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LG
LG
Multi Type Air Conditioner
SERVICE MANUAL
TMNH092DYAA
TMNH122DYAA
TMNH182D5AA
TMNH242D5AA
TMNH092TYAA
TMNH122TYAA
TMNH182T5AA
TMNH242T5AA
T2UH182FAA
T2UH242FAA
T2UH362FAA
T2UH482FAA
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
ONLY FOR AUTHORIZED SERVICE PERSONNEL.
TABLE OF CONTENTS
Safety Precautions ......................................................................................................................................3
Product Specifications
...............................................................................................................................7
Dimensions ..................................................................................................................................................9
Refrigeration Cycle Diagram ....................................................................................................................12
Wiring Diagram ..........................................................................................................................................13
Electronic Control Device .........................................................................................................................14
Schematic Diagram ...................................................................................................................................17
Functions ...................................................................................................................................................19
Operation Details ......................................................................................................................................22
Disassembly ..............................................................................................................................................26
2-way, 3-way Valve ....................................................................................................................................29
Cycle Troubleshooting Guide
..................................................................................................................33
Installation .................................................................................................................................................39
Flaring work and connection of piping
...................................................................................................42
.............................................................47
...........................................................................................49
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
WARNING
CAUTION
WARNING
Installation
Do not use a defective or
underrated circuit breaker.
Use this appliance on a dedicated circuit.
Service Manual 3
Safety Precautions
Do not modify or extend the
power cable.
If the base collapses, the air conditioner could fall with it, causing property
damage, product failure, and personal
injury.
Operational
Do not touch(operate) the
product with wet hands.
It may cause There is risk of fire, failure of the product, or electric shock.
Safety Precautions
Do not store or use flammable gas or combustibles near the product.
There is risk of fire or failure of product.
