.
~,}: ?} %W i,
.C . ,l};,:~i.:,;
Rcprogmphy Uni~wew
Delhi, India
AMENDMENT
NO.
3 DECEMBER 2004
TO
IS 1786:1985
SPECIFICATION FOR
HIGH STRENGTH DEFORMED STEEL BARS AND
WIRES FOR CONCRETE REINFORCEMENT
( Third Reviswn )
( Page 4, clause 0.3 ) Insert the following
clause:
The following test methods given in this Indian
equivalent to those given in 1S0 Standards:
S1 No.
Title
are technically
IS No.
1S0 No.
i)
Mechanical
testing
of
metals Tensile testing
1608
6892
ii)
1599
10065
iii)
1786
10065
NOTE For assessing the conformity of the reinforcement to the requirements ti:d down
in lhis standard, this standard also permits the use of test methods covered by the above
1S0 Standards.
(CED 54)
Reprography Unit, BIS, New Delhi, India