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LG

LG
Multi Type Air Conditioner

SERVICE MANUAL

MODEL: Indoor Unit: Wall Mounted Type


TMNC092DYAA
TMNC122DYAA
TMNC182D5AA
TMNC242D5AA
TMNC092TYAA
TMNC122TYAA
TMNC182T5AA
TMNC242T5AA
Outdoor Unit: T2UC182FAA
T2UC242FAA
T2UC362FAA
T2UC482FAA

TMNH092DYAA
TMNH122DYAA
TMNH182D5AA
TMNH242D5AA
TMNH092TYAA
TMNH122TYAA
TMNH182T5AA
TMNH242T5AA
T2UH182FAA
T2UH242FAA
T2UH362FAA
T2UH482FAA

CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
ONLY FOR AUTHORIZED SERVICE PERSONNEL.

Multi Air Conditioner Service Manual

TABLE OF CONTENTS
Safety Precautions ......................................................................................................................................3
Product Specifications

...............................................................................................................................7

Dimensions ..................................................................................................................................................9
Refrigeration Cycle Diagram ....................................................................................................................12
Wiring Diagram ..........................................................................................................................................13
Electronic Control Device .........................................................................................................................14
Schematic Diagram ...................................................................................................................................17
Functions ...................................................................................................................................................19
Operation Details ......................................................................................................................................22
Disassembly ..............................................................................................................................................26
2-way, 3-way Valve ....................................................................................................................................29
Cycle Troubleshooting Guide

..................................................................................................................33

Installation .................................................................................................................................................39
Flaring work and connection of piping

...................................................................................................42

Connecting the Cable Between Indoor Unit and Outdoor Unit


Exploded View and Replacement Parts List

2 Multi Air Conditioner

.............................................................47

...........................................................................................49

Safety Precautions

Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.

WARNING

This symbol indicates the possibility of death or serious injury.

CAUTION

This symbol indicates the possibility of injury or damage.

Meanings of symbol used in this manual are as shown below.

Be sure not to do.


Be sure to follow the instruction.

WARNING
Installation
Do not use a defective or
underrated circuit breaker.
Use this appliance on a dedicated circuit.

Do not let the air conditioner


run for a long time when the
humidity is very high and a
door or a window is left open.

There is risk of fire or electric shock.

Moisture may condense and wet or


damage furniture.

There is risk of fire or electric shock.

Install the panel and the cover


of control box securely.

Always install a dedicated circuit and breaker.

Use the correctly rated breaker or fuse.

There is risk of fire or electric shock.

Improper wiring or installation may


cause fire or electric shock

Always ground the product.

There is risk of fire or electric shock.

Service Manual 3

Safety Precautions
Do not modify or extend the
power cable.

Do not install, remove, or reinstall the unit by yourself


(customer).

Be cautious when unpacking


and installing the product.

There is risk of fire or electric shock.

There is risk of fire, electric shock,


explosion, or injury.

Sharp edges could cause injury. Be


especially careful of the case edges
and the fins on the condenser and
evaporator.

For installation, always contact the dealer or an


Authorized Service Center.

Do not install the product on a


defective installation stand.

Be sure the installation area


does not deteriorate with age.

There is risk of fire, electric shock,


explosion, or injury.

It may cause injury, accident, or damage to the product.

If the base collapses, the air conditioner could fall with it, causing property
damage, product failure, and personal
injury.

Operational
Do not touch(operate) the
product with wet hands.

There is risk of fire or electrical shock.

4 Multi Air Conditioner

Do not place a heater or other


appliances near the power
cable.

Do not allow water to run into


electric parts.

There is risk of fire and electric shock.

It may cause There is risk of fire, failure of the product, or electric shock.

Safety Precautions
Do not store or use flammable gas or combustibles near the product.
There is risk of fire or failure of product.

If strange sounds, or smell or smoke comes


from product. Turn the breaker off or disconnect the power supply cable.
There is risk of electric shock or fire.

Gasolin

Do not open the inlet grille of the product during operation. (Do not touch the electrostatic
filter, if the unit is so equipped.)
There is risk of physical injury, electric shock, or product failure.

Be cautious that water could not enter the


product.
There is risk of fire, electric shock, or product damage.

Service Manual 5

Safety Precautions

CAUTION
Installation
check for gas (refrigerant)
leakage after installation or
repair of product.
Low refrigerant levels may cause failure of product.

Install the drain hose to


ensure that water is drained
away properly.
A bad connection may cause water
leakage.

Keep level even when


installing the product.
To avoid vibration or water leakage.

90

Operational
Use two or more people to lift
and transport the product.

Avoid personal injury.

Use a soft cloth to clean. Do


not use harsh detergents, solvents, etc.

Do not touch the metal parts


of the product when removing
the air filter. They are very
sharp!

There is risk of fire, electric shock, or


There is risk of personal injury.
damage to the plastic parts of the product.

x
Wa Thinner

Do not step on or put anyting on the product.


(outdoor units)
There is risk of personal injury and failure of product.

6 Multi Air Conditioner

Do not insert hands or other objects through


the air inlet or outlet while the product is operated.
There are sharp and moving parts that could cause personal
injury.

Product Specifications

Product Specifications
Indoor Unit
In d o o r u n i t t y p e

Wal l m o u n t ed

Model

TMNH092DYAA

TMNH122DYAA

Power Supply

,V,Hz

1, 220V, 60Hz

1, 220V, 60Hz

Cooling Capacity

Btu/hr
W

9,000
2,638

12,000
3,517

kcal/hr

2,268

3,024

Heating Capacity

Btu/hr

12,000
3,517

Current

Normal running current

W
kcal/hr
A

9,000
2,638
2,268
0.20

3,024
0.27

Fan

Model

RP15C-1 WEILING

Fan Type

CFF

Motor Output

Air Flow Rate

CMM(CFM)

37
7/6/5(247.1/211.8/176.5)

42
8.4/7.6/6.4(296.5/268.3/225.9)

F/Vac

0.9/400

0.9/400

mm(inch)

5
20FPI S-FIN

5
20FPI S-FIN

2R 15C

2R 15C

34/31/29
R-22

40/37/34
R-22

Capacitor
Coil

Tube Size (OD)


Fins per inch
No. of Rows & Column/No.