Gasolin
Do not open the inlet grille of the product during operation. (Do not touch the electrostatic
filter, if the unit is so equipped.)
There is risk of physical injury, electric shock, or product failure.
Service Manual 5
Safety Precautions
CAUTION
Installation
check for gas (refrigerant)
leakage after installation or
repair of product.
Low refrigerant levels may cause failure of product.
90
Operational
Use two or more people to lift
and transport the product.
x
Wa Thinner
Product Specifications
Product Specifications
Indoor Unit
In d o o r u n i t t y p e
Wal l m o u n t ed
Model
TMNH092DYAA
TMNH122DYAA
Power Supply
,V,Hz
1, 220V, 60Hz
1, 220V, 60Hz
Cooling Capacity
Btu/hr
W
9,000
2,638
12,000
3,517
kcal/hr
2,268
3,024
Heating Capacity
Btu/hr
12,000
3,517
Current
W
kcal/hr
A
9,000
2,638
2,268
0.20
3,024
0.27
Fan
Model
RP15C-1 WEILING
Fan Type
CFF
Motor Output
CMM(CFM)
37
7/6/5(247.1/211.8/176.5)
42
8.4/7.6/6.4(296.5/268.3/225.9)
F/Vac
0.9/400
0.9/400
mm(inch)
5
20FPI S-FIN
5
20FPI S-FIN
2R 15C
2R 15C
34/31/29
R-22
40/37/34
R-22
Capacitor
Coil
Sound Level(H/M/L)
Referigerant
dB(A) 3
Thermistor
Referigerant Control
Piping Connection
RP15C-1 WEILING
CFF
Liquid
mm(inch)
6.35(1/4)
6.35(1/4)
Gas
mm(inch)
9.52(3/8)
12.7(1/2)
7/9
840*270*161
892*322*198
Net Weight
Indoor
kg(lbs)
Dimensions
W*H*D
mm(inch)
7/9
840*270*161
mm(inch)
892*322*198
Service Manual 7
Product Specifications
Outdoor Unit
Item
Unit
A (SY 9K)
Capacity
(Cooling/heating)
B (SY 9K )
A+B (9K+9K)
Power input
(Cooling/heating)
Running current
(Cooling/heating)
Power supply
Power supply cable
Connecting cable
2380/2420
A+B
8.6/ 7.6
11/11.3
1,220,60
3*2.5
4*0.75
2.85
9.7
3.20
10.9
Capillary
1050, R22
801*555*262
960*610*384
50 (110)
Rotary
1
QJ278KDF
LG
SUNISO 4GSI
PSC
410
0.276 (7.0)
18
2R 24C
YGK25-6A-9
6
49 (1398)
Propeller
1 / 18.1(460)
Side discharge
1020
54(56)
1/4 (6.35)
3/8 (9.52)
1/4 (6.35)
3/8 (9.52)
30
7.5
15 / 7.5
80/168/192
1,220,60
3*2.5
4*0.75
2.96
10.1
2.91
9.9
Capillary
A: 650 /B: 650 R22
870*655*320
1002*700*422
63 (139)
Rotary
2
QK185KBK
LG
SUNISO 4GSI
PSC
350
0.276 (7.0)
18
2R 28C
KFD-60K11
6
40 (1142)
Propeller
1 / 18.1(460)
Side discharge
880
54(56)
1/4 (6.35)
1/2 (12.7)
1/4 (6.35)
1/2 (12.7)
30
7.5
15 / 7.5
65/138/156
heating
Outdoor Motor
Outdoor unit
Outdoor unit
Type
Quantity
Model name
Maker
Oil type
MOTOR TYPE
Oil charge
Tube size (OD)
FPI
No. of rows & columns
Model
No. of poles
Air circulation
Outdoor fan
f,V,Hz
2
No. * mm
2
No. * mm
W/W
Btu/hr W
W/W
Btu/hr W
g(oz), type
mm
mm
kg (lbs)
cc
inch (mm)
CMM (CFM)
Type
No. used / dia.
Dischage
RPM
Noise level +3
SVC valves
3517 / 3517
12000 / 12000
3517 / 3517
12000 / 12000
7034
24,000
1850/1650
COP
Outdoor coil
T2UH242FAA
3077/ 3077
10500 / 10500
3077/ 3077
10500 / 10500
5275 / 5275
18,000 / 18,000
cooling
Compressor
T2UH182FAA
A+B
EER
Refrigerant control
Refrigerant charge
Dimensions (W*H*D)
Packing dimensions (W*H*D)
Net weight
W
Btu/hr
W
Btu/hr
W
Btu/hr
Liquid A
Gas A
Liquid B
Gas B
EA / inch (mm)
30
dB +3(dB+1)
inch (mm)
inch (mm)
inch (mm)
inch (mm)
m
m
m
Note :
1. Capacities are based on the following conditions:
Cooling: - Indoor Temperature 26.7C(80F) DB / 19.4C(67F) WB
- Outdoor Temperature 35C(95F) DB / 23.9C(75F) WB
Piping Length - Interconnecting Piping Length 7.5m
- Level Difference of Zero.
