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Design of structural barriers (column) for swing object.

Material properties
Material yield stress
Young's modulus
Material factor

Fy
E
m

=
=
=

Weight input
Lift weight

Rigging weight

Wrw

Static hook load

Wst

=
=
=
=
=
=

20.0
200.0
5.0
50.0
W + Wrw
250.0

=
=
=
=
=
=

0.10
233.0
0.05
11.7
0.01
23.3

355 N/mm
210000 N/mm
1.0

T
kN
T (Assumed)
kN
kN

Loading as per ISO 19901-6


Horizontally directed force in plane of bumper

Fh

Horizontally directed force out-of-plane of bumper

Fl

Vertically directed force

Fv

Height of column
No. of columns in a row

Lc
n

=
=

0.75 m
Nos.

Spacing between columns (average)


No. of tie beams in one column

Lb

=
=

4.20 m
Nos.

Permissible deflection

Lc / 150

Section properties for column

=
D
200

Bf
200

tw
10

Moment of inertia of section

Elastic section modulus

Plastic section modulus

Plastic moment capacity

Torsional rigidity of column

Wst
kN
Wst
kN
Wst
kN

(refer Table 18 of ISO 19901-6)


(refer Table 18 of ISO 19901-6)
(refer Table 18 of ISO 19901-6)

5.0 mm
H

tf
15

200-200
Root Rd.
10

Iy

Iz

5.55E+07

2.00E+07

Zey

Zez

555441.67

200141.7

UR

mm

mm4

mm3

Zpy

Zpz

634117

304250

mm3

Mpy
225.1

Mpz
108.0

kN-m

4
506667 mm

Jt

Cross-section area

Ax

7700 mm

Shear area for Fh

Aw

2
2000 mm

Shear area for Fl

Af

2
5700 mm

Section class
Web

c/t

=
<

15.0
58.6 (= 72)

=
<

5.7
7.3 (= 9)

Flange

Weight of one column


Weight/ unit length of tie beams
Total weight on one column

c/t

Wc

=
=
=

(NV A36)

0.45 kN
0.31 kN
5.6 kN

-----------> Web is Class 1

-----------> Flange is Class 1

Fh

Lc

Column
My

BMD
Work done by horizontal force (Fh)

WFh

Moment at a distance `x` from top

My

Fh *
Fh * x
L

Elastic Strain energy developed in the column

Wse

WFh

Fh2 x 2
dx
2EI
0

Fh2 L 3

2EI 3

Fh *

Hence,

2EI dx
0

=
From energy balance theory

M 2y

Wse

F h2
2EI

Fh
2EI

=
<

L3
3

L3
3
1.40 mm
5.00 mm

Moment developed at base of column

My

=
=

Fh * L
174.75 kN-m

(Assumption: Horizontal out-of-plane force being


distributed among all columns in a row equally.)

Mz

=
=

Fl * L /n
2.91 kN-m

Fh
Z

Fl

2
Z

Elastic verification as per eqn. 6.1 of EC3-1-1

Hence OK

Bending stress at base of column

My / Zey
2

314.6 N/mm

=
l

Mz / Zez
2
14.6 N/mm

=
v

Axial compressive stress

(Fv + Wc) / Ax
2

3.76 N/mm

=
y

Shear stress

Fh / Aw
2
116.50 N/mm

=
z

Fl / Af

2
=
2.04 N/mm
Note: Torsion is assumed not to reach the bottom of column due to the presence of tie members.

Elastic verification at location

1
x,Ed

=
=

Ed

Elastic verification at location

h + v
318.37 N/mm2
2

1.53 N/mm

0.80 (UR)

2
x,Ed

=
=

Ed

h + l + v
332.93 N/mm2
0.00 N/mm2

0.88 (UR)

Plastic check as per eqn. 6.2 of EC3-1-1


Axial Check:
Design Axial Force, NEd
Axial Capacity, NRd
Utilization Ratio, Ura=NEd/NRd

=
=

Design Shear Force, VzEd = Fh


Shear Capacity, VzRd
Utilization Ratio, Ursz = VzED/VzRD

=
=

Design Shear Force, VyEd = Fl


Shear Capacity, VyRd
Utilization Ratio, Ursy = VyED/VyRD

=
=

28.94 kN
2733.5 kN
0.01 Safe

Shear Check:

233.00 kN
409.92 kN
0.57 Safe
11.65 kN
1168.27 kN
0.01 Safe

Bending Check:
Moment Capacity is reduced if design shear force is geater than half the plastic shear resistance of section.

Moment Reduction Factor for MzRd is


Moment Reduction Factor for MyRd is

z
y

=
=

Moment Capacity about Z-Z is


Moment Capacity about Y-Y is

MzvRd
MyvRd

=
=

0.961
0.019

(Since Ursx & Ursy < 0.5 therefore moment


reduction factor shall be 1.0)

108.01 kNm
220.90 kNm

Moment Capacity is further reduced if axial force is present and does not satisfy following criteria.
Moment Capacity reduction paramerters:
n
=
0.011
a
=
0.260
For Z-Z axis:
Criteria for Moment Capacity reduction:

N ED 0.25N pl , Rd

N ED 0.25N pl , Rd

(Equation 6.33 of EN 1993-1-1:2005 / NA: 2008)


NEd<=0.25NplRd : Moment Capacity not required to reduce

ED

0 .5 h w t w f y

M 0

(Equation 6.34 of EN 1993-1-1:2005 / NA: 2008)

0.5hwt w f y

M0
MNzRd

=
=

MNzRd

Moment Capacity about Z-Z is

355.0 kN
NEd<=0.5hw.tw.fy/m0 : Moment capacity not required to reduce
MplzRd * (1-n) / (1-0.5 * a)
but MNzRd <= MplzRd
(Equation 6.36 of EN 1993-1-1:2005 / NA: 2008)
108.01 kNm

For Y-Y axis:

(Equation 6.35 of EN 1993-1-1:2005 / NA: 2008)

710.0 kN
NEd<=hw.tw.fy/m0 : Moment Capacity not required to reduce

for n a

MNyRd

MplyRd
(Equation 6.37 of EN 1993-1-1:2005 / NA: 2008)

for n > a

MNyRd

MplyRd * (1-((n - a) / (1 - a))2)


(Equation 6.38 of EN 1993-1-1:2005 / NA: 2008)
220.90 kNm

MNyRd

Design Bending Moment about Z-Z axis, MzEd


Moment Capacity about Z-Z, MzRd

=
=

2.91 kNm
108.01 kNm

0.03 Safe

Moment Capacity about Y-Y is

Utilization Ratio, Urbz = MzED/MzRD


Design Bending Moment about Y-Y axis, MyEd
Moment Capacity about Y-Y, MyRd
Utilization Ratio, Urby = MyED/MyRD

=
=

174.75 kNm
220.90 kNm

0.79 Safe

For Bi-axial Bending, URb = URbz + URby

0.82 Safe

Final Utilization Ratio, UR = URa + URb

0.83 Safe

Buckling resistance as per Section 6.3 of EC3-1-1


Radius of gyration
Buckling length in the plane of buckling
Slenderness value

iy
Lcr
1

=
=
=
=

84.9 mm
1500.0 mm
93.9
76.398591

Non-dimensional slenderness

=
=
>

Lcr / (i * 1)
0.23
0.20 Check for Ned/Ncr

Elastic critical force for buckling

Ncr

=
=
=
>

2 * E * Iy / Lcr2
51165 kN
2047 kN
28.9 kN
0.01 UR
Buckling check not required

0.04 Ncr

Joint check
Impact force

Fh
Fl

=
=

233.00 kN
11.7 kN

w1

w2
Y

Y
w1

Z
Weld type
Weld thk. around flange
Fillet weld thk. around web

w1
w2
tw1
tw2

=
=
=
=

Full penetration weld


Full penetration weld
15.0 mm
10.0 mm

Shear area of weld w1

a1

6000 mm

Shear area of weld w2

a2

1700 mm

Shear due to direct stress

w1,d,ll

2
1.9 N/mm

Shear stress in weld w2


Permissible shear stress

w2,ll
perm

=
=

2
137.1 N/mm
(Fy/m) / 3

2
2

Shear stress in weld w1

2
205.0 N/mm

=
=
Material tensile stress

Fu

Section modulus of weld w1


Moment at base of swing barrier

W
Mb

Normal stress due to bending moment

=
=
=
=

perm

=
=

Permissible normal stress

=
>
Von misses stress

[T2 + 3(ll2)]

ll

-----------> Safe in shear


490 N/mm

3
555442 mm

Fr x L
174.75 kN-m
Mp /Z
2
314.6 N/mm

Fu/m
2

490.0 N/mm
T

-----------> Safe in normal stress

2
314.6 N/mm

UR = 0.64

<

2
490.0 N/mm

-----------> Hence OK

235 NV A
355 NV A36

Section
100x100
125x125
150x150
200x100
194x150
200x200
250x125
250x250
300x150
300x300
350x175
350x350
400x200
390x300
400x400
428x407
488x300
600x200
588x300