Sound Level(H/M/L)
Referigerant

dB(A) 3

Thermistor

Referigerant Control
Piping Connection

RP15C-1 WEILING

CFF

Liquid

mm(inch)

6.35(1/4)

6.35(1/4)

Gas

mm(inch)

9.52(3/8)

12.7(1/2)
7/9
840*270*161
892*322*198

Net Weight

Indoor

kg(lbs)

Dimensions

W*H*D

mm(inch)

7/9
840*270*161

Packing Dimension W*H*D

mm(inch)

892*322*198

Service Manual 7

Product Specifications

Outdoor Unit
Item

Unit
A (SY 9K)

Capacity
(Cooling/heating)

B (SY 9K )
A+B (9K+9K)

Power input
(Cooling/heating)
Running current
(Cooling/heating)
Power supply
Power supply cable
Connecting cable

2380/2420

A+B

8.6/ 7.6

11/11.3

1,220,60
3*2.5
4*0.75
2.85
9.7
3.20
10.9
Capillary
1050, R22
801*555*262
960*610*384
50 (110)
Rotary
1
QJ278KDF
LG
SUNISO 4GSI
PSC
410
0.276 (7.0)
18
2R 24C
YGK25-6A-9
6
49 (1398)
Propeller
1 / 18.1(460)
Side discharge
1020
54(56)
1/4 (6.35)
3/8 (9.52)
1/4 (6.35)
3/8 (9.52)
30
7.5
15 / 7.5
80/168/192

1,220,60
3*2.5
4*0.75
2.96
10.1
2.91
9.9
Capillary
A: 650 /B: 650 R22
870*655*320
1002*700*422
63 (139)
Rotary
2
QK185KBK
LG
SUNISO 4GSI
PSC
350
0.276 (7.0)
18
2R 28C
KFD-60K11
6
40 (1142)
Propeller
1 / 18.1(460)
Side discharge
880
54(56)
1/4 (6.35)
1/2 (12.7)
1/4 (6.35)
1/2 (12.7)
30
7.5
15 / 7.5
65/138/156

heating

Outdoor Motor

Outdoor unit
Outdoor unit
Type
Quantity
Model name
Maker
Oil type
MOTOR TYPE
Oil charge
Tube size (OD)
FPI
No. of rows & columns
Model
No. of poles

Air circulation
Outdoor fan

f,V,Hz
2
No. * mm
2
No. * mm
W/W
Btu/hr W
W/W
Btu/hr W
g(oz), type
mm
mm
kg (lbs)

cc
inch (mm)

CMM (CFM)
Type
No. used / dia.
Dischage
RPM

Noise level +3
SVC valves

3517 / 3517
12000 / 12000
3517 / 3517
12000 / 12000
7034
24,000

1850/1650

COP

Outdoor coil

T2UH242FAA

3077/ 3077
10500 / 10500
3077/ 3077
10500 / 10500
5275 / 5275
18,000 / 18,000

cooling

Compressor

T2UH182FAA

A+B

EER

Refrigerant control
Refrigerant charge
Dimensions (W*H*D)
Packing dimensions (W*H*D)
Net weight

W
Btu/hr
W
Btu/hr
W
Btu/hr

Liquid A
Gas A
Liquid B
Gas B

Max piping length total


Std. Piping length
Max. piping length per each room / elevation
Stuff Quantity (Set) 20FT/40FT/40FT(H)

EA / inch (mm)
30
dB +3(dB+1)
inch (mm)
inch (mm)
inch (mm)
inch (mm)
m
m
m

Note :
1. Capacities are based on the following conditions:
Cooling: - Indoor Temperature 26.7C(80F) DB / 19.4C(67F) WB
- Outdoor Temperature 35C(95F) DB / 23.9C(75F) WB
Piping Length - Interconnecting Piping Length 7.5m
- Level Difference of Zero.
2. Due to our policy of innovation some specifications may be changed without notification.
3. At least two indoor units should be connected.

8 Multi Air Conditioner

Dimensions

Dimensions
Indoor Unit
H

Installation plate

Model
TMNH092DYAA

Dimension

TMNH122DYAA

mm

840

840

mm

270

270

mm

161

161

Service Manual 9

Dimensions

Outdoor Unit
Model: T2UH182FAA

L4

L3

L1
L9 L10 L10L10

L2

L6

MODEL
DIM

L5

L7

L8

T2UH182FAA

mm

801

mm

555

mm

262

L1

mm

339

L2

mm

37

L3

mm

543.6

L4

mm

11.4

L5

mm

591

L6

mm

105

L7

mm

105

L8

mm

72.5

L9

mm

74.5

L10

mm

79

10 Multi Air Conditioner

Gas side
3-way valve

Liquid side
2-way valve

Dimensions

Model : T2UH242FAA

L4

L3

L1
L9 L10 L10L10

L2

MODEL
DIM

L6

L5

L7

Gas side
3-Way valve

Liquid side
2-Way valve

L8

T2UH242FAA

mm

870

mm

655

mm

320

L1

mm

370

L2

mm

25

L3

mm

630

L4

mm

25

L5

mm

546

L6

mm

160

L7

mm

160

L8

mm

55

L9

mm

80

L10

mm

50

Service Manual 11

Refrigeration Cycle Diagram

Refrigeration Cycle Diagram


T2UH182FAA / T2UH242FAA
Indoor Side

Outdoor Side

12K
A
Comp

B
Comp
12K

Refrigerent Flow
Cooling
Heating

12 Multi Air Conditioner

Wiring Diagram

Wiring Diagram
Indoor Unit

Outdoor Unit
1. T2UH182FAA

2. T2UH242FAA

FAN
RD BRYL

BL
BLRD
WH BL BK
2

BL

BL
OR BL
BL
RD

BK

B/P1
B/P2

WH

BR

L
1

BR
BR

WH
BR

BK

BL

TB

TB

EBY49965301

EBY49965302

Service Manual 13

Electronic Control Device

Electronic Control Device


Indoor Unit
MAIN P.C.B ASM

TOP VIEW

BOTTOM VIEW

14 Multi Air Conditioner

Electronic Control Device

Outdoor Unit

Service Manual 15

Electronic Control Device

Display P.C.B ASM

16 Multi Air Conditioner

Vcc

RECEIVER

Vout

GND

R01G

R13L
100 1/4W

SW(FORCE)

C13L
104

DISPLAY ASM PCB : 6871A20574A

HVB

R01G~R04G
220 1/8W

R02G

LED2
SLEEP

LED1
OPERATION

R03G

LED3
TIMER

R04G

LED4
OUTDOOR

DISPLAY BARE PCB : 6870A90240A

PLASMA

A B C

DISPLAY

STEPPING MOTOR
(UP/DOWN)