2. Due to our policy of innovation some specifications may be changed without notification.
3. At least two indoor units should be connected.
Dimensions
Dimensions
Indoor Unit
H
Installation plate
Model
TMNH092DYAA
Dimension
TMNH122DYAA
mm
840
840
mm
270
270
mm
161
161
Service Manual 9
Dimensions
Outdoor Unit
Model: T2UH182FAA
L4
L3
L1
L9 L10 L10L10
L2
L6
MODEL
DIM
L5
L7
L8
T2UH182FAA
mm
801
mm
555
mm
262
L1
mm
339
L2
mm
37
L3
mm
543.6
L4
mm
11.4
L5
mm
591
L6
mm
105
L7
mm
105
L8
mm
72.5
L9
mm
74.5
L10
mm
79
Gas side
3-way valve
Liquid side
2-way valve
Dimensions
Model : T2UH242FAA
L4
L3
L1
L9 L10 L10L10
L2
MODEL
DIM
L6
L5
L7
Gas side
3-Way valve
Liquid side
2-Way valve
L8
T2UH242FAA
mm
870
mm
655
mm
320
L1
mm
370
L2
mm
25
L3
mm
630
L4
mm
25
L5
mm
546
L6
mm
160
L7
mm
160
L8
mm
55
L9
mm
80
L10
mm
50
Service Manual 11
Outdoor Side
12K
A
Comp
B
Comp
12K
Refrigerent Flow
Cooling
Heating
Wiring Diagram
Wiring Diagram
Indoor Unit
Outdoor Unit
1. T2UH182FAA
2. T2UH242FAA
FAN
RD BRYL
BL
BLRD
WH BL BK
2
BL
BL
OR BL
BL
RD
BK
B/P1
B/P2
WH
BR
L
1
BR
BR
WH
BR
BK
BL
TB
TB
EBY49965301
EBY49965302
Service Manual 13
TOP VIEW
BOTTOM VIEW
Outdoor Unit
Service Manual 15
Vcc
RECEIVER
Vout
GND
R01G
R13L
100 1/4W
SW(FORCE)
C13L
104
HVB
R01G~R04G
220 1/8W
R02G
LED2
SLEEP
LED1
OPERATION
R03G
LED3
TIMER
R04G
LED4
OUTDOOR
PLASMA
A B C
DISPLAY
STEPPING MOTOR
(UP/DOWN)
5V
CN-12V
12V
C12L
220uF SD
10V
Q03G
KRA107S
Q02G
KRA107S
Q01G
KRA107S
10K
10K
10K
SDA
SCL
WP
Vcc
5V
AC PART
SMD
+ C05D
220
10V SD
L02D
20K
R02P
(2012)
5V
Force
5V
R15L
20K
C04D
104,AXAIL
50V
C03D
104,AXIAL
50V
12V
DC LOW
VOLTAGE GND
IC01D
S78L05L 1W
O
I
7805
5V
C14L
CHIP
103
R14L
1K
5V
R11H~R12H
20K,2012
EEPROM
M24C01-MN6T SGS-THOMSON 8PIN SOP TRAY EEPROM IIC
A0
A1
A2
20K
R01P
(2012)
C01P,AXIAL,103,50V
5V
47K
47K
47K
IC01G
KID65004AF
16
15
14
13
12
11
10
IC01M
KID65004AF
16
15
13
11
14
10
12
C03T
If CN-CENT don't use,this use resistor 10K(2012).
CHIP
102 or 10K ohm resistor
HVB OUT
12V
5V
12V
HVB OUT
COMP
INDOOR FAN
CN-L/R
2
3 4 5 6 7
R
X
D
T
X
D
A
V
d
d
1
A
V
s
s
B
Z
INT1
Vss1
INT0
AVref
AVdd
RESET
X2
X1
0J1H
R01D
4.7K
1/6W
C06J,AXIAL
222,400V
SMPS
158T
1-4 79T
4-3 79T
3
C05J
0.1uF
100V
Metal film
C04J
1uF
50V
+
R01B
1M
C09D
open
R21H
R02J
100,1/6W
DO6J
1N4937
RO1J
27K
1/4W,1%
+
DC LOW
VOLTAGE GND
IC01L
TLP421(V4 BL)
NTC SCK-102
INT
R03H,1/6W,10K
R01H,1/6W,10K
C01H
103
AXIAL
50V
5V
R01E
1K
R02H
12.1K
1%
R07H
6.2K
1%
R03A,100
R02A,4.7K
R04L,1/6W
12K
5V
5V
3.6V
R03L
27k
1/6W
5V
D05J
1N4007
1
D01L
1N4148
DC HIGH
VOLTAGE GND
R02L
300K
1/2W
Anti Surge Res.
R01L
300K
1/2W
Anti Surge Res.