0.880

Built-up
Box

Bf
100
125
150
100
150
200
125
250
150
300
175
350
200
300
400
407
300
200
300

tw
6
6.5
7
5.5
6
8
6
9
6.5
10
7
12
8
10
13
20
11
11
12

tf
8
9
10
8
9
12
9
14
9
15
11
19
13
16
21
35
18
17
20

r
10
10
11
11
13
13
12
16
13
18
14
20
16
22
22
22
26
22
28

Na
50
62.5
75
100
97
100
125
125
150
150
175
175
200
195
200
214
244
300
294

wt
16.5
23.1
30.7
20.5
29.5
48.7
28.6
70.6
35.6
91.8
48.2
133.8
64.3
103.5
168.4
279.9
123.8
102.3
145.8

Wp
87360
153268
245755
209137
308037
524975
365458
959523
541589
1499794
867262
2543313
1325288
2185409
3669932
6308904
3223436
2976187
4483890

We
76500
136000
219000
184000
277000
472000
324000
867000
481000
1360000
775000
2300000
1190000
1980000
3330000
5570000
2910000
2590000
4020000

Web ht.
84
107
130
184
176
176
232
222
282
270
328
312
374
358
358
358
452
566
548

Bf

tw

tf

Na

wt

Wp

We

Web ht.

200
350

200
300

10
20

15
25

10
10

100
175

60.4
164.9

634117
3237447

555442
2910714

(NV A36)

200-200
[350-300]
Side plate thickness =

UR for Tie members


0.81
0.88

D
100
125
150
200
194
200
250
250
300
300
350
350
400
390
400
428
488
600
588

15

15

170
300

Na =

Neutral axis depth


ELASTIC SECTION MODULUS
b1 = 200
t1 = 15

Neutral Axis
b1 = 170

t 1 = 10
N.A.

t2 = 15
b2 = 200
Plastic section modulus, Wp
Neutral axis from top of plate

100.00 mm

Flange

3
277500 mm

Web above N.A.

Web below N.A.

3
36125 mm
3
36125 mm

Flange

3
277500 mm

100.00 mm

Second moment of Area, I


Neutral axis from top of plate

web

Flange

Total

4
25725000 mm
4
mm
55544167

3
555441.7 mm

Elastic section modulus, W = I/(D/2)

Na =

4
25725000 mm
4
4094167 mm

Flange

Neutral axis depth


ELASTIC SECTION MODULUS OF BUILT-UP SECTION
b1 = 200
t1 = 15

b1 = 170

t 1 = 10
Neutral Axis
N.A.

t2 = 15
b2 = 200

Plastic section modulus, Wp


Neutral axis from top of plate

Major axis
100.00 mm

Flange

3
277500 mm

75000

75000

Web above N.A.

3
36125 mm

2125

2125

Web below N.A.

3
36125 mm

Flange

=
=

3
277500 mm
3
627250 mm

100.00 mm

Total
Second moment of Area, I
Neutral axis from top of plate

Minor axis
100 mm

75000
75000
3
304250 mm
100 mm

Flange

4
25725000 mm

web

4
4094167 mm

4
14167 mm

Flange

4
25725000 mm

4
1.000E+07 mm

Total

4
55544167 mm

4
20014166.7 mm

3
555442 mm

3
200142 mm

Elastic section modulus, W = I/(D/2)

4
1.000E+07 mm

Minor axis
2 * E * Iz / Lcr2
18436.3
737
28.9

0.04 UR

Column

Hinge

(Fh + Fl )

Me
x
Mp

l-x
Plastic moment capacity of section
Elastic moment capacity of section
Height of column
Length of plastic hinge

Mp
Me

Mp
Me
l

=
=
=

225.1 kN-m
#REF! kN-m
0.8 m

(Mp - Me) * l
Mp
#REF! m

Top fl
Bot fl
Top web Bot web
36800
36800
5292
5292
65250
65250 9302.3125 9302.313
105000
105000
14787.5 14787.5
76800
76800
23276
23276
124875
124875
23232
23232
225600
225600
30976
30976
135562.5 135562.5
40368
40368
413000
413000
55444.5 55444.5
196425
196425 64613.25 64613.25
641250
641250
91125
91125
326287.5 326287.5
94136
94136
1100575 1100575
146016
146016
503100
503100
139876
139876
897600
897600
160205
160205
1591800 1591800 208266.5 208266.5
2799143 2799143
320410
320410
1269000 1269000
280918
280918
991100
991100 440489.5 440489.5
1704000 1704000
450456
450456

Top fl

Bot fl

277500
1218750

277500
1218750
Side plt.

Top web

Bot web

36125
225000

36125
225000

168750

168750

Top RR
1588
2082
3090
4492
5912
5912
6799
11317
9756
17522
13207
25065
19668
34899
34899
34899
61800
56504
87489

Bot RR
1588
2082
3090
4492
5912
5912
6799
11317
9756
17522
13207
25065
19668
34899
34899
34899
61800
56504
87489

c Web
64
87
108
162
150
150
208
190
256
234
300
272
342
314
314
314
400
522
492

c Flng.
37
49.25
60.5
36.25
59
83
47.5
104.5
58.75
127
70
149
80
123
171.5
171.5
118.5
72.5
116

Ix
3.83E+06
8.47E+06
1.64E+07
1.84E+07
2.69E+07
4.72E+07
4.05E+07
1.08E+08
7.21E+07
2.04E+08
1.36E+08
4.03E+08
2.37E+08
3.87E+08
6.66E+08
1.19E+09
7.10E+08
7.76E+08
1.18E+09

Iy
1.34E+06
2.93E+06
5.63E+06
1.34E+06
5.07E+06
1.60E+07
2.94E+06
3.65E+07
5.08E+06
6.75E+07
9.84E+06
1.36E+08
1.74E+07
7.21E+07
2.24E+08
3.94E+08
8.11E+07
2.28E+07
9.02E+07

Zx
7.65E+04
1.36E+05
2.19E+05
1.84E+05
2.77E+05
4.72E+05
3.24E+05
8.67E+05
4.81E+05
1.36E+06
7.75E+05
2.30E+06
1.19E+06
1.98E+06
3.33E+06
5.57E+06
2.91E+06
2.59E+06
4.02E+06

Zy
2.67E+04
4.70E+04
7.51E+04
2.68E+04
6.76E+04
1.60E+05
4.70E+04
2.92E+05
6.77E+04
4.50E+05
1.12E+05
7.76E+05
1.74E+05
4.81E+05
1.12E+06
1.93E+06
5.41E+05
2.28E+05
6.01E+05

A
2190
3031
4014
2716
3901
6353
3766
9218
4678
11980
6314
17390
8412
13600.0
21870
36070
16350
13440
19250

Top RR

Bot RR

c Web

c Flng.

Ix

Iy

Zx

Zy

55544167
509375000

20014167

555442

200142

3434
6223

3434
6223

150
280

85
130

7700

Na =

Neutral Axis

plastic
100
19
100

elastic
7700
770000
100

X=
85.0
N.A. = X + t1 =
100.00 mm
Yc =
81.5 mm
Yt =
81.5 mm
Zp =

Neutral axis depth


ELASTIC SECTION MODULUS OF BOX SECT

C=
T=

3850 x syp
3850 x syp

627250 mm

Plastic section modulus, Wp


Neutral axis from top of plate
Flange
Web above N.A.
Side plt. above N.A.
Web below N.A.
Side plt. below N.A.
Flange
Second moment of Area, I
Neutral axis from top of plate
Flange
Web
Side plate
Flange
Total
Elastic section modulus, W = I/(D/2)

Neutral Axis

plastic
100
19
100

elastic
7700
770000
100

X=
85.0
N.A. = X + t1 =
100.00 mm
Yc =
81.5 mm
Yt =
81.5 mm

Zp =

C=
T=

3850 x syp
3850 x syp

3
627250 mm

(Torsion)

=
=

Torsion at base of column

Tf * r / Jt
2
325.2 N/mm

Tf

1.17

Torsion at base of column

Tf

1.17 kN-m

Left web right web


378
378
565
565
796
796
696
696
792
792
1408
1408
1044
1044
2248
2248
1489
1489
3375
3375
2009
2009
5616
5616
2992
2992
4475
4475
7563
7563
17900
17900
6837
6837
8561
8561
9864
9864

left flng*2
20000
35156
56250
20000
50625
120000
35156
218750
50625
337500
84219
581875
130000
360000
840000
1449429
405000
170000
450000

right flng*2
20000
35156
56250
20000
50625
120000
35156
218750
50625
337500
84219
581875
130000
360000
840000
1449429
405000
170000
450000