5V

CN-12V

12V

C12L
220uF SD
10V

Q03G
KRA107S

Q02G
KRA107S

Q01G
KRA107S

10K

10K

10K

SDA

SCL

WP

Vcc

5V

AC PART

SMD

+ C05D
220
10V SD

CI-B2012-100KJT R/TP 100nH

L02D

20K
R02P
(2012)

5V

Force

5V

R15L
20K

C04D
104,AXAIL
50V

C03D
104,AXIAL
50V

12V

DC LOW
VOLTAGE GND

IC01D
S78L05L 1W
O
I
7805

5V

C14L
CHIP
103

R14L
1K

5V

R11H~R12H
20K,2012

EEPROM
M24C01-MN6T SGS-THOMSON 8PIN SOP TRAY EEPROM IIC

A0

A1

A2

20K
R01P
(2012)

C01P,AXIAL,103,50V

5V

47K

47K

47K

IC01G
KID65004AF

16

15

14

13

12

11

10

IC01M
KID65004AF

16

15

13

11

14

10

12

C03T
If CN-CENT don't use,this use resistor 10K(2012).
CHIP
102 or 10K ohm resistor

HVB OUT

12V

5V

12V

HVB OUT

COMP

INDOOR FAN

CN-L/R

2
3 4 5 6 7

R
X
D

T
X
D

A
V
d
d
1
A
V
s
s

B
Z

INT1

Vss1

INT0

AVref

AVdd

RESET

X2

X1

0J1H

R01D
4.7K
1/6W

C06J,AXIAL
222,400V

OPTION : noise character increasing thing

SMPS

158T
1-4 79T
4-3 79T

3
C05J
0.1uF
100V
Metal film

C04J
1uF
50V
+

R01B
1M

C09D
open
R21H

R02J
100,1/6W

DO6J
1N4937

RO1J
27K
1/4W,1%
+

DC LOW
VOLTAGE GND

IC01L
TLP421(V4 BL)

NTC SCK-102

INT

R03H,1/6W,10K

R01H,1/6W,10K

C01H
103
AXIAL
50V

5V

R01E
1K

R02H
12.1K
1%

R07H
6.2K
1%

R03A,100

R02A,4.7K

R04L,1/6W
12K

5V

5V

3.6V

R03L
27k
1/6W

5V

D05J
1N4007

1
D01L
1N4148

DC HIGH
VOLTAGE GND

R02L
300K
1/2W
Anti Surge Res.

R01L
300K
1/2W
Anti Surge Res.

D03J
1N4007

D01J
1N4007

INT

5V

receiver

5V

BZ01E
PKM13EPY-4002

Only no low temporature detection function.

R05H
10K

C02A
10uF
50V

R05L
56K

R12L 5.1K

R02E,20

R04H
6.2K
1%

R01A,1K

Q01L
KTC3198-Y
2SC5343

R21H~R26H
12.1K, 1%

C01L
AXIAL
103
50V

C01A
AXIAL
103
50V

R11L,1/6W
1K

R06H,1/6W,10K

5V

C03J
10uF
450V/SD

R26H

R25H

R24H

R23H

R22H

C02H
103
AXIAL
50V

DC HIGH
VOLTAGE GND

IC01J
LNK500P
LINK SWICH
D
S

15pF

15pF

R01T,1K,AXIAL
C01T
CHIP(104) or 10K ohm resistor
If CN-RF don't use,this use resistor 10K(2012).

C11L ,AXIAL
680pF,50V

OSC01B
CSTS0800MG03-T2
CRTL8.00MSOT

C03H
103
AXIAL
50V

R03D
0 ohm

5V

10M,1W,5% noise character increasing thing

Anti Surge Res.

R03J

DMR40 EE1916S
Lp=4.50mH,+-8%,40Khz
2UEW0.14
TIW0.25

28T

R02D
4.7K,1/6W

D01D
UF4004
GLASS TYPE

C06D,AXIAL
102,400V

+ C01D
220UF
25V

OR6H OR5H OR4H OR3H OR2H OR1H


F2
F1
Hi Med
Low O/L

C07D,AXIAL
103,50V

OPTION : noise character increasing thing

5V

R04D
0 ohm

C10D
open

33

36
35
34

38
37

42
41
40
39

44
43

47
46
45

48

IC02M
KID65004AF

17 18 1920 21 22 23 24 25 26 27 28 29 30 31 32

Vdd0

Vss0

L01D,IMD
ZBF503D-TA-K TDK TP 12uH

+ C02D
100uF
25V

NEC
UPD780023AGC-C

0J2H

12
13
14
15
16

7
8
9
10
11

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49

OPTION : import or export operation option

R11H

R12H

103,50V

C08D,AXIAL

1
2
3
4
5
6

PK BL
2

16 15 14 13 12 11 10 9

5V

D02J
1N4007

D04J
1IN4007

IC01A
KIA7036P
S7136

5V

R01F
560
1/4W

C02J
METAL FILM
100nF/275V/436D

INDOOR FAN

12V

OR6H (PIN 28)

OR5H (PIN 29)

OR4H (PIN 30)

OR3H (PIN 31)

OR2H (PIN 32)

10K+-5%

GND

5K+-5%

PIPE-TH

R02F
680
1/2W

C01J
METAL FILM
100nF/275V/436D

NF01J
40mH/1A
P/no:6200JB8010P WRAC APPLIED

R03F
100,1/2W

IC01F
TLP762JF

ZNR01J
TVR10561

FUSE
250V/T2A

TR01F
TRAICS
T1SM1L43

T2

OR6H

OR5H

OR4H

OR3H

OR2H

OR1H

ZNR01F
TVR10561

WIRE-N

NOTE

RY-4 WAY

RY- FAN
4

CN-LIVE

CN-N1

CN-N2

2
1

3
2

FAN

4WAY

COMP

12V

CN-4WAY
YW396-03AV(YL)

on artworking,Eyelet pattern

PCB outside

Angle type

AC220~240V
50/60Hz

INDOOR
FAN
MOTOR

RELAY CONNECTION

CN-MOTOR
YW396-03AV(WH)

RY-COMP
G4A-1A-E-LG

2
Direct type

TERMINAL

2(N)

OUTDOOR
FAN MOTOR

COMPRESSOR
MOTOR

4-WAY

WIRE-N

1(L)

LOAD
COMP
4WAY
OUTDOOR FAN

L(AC)

CN-MOTOR
CN-4WAY

SH-CAPACITOR

2. The unit of undefined capacitors is uF.

1. The unit of undefined resistance is ohm, 1/8W, 5%.

Option : only This is applied the H/P SRAC.