D03J
1N4007
D01J
1N4007
INT
5V
receiver
5V
BZ01E
PKM13EPY-4002
R05H
10K
C02A
10uF
50V
R05L
56K
R12L 5.1K
R02E,20
R04H
6.2K
1%
R01A,1K
Q01L
KTC3198-Y
2SC5343
R21H~R26H
12.1K, 1%
C01L
AXIAL
103
50V
C01A
AXIAL
103
50V
R11L,1/6W
1K
R06H,1/6W,10K
5V
C03J
10uF
450V/SD
R26H
R25H
R24H
R23H
R22H
C02H
103
AXIAL
50V
DC HIGH
VOLTAGE GND
IC01J
LNK500P
LINK SWICH
D
S
15pF
15pF
R01T,1K,AXIAL
C01T
CHIP(104) or 10K ohm resistor
If CN-RF don't use,this use resistor 10K(2012).
C11L ,AXIAL
680pF,50V
OSC01B
CSTS0800MG03-T2
CRTL8.00MSOT
C03H
103
AXIAL
50V
R03D
0 ohm
5V
R03J
DMR40 EE1916S
Lp=4.50mH,+-8%,40Khz
2UEW0.14
TIW0.25
28T
R02D
4.7K,1/6W
D01D
UF4004
GLASS TYPE
C06D,AXIAL
102,400V
+ C01D
220UF
25V
C07D,AXIAL
103,50V
5V
R04D
0 ohm
C10D
open
33
36
35
34
38
37
42
41
40
39
44
43
47
46
45
48
IC02M
KID65004AF
17 18 1920 21 22 23 24 25 26 27 28 29 30 31 32
Vdd0
Vss0
L01D,IMD
ZBF503D-TA-K TDK TP 12uH
+ C02D
100uF
25V
NEC
UPD780023AGC-C
0J2H
12
13
14
15
16
7
8
9
10
11
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49
R11H
R12H
103,50V
C08D,AXIAL
1
2
3
4
5
6
PK BL
2
16 15 14 13 12 11 10 9
5V
D02J
1N4007
D04J
1IN4007
IC01A
KIA7036P
S7136
5V
R01F
560
1/4W
C02J
METAL FILM
100nF/275V/436D
INDOOR FAN
12V
10K+-5%
GND
5K+-5%
PIPE-TH
R02F
680
1/2W
C01J
METAL FILM
100nF/275V/436D
NF01J
40mH/1A
P/no:6200JB8010P WRAC APPLIED
R03F
100,1/2W
IC01F
TLP762JF
ZNR01J
TVR10561
FUSE
250V/T2A
TR01F
TRAICS
T1SM1L43
T2
OR6H
OR5H
OR4H
OR3H
OR2H
OR1H
ZNR01F
TVR10561
WIRE-N
NOTE
RY-4 WAY
RY- FAN
4
CN-LIVE
CN-N1
CN-N2
2
1
3
2
FAN
4WAY
COMP
12V
CN-4WAY
YW396-03AV(YL)
on artworking,Eyelet pattern
PCB outside
Angle type
AC220~240V
50/60Hz
INDOOR
FAN
MOTOR
RELAY CONNECTION
CN-MOTOR
YW396-03AV(WH)
RY-COMP
G4A-1A-E-LG
2
Direct type
TERMINAL
2(N)
OUTDOOR
FAN MOTOR
COMPRESSOR
MOTOR
4-WAY
WIRE-N
1(L)
LOAD
COMP
4WAY
OUTDOOR FAN
L(AC)
CN-MOTOR
CN-4WAY
SH-CAPACITOR
C01F
METAL FILM
100nF/275V/436D
R04F
120, 1/2W
CN-LIVE
PTC-HEATER
RF
Transmitter
ROOM-TH
PWB:6870A90243A
PCB ASM : 6871A20577
5
6
CN-TH1
CN-RF
2
1
CN-P/O
CN-TH2
CN-OPTION
C02T
CHIP(681)
12V
BARE PCB:6870A90238A
ASM PCB:6871A20572
CN-HVB
GND
TXD
RXD
Force
receiver
CN-CENT
CN-DISP1
CN-DISP2
CN-U/D
Option
RD
OR
YL
PK
BL
12V
RD OR YL
FAN
STEPPING MOTOR
(LEFT/RIGHT)
4WAY
DC PART
4
3
Option
Schematic Diagram
Schematic Diagram
Indoor Unit
Service Manual 17
Schematic Diagram
18
Functions
Service Manual 19
Functions
Remote Controller
Operation ON/OFF
(Med)
(High)
Temperature Setting
TEMPERATURE
LOW
HIGH
Cooling
Down to 18C
Up to 30C
JET COOL
Sleep Operation
: 1, 2, 3, 4, 5, 6, 7, Off Timer
Fan Operation Mode
(CHAOS)
Function
Display Function
Co o l i n g Mo d el
Operation Indicator
Cooling, Soft Dry, Fan
Sleep Timer Indicator
Sleep Mode
Energy Saving Mode
Compressor on Indicator
OUT
DOOR
Self-diagnosis Function
Error Indicator
The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table.
If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