Zpz
40756
71443
114093
41392
102834
242816
72401
441996
104229
681750
172456
1174982
265984
728950
1695126
2934658
823673
357122
919728

Left web right web

left flng*2

right flng*2

Zpz

150000

150000

304250

2125

2125

Tor. Rigidity Radius of G


40181
41.8
70545
52.9
114863
63.9
44338
82.3
85572
83.0
260437
86.2
77454
103.7
511279
108.2
98715
124.1
765000
130.5
192785
146.8
1780145
152.2
356763
167.9
938533
168.7
2731775
174.5
12588083
181.6
1366937
208.4
906182
240.3
1915648
247.6

Tor. Rigidity
506667

84.9

ELASTIC SECTION MODULUS OF BOX SECTION


b1 = 300
t1 = 25

elastic
30000.0
5250000
175.0

t 3= 20

b3 = 300

Neutral Axis

plastic
175.00
35.00
175.00

N.A.
t4 = 15

X=
150.0
N.A. = X + t1 =
175.00 mm
Yc =
137.5 mm
Yt =
137.5 mm

t2 = 25
b2 = 300

Plastic section modulus, Wp


Neutral axis from top of plate

Zp =

175.00 mm

3
1218750 mm

Web above N.A.

Side plt. above N.A.

3
225000 mm
3
168750 mm

Web below N.A.

3
225000 mm

Side plt. below N.A.

=
=

3
168750 mm
3
1218750 mm

Second moment of Area, I


Neutral axis from top of plate

=
=
=
=
=
=

ic section modulus, W = I/(D/2)

kN-m

175.00 mm
4
198437500 mm
4
mm
45000000
4
67500000 mm
4
198437500 mm
4
509375000 mm
3
2910714.286 mm

2887500 mm

C=
T=

10500 x syp
10500 x syp

Design of structural barriers (column) for swing object.


Material properties
Material yield stress
Young's modulus
Material factor

Fy
E
m

Weight input
Lift weight

Rigging weight

Wrw

Static hook load

Wst

Loading as per ISO 19901-6


Horizontally directed force in plane of bumper

Fh

(Assumption:- Horizontal members checked for 2840mm span and found to be


safe, hence, it is assumed that the horizontal force in plane of bumper is

Horizontally directed force out-of-plane of bumper

Fl

Vertically directed force ( -ve for Tension)


Design Hydrostatic pressure

Fv
Nsd
Psd

Height of column
No. of columns in a row

Lc
n

Spacing between columns


No. of tie beams in one column

Lb

Permissible deflection

2*Lc / 200

Supporting bottom girder/beam


Unsupported length of supporting girder/beam

lg

Moment of inertia of supporting girder/beam

Ig

Section properties for column


D
219.08
Moment of inertia of CHS

Ic

Elastic section modulus of CHS

Ze,c

Plastic section modulus of CHS

Zp,c

Radius of gyration of CHS

Torsional rigidity of column

Jt

Cross-section area

Ax

Section properties for beam


D
141.3
Moment of inertia of CHS

Ib

Section class
Tubular Sextion

d/t

Weight of one column


Weight/ unit length of tie beams
Total weight on one column

Wc

D1

Fh

D2

Lc

Column

Fh

xc

My,c

BMD for Column


Work done by horizontal force (Fh)

WFh

Moment at a distance `xc` from top

My,c

Elastic Strain energy developed in the column due to bending moment

Wse,c

Elastic Strain energy developed in the beam due to bending moment

Wse,b

From energy balance theory

WFh
Fh *

Hence,

Design bending moment about member y-axis (in-plane)

My,sd

(Assumption: Horizontal out-of-plane force being distributed among all


columns in a row equally.)

Mz,sd

.......4

k in equation 3 & 4 relate to buckling in the y and z directions, respectively.


Reduction factors
For cantilever tubular member
For bottom fixed and top free to move for tubular member

Cmy
Cmz
Ic/Lc
Ig/Lg

GA =

GB
Hence from fig. 12-4 of N-004 (pg 72)
Here,

ky
kz

Calculation of material factor, M


Geometric parameter
Hence,
and
Elastic hoop buckling factor
Ch
= 0.44t/D
Ch
= 0.44t/D 0.21(D/t)3 / 4
Ch
= 0.737 /( 0.579)

L/D (2D/t)
/ (D/t)
0.825D/t
Ch

=
=
=

0.0368

0.737 /( 0.579)
Ch

= 0.80

Elastic hoop buckling strength


Hence,

fhe =

Characteristic hoop buckling strength


fh
= fy

fh

= 0.7 fy fhe/fy

fh

= fhe

0.4

2Ch * E * t/D
fhe/fy
fh
355 N/mm^2

Max. combined design compressive stress, design axial stress


in damaged cylinder

Design hoop stress due to hydrostatic pressure

c,Sd

p,Sd =

pSd * D/2t

c =

fy /fcle

h =

fy /fhe

Shell slenderness parameter

Material factor

= 1.15

= 0.85+0.60s

= 1.45

1.15

fyD
Et

120
Calculation of design axial compressive resistance, Nc,Rd
Critical elastic buckling coefficient
fcle =
Characteristic elastic local buckling strength
Hence,
Characteristic local buckling strength
fcl

fy

fy
E

Ce
2*Ce*E*t/D
fy / fcle
fcl

355 N/mm^2

fy
fy

1.047 - 0.274 fy
fcle

fcl

fcl

= fcle

fc

fc

kl
i

=
=

fcl
E

1.0 0.28l 2 fy

0.9
fy
=
2

1.84

=
=

94.77753 N/mm^2

Nc,Rd

Design axial compressive resistance

= Afc/M

Calculation of design bending moment resistance, MRd


fm

Characteristic bending strength

Z
fy
W

fm

fm

fm

= 0.94 0.76

fyD Z
1.13 2.58
fy
Et W

fyD Z
fy
Et W

Design bending moment resistance

MRd =

Design axial local buckling resistance

Ncl,Rd =

Euler buckling strengths corresponding to the member y - axis


Euler buckling strengths corresponding to the member z - axis

Combined stress
Check 1

Check 2

490.5 N/mm^2

fmW
M
fcl * A / M
NEy
NEZ

Shear check
Design shear resistance
Applied shear force

VRd
VSd
VSd
VRd

Interaction shear and bending moment

My,sd
MRd

Mz,sd
MRd

=
=
=

355 N/mm
210000 N/mm
1.0

=
=
=
=
=
=

20.0
200.0
5.0
50.0

T
kN
T (Assumed)
kN

W + Wrw
250.0 kN

=
=

0.10 Wst
25.0 kN

(refer Table 18 of ISO 19901-6)

=
=
=
=
=

0.05
12.5
0.01
2.5
0.00

(refer Table 18 of ISO 19901-6)

=
=
=
=

5000 mm
Nos.

1800 mm
Nos.

=
=
=

Wst
kN
Wst
kN
kN/m^2

50.0 mm
PG 200x200x15x25
700.00

mm
4
199327500 mm

=
=
=
d
182.48

CHS
t
18.3

mm

5.86E+07

mm

535417.4

mm3

739764

mm3

200 #80

(refer Table 18 of ISO 19901-6)

(assumed cantilever???)

71.3 mm

117299252 mm

11543.1 mm

= CHS
d
122.3

130 #80

=
<

t
9.5

mm

8.59E+06

mm4

12.0
33.1 (= 50^2) ----------->

=
=
=

0.91 kN
0.906 kN
14.0 kN

Lb

Column

My,b
xb
BMD for beam
=
=
=

Work done on col. + work done on tie beam


Fh * /2 +
Fh *

Fh * x
L

M2y,c

L3
Fh2
c
2EIc
3

L3
Fh2
b
2EIb
3

=
=

Fh2 x c2
dx
2EI
0

2EI dx
0

Fh * /2

Wse,c +

Wse,b

L3
L3
Fh2
F2
c h b
2EIc 3
2EIb 3
Fh L3c L3b

6E Ic
Ib

=
>

55.77 mm
50.00 mm

=
=

Fh * L

=
=

Fl * L /n

125.00 kN-m

31.25 kN-m

Check

.......4

=
=

1.0
0.85
11730
284754
0.04

=
=
=

=
=

2.0
1.0

=
=
=

111.7
9.33
9.88

for
for
for

1.6<= /(D/t)
0.825<= /(D/t)<1.6
1.5<= < 0.825D/t

for

<1.5

=
=

1289.43 N/mm^2
3.63

for

2.44< fhe/fy

for

0.55< fhe/fy <=2.44

for

fhe/fy <=0.55

M2y,Sd M2z,Sd
NSd

A
W

240.9 N/mm^2

0.00 N/mm^2

0.18

0.52

c,Sd
fcl

.l

p,Sd
fh

.lh

0.12

for

S < 0.5

for

0.5 <= S <= 1.0

for

1.0 < S

0.020

0.203

=
=
=

for

0.3
10524.9 N/mm^2
0.034

fy / fcle <= 0.17

for

0.17< fy / fcle <= 1.911

for

fy / fcle > 1.911

for

l <1.34

for

l >1.34

for

for

for

951.3 kN

fyD
0.0517
Et

0.0517<

fyD
0.1034
Et

0.1034 <

fyD
fy
120
Et
E
228.4 kN-m

3563.3 kN

=
=

1215.6 kN
4862.3 kN

0.563

UR

=
=

0.565

UR

1028.6 kN
37.5 kN

0.04

1.17

0.55

<

1.00 OK

0.14

<

1.00 OK

UR

0.55

0.14

CHS
Section
80 #80
100 #80
130 #80
150 #80
200 #80

Built-up

300x300x10x15

D
88.9
114.3
141.3
168.28
219.08

tw
7.62
8.56
9.5
10.97
18.30

d
73.66
97.18
122.3
146.34
182.48

Bf

tw

300

300

10

r Table 18 of ISO 19901-6)

r Table 18 of ISO 19901-6)