C01F
METAL FILM
100nF/275V/436D

R04F
120, 1/2W

CN-LIVE

PTC-HEATER

RF
Transmitter

ROOM-TH

PWB:6870A90243A
PCB ASM : 6871A20577

5
6

CN-TH1

CN-RF

2
1

CN-P/O

CN-TH2

CN-OPTION

OR1H (PIN 33)

C02T
CHIP(681)

12V

BARE PCB:6870A90238A
ASM PCB:6871A20572

CN-HVB

GND

TXD

RXD

Force

receiver

CN-CENT

CN-DISP1

CN-DISP2

CN-U/D

Option

RD

OR

YL

PK

BL

12V

RD OR YL

FAN

STEPPING MOTOR
(LEFT/RIGHT)

4WAY

DC PART

4
3

Option

Schematic Diagram

Schematic Diagram

Indoor Unit

Service Manual 17

Schematic Diagram

18

Multi Air Conditioner

Functions

Function of Indoor Unit


Wall mounted type
Operation ON/OFF by Remote controller
Sensing the Room Temperature
Room temperature sensor. (THERMISTOR)
Room temperature control
Maintains the room temperature in accordance with the Setting Temp.
Starting Current Control
Indoor fan is delayed for 5 seconds at the starting.
Time Delay Safety Control
Restarting is inhibited for approx. 3 minutes.
Indoor Fan Speed Control
High, Med, Low, Chaos
Operation indication Lamps (LED)
--- Lights up in operation
--- Lights up in Sleep Mode
--- Lights up in Energy Saving Mode
--- Lights up in Defrost Mode(for Heating model)
OUT
DOOR

--- Lights up in Compressor operation(for Cooling model)

Health Dehumidification Operation


Intermittent operation of fan at low speed.
Sleep Mode Auto Control
The fan is switched to low(Cooling), med(Heating) speed.
The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours.
Natural Air Control by CHAOS Logic
The fan is switched to intermittent or irregular operation
The fan speed is automatically switched from high to low speed.
Airflow Direction Control
The louver can be set at the desired position or swing
up and down automatically.

Service Manual 19

Functions

Remote Controller
Operation ON/OFF

Operation Mode Selection


Cooling Operation Mode.(
(Cooling
model only)

Healthy Dehumidification Operation Mode.(

) Heating Operation Mode.(

Fan Speed Selection


(Low)

(Med)

(High)

Energy Saving Mode

Temperature Setting
TEMPERATURE

LOW

HIGH

Cooling

Down to 18C
Up to 30C

JET COOL

Sleep Operation

: Cancel Sleep Mode, Timer ON or Timer OFF


Airflow Direction Control

: 1, 2, 3, 4, 5, 6, 7, Off Timer
Fan Operation Mode

: Fan Operates without cooling or heating.

20 Multi Air Conditioner

(CHAOS)

Function

Display Function
Co o l i n g Mo d el
Operation Indicator
Cooling, Soft Dry, Fan
Sleep Timer Indicator
Sleep Mode
Energy Saving Mode

Compressor on Indicator

OUT
DOOR

Self-diagnosis Function
Error Indicator
The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table.
If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
After error occurrence, if error is released, error LED is also released simultaneously.
To operate again on the occurrence of error code 12, be sure to pull out power cord and then re-insert.
Having or not of error code is different from Model.
Error
Code

Error Display LED


(Indoor body operation LED)
(once)
3sec

3sec

3sec

Error contents
Indoor room temperature
thermistor open/short
Indoor pipe temperature
thermistor open/short.

SVC check point


Indoor Thermistor
assembly check

Service Manual 21

Operation Details

Operation Details
Function of Controls
DISPL
AY
C/O Model
Operation Indicator
ON while in appliance operation, OFF while in appliance pause.

Sleep Mode

Comp. Running Incidator

Energy Saving Mode

Cooling Mode Operation


When the intake air temperature reaches0.5 C below the setting temp, the compressorand the outdoor fan
stop.
When itreaches0.5 C above the setting temp, they start to operate again.
Setting Temp+0.5C
Compressor ON Temp
Compressor OFF Temp
Setting Temp-0.5C
While in compressorrunning, operating with the
speedset by the remote control. While in compressor

Health
When the
operation input by the remote control is received,the intake air temperature is
detected and the setting temp is automatically set according to the intake air temperature.
26C Intake Air Temp
25C
Intake Air Temp-1C
24C Intake Air Temp<26C
18C Intake Air Temp<24C
Intake Air Temp-0.5C
Intake Air Temp<18C
18C

Whilethe intake air temp is between compressoron temp. and compressor temp.,10-min
Compressor ON Temp.
Compressor OFF Temp.

22 Multi Air Conditioner

Setting Temp+0.5C
Setting Temp-0.5C

Operation Details
Airflow Speed Selection
The airflow speed of the indoor fan is set to high, medium, low, or chaos (auto) by the input of the airflow
speed selection key on the remote control.

Sleep Timer Operation


When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote control while in appliance operation, the operation of the appliance stops.
While the appliance is on pause, the sleep timer mode cannot be input.
While in cooling mode operation, 30 min later since the start of the sleep timer, the setting temperature
increases by 1C. After another 30 min elapse, it increases by 1C again.
When the sleep timer mode is input while in cooling cycle mode, the airflow speed of the indoor fan is set to
the low.
When the sleep timer mode is input while in heating cycle mode, the airflow speed of the indoor fan is set to
the medium.

Chaos Natural Wind Mode


When the Chaos Natural Wind mode is selected and then operated, the high, medium, or low speed of the airflow mode is operated for 2~15 sec. randomly by the Chaos Simulation.

Jet Cool Mode Operation (C/O Model)


If the Jet Cool key is input at any operation mode while in appliance operation, the Jet Cool mode operates.
In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min at cooling mode operation.
In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18C
When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority.
When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then
operated in order that the air outflow could reach further.

Forced Operation
Operation procedures when the remote control can't be used.
The operation will be started if the power button is pressed.
If you want to stop operation, re-press the button.
Cooling Model

Heat pump Model


Room Temp. 24C 21C Room Temp. < 24 C Room Temp. < 21 C

Operating mode

Cooling

Cooling

Healthy Dehumidification

Heating

Indoor FAN Speed


Setting Temperature

High
22C

High
22C

High
23C

High
24C

While in forced operation, the key input by the remote control has no effect and the buzzer sounds 10 times to
indicate the forced operation.

Test operation
During the TEST OPERATION, the unit operates in cooling mode at high speed fan, regardless of room temperature and resets in 181 minutes.

During test operation, if remote controller signal is received, the unit operates as remote controller sets.
If you want to use this operation, open the front panel upward and Press the power button let it be pressed for
about 3 seconds.
If you want to stop the operation, re-press the button.