After error occurrence, if error is released, error LED is also released simultaneously.
To operate again on the occurrence of error code 12, be sure to pull out power cord and then re-insert.
Having or not of error code is different from Model.
Error
Code
3sec
3sec
Error contents
Indoor room temperature
thermistor open/short
Indoor pipe temperature
thermistor open/short.
Service Manual 21
Operation Details
Operation Details
Function of Controls
DISPL
AY
C/O Model
Operation Indicator
ON while in appliance operation, OFF while in appliance pause.
Sleep Mode
Health
When the
operation input by the remote control is received,the intake air temperature is
detected and the setting temp is automatically set according to the intake air temperature.
26C Intake Air Temp
25C
Intake Air Temp-1C
24C Intake Air Temp<26C
18C Intake Air Temp<24C
Intake Air Temp-0.5C
Intake Air Temp<18C
18C
Whilethe intake air temp is between compressoron temp. and compressor temp.,10-min
Compressor ON Temp.
Compressor OFF Temp.
Setting Temp+0.5C
Setting Temp-0.5C
Operation Details
Airflow Speed Selection
The airflow speed of the indoor fan is set to high, medium, low, or chaos (auto) by the input of the airflow
speed selection key on the remote control.
Forced Operation
Operation procedures when the remote control can't be used.
The operation will be started if the power button is pressed.
If you want to stop operation, re-press the button.
Cooling Model
Operating mode
Cooling
Cooling
Healthy Dehumidification
Heating
High
22C
High
22C
High
23C
High
24C
While in forced operation, the key input by the remote control has no effect and the buzzer sounds 10 times to
indicate the forced operation.
Test operation
During the TEST OPERATION, the unit operates in cooling mode at high speed fan, regardless of room temperature and resets in 181 minutes.
During test operation, if remote controller signal is received, the unit operates as remote controller sets.
If you want to use this operation, open the front panel upward and Press the power button let it be pressed for
about 3 seconds.
If you want to stop the operation, re-press the button.
Service Manual 23
Operation Details
Auto restart
In case the power comes on again after a power failure, Auto Restarting Operation is the function to operate
procedures automatically to the previous operating conditions.
24
Operation Details
Service Manual
25
Disassembly
Disassembly
Indoor Unit
Disconnect the unit from power supply before making any checks.
Be sure the power switch is set to OFF .
Earth
Conductor
Disassembly
2. To remove the Control Box.
Remove securing screws.
Pull the control box out from the chassis
carefully.
Screw
Service Manual 27
Disassembly
Unhook the tab on the right inside of the chassis
at the same time, slightly pull the evaporator
toward you until the tab is clear of the slot.