K2

r Table 18 of ISO 19901-6)

No (see fig below)

UR =
UR =

1.12 Deflection
0.56 Strength

= 55.77 mm

Tube is Class 1

Fh (2l3-3l2x+x3)
6EI

l=
fc =

UR

UR

Iy
Iz
1620938 1620938
4000262 4000262
8585789 8585789
16851647 16851647
58649626 58649626

We
36467
69996
121526
200281
535417

Wp
50489
95918
165313
271908
739764

Jp
3241875
8000523
17171578
33703293
117299252

Ax
1945.8
2843.6
3933.6
5421.4
11543.1

tf

Na

wt

Wp

We

15

18

150

91.8

1499794

1328850

E=
G=

210000
80769

1
K2

K3

K5

K2
197.0
1.0
0.29

wt.
0.153
0.223
0.309
0.426
0.906
Web ht.
270

Top fl
641250

Bot fl
641250

N/mm^2
N/mm^2
3.38E-03

5.08E-03

Hence,

K2

197.0

:
:
:
:

K5
295.6
1.5
0.43

:
:
:
:

K3
197.0
1.0
0.29

N/mm

1.08E-03

Column slenderness parameter


Characteristic axial compressive strength

Top web
91125

Bot web
91125

6.16E-04

Top RR
17522

Bot RR
17522

c Web
234

c Flng.

Ix

127 199327500

Iy

Zx

#REF!

1328850

Na =

Neutral axis depth


ELASTIC SECTION MODULUS OF BUILT-UP SECTION
b1 = 300
t1 = 15

b1 = 270

t 1 = 10

t2 = 15

b2 = 300
Plastic section modulus, Wp

Neutral axis from top of plate


Flange

Major axis

=
=

150.00 mm

168750

3375

641250 mm

91125 mm

Web below N.A.

3
91125 mm

Flange

3
641250 mm

3
1464750 mm

Flange

web

Flange
Total
Elastic section modulus, W = I/(D/2)

=
=
=

150

Web above N.A.

Total
Second moment of Area, I
Neutral axis from top of plate

Minor axis

150.00 mm
4
91462500 mm
4
16402500 mm
4

91462500 mm

199327500 mm

1328850 mm

168750

#REF!
150
########
22500
########
########
#REF!

Zy
#REF!

A
11700

Left web
3375

right web left flng*2 right flng*2


3375

337500

337500

Zpz
681750

Tor. Rigidity
765000

130.5

ON

plastic
150

elastic
11700

Neutral Axis

20
150

1755000
150

N.A.

X=
135.0
N.A. = X + t1 =

Minor axis

168750
0

168750

mm3
mm
mm4
mm4
mm4
mm4
mm3

Yc =

125.2 mm

C=

5850 x syp

Yt =

125.2 mm

T=

5850 x syp

Zp =

mm

150.00 mm

1464750 mm

Design of structural barriers (beam) for swing object.


Material properties
Material yield stress
Young's modulus
Material factor

Fy
E
m

=
=
=

Weight input
Lift weight

Rigging weight

Wrw

Static hook load

Wst

=
=
=
=
=
=

20.0
200.0
5.0
50.0
W + Wrw
250.0

=
=
=
=
=
=

0.10
25.0
0.10
25.0
0.01
2.5

355 N/mm
210000 N/mm
1.0

T
kN
T (Assumed)
kN
kN

Design Loading as per ISO 19901-6


Horizontally directed force in any direction

Fh

Horizontally directed force in any direction

Fl

Vertically directed force

Fv

Height of column
No. of columns in a row

Lc
n

=
=

4.00 m
Nos.

Length of beam (average)


No. of tie beams in one column

Lb

=
=

3.00 m
Nos.

Permissible deflection

Lc / 200

15.0 mm

tw
6

=
=
tf
8

H-section
100x100
Root Rd.
10
mm

Section properties for beam


D
100

Bf
100

Wst
kN
Wst
kN
Wst
kN

Moment of inertia of section

Elastic section modulus

Plastic section modulus

Plastic moment capacity

Iy

Iz

3.83E+06

1.34E+06

Zey

Zez

76500.0

26700.0

Zpy

Zpz

87360

40756

mm3

Mpy
31.0

Mpz
14.5

kN-m

4
40181 mm

Cross-section area

Ax

2
2190.0 mm

Shear area for Fh

Aw

2
600.0 mm

Shear area for Fl

Af

2
1504.0 mm

Section class
Web

c/t

=
<

10.7
58.6 (= 72)

=
<

4.6
7.3 (= 9)

0.17 kN/m

Weight/ unit length of tie beams

c/t

Wb

(refer Table 18 of ISO 19901-6)

mm3

Flange

(refer Table 18 of ISO 19901-6)

mm4

Jt

Torsional rigidity of beam

(refer Table 18 of ISO 19901-6)

-----------> Web is Class 1

-----------> Flange is Class 1

Horizontal member
connecting column

Fh

Col. location

My

Col. location

Lb
BMD

Work done by horizontal force (Fh)

WFh

Fh *

Moment at a distance `x` upto Lb/2

My

Fh/2 * x

Moment at a distance `Lb/2` upto Lb

My

Fh/2 * (Lb-x )
L /2
Lb 2
1 b Fh2x2
F (L x)2
dx h b
dx

2
2
0
Lb /2
0

Lb
2 Lb /2

Fh
x2dx (Lb2 2Lbx x2 )dx

4EI 0
Lb /2

2 3
Fh Lb

4EI 12

Lb

Elastic Strain energy developed in the beam Wse

WFh

From energy balance theory

Hence,

M2

2EIY dx 2EI

Wse

Fh *

Fh2 L3b

4EI 12

Fh 3
Lb
48EI

=
>

17.48 mm
15.00 mm

Check

Horz. moment developed at center of beam

My

=
=

Fh * Lb/4
18.75 kN-m

Vert. moment developed at center of beam

Mz

=
=

Fv * Lb /4 + Wb*Lb2 / 8
1.94 kN-m

Bending stress at center of beam

My / Zey
2
245.1 N/mm

=
z

Mz / Zez
2

72.5 N/mm

=
x

Axial compressive stress

Fl / Ax
2
11.42 N/mm

=
y

horz. shear stress

(Fh /2)/ Aw
2

20.83 N/mm

=
z

vert. shear stress

(Fv/2 + Wb*Lb / 2) / Af

2
1.00 N/mm

1
z

2
y

Elastic verification as per eqn. 6.1 of EC3-1-1

Elastic verification at location

1
x,Ed
Ed

Elastic verification at location

x + y
256.51 N/mm2

1.25 N/mm2

0.52 (UR)

2
x,Ed
Ed

x + y + z
329.06 N/mm2

0.00 N/mm2

0.86 (UR)

Plastic check as per eqn. 6.2 of EC3-1-1


Axial Check:
Design Axial Force, NEd
Axial Capacity, NRd
Utilization Ratio, Ura=NEd/NRd

=
=

11.42 kN
777.5 kN

0.015 Safe

Design Shear Force, VzEd = Fh/2


Shear Capacity, VzRd
Utilization Ratio, Ursz = VzED/VzRD

=
=

Design Shear Force, VyEd = (Fv/2 + Wb*Lb / 2)


Shear Capacity, VyRd
Utilization Ratio, Ursy = VyED/VyRD

=
=

Shear Check:

12.50 kN
122.98 kN
0.102 Safe
1.50 kN
308.26 kN
0.005 Safe

Bending Check:
Moment Capacity is reduced if design shear force is geater than half the plastic shear resistance of section.