Service Manual 23

Operation Details
Auto restart
In case the power comes on again after a power failure, Auto Restarting Operation is the function to operate
procedures automatically to the previous operating conditions.

Protection of the evaporator pipe from frosting


If the indoor pipe temp is below 0C in 7 min. after the compressor operates without any pause while in cooling cycle operation mode, the compressor and the outdoor fan are turned off in order to protect the indoor
evaporator pipe from frosting.
When the indoor pipe temp is 7C or higher after 3 min. pause of the compressor, the compressor and the
outdoor fan is turned on according to the condition of the room temperature.

Buzzer Sounding Operation


When the appliance-operation key is input by the remote control, the short "beep-beep-" sounds.
When the appliance-pause key is input by the remote control, the long "beep" sounds.

24

Multi Air Conditioner

Operation Details

Remote Control Operations

Service Manual

25

Disassembly

Disassembly
Indoor Unit
Disconnect the unit from power supply before making any checks.
Be sure the power switch is set to OFF .

To remove the Grille from the Chassis.


Set the up-and-down air discharge louver to open
position (horizontally) by finger pressure.
Remove the securing screws.
To remove the Grille, pull the lower left and right
side of the grille toward you (slightly tilted) and lift it
straight upward.

1. Before removing the control box, be sure to


take out the wire screwed at the other end.

Earth
Conductor

26 Multi Air Conditioner

Disassembly
2. To remove the Control Box.
Remove securing screws.
Pull the control box out from the chassis
carefully.

Screw

3. To remove the Discharge Grille.


Unhook the discharge grille and pull the
discharge grille out from the chassis carefully.

4. To remove the Evaporator.


Remove 3 screws securing the evaporator(at the
left 2EA in the Eva Holder, at the right 1EA).

When repair, do not damage the Caution label.

Service Manual 27

Disassembly
Unhook the tab on the right inside of the chassis
at the same time, slightly pull the evaporator
toward you until the tab is clear of the slot.

5. To remove the Motor Cover


Remove 2 securing screw.
Pull the motor cover out from the chassis
carefully.

Motor cover

6. To remove the Cross-Flow Fan


Loosen the screw securing the cross-flow fan to
the fan motor (do not remove).
Lift up the right side of the cross-flow fan and the
fan motor, separate the fan motor from the
cross-flow fan.

Bearing

Cross-flow fan

Remove the left end of the cross-flow fan from


the self-aligning bearing.

28 Multi Air Conditioner

2-way, 3-way Valve

2-way, 3-way Valve


2-way Valve (Liguid Side)

3-way Valve (Gas Side)

Valve cap
Flare nut

Hexagonal wrench
(4mm)
Open position
Closed position

To
piping
connection

Flare nut

Open position
Closed position
Pin

To
piping
connection

To outdoor unit

Service Service
port cap port

To outdoor unit

Works

Shaft position

Shaft position

Service port

Shipping

Closed
(with valve cap)

Closed
(with valve cap)

Closed
(with cap)

Air purging
(Installation)

Open
(counter-clockwise)

Closed
(clockwise)

Open
(push-pin or with
vacuum pump)

Operation

Open
(with valve cap)

Open
(with valve cap)

Closed
(with cap)

Pumping down
(Transfering)

Closed
(clockwise)

Open
(counter-clockwise)

Evacuation
(Servicing)

Open

Open

3.

Open
(with charging
cylinder)

Open

Open

4.

Gas charging
(Servicing)

Open
(with charging
cylinder)

Pressure check
(Servicing)

Open

Open

5.

Open
(with charging
cylinder)

Gas releasing
(Servicing)

Open

Open

6.

Open
(with charging
cylinder)

1.

2.

Open
(connected
manifold gauge)

Service Manual 29

2-way, 3-way Valve

(1) Pumping down

Liquid side

Indoor unit

2-Way
valve

Close

Outdoor unit

Gas side
3-Way
valve

Open

manifold gauge

Low-handle
(CLOSE)

Hi- handle
(CLOSE)

Procedure
1. Confirm that both the gas side and liquid side
valves are set to the open position.
- Remove the valve stem caps and confirm that
the valve stems are in the raised position.
- Be sure to use a hexagonal wrench to operate
the valve stems.
2. Operate the unit for 10 to 15 minutes.
3. Stop operation and wait for 3 minutes, then connect the manifold gauge to the service port of
the gas side valve.
- Connect the hose of the gauge with the push
pin to the service port.
4. Air purging of the charge hose.
- Open the Low-handle valve on the gauge
slightly to air purge from the hose.
5. Set the liquid side valve to the closed position.

30 Multi Air Conditioner

6. Operate the air conditioner at the cooling cycle


and stop it when the gauge indicates 1kg/cm g.
2

7. Immediately set the gas side valve to the closed


position.
- Do this quickly so that the gauge ends up indicating 1kg/
g.
8. Disconnect the charge set, and mount the liquid
side and gas side valve caps and the service
port nut.
- Use torque wrench to tighten the service port
nut to a torque of 1.8kg.m.(4.2kg*m/5.5kg*m)
- Be sure to check for gas leakage.

2-way, 3-way Valve

(2) Evacuation
(All amount of refrigerant leaked)

Indoor unit

Liquid side
2-Way
valve

Close

Outdoor unit

Gas side
3-Way
valve

Open

manifold gauge
Vacuum pump
Lowhandle
(OPEN)

Hi- handle
(CLOSE)

Procedure
1. Confirm that both the liguid side valve and gas
side valve are set to the opened position.

7. Disconnect the charge hose from the vacuum


pump.

2. Connect the vaccum pump to the center hose of


the manifold gauge.
3. Connect the service port of the gas side valve to
the low side of the gauge.
4. Connect power supply to outdoor unit.
5. Evacuation for approximately one hour.
- Confirm that the gauge needle has moved
toward-76 cmHg (vacuum of 4 mmHg or less).

- Vacuum pump oil.


If the vacuum pump oil becomes dirty or depleted,replenish as needed.
8. Mount the valve caps and the service port caps.

6. Close the Low handle of the gauge turn off the


vacuum pump, and confirm that the gauge needle does not move(approximately 5 minutes
after turning off the vacuum pump).