Motor cover
Bearing
Cross-flow fan
Valve cap
Flare nut
Hexagonal wrench
(4mm)
Open position
Closed position
To
piping
connection
Flare nut
Open position
Closed position
Pin
To
piping
connection
To outdoor unit
Service Service
port cap port
To outdoor unit
Works
Shaft position
Shaft position
Service port
Shipping
Closed
(with valve cap)
Closed
(with valve cap)
Closed
(with cap)
Air purging
(Installation)
Open
(counter-clockwise)
Closed
(clockwise)
Open
(push-pin or with
vacuum pump)
Operation
Open
(with valve cap)
Open
(with valve cap)
Closed
(with cap)
Pumping down
(Transfering)
Closed
(clockwise)
Open
(counter-clockwise)
Evacuation
(Servicing)
Open
Open
3.
Open
(with charging
cylinder)
Open
Open
4.
Gas charging
(Servicing)
Open
(with charging
cylinder)
Pressure check
(Servicing)
Open
Open
5.
Open
(with charging
cylinder)
Gas releasing
(Servicing)
Open
Open
6.
Open
(with charging
cylinder)
1.
2.
Open
(connected
manifold gauge)
Service Manual 29
Liquid side
Indoor unit
2-Way
valve
Close
Outdoor unit
Gas side
3-Way
valve
Open
manifold gauge
Low-handle
(CLOSE)
Hi- handle
(CLOSE)
Procedure
1. Confirm that both the gas side and liquid side
valves are set to the open position.
- Remove the valve stem caps and confirm that
the valve stems are in the raised position.
- Be sure to use a hexagonal wrench to operate
the valve stems.
2. Operate the unit for 10 to 15 minutes.
3. Stop operation and wait for 3 minutes, then connect the manifold gauge to the service port of
the gas side valve.
- Connect the hose of the gauge with the push
pin to the service port.
4. Air purging of the charge hose.
- Open the Low-handle valve on the gauge
slightly to air purge from the hose.
5. Set the liquid side valve to the closed position.
(2) Evacuation
(All amount of refrigerant leaked)
Indoor unit
Liquid side
2-Way
valve
Close
Outdoor unit
Gas side
3-Way
valve
Open
manifold gauge
Vacuum pump
Lowhandle
(OPEN)
Hi- handle
(CLOSE)
Procedure
1. Confirm that both the liguid side valve and gas
side valve are set to the opened position.
Service Manual 31
Liquid side
Indoor unit
2-Way
valve
Close
Outdoor unit
Gas side
3-Way
valve
Charging
cylinder
Open
manifold gauge
Low-handle
Check valve (OPEN)
Hi- handle
(CLOSE)
Procedure
1. Connect the gauge to the charging cylinder.
- Connect the charge hose which you disconnected from the vacuum pump to the valve at the
bottom of the cylinder.
- If you are using a gas cylinder, also use a scale
and reverse the cylinder so that the system can
be charged with liquid.
2. Purge the air from the charge hose.
- Open the valve at the bottom of the cylinder and
press the check valve on the charge set to purge
the air. (Be careful of the liquid refrigerant). The
procedure is the same if using a gas cylinder.
3. Open the low handle on the gauge and charge
the system with liquid refrigerant.
- If the system can not be charged with the specified amount of refrigerant, it can be charged
with a little at a time (approximately 150g each
time) while operating the air conditioner in the
cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then
repeat the procedure(pumping down-pin).
: approx. 0C
: less than 80% of
rated current
Temp. difference
Current
: approx. 8C
: less than 80% of
rated current
Refrigerant leakage
Clog of refrigeration cycle
Defective compressor
Temp. difference
Current
: less than 8C
: over the rated
current
Temp. difference
: over 8C
Temp. Difference
Operating Current
Excessive amount of refrigerant
Normal
Notice:
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.