Moment Reduction Factor for MzRd is


Moment Reduction Factor for MyRd is

z
y

=
=

0.981
0.635

Moment Capacity about Z-Z is


Moment Capacity about Y-Y is

MzvRd
MyvRd

=
=

14.47 kNm
31.01 kNm

(Since Ursx & Ursy < 0.5 therefore moment


reduction factor shall be 1.0)

Moment Capacity is further reduced if axial force is present and does not satisfy following criteria.
Moment Capacity reduction paramerters:
n
=
0.015
a
=
0.274
For Z-Z axis:
Criteria for Moment Capacity reduction:

N ED 0.25N pl , Rd

(Equation 6.33 of EN 1993-1-1:2005 / NA: 2008)


NEd<=0.25NplRd : Moment Capacity not required to reduce

ED

0 .5 h w t w f y

(Equation 6.34 of EN 1993-1-1:2005 / NA: 2008)

M 0

0.5hwt w f y

M0
MNzRd

=
=

MNzRd

Moment Capacity about Z-Z is

106.5 kN
NEd<=0.5hw.tw.fy/m0 : Moment capacity not required to reduce
MplzRd * (1-n) / (1-0.5 * a)
but MNzRd <= MplzRd
(Equation 6.36 of EN 1993-1-1:2005 / NA: 2008)
14.47 kNm

For Y-Y axis:

(Equation 6.35 of EN 1993-1-1:2005 / NA: 2008)

213.0 kN
NEd<=hw.tw.fy/m0 : Moment Capacity not required to reduce

for n a

MNyRd

MplyRd
(Equation 6.37 of EN 1993-1-1:2005 / NA: 2008)

for n > a

MNyRd

MplyRd * (1-((n - a) / (1 - a))2)


(Equation 6.38 of EN 1993-1-1:2005 / NA: 2008)
31.01 kNm

MNyRd

Design Bending Moment about Z-Z axis, MzEd


Moment Capacity about Z-Z, MzRd

=
=

1.94 kNm
14.47 kNm

0.13 Safe

18.75 kNm

Moment Capacity about Y-Y is

Utilization Ratio, Urbz = MzED/MzRD


Design Bending Moment about Y-Y axis, MyEd

Moment Capacity about Y-Y, MyRd

31.01 kNm

0.60 Safe

For Bi-axial Bending, URb = URbz + URby

0.74 Safe

Final Utilization Ratio, UR = URa + URb

0.75 Safe

Utilization Ratio, Urby = MyED/MyRD

CHS
H-section

Built-up
Box

Section
80 #80
100 #80
130 #80
150 #80

D
88.9
114.3
141.3
168.28

tw
7.62
8.56
9.52
10.97

d
73.66
97.18
122.26
146.34

Section
100x100
125x125
150x150
200x100
194x150
200x200
250x125
250x250
300x150
300x300
350x175
350x350
400x200
390x300
400x400
428x407
488x300
600x200
588x300

D
100
125
150
200
194
200
250
250
300
300
350
350
400
390
400
428
488
600
588

Bf
100
125
150
100
150
200
125
250
150
300
175
350
200
300
400
407
300
200
300

tw
6
6.5
7
5.5
6
8
6
9
6.5
10
7
12
8
10
13
20
11
11
12

tf
8
9
10
8
9
12
9
14
9
15
11
19
13
16
21
35
18
17
20

[250-250]
[350-300]

D
250
350

Bf
250
300

tw
15
20

tf
25
25

Side plate thickness =

UR = 0.86

15

Iy
Iz
1620938 1620938
4000262 4000262
8600149 8600149
16851647 16851647

We
36467
69996
121729
200281

Wp
50489
95918
165612
271908

Jp
3241875
8000523
17200298
33703293

r
10
10
11
11
13
13
12
16
13
18
14
20
16
22
22
22
26
22
28

Na
50
62.5
75
100
97
100
125
125
150
150
175
175
200
195
200
214
244
300
294

wt
16.5
23.1
30.7
20.5
29.5
48.7
28.6
70.6
35.6
91.8
48.2
133.8
64.3
103.5
168.4
279.9
123.8
102.3
145.8

Wp
87360
153268
245755
209137
308037
524975
365458
959523
541589
1499794
867262
2543313
1325288
2185409
3669932
6308904
3223436
2976187
4483890

We
76500
136000
219000
184000
277000
472000
324000
867000
481000
1360000
775000
2300000
1190000
1980000
3330000
5570000
2910000
2590000
4020000

Web ht.
84
107
130
184
176
176
232
222
282
270
328
312
374
358

r
0
15

Na
125
175

wt
121.7
164.9

Wp
1556250
3252523

We
1350833
#REF!

Web ht.
200
300

15

Ax
1945.8
2843.6
3941.3
5421.4

wt.
0.15
0.22
0.31
0.43

358
358
452
566
548

Na =Neutral axis depth


ELASTIC SECTION MODULUS
b1 = 100
t1 = 8

Neutral Axis
b1 =

84

t1= 6
N.A.

t2 = 8
b2 = 100
Plastic section modulus, Wp
Neutral axis from top of plate
Flange

50.00 mm
3
36800 mm

Web above N.A.

3
5292 mm

Web below N.A.

5292 mm

Flange

3
36800 mm

50.00 mm

Second moment of Area, I


Neutral axis from top of plate

4
1697067 mm

Flange

web

4
296352 mm

Flange

4
1697067 mm

Total

3690485 mm

3
73809.71 mm

Elastic section modulus, W = I/(D/2)

Na =Neutral axis depth


ELASTIC SECTION MODULUS OF BUILT-UP SECTION
b1 = 250
t1 = 25

b1 =

200

t 1 = 15
N.A.

t2 = 25
b2 = 250

Plastic section modulus, Wp


Neutral axis from top of plate
Flange

125.00 mm
3
703125 mm

Web above N.A.

75000 mm

Web below N.A.

3
75000 mm

Flange

3
703125 mm

125.00 mm

Second moment of Area, I


Neutral axis from top of plate

Flange

4
79427083 mm

web

4
10000000 mm

Flange

4
79427083 mm

Total

4
1.69E+08 mm

3
1350833 mm

Elastic section modulus, W = I/(D/2)

Neutral Axis

Column

Hinge
Me
x
Mp

Top fl
Bot fl
Top web Bot web
36800
36800
5292
5292
65250
65250 9302.3125 9302.313
105000
105000
14787.5 14787.5
76800
76800
23276
23276
124875
124875
23232
23232
225600
225600
30976
30976
135562.5 135562.5
40368
40368
413000
413000
55444.5 55444.5
196425
196425 64613.25 64613.25
641250
641250
91125
91125
326287.5 326287.5
94136
94136
1100575 1100575
146016
146016
503100
503100
139876
139876
897600
897600
160205
160205

Top RR
1588
2082
3090
4492
5912
5912
6799
11317
9756
17522
13207
25065
19668
34899

Bot RR
1588
2082
3090
4492
5912
5912
6799
11317
9756
17522
13207
25065
19668
34899
34899
34899
61800
56504
87489

1591800
2799143
1269000
991100
1704000

1591800
2799143
1269000
991100
1704000

208266.5 208266.5
320410
320410
280918
280918
440489.5 440489.5
450456
450456

34899
34899
61800
56504
87489

Top fl
703125
1218750

Bot fl
703125
1218750

Top web Bot web


75000
75000
225000
225000

Top RR
0
13761

Side plt.

168750

168750

Bot RR
0
13761

c Web
64
87
108
162
150
150
208
190
256
234
300
272
342
314

c Flng.
37
49.25
60.5
36.25
59
83
47.5
104.5
58.75
127
70
149
80
123

314
314
400
522
492

171.5
171.5
118.5
72.5
116

c Web
200
270

c Flng.
117.5
125

Iy
3.83E+06
8.47E+06
1.64E+07
1.84E+07
2.69E+07
4.72E+07
4.05E+07
1.08E+08
7.21E+07
2.04E+08
1.36E+08
4.03E+08
2.37E+08
3.87E+08
6.66E+08
1.19E+09
7.10E+08
7.76E+08
1.18E+09

Iz
1.34E+06
2.93E+06
5.63E+06
1.34E+06
5.07E+06
1.60E+07
2.94E+06
3.65E+07
5.08E+06
6.75E+07
9.84E+06
1.36E+08
1.74E+07
7.21E+07
2.24E+08
3.94E+08
8.11E+07
2.28E+07
9.02E+07

Zy
7.65E+04
1.36E+05
2.19E+05
1.84E+05
2.77E+05
4.72E+05
3.24E+05
8.67E+05
4.81E+05
1.36E+06
7.75E+05
2.30E+06
1.19E+06
1.98E+06
3.33E+06
5.57E+06
2.91E+06
2.59E+06
4.02E+06