Service Manual 31

2-way, 3-way Valve

(3) Gas Charging


(After Evacuation)

Liquid side

Indoor unit

2-Way
valve

Close

Outdoor unit

Gas side
3-Way
valve
Charging
cylinder

Open

manifold gauge

Low-handle
Check valve (OPEN)

Hi- handle
(CLOSE)

Procedure
1. Connect the gauge to the charging cylinder.
- Connect the charge hose which you disconnected from the vacuum pump to the valve at the
bottom of the cylinder.
- If you are using a gas cylinder, also use a scale
and reverse the cylinder so that the system can
be charged with liquid.
2. Purge the air from the charge hose.
- Open the valve at the bottom of the cylinder and
press the check valve on the charge set to purge
the air. (Be careful of the liquid refrigerant). The
procedure is the same if using a gas cylinder.
3. Open the low handle on the gauge and charge
the system with liquid refrigerant.
- If the system can not be charged with the specified amount of refrigerant, it can be charged
with a little at a time (approximately 150g each
time) while operating the air conditioner in the
cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then
repeat the procedure(pumping down-pin).

32 Multi Air Conditioner

4. Immediately disconnect the charge hose from


the gas side valve's service port.
This is different from previous procedures.
Because you are charging with liquid refrigerant
from the gas side, absolutely do not attempt to
charge with larger amounts of liquid refrigerant
while operating the air conditioner.
- Stopping partway will allow the gas to be discharged.
- If the system has been charged with liquid
refrigerant while operating the air conditioner
turn off the air conditioner before disconnecting
the hose.
5. Mount the valve stem nuts and the service port
nut.
- Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.(4.2kg.m/5.5kg.m.)
- Be sure to check for gas leakage.

Cycle Troubleshooting Guide

Cycle Troubleshooting Guide


Trouble analysis
1. Check temperature difference between intake and discharge air and operating current.
Temp. difference
Current

: approx. 0C
: less than 80% of
rated current

All amount of refrigerant leaked out.


Check refrigeration cycle.

Temp. difference
Current

: approx. 8C
: less than 80% of
rated current

Refrigerant leakage
Clog of refrigeration cycle
Defective compressor

Temp. difference
Current

: less than 8C
: over the rated
current

Temp. difference

: over 8C

Temp. Difference

Operating Current
Excessive amount of refrigerant

Normal

Notice:
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.
2. Check temperature and pressure of refrigeration cycle.
Suction pressure
(Compared with
the normal value)

Temperature
(Compared with
the normal value)

Cause of Trouble

Description

High

Defective compressor

Current is low.

Normal

Excessive amount of
refrigerant

High pressure does not quickly


rise at the beginning of operation.

Insufficient amount of
refrigerant(Leakage)
Clogging

Current is low.

Higher

Lower

Higher

Current is low.

Notice:
1. The suction pressure is usually 4.5~6.0 kg/cm G at normal condition.
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.
2

Service Manual 33

Cycle Troubleshooting Guide

Electronic Parts
Product does not operate at all.
(* Refer to Electronic Control Device drawing and Schematic diagram.)
Turn off Main Power
(After 10 seconds)
Turn on Main Power

Does "beeping" sound is made from the Indoor Unit?


YES

NO

Primarily, the operating condition of Micom is OK.

Check the voltage of power (About AC 220V, 60Hz)


Main power's voltage
Voltage applied to the unit
Connecting method of Indoor/Outdoor connecting
cable
Check PWB Assembly
- Fuse
- Pattern damage
- Varistor(ZNR01J)

Check each load(Indoor/Outdoor Fan Motor,


Compressor, Stepping Motor) and contacting
condition of related connector

Check the connection housing for contacting


Connector related to CN-NI, RY-COMP NO.3
Connector related to CN-MOTOR
Connector contacting of Outdoor Fan/Compressor
Display PCB Assembly Check

Main PCB Board Operation Check


Content

Items
SMPS Transformer
(Indoor unit)
- Input Voltage
- Output Voltage(C03D)

Remedy

- About AC220V/240V10% - Check the power voltage Replace Trans


- About DC12V

IC01D(7805) Output
(Indoor/Outdoor unit)

DC +5V

Replace IC01D

IC01A(KIA7036, Reset IC)


OSC01B(8MHz)

Voltage of IC No.1,
(DC +4.5V over) and Soldering condition.

Replace faulty parts

34

Multi Air Conditioner

Cycle Troubleshooting Guide

The product is not operate with the remote controller.


Turn on Main Power

While the compressor has been stopped, the compressor does not
operate owing to the delaying function for 3 minutes after stopped.

When the compressor stopped Indoor Fan is driven by a low speed.


At this point the wind speed is not controlled by the remote controller.
(When operated in the Sleeping Mode, the wind speed is set to the
low speed by force.)

Cause by the remote control

When the mark(


battery.

) is displayed in LCD screen, replace

Check the connecting circuit between the remote controller


MICOM (No. ) - R16(1.5k) - IR LED - TR - R17(1).
or
MICOM (No. 61 ) - R1(1.5k) - IR LED - TR - R2(1).

Caused by other parts except the remote control

Check the contact of CN-DISP1 connector.

Check Display PCB Assembly


- Voltage between CN DISP1

: DC +5V

Check point
Check the connecting circuit between CN-DIS1
R11L(100) - C01A(100nF) - MICOM PIN
Check Receiver Assembly

Service Manual 35

Cycle Troubleshooting Guide

Compressor/Outdoor Fan are unable to drive.


Turn on Main Power

Operate "Cooling Mode( )" by setting the desired temperature of the


remote controller is less than one of the indoor temperature by 1C at least.

When in Air Circulation Mode, Compressor/Outdoor Fan is stopped.

Check the sensor for indoor temperature is attached as close as to be


effected by the temperature of Heat Exchanger(EVA).

When the sensor circuit for indoor temperature and connector are in bad
connection or are not engaged, Compressor/Outdoor Fan is stopped.
Check the related circuit of RY-FAN.
Check the indoor temperature sensor is disconnected or not(About 10k / at 25C).

Check Relay(RY - COMP) for driving compressor.


When the power(About AC220V/240V) is applied to the connecting wire
terminal support transferred to compressor, PWB Assembly is normal.
Check the circuit related to the relay.
Check point
Between Micom(No.
59) and GND
Between IC01M(No. 15)
and GND

COMP ON

COMP OFF

DC5V

DC0V

Below DC 1V
(app)

About DC12V

Turn off Main Power

Check the electrical wiring diagram of outdoor side.


Check the abnormal condition for the component of
Compressor/Outdoor Fan Motor.
Check the "open" or "short" of conmecting wires between indoor and
outdoor.

36 Multi Air Conditioner

Cycle Troubleshooting Guide

When indoor Fan does not operate.


Turn off Main power

Check the connection of CN-MOTOR

Check the Fan Motor

Check the Fuse(AC250V/T2A)

Check the related circuit of indoor Fan Motor.


