NOTES

REFERENCE DRAWING

DRG. NO.

O
REV

DETAILS

13.10.2013
DATE

Issued for Approval

DESCRIPTION

LH
DRAWN

Nizam
CHKD.

AM
APPVD.

REVISIONS

QATAR STEEL COMPANY

SUB-CONTRACTOR

COMMODORE QATAR CONTRACTING CO. LLC

P.O. Box 24250, Doha, Qatar
Tel: 4465 4242, Fax: 4465 4343

CONTRACTOR
P.O. Box 21757
Al Wakra Tower (6th Floor), Old Salata Road,
Corniche Area, Doha, Qatar.
T '+974 4456 0222
F '+974 4456 0378
W 'www.siemens.com

PROJECT CONSULTANT

QSC
DRG./DOC.
NO.
SCALE 1:1

P.O. Box 22574

Doha Tower (5th Floor), Grand Hamad Street
Doha, Qatar.
T '+974 4442 5145
F '+974 4442 5758
W'www.mottmac.com

SHEET NO.
E -

E B -

E - 7 4

DATE

0 3

SIZE
9

A4

QSC-1 220kV/66kV SUBSTATION

DSGND. BY
DRAWN BY

13.10.2013

CHKD. BY

13.10.2013

APPVD. BY

13.10.2013

Method Statement for Installation of GI

Cable Tray and Trunking

CONTRACT No. QS/01-26/2012

DATE : 03/12/2012

DRG./DOC. E-EB-E-74-I003

REV.
0

Page 1 of 9

PROJECT

: QSC-1 220kV/66kV SUBSTATION

CLIENT

: QATAR STEEL CO.

CONSULTANT

: MOTT MACDONALD

MAIN CONTRACTOR : SIEMENS.

SUB CONTRACTOR : COMMODORE QATAR CONTRACTING CO..

METHOD STATEMENT FOR

INSTALLATION OF GI CABLE TRAY AND
TRUNKING

Page 2 of 9

1. PURPOSE:
The purpose of this method statement is to define and establish a systematic
and quality procedure for different activities required for:
Installation of GI Cable Tray and Trunking for the QATAR STEEL 220/66KV
SUBSTATION.
This process ensures that all works are carried out in a safe manner in
accordance with the contract specifications and approved shop drawings.

2. SCOPE:
This method statement covers all activities related to:
Installation of GI Cable Tray and Trunking for the QATAR STEEL 220/66KV
SUBSTATION.
For the satisfaction and approval of the KM, QS, MML

3. REFERENCES:
This method statement should be read in conjunction with the latest
approved revisions of following documents:
3.1
3.2
3.3
3.4

Project Specifications
Project IFC drawings
Qatar Construction Specifications 2007
Inspection and Test Plan for GI Cable Tray, Trunking

Page 3 of 9

4. RESPONSIBILITIES:
4.1
4.2
4.3
4.4
4.5
4.6

Project Manager
Project Engineer
QA/QC Engineer
Foreman
Safety Officer
Safety Inspector

5. TOOLS
o
o
o
o
o

Hack-saw
Measuring Tape
Jig Saw Machine
Hammering/ Drilling Machine
Portable Hand Tools

6. PROCEDURE
6.2.1 Handling & Storage:
6..1

All materials received at site shall be carefully un-loaded using

necessary manpower and equipments under the supervision of
Electrical and QA/QC Department, such that no damage shall be
caused to the materials.

6..2

All cable trays, trunking and accessories received at site will be

inspected, to confirm their compliance with approved material
submittal.

6..3

All the received materials will be presented for QP.(Material Inspection

request)

Page 4 of 9

6..4

Cable trays and trunking (pre-galvanized, hot dipped galvanized) shall

be stored in a dry place, fully enclosed / ventilated store.

6..5

Any discrepancies, damage etc., found will be notified and reported

for further action.

6..6

Material found not suitable for the project will be removed from the
site immediately.

6.2.1 Preparation:
6..1

Ensure that the work area is ready and safe to start the installation of
cable trays and trunking.

6..2

Check and ensure that shop drawings and materials ready to use for
installation are latest and approved for construction.

6..3

Ensure that the materials and accessories received from site store for
the installation of cable trays/trunking and accessories are free of rusty
parts and damages.