Zz
2.67E+04
4.70E+04
7.51E+04
2.68E+04
6.76E+04
1.60E+05
4.70E+04
2.92E+05
6.77E+04
4.50E+05
1.12E+05
7.76E+05
1.74E+05
4.81E+05
1.12E+06
1.93E+06
5.41E+05
2.28E+05
6.01E+05

A
2190
3031
4014
2716
3901
6353
3766
9218
4678
11980
6314
17390
8412
13600.0
21870
36070
16350
13440
19250

Na =

Neutral Axis

plastic
50.00
10.52
50.00

elastic
2104.0
105200.0
50.0

X=
42.0
N.A. = X + t1 =
50.00 mm
Yc =
40.0 mm
Yt =
40.0 mm
Zp =

Neutral axis depth


ELASTIC SECTION MODULUS OF BOX SECT

C=
T=

1052 x syp
1052 x syp

84184 mm

Plastic section modulus, Wp


Neutral axis from top of plate
Flange
Web above N.A.
Side plt. above N.A.
Web below N.A.
Side plt. below N.A.
Flange
Second moment of Area, I
Neutral axis from top of plate
Flange
Web
Side plate
Flange

Neutral Axis

plastic
125
31

elastic
15500
1937500

125

125

X=
100.0
N.A. = X + t1 =
Yc =
Yt =

Zp =

100.4 mm
100.4 mm

125.00 mm
C=
T=

7750 x syp
7750 x syp

3
1556250 mm

(Torsion)

Torsion at center of beam

Tf * r / Jt

#REF!
Tf

N/mm2
=

#REF!

Left web right web


378
378
565
565
796
796
696
696
792
792
1408
1408
1044
1044
2248
2248
1489
1489
3375
3375
2009
2009
5616
5616
2992
2992
4475
4475
7563
17900
6837
8561
9864

7563
17900
6837
8561
9864

left flng*2
20000
35156
56250
20000
50625
120000
35156
218750
50625
337500
84219
581875
130000
360000

right flng*2
20000
35156
56250
20000
50625
120000
35156
218750
50625
337500
84219
581875
130000
360000

Zpz
40756
71443
114093
41392
102834
242816
72401
441996
104229
681750
172456
1174982
265984
728950

Tor. Rigidity
40181
70545
114863
44338
85572
260437
77454
511279
98715
765000
192785
1780145
356763
938533

840000
1449429
405000
170000
450000

840000
1449429
405000
170000
450000

1695126
2934658
823673
357122
919728

2731775
12588083
1366937
906182
1915648

ELASTIC SECTION MODULUS OF BOX SECTION


b1 = 300
t1 = 25

elastic
30000.0
5250000
175.0

t 3= 20

b3 = 300

Neutral Axis

plastic
175.00
35.00
175.00

N.A.
t4 = 15

X=
150.0
N.A. = X + t1 =
175.00 mm
Yc =
137.5 mm
Yt =
137.5 mm

t2 = 25
b2 = 300

Plastic section modulus, Wp


Neutral axis from top of plate

Zp =

=
=

175.00 mm
3
1218750 mm

Web above N.A.

3
225000 mm

Side plt. above N.A.

168750 mm

Web below N.A.

3
225000 mm

Side plt. below N.A.

3
168750 mm
3
1218750 mm

Second moment of Area, I


Neutral axis from top of plate

=
=

4
198437500 mm

45000000 mm

4
67500000 mm
4
mm
198437500

kN-m

175.00 mm

2887500 mm

C=
T=

10500 x syp
10500 x syp

Design of structural barriers (beam) for swing object.


Material properties
Material yield stress
Young's modulus
Material factor

Fy
E
m

=
=
=

Weight input
Lift weight

Rigging weight

Wrw

Static hook load

Wst

=
=
=
=
=
=

20.0
200.0
5.0
50.0
W + Wrw
250.0

0.10
25.0
0.10
25.0
0.01
2.5
0.00

235 N/mm
210000 N/mm
1.0

T
kN
T (Assumed)
kN
kN

Loading as per ISO 19901-6


Horizontally directed force in any direction

Fh

Horizontally directed force in any direction

Fl

Vertically directed force

Fv

Design Hydrostatic pressure

Psd

=
=
=
=
=
=
=

Height of column
No. of columns in a row

Lc
n

=
=

1500 mm
Nos.

Length of beam (average)


No. of tie beams in one column

Lb

=
=

4200 mm
Nos.

Permissible deflection

Lb / 200

Supporting column property


Unsupported length of supporting girder/beam (about minor axis)

lg

=
=

Moment of inertia of supporting girder/beam

IG

Section properties for beam

Moment of inertia of section

Iy
8.59E+06

Elastic section modulus

Plastic section modulus

(refer Table 18 of ISO 19901-6)


(refer Table 18 of ISO 19901-6)
(refer Table 18 of ISO 19901-6)

21.0 mm

=
=
d
122.3

D
141.3

Wst
kN
Wst
kN
Wst
kN
kN/m^2

200x200
700.0 mm
4
1.60.E+07 mm

CHS
130 #80
tw
9.5
mm
Iz
4
8.59E+06 mm

Zey

Zez

121525.7

121525.7

Zpy

Zpz

165313

165313

mm3

mm3

Radius of gyration of CHS

Torsional rigidity of beam

Jt

4
17171578 mm

Cross-section area

Ax

2
3933.6 mm

Section class
Tubular Section

d/t

=
<

Weight/ unit length of tie beams

Wb

Fh

46.7 mm

14.9
50.0 (= 50^2) -----------> Tube is Class 1
0.309 kN/m

Horizontal member
connecting column

Col. location

xb

Col. location

D
Lb

DEFLECTION

Fh
My,b

My,b

My,b

My,b

BMD
Work done by horizontal force (Fh)

WFh

Fh * /2

Moment at a distance `xb` upto Lb/2

My,b

Fh/2 * xb - Fh*Lb /8

Moment at a distance `Lb/2 + xb` upto Lb

My,b

3Fh*Lb /8 -

Fh/2 * xb

L /2
Lb
2
2

M2Y,b
1 b Fh x FhLb
F x
3F L

dx

dx h b h dx
2EI
2EI 0 2
8
8
2

0
Lb /2

Lb

Elastic Strain energy developed in the beam

Wse

Fh2

8EI

Lb
Lb /2
9L2

L
L2
3L
x 2 2 x b b dx b 2 b x x 2 dx
16

8EI 0
4 16
4

L b /2

Fh2L3b
384EI

L b /2

From energy balance theory

WFh

Fh2

Wse
Fh2L3b

Fh * /2

384EI

FhL3b
192EI

Hence,

Lb
2
2

3L

x b dx b x dx
4
4

Lb /2

=
5.35 mm
<
21.00 mm
(Since the beams are continuos beyond the supports so actual deflection will be less than calculated.)
Horz. moment developed at center of beam

My

=
=

Fh * Lb/4
26.25 kN-m

Vert. moment developed at center of beam

Mz

=
=

Fv * Lb /4 + Wb*Lb2 / 8
3.31 kN-m

STRESS CHECK

.......4

k in equation 3 & 4 relate to buckling in the y and z directions, respectively.


Reduction factors
For tubular tie member (portal-unbraced) about y-axis
For tubular tie member (portal-unbraced) about z-axis
GA, GB =

Cmy
Cmz

=
=

Ic/Lc
Ig/Lg

=
=

0.85
0.85
2044
22857
0.09

Hence OK

Hence from fig. 12-4 of N-004 (pg 72)


Here,

ky
kz

Calculation of material factor, M


Geometric parameter
Hence,
and

Elastic hoop buckling strength


Hence,

162.1
10.90
12.27

Ch
=
=
=
=

0.030

fhe =

Characteristic hoop buckling strength


fh
= fy
fh
= 0.7 fy fhe/fy 0.4
fh
= fhe

1.6<= /(D/t)
0.825<= /(D/t)<1.6
1.5<= < 0.825D/t
<1.5

for
for
for
for

2Ch * E * t/D =
fhe/fy =
fh
235.0 N/mm^2

=
=
=

Max. combined design compressive stress, design axial stress


in damaged cylinder

Design hoop stress due to hydrostatic pressure

1.050
1.050

L/D (2D/t) =
/ (D/t) =
0.825D/t =

Elastic hoop buckling factor


Ch
= 0.44t/D
= 0.44t/D 0.21(D/t)3 / 4
Ch
= 0.737 /( 0.579)
Ch
Ch
= 0.80

=
=

835.34 N/mm^2
3.55

for
for
for

2.44< fhe/fy
0.55< fhe/fy <=2.44
fhe/fy <=0.55

M2y,Sd M2z,Sd
NSd

A
W
224.1 N/mm^2

p,Sd =

pSd * D/2t =

0.00 N/mm^2

c =
h =

fy /fcle

c,Sd

fy /fhe

Shell slenderness parameter

=
=
=

0.17
0.53

c,Sd
fcl

p,Sd

fh

.lc

=
Material factor
M
M
M

.lh

0.16

M
=
=
=

= 1.15
= 0.85+0.60s
= 1.45

1.15

for
for
for
fyD
Et

120
Calculation of design axial compressive resistance, Nc,Rd
Critical elastic buckling coefficient
fcle =
Characteristic elastic local buckling strength