The pin NO 58 of Micom, and the part for driving TRIAC(the input and
output signal of IC01M, PIN NO 1, 16)
Check the pattern
Check the TRIAC
- TRIAC Open: Indoor Fan Motor never operate
- TRIAC short: Indoor Fan Motor always operates in case of ON or OFF.

Turn ON Main Power

Check the TRIAC high speed operation by remote control.


(The Indoor Fan Motor is connected)
The voltage of PIN NO 1(orange) and 3(yellow) of CN-MOTOR.

About AC 180V over

About AC 50V over

TRIAC is not damaged

TRIAC Check

Service Manual 37

Cycle Troubleshooting Guide

When Vertical Louver does not operate.


Confirm that the Vertical Louver is normally geared with the shaft of
Stepping Motor.
If the regular torque is detected when rotating the Vertical Louver with
hands
Normal

Check the connecting condition of CN-U/D Connector


Check the soldering condition(on PWB) of CN-U/D Connector

Check the operating circuit of the Vertical Louver


Confirm that there is DC +12V between pin (RED) of CN-U/D and
GND.
Confirm that there is a soldering short at following terminals.
- Between 60 , 61 , 62 and 63 of MICOM
- Between , , and
of IC01M
- Between , , and
of IC01M

If there are no problems after above checks


Confirm the assembly conditions that are catching and interfering parts
in the rotation radial of the Vertical Louver

38 Multi Air Conditioner

Installation

Installation
Select the best Location

more than
20cm

1. If an awning is built over the unit to prevent


direct sunlight or rain exposure, make sure
that heat radiation from the condenser is not
restricted.
2. Ensure that the spaces indicated by arrows
around front, back and side of the unit.
3. Do not place animals and plants in the path
of the warm air.
4. Take the air conditioner weight into account
and select a place where noise and vibration
are minimum.
5. Select a place so that the warm air and noise
from the air conditioner do not disturb
neighbors.

more than
20cm

more than
70cm

Rooftop Installations:
If the outdoor unit is installed on a roof
structure, be sure to level the unit. Ensure the
roof structure and anchoring method are
adequate for the unit location. Consult local
codes regarding rooftop mounting.

Service Manual 39

Installation

40 Multi Air Conditioner

Installation

Piping Length and Elevation


The maximun allowable level and piping length
Installation of the outdoor unit
on an upper position

7.5m
A

7.5m

Installation of the outdoor unit


on a lower position

7.5m
7.5m
B

Model
[Outdoor unit]

Standard length

T2UH182FAA
T2UH242FAA

Max. piping length of each indoor unit

A,B

7.5m

15m

15m

Max. total piping length


30m (A+B)

Refrigerant Charge
Indoor Unit Capacity
(Btu/h)

Pipe Size
Gas

Liquid

18k

3/8"(9.52mm)

1/4"(6.35mm)

24k

1/2"(12.7mm) 1/4"(6.35mm)

Rated
Length

Max
Length

Additional
Refrigerant

7.5

15

20g/m

7.5

15

30g/m

Extra refrigerant = (Extended length - Rated length) x Additional refrigerant

Service Manual

41

Flaring work and connection of piping

Flaring work and connection of piping


Flaring work

Carry out flaring work using flaring tool as shown below.

Flaring work
Main cause for refrigerant leakage is due to defect in the
flaring work. Carry out correct flaring work using the following procedure.
Cut the pipes and the cable.
Use the piping kit accessory or pipes purchased locally.
Measure the distance between the indoor and the outdoor unit.
Cut the pipes a little longer than the measured distance.
Cut the cable 1.5m longer than the pipe length.

Outside diameter
mm
inch

A
mm

6.35

1/4

0~0.5

9.52

3/8

0~0.5

12.7

1/2

0~0.5

15.88

5/8

0~1.0

19.05

3/4

1.0~1.3

Check
Compare the flared work with figure below.

Copper
pipe

90q

Slanted Uneven Rough

If flare is noted to be defective, cut off the flared section and re-flare it.
Smooth all round
Inside is shiny without scratches

Burr removal

= Improper flaring =

Completely remove all burrs from the cut cross section of


pipe/tube.
Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs
into the tubing.

Even length
all round

Inclined Surface Cracked Uneven


damaged
thickness

Connection of piping -- Indoor

Pipe
Reamer

Preparing the indoor unit's piping and drain hose for installation through the wall.

Point down

Remove the plastic tubing retainer(see illustration below)


and pull the tubing and drain hose away from chassis.

Putting nut on
Remove flare nuts attached to indoor and outdoor unit,
then put them on pipe/tube having completed burr removal.
(not possible to put them on after flaring work)

Replace the plastic tubing holder in the original


position.(Optional)

Flare nut
Drain hose

Copper tube

Flaring work
Firmly hold copper pipe in a die in the dimension shown in
the table above.
"A"

Bar

Handle
Bar
Yoke
Cone

Copper pipe
Clamp handle

42 Multi Air Conditioner

Red arrow mark

When install, make sure that the


remaining parts must be removed
clearly so as not to damage the piping and drain hose, especially power
cord and connecting cable.

Flaring work and connection of piping


Connecting the pipings to the indoor unit and
drain hose to drain pipe.

For right rear piping


Route the indoor tubing and the drain hose in the direction of
rear right.

Align the center of the pipes and sufficiently tighten


the flare nut by hand.

Drain hose

Indoor unit tubing

Flare nut

Pipes

Tighten the flare nut with a wrench.


Insert the connecting cable into the indoor unit from the outdoor unit through the piping hole.

Open-end wrench (fixed)


Flare nut

Do not connect the cable to the indoor unit.


Make a small loop with the cable for easy connection later.

Wrench

Connection pipe

Indoor unit tubing

Tape the tubing, drain hose, and the connecting cable. Be


sure that the drain hose is located at the lowest side of the
bundle. Locating at the upper side can cause drain pan to
overflow inside the unit.

Outside diameter
mm
inch
6.35
1/4
9.52
3/8
12.7
1/2
15.88
5/8
19.05
3/4

Torque
kg.m
1.8
4.2
5.5
6.6
6.6

When extending the drain hose at the indoor unit, install the
drain pipe.
Tape
Connecting
pipe

Drain pipe

Drain hose

Connecting cable

NOTE: If the drain hose is routed inside the room, insulate


the hose with an insulation material* so that dripping from
"sweating"(condensation) will not damage furniture or floors.
*Foamed polyethylene or equivalent is recommended.