6..4

The correct size and type of cable trays, trunking & accessories shall
be ascertained from the approved shop drawings prior to installation.

6.2.1 Installation:
6..1

Mark and line out the route of Cable Tray and Trunking as per
approved shop drawings with marking threads.

6..2

The route of Cable Tray and Trunking to be coordinated with other

services and shall be confirmed by the Site Engineer.

6..3

Minimum space from the building structure and other services to be

maintained (200 mm from the nearest point) to facilitate easy
handling and maintenance of cables.

Page 5 of 9

6..4
6..5

Mark locations of the supports and drill the holes in the slab/wall for
anchor fixing as per appropriate size complying to the approved
drop in anchor as follows:
Supports shall be selected form the following types, to suit the site
conditions:
M12 steel threaded drop rods fixed to ceilings complete with
Gl channels or brackets
Wall support brackets
Cantilever arms
Steel channels.

6..6

Fix the supports as per approved

manufacturers installation instructions.

shop

drawings

and

6..7

Where cable trays are installed in roof or exposed to sunlight,

factory made cover shall be fixed to protect the cables from direct
sunlight.

6..8

Cable trays installed on roof shall be supported using Gl brackets or

concrete blocks.

6..9

All straight joints, bends and offset connections shall be made

neatly using manufacturers standard fittings (fish plate and
coupler).
Only when these are inappropriate, fabricated
bends/offsets shall be used subject to the approval of QP.

6..10

Cut portion of Trays and Trunking, shall be made free of sharp

edges by filing and coated with zinc rich and top coat.

6..11

Tray and Trunking joints are to be positioned as close to the

supports as possible, not more than 300 mm. from either side.

6..12

Trunking runs shall be arranged so that the lid is always on top or

side. Lid shall be fixed to the trunking using factory made quick fix
type clips.

Page 6 of 9

6..13

At the penetration of cable trays, Trunking or Ladder, GI sheet shall

be covered to the penetration, and rock wool shall be inserted
totally between cables and remaining opening, and seal the
opening with fire sealant, with proper fire sealant.

6..14

Open ends of the trays / trunkings shall be capped with purpose

made end caps.

6..15

Earth continuity shall be ensured throughout the length of the Trays

and Trunking by installing earth bonding straps or copper link
(tinned copper) duly supplied by the same manufacturer/supplier,
between all the joints of Cable Tray and Trunking.

6..16

Upon completion of installation of cable trays/trunking in one area,

the completed work shall be presented to the consultant for
Inspection and shall be protected by providing polyethylene sheet
cover.

7. SAFETY:

Toolbox meeting must be conducted and all hazards have to be

identified before starting work.

Personnel Protective Equipments (PPE) to be used by the Task force

during site work.

Obstacles should be cleared from surrounding area to avoid accidents.

During cutting operation goggles to be worn by the personnel to cutting

debris entering into the eyes.

Approved industrial sockets should be used for taking power supply

All hand and portable power tools to be used shall be of good order and
be used for the purpose intended.

Page 7 of 9

8. Records
Inspection Request duly signed by QC/KM/MML.

9. Attachments

Job Hazard Analysis

Page 8 of 9

JOB HAZARD ANALYSIS

Job Title

INSTALLATION OFGI CABLE TRAY AND TRUNKING

Job Location

QSC-1 220KV/66KV SUBSTATION

Analyst

HSE Department

Hazard Type

Medium, (or high) due to electric shock or falling.

1

Risk of getting injuries to working personnel/ damage of materials by

mishandling of materials.

Description of
Risk

Risk of getting injury while working in the night with poor lighting effect.

Risk of getting electric shock causing human injury.

Risk of getting injury due to falling.

Consequences Injuries, electric shock, death

1 Adequate personal protective equipment will be worn such as
hand gloves, safety shoes, safety helmet, safety belt, goggles, etc.
2 Safety Toolbox Talks to be provided to all personnel, to promote
awareness of job hazards and risks and required precautions.
3 Trained and competent personnel will be employed for the work.
Risk Control

4 Safe and reasonable access shall be provided for the working areas.
5 Specified/ recommended industrial sockets/ plugs shall be used
for extension wires.
6 Power supply will be switched off when the power tool is kept idle
for longer period.
7 Sufficient lighting to be provided while night work is to be carried out.

Comments

Strict supervision to be carried out by the site supervisors.

Page 9 of 9