2. Check temperature and pressure of refrigeration cycle.
Suction pressure
(Compared with
the normal value)
Temperature
(Compared with
the normal value)
Cause of Trouble
Description
High
Defective compressor
Current is low.
Normal
Excessive amount of
refrigerant
Insufficient amount of
refrigerant(Leakage)
Clogging
Current is low.
Higher
Lower
Higher
Current is low.
Notice:
1. The suction pressure is usually 4.5~6.0 kg/cm G at normal condition.
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.
2
Service Manual 33
Electronic Parts
Product does not operate at all.
(* Refer to Electronic Control Device drawing and Schematic diagram.)
Turn off Main Power
(After 10 seconds)
Turn on Main Power
NO
Items
SMPS Transformer
(Indoor unit)
- Input Voltage
- Output Voltage(C03D)
Remedy
IC01D(7805) Output
(Indoor/Outdoor unit)
DC +5V
Replace IC01D
Voltage of IC No.1,
(DC +4.5V over) and Soldering condition.
34
While the compressor has been stopped, the compressor does not
operate owing to the delaying function for 3 minutes after stopped.
: DC +5V
Check point
Check the connecting circuit between CN-DIS1
R11L(100) - C01A(100nF) - MICOM PIN
Check Receiver Assembly
Service Manual 35
When the sensor circuit for indoor temperature and connector are in bad
connection or are not engaged, Compressor/Outdoor Fan is stopped.
Check the related circuit of RY-FAN.
Check the indoor temperature sensor is disconnected or not(About 10k / at 25C).
COMP ON
COMP OFF
DC5V
DC0V
Below DC 1V
(app)
About DC12V
TRIAC Check
Service Manual 37
Installation
Installation
Select the best Location
more than
20cm
more than
20cm
more than
70cm
Rooftop Installations:
If the outdoor unit is installed on a roof
structure, be sure to level the unit. Ensure the
roof structure and anchoring method are
adequate for the unit location. Consult local
codes regarding rooftop mounting.
Service Manual 39
Installation
Installation
7.5m
A
7.5m
7.5m
7.5m
B
Model
[Outdoor unit]
Standard length
T2UH182FAA
T2UH242FAA
A,B
7.5m
15m
15m
Refrigerant Charge
Indoor Unit Capacity
(Btu/h)
Pipe Size
Gas
Liquid
18k
3/8"(9.52mm)
1/4"(6.35mm)
24k
1/2"(12.7mm) 1/4"(6.35mm)
Rated
Length
Max
Length
Additional
Refrigerant
7.5
15
20g/m
7.5
15
30g/m
Service Manual
41
Flaring work
Main cause for refrigerant leakage is due to defect in the
flaring work. Carry out correct flaring work using the following procedure.
Cut the pipes and the cable.
Use the piping kit accessory or pipes purchased locally.
Measure the distance between the indoor and the outdoor unit.
Cut the pipes a little longer than the measured distance.
Cut the cable 1.5m longer than the pipe length.
Outside diameter
mm
inch
A
mm
6.35
1/4
0~0.5
9.52
3/8
0~0.5
12.7
1/2
0~0.5
15.88
5/8
0~1.0
19.05
3/4
1.0~1.3
Check
Compare the flared work with figure below.
Copper
pipe
90q
If flare is noted to be defective, cut off the flared section and re-flare it.
Smooth all round
Inside is shiny without scratches
Burr removal
= Improper flaring =
Even length
all round
Pipe
Reamer
Preparing the indoor unit's piping and drain hose for installation through the wall.
Point down
Putting nut on
Remove flare nuts attached to indoor and outdoor unit,
then put them on pipe/tube having completed burr removal.
(not possible to put them on after flaring work)
Flare nut
Drain hose
Copper tube
Flaring work
Firmly hold copper pipe in a die in the dimension shown in
the table above.