Characteristic local buckling strength


fcl
= fy

fcl

fc

fc

kl
i

fcl
E

0.9

fy

0.017

fy
=
E

0.134

0.3
8471.3 N/mm^2
0.028

for

fy / fcle <= 0.17

for

0.17< fy / fcle <= 1.911

for

fy / fcle > 1.911

for

l <1.34

for

l >1.34

1.0 0.28l 2 fy

fcl
235 N/mm^2

fy

= 1.047 - 0.274
fy
fcle

= fcle

S < 0.5
0.5 <= S <= 1.0
1.0 < S

Ce
=
2*Ce*E*t/D =
fy / fcle
=

Hence,

fcl

1.01

168.5 N/mm^2

Nc,Rd

Design axial compressive resistance

= Afc/M

576.4 kN

for

fyD
0.0517
Et

Calculation of design bending moment resistance, MRd


Characteristic bending strength

fm

fm

Z
=
fy
W

fm

= 1.13 2.58

fyD Z

fy
Et W

for

fm

= 0.94 0.76 fyD Z fy

Et W

for

319.7 N/mm^2

fmW
M

0.0517<

fyD
0.1034
Et

0.1034 <

fyD
fy
120
Et
E

Design bending moment resistance

MRd =

Design axial local buckling resistance

Ncl,Rd =

Euler buckling strengths corresponding to the member y - axis


Euler buckling strengths corresponding to the member z - axis

fmW
M

33.8 kN-m

fcl * A / M =

803.8 kN

=
=

915.0 kN
915.0 kN

0.728

UR

0.814

UR

VRd
VSd

=
=

232.0 kN
27.5 kN

VSd
VRd

0.12

1.13

0.78

<

1.00 OK

0.10

<

1.00 OK

NEy
NEZ

Combined stress
Check 1

Check 2

Shear check
Design shear resistance
Applied shear force

UR

Interaction shear and bending moment

My,sd
MRd
Mz,sd
MRd

0.78 UR

0.10 UR

Section
80 #80
81 #80+
100 #80100 #80
100 #80+
130 #80
150 #80
130 #80+

D
88.9
88.9
114.3
114.3
114.3
141.3
168.28
141.3

tw
7.62
11.1
7.10
8.56
9.5
9.5
10.97
12.57

390.0
110.98

N/mm^2
mm

Section
100x100
125x125
150x150
200x100

D
100
125
150
200

Bf
100
125
150
100

tw
6
6.5
7
5.5

tf
8
9
10
8

r
10
10
11
11

Na
50
62.5
75
100

194x150
200x200
250x125
250x250
300x150
300x300
350x175
350x350
400x200
390x300

194
200
250
250
300
300
350
350
400
390

150
200
125
250
150
300
175
350
200
300

6
8
6
9
6.5
10
7
12
8
10

9
12
9
14
9
15
11
19
13
16

13
13
12
16
13
18
14
20
16
22

97
100
125
125
150
150
175
175
200
195

400x400
428x407
488x300
600x200

400
428
488
600

400
407
300
200

13
20
11
11

21
35
18
17

22
22
26
22

200
214
244
300

588x300

588

300

12

20

28

294

Bf

tw

tf

Na

200
350

250
300

15
20

25
25

7.5
10

100
175

Weld strength =
Weld length =

d
73.66
66.7
100.1
97.18
95.3
122.3
146.34
116.16

Iy
Iz
1620938 1620938
2094466 2094466
3449876 3449876
4000262 4000262
4329338 4329338
8585789 8585789
16851647 16851647
10630551 10630551

We
36467
47120
60365
69996
75754
121526
200281
150468

CHS
H-section

(refer Table 18 of ISO 19901-6)


(refer Table 18 of ISO 19901-6)
(refer Table 18 of ISO 19901-6)

UR =

0.814

0.814

Built-up
Box

200x250x15x25
[350-300]
Side plate thickness =

15

15

Tube is Class 1
Na =

Neutral axis depth


ELASTIC SECTION MODULUS
b1 = 250
t1 = 25

Col. location

b1 = 150

t 1 = 15

t2 = 25
b2 = 250

y,b

y,b

My,b

Plastic section modulus, Wp


Neutral axis from top of plate

Flange
Second moment of Area, I
Neutral axis from top of plate

Lb
2
Lb /2 F x F L 2

F x
3F L
h h b dx h b h dx
EI 0 2
8
8
2

Lb /2

3L

b
dx b x dx
4
4

Lb /2
2

Lb

Lb
9L2

L
L2
3L
2 x b b dx b 2 b x x 2 dx
4 16
16
4

L b /2

100.00 mm
3
546875 mm

100.00 mm

Flange

4
48177083 mm

web

4
4218750 mm

Flange

4
48177083 mm

Total

4
1.01E+08 mm

1005729 mm

Elastic section modulus, W = I/(D/2)

Na =

Neutral axis depth


ELASTIC SECTION MODULUS OF BUILT-UP SECTION
b1 = 250
t1 = 25

b1 = 150

t 1 = 15

t2 = 25
b2 = 250

Plastic section modulus, Wp


Neutral axis from top of plate

Major axis
100.00 mm

Minor axis
125

Flange

3
546875 mm

195312.5

Web above N.A.

3
42187.5 mm

4218.75

Web below N.A.

3
42187.5 mm

Flange

3
546875 mm
3
1178125 mm

Total
Second moment of Area, I
Neutral axis from top of plate

=
=

100.00 mm

195312.5
789687.5
125

Flange

4
48177083 mm

web

4
4218750 mm

42188

Flange

4
48177083 mm

3.255E+07

Total

1.01E+08 mm

65146354.2

3
1005729 mm

521171

Elastic section modulus, W = I/(D/2)

3.255E+07

Wp
Jp
50489 3241875
67642 4188932
81711 6899752
95918 8000523
104625 8658675
165313 17171578
271908 33703293
208965 21261101

Ax
1945.8
2713.0
2391.1
2843.6
3127.8
3933.6
5421.4
5083.5

wt.
0.15
0.213
0.188
0.223
0.25
0.309
0.43
0.40

wt
16.5
23.1
30.7
20.5

Wp
87360
153268
245755
209137

We
76500
136000
219000
184000

Web ht.
84
107
130
184

29.5
48.7
28.6
70.6
35.6
91.8
48.2
133.8
64.3
103.5

308037
524975
365458
959523
541589
1499794
867262
2543313
1325288
2185409

277000
472000
324000
867000
481000
1360000
775000
2300000
1190000
1980000

176
176
232

124875
124875
225600
225600
135562.5 135562.5

222
282
270
328
312
374
358

168.4
279.9
123.8
102.3

3669932
6308904
3223436
2976187

3330000
5570000
2910000
2590000

358
1591800
358 2799142.5
452
1269000
566
991100

145.8

4483890

4020000

548

wt

Wp

We

115.8
164.9

1181565
3237447

1005729
2910714

Web ht.
150
300

c Web
64
87
108
162

c Flng.
37
49.25
60.5
36.25

Iy
3.83E+06
8.47E+06
1.64E+07
1.84E+07

5912
5912
6799

150
150
208

59
83
47.5

11317
9756
17522
13207
25065
19668
34899

11317
9756
17522
13207
25065
19668
34899

190
256
234
300
272
342
314

104.5
58.75
127
70
149
80
123

2.69E+07
4.72E+07
4.05E+07
1.08E+08
7.21E+07
2.04E+08
1.36E+08
4.03E+08
2.37E+08
3.87E+08

1591800 208266.5 208266.5


2799143
320410
320410
1269000
280918
280918
991100 440489.5 440489.5

34899
34899
61800
56504

34899
34899
61800
56504

314
314
400
522

171.5
171.5
118.5
72.5

6.66E+08
1.19E+09
7.10E+08
7.76E+08

1704000

1704000

87489

87489

492

116

1.18E+09

Top fl

Bot fl

c Web

c Flng.

Ix

546875
1218750

546875
1218750

Top fl
36800
65250
105000
76800

Bot fl
Top web Bot web
36800
5292
5292
65250 9302.313 9302.313
105000 14787.5 14787.5
76800
23276
23276

Top RR
1588
2082
3090
4492

Bot RR
1588
2082
3090
4492

23232
30976
40368

5912
5912
6799

413000
413000 55444.5 55444.5
196425
196425 64613.25 64613.25
641250
641250
91125
91125
326287.5 326287.5
94136
94136
1100575 1100575
146016
146016
503100
503100
139876
139876
897600
897600
160205
160205

Side plt.