Indoor unit installation

Indoor unit drain hose


Adhesive

Overlap the connection pipe insulation material and the


indoor unit pipe insulation material. Bind them together with
vinyl tape so that there is no gap.

Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the
indoor unit with the upper edge of the installation plate.)
Ensure that the hooks are properly seated on the installation plate by moving it left and right.

Connecting
cable

Vinyl tape(narrow)

Wrap the insulation material around the connecting portion.

Plastic bands Insulation material

Wrap the area which accommodates the rear piping housing section with vinyl tape.
Indoor
unit pipe

Connection
pipe

Drain hose

Press the lower left and right sides of the unit against the
installation plate until the hooks engage into their slots(clicking sound).

Vinyl tape
Wrap with vinyl tape
(wide)
Connecting cable

Pipe
Vinyl tape(narrow)

Service Manual 43

Flaring work and connection of piping


Bundle the piping and drain hose together by wrapping
them with vinyl tape for enough to cover where they fit into
the rear piping housing section.
Wrap with vinyl tape

Connecting the pipings to the indoor unit and


the drain hose to drain pipe.
Align the center of the pipes and sufficiently tighten the
flare nut by hand.

Pipe

Vinyl tape(wide)

Indoor unit tubing

Drain hose

For left rear piping

Flare nut

Pipes

Tighten the flare nut with a wrench.

Route the indoor tubing and the drain hose to


the required piping hole position.

Open-end wrench (fixed)


Flare nut
Wrench

Connection pipe

Indoor unit tubing

Insert the piping, drain hose, and the connecting cable into the piping hole.
Connecting cable
Drain pipe

Outside diameter
mm
inch
6.35
1/4
9.52
3/8
12.7
1/2
15.88
5/8
19.05
3/4

Torque
kg.m
1.8
4.2
5.5
6.6
6.6

When extending the drain hose at the indoor unit, install the
drain pipe.

Insert the connecting cable into the indoor unit.


Don't connect the cable to the indoor unit.

Drain hose

Make a small loop with the cable for easy connection later.

Tape the drain hose and the connecting cable.


Indoor unit drain hose

Connecting cable
Adhesive

Vinyl tape (narrow)

Wrap the insulation material around the connecting portion.


Overlap the connection pipe heat insulation and the indoor
unit pipe heat insulation material. Bind them together with
vinyl tape so that there is no gap.

Indoor unit installation

Plastic bands Insulation material

Hang the indoor unit from the hooks at the top of the installation plate.
Insert the spacer etc. between the indoor unit and the
installation plate and separate the bottom of the indoor unit
from the wall.
Indoor unit
Spacer
Installation plate
8cm

44 Multi Air Conditioner

Flaring work and connection of piping


Wrap the area which accommodates the rear piping housing section with vinyl tape.
Indoor
unit piping

Connection
pipe
Vinyl tape
(wide)

Wrap with vinyl tape

Indoor unit installation


Remove the spacer.
Ensure that the hooks are properly seated on the installation plate by moving it left and right.

Pipe
Vinyl tape(narrow)

Connecting
cable

Connecting cable

Drain hose

Bundle the piping and drain hose together by wrapping


them with cloth tape over the range within which they fit
into the rear piping housing section.

Press the lower left and right sides of the unit against the
installation plate until the hooks engage into their
slots(clicking sound).

Pipe
Drain hose
Vinyl tape(narrow)

Installation Information (For left piping)

Good case
For left piping. Follow the instruction below.
Wrap with
vinyl tape(wide)

Press on the upper side of clamp. ( )

Reroute the pipings and the drain hose across


the back of the chassis.
Unfold the tubing to downward slowly. ( )

Piping for
passage through
piping hole

Set the pipings and the drain hose to the back


of the chassis with the tubing holder.
Hook the edge of tubing holder to tap on chassis and push
the bottom of tubing holder to be engaged at the bottom of
chassis.

Bend the tubing to the left side of chassis.

Tubing holder

Service Manual 45

Flaring work and connection of piping

Connection of the pipes-Outdoor


Bad case
Following bending type from right to left could cause
problem of pipe damage.

Align the center of the pipings and sufficiently


tighten the flare nut by hand.

Finally, tighten the flare nut with torque wrench


until the wrench clicks.
When tightening the flare nut with torque wrench, ensure
the direction for tightening follows the arrow on the wrench.
Outside diameter
mm
inch
6.35
1/4
9.52
3/8
12.7
1/2
15.88
5/8
19.05
3/4

Torque
kg . m
1.8
4.2
5.5
6.6
6.6

Outdoor unit
Gas side piping
(Bigger diameter)

Liquid side
piping
(Smaller
diameter)

Torque wrench

46 Mutli Air Conditioner

Connecting the cable between indoor unit and outdoor unit

Connecting the cable between indoor unit and outdoor unit


Connect the cable to the Indoor unit.
Connection of the cable
1. Remove the cover control from the unit by loosening the screw.
Connect the wires to the terminals on the control board individually as the following.

2.Secure the cable onto the control board with the holder (clamper).
3.
screw.
4.Use a recongnized circuit breaker between the power
source and the unit. A disconnection device to ade-

Outdoor unit
Terminal block
Over 5mm
Holder for
power supply
cord
Cover control
Connecting cable
Power cord

Service Manual 47

Connecting the cable between indoor unit and outdoor unit

The power cord connected to the outdoor unit should be complied with the following specifications
(ETL recognized and CSA certified).
T2UH182FAA

T2UH242FAA
(mm2)

GN

Grade
NORMAL CROSS T2UH182FAA T2UH242FAA
-SECTIONAL AREA

GN

/YL

/YL

20

20

mm

mm

Cable Type(B)

2.5

2.5

H07RN-F

H07RN-F

The power connecting cable connected to the indoor and outdoor unit should be complied with
the following specifications.
(mm2)

GN

/YL
20

mm

48 Multi Air Conditioner

NORMAL CROSS
-SECTIONAL AREA

Grade

Cable Type(B)

H07RN-F

0.75

Exploded View and Replacement Parts List

Exploded View and Replacement Parts List


Indoor Unit
135316

135515

131410

342800

359011

135311
354210-1

352111

352116

346810

352115

135516

354210-2
35211B

W0CZZ
263230
267110

For model DYAA

267110

For model D5AA

Service Manual 49

435301
349480

552116

435512

437211

559010

552111-2

552111-1

349600

430410

447910

546810

554160

W6640-1

554031

W6640-2

554160

552203-3

268711-1

649950

268711-2

435511

437212

552203-2

552203-1

Exploded View and Replacement Parts List

263230

Service Manual

53

P/No.: -

December, 2007
Printed in China

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