"A"
Bar
Handle
Bar
Yoke
Cone
Copper pipe
Clamp handle
Drain hose
Flare nut
Pipes
Wrench
Connection pipe
Outside diameter
mm
inch
6.35
1/4
9.52
3/8
12.7
1/2
15.88
5/8
19.05
3/4
Torque
kg.m
1.8
4.2
5.5
6.6
6.6
When extending the drain hose at the indoor unit, install the
drain pipe.
Tape
Connecting
pipe
Drain pipe
Drain hose
Connecting cable
Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the
indoor unit with the upper edge of the installation plate.)
Ensure that the hooks are properly seated on the installation plate by moving it left and right.
Connecting
cable
Vinyl tape(narrow)
Wrap the area which accommodates the rear piping housing section with vinyl tape.
Indoor
unit pipe
Connection
pipe
Drain hose
Press the lower left and right sides of the unit against the
installation plate until the hooks engage into their slots(clicking sound).
Vinyl tape
Wrap with vinyl tape
(wide)
Connecting cable
Pipe
Vinyl tape(narrow)
Service Manual 43
Pipe
Vinyl tape(wide)
Drain hose
Flare nut
Pipes
Connection pipe
Insert the piping, drain hose, and the connecting cable into the piping hole.
Connecting cable
Drain pipe
Outside diameter
mm
inch
6.35
1/4
9.52
3/8
12.7
1/2
15.88
5/8
19.05
3/4
Torque
kg.m
1.8
4.2
5.5
6.6
6.6
When extending the drain hose at the indoor unit, install the
drain pipe.
Drain hose
Make a small loop with the cable for easy connection later.
Connecting cable
Adhesive
Hang the indoor unit from the hooks at the top of the installation plate.
Insert the spacer etc. between the indoor unit and the
installation plate and separate the bottom of the indoor unit
from the wall.
Indoor unit
Spacer
Installation plate
8cm
Connection
pipe
Vinyl tape
(wide)
Pipe
Vinyl tape(narrow)
Connecting
cable
Connecting cable
Drain hose
Press the lower left and right sides of the unit against the
installation plate until the hooks engage into their
slots(clicking sound).
Pipe
Drain hose
Vinyl tape(narrow)
Good case
For left piping. Follow the instruction below.
Wrap with
vinyl tape(wide)
Piping for
passage through
piping hole
Tubing holder
Service Manual 45
Torque
kg . m
1.8
4.2
5.5
6.6
6.6
Outdoor unit
Gas side piping
(Bigger diameter)
Liquid side
piping
(Smaller
diameter)
Torque wrench
2.Secure the cable onto the control board with the holder (clamper).
3.
screw.
4.Use a recongnized circuit breaker between the power
source and the unit. A disconnection device to ade-
Outdoor unit
Terminal block
Over 5mm
Holder for
power supply
cord
Cover control
Connecting cable
Power cord
Service Manual 47
The power cord connected to the outdoor unit should be complied with the following specifications
(ETL recognized and CSA certified).
T2UH182FAA
T2UH242FAA
(mm2)
GN
Grade
NORMAL CROSS T2UH182FAA T2UH242FAA
-SECTIONAL AREA
GN
/YL
/YL
20
20
mm
mm
Cable Type(B)
2.5
2.5
H07RN-F
H07RN-F
The power connecting cable connected to the indoor and outdoor unit should be complied with
the following specifications.
(mm2)
GN
/YL
20
mm
NORMAL CROSS
-SECTIONAL AREA
Grade
Cable Type(B)
H07RN-F
0.75
135515
131410
342800
359011
135311
354210-1
352111
352116
346810
352115
135516
354210-2
35211B
W0CZZ
263230
267110
267110
Service Manual 49
435301
349480
552116
435512
437211
559010
552111-2
552111-1
349600
430410
447910
546810
554160
W6640-1
554031
W6640-2
554160
552203-3
268711-1
649950
268711-2
435511
437212
552203-2
552203-1
263230
Service Manual
53
P/No.: -
December, 2007
Printed in China