23232
30976
40368

450456

Top web

450456

Bot web

42187.5
225000

42187.5
225000

168750

168750

Top RR
1720
6223

Bot RR
1720
6223

135
280

110 100572917
130 509375000

Na =

ELASTIC SECTION MOD

Neutral Axis

N.A.

plastic
100
30
100

elastic
14750
1475000
100

X=
75.0
N.A. = X + t1 =
Yc =
Yt =
Zp =

79.9 mm
79.9 mm
3
1178125 mm

100.00 mm
C=
T=

7375 x syp
7375 x syp

Neutral axis from top of plate

Neutral axis from top of plate

Elastic section modulus, W = I/(D/2)

ON

Neutral Axis

plastic
100
30
100

elastic
14750
1475000
100

N.A.

X=
75.0
N.A. = X + t1 =
100.00 mm
Yc =
79.9 mm
Yt =
79.9 mm

Minor axis
mm

Zp =

C=
T=

7375 x syp
7375 x syp

3
1178125 mm

195312.5
4218.75
(Torsion)

=
=

195312.5
mm3
mm
mm4
mm4
mm4
4

mm

mm3

Torsion at base of column

Tf * r / Jt
#VALUE!
Tf

Iz
1.34E+06
2.93E+06
5.63E+06
1.34E+06

Zy
7.65E+04
1.36E+05
2.19E+05
1.84E+05

Zz
2.67E+04
4.70E+04
7.51E+04
2.68E+04

5.07E+06
1.60E+07
2.94E+06
3.65E+07
5.08E+06
6.75E+07
9.84E+06
1.36E+08
1.74E+07
7.21E+07

2.77E+05
4.72E+05
3.24E+05
8.67E+05
4.81E+05
1.36E+06
7.75E+05
2.30E+06
1.19E+06
1.98E+06

2.24E+08
3.94E+08
8.11E+07
2.28E+07

3.33E+06
5.57E+06
2.91E+06
2.59E+06

Left web
378
565
796
696

right web
378
565
796
696

left flng*2
20000
35156
56250
20000

right flng*2
20000
35156
56250
20000

6.76E+04
3901
1.60E+05
6353
4.70E+04
3766
2.92E+05
9218
6.77E+04
4678
4.50E+05 11980
1.12E+05
6314
7.76E+05 17390
1.74E+05
8412
4.81E+05 13600.0

792
1408
1044

792
1408
1044

50625
120000
35156

50625
120000
35156

102834
242816
72401

85572
260437
77454

83.0
86.2
103.7

2248
1489
3375
2009
5616
2992
4475

2248
1489
3375
2009
5616
2992
4475

218750
50625
337500
84219
581875
130000
360000

218750
50625
337500
84219
581875
130000
360000

441996
104229
681750
172456
1174982
265984
728950

511279
98715
765000
192785
1780145
356763
938533

108.2
124.1
130.5
146.8
152.2
167.9
168.7

1.12E+06
1.93E+06
5.41E+05
2.28E+05

21870
36070
16350
13440

7563
17900
6837
8561

7563
17900
6837
8561

840000
1449429
405000
170000

840000
1449429
405000
170000

1695126
2934658
823673
357122

2731775
12588083
1366937
906182

174.5
181.6
208.4
240.3

9.02E+07 4.02E+06 6.01E+05

19250

9864

9864

450000

450000

919728

1915648

247.6

Left web

right web

left flng*2

right flng*2

Zpz

Tor. Rigidity

14750

4218.75

4218.75

390625

390625

789687.5

2772917

82.6

Neutral Axis

plastic
175.00
35.00
175.00

Iy

Zx

65146354 1005729

A
2190
3031
4014
2716

Zy
521171

Zpz
Tor. Rigidity
Radius of G
40756
40181
41.8
71443
70545
52.9
114093
114863
63.9
41392
44338
82.3

Neutral axis depth


ELASTIC SECTION MODULUS OF BOX SECTION
b1 = 300
elastic
30000.0
5250000
175.0

t 3= 20

b3 = 300

t1 = 25

N.A.
t4 = 15

X=
150.0
N.A. = X + t1 =
Yc =
Yt =

175.00 mm

137.5 mm
137.5 mm

t2 = 25
b2 = 300

Zp =

3
2887500 mm

C=
T=

Plastic section modulus, Wp


Neutral axis from top of plate

Web below N.A.

Side plt. below N.A.

Flange

1218750 mm

175.00 mm

175.00 mm
3
225000 mm
3
168750 mm
3

Second moment of Area, I


Neutral axis from top of plate
Flange

4
198437500 mm

Web

4
45000000 mm

Side plate

Flange

67500000 mm
4
198437500 mm

Total

509375000 mm

Elastic section modulus, W = I/(D/2)

N/mm2
=

0.00 kN-m

3
2910714.286 mm

10500 x syp
10500 x syp

Design of structural barriers (H-beam) for swing object.


Material properties
Material yield stress
Young's modulus
Material factor

Fy
E
m

=
=
=

Weight input
Lift weight

Rigging weight

Wrw

Static hook load

Wst

=
=
=
=
=
=

20.0
200.0
5.0
50.0
W + Wrw
250.0

=
=
=
=
=
=

0.10
25.0
0.10
25.0
0.01
2.5

355 N/mm
210000 N/mm
1.0

T
kN
T (Assumed)
kN
kN

Design Loading as per ISO 19901-6


Horizontally directed force in transverse direction

Fh

Horizontally directed force in longitudinal direction

Fl

Vertically directed force

Fv

Height of column
No. of columns in a row

Lc
n

=
=

4.00 m
Nos.

Length of beam (average)


No. of tie beams in one column

Lb

=
=

4.20 m
Nos.

Permissible deflection

Lc / 200

21.0 mm

tw
7

=
=
tf
10

H-section
150x150
Root Rd.
11
mm

Section properties for beam


D
150

Bf
150

Wst
kN
Wst
kN
Wst
kN

Moment of inertia of section

Elastic section modulus

Plastic section modulus

Plastic moment capacity

Iy

Iz

1.64E+07

5.63E+06

Zey

Zez

219000.0

75100.0

Zpy

Zpz

245755

114093

mm3

Mpy
87.2

Mpz
40.5

kN-m

4
114863 mm

Cross-section area

Ax

2
4014.0 mm

Shear area for Fh

Aw

2
1050.0 mm

Shear area for Fl

Af

2
2860.0 mm

Section class
Web

c/t

=
<

15.4
58.6 (= 72)

=
<

6.1
7.3 (= 9)

0.31 kN/m

Fh

Horizontal member
connecting column

c/t

Weight/ unit length of tie beams

Wb

(refer Table 18 of ISO 19901-6)

mm3

Flange

(refer Table 18 of ISO 19901-6)

mm4

Jt

Torsional rigidity of beam

(refer Table 18 of ISO 19901-6)

-----------> Web is Class 1

-----------> Flange is Class 1

Col. location

x
f

My

Col. location

Lb
BMD

Work done by horizontal force (Fh)


Moment at a distance `x` upto Lb/2
Moment at a distance `Lb/2` upto Lb

WFh
My
My

Fh *
Fh/2 * x
Fh/2 * (Lb-x )

=
=
=

L /2
Lb 2
1 b Fh2x2
F (L x)2
dx h b
dx

2
2
0
Lb /2
0

Lb
2 Lb /2

Fh
x2dx (Lb2 2Lbx x2 )dx

4EI 0
Lb /2

2 3
Fh Lb

4EI 12

Lb

Elastic Strain energy developed in the beam Wse

WFh

From energy balance theory

Hence,

M2

2EIY dx 2EI

Wse

Fh *

Fh2 L3b

4EI 12

Fh 3
Lb
48EI

=
<

11.20 mm
21.00 mm

Hence OK

Horz. moment developed at center of beam

My

=
=

Fh * Lb/4
26.25 kN-m

Vert. moment developed at center of beam

Mz

=
=

Fv * Lb /4 + Wb*Lb / 8
2.79 kN-m

Bending stress at center of beam

My / Zey
2
119.9 N/mm

=
z

Mz / Zez
2
37.1 N/mm

=
x

Axial compressive stress

Fl / Ax
2
6.23 N/mm

=
y

horz. shear stress

vert. shear stress

(Fh /2)/ Aw

2
11.90 N/mm

(Fv/2 + Wb*Lb / 2) / Af

2
0.66 N/mm

1
z

2
y

Elastic verification as per eqn. 6.1 of EC3-1-1

Elastic verification at location

1
x,Ed

x + y

=
Ed

Elastic verification at location

126.09 N/mm2
2

0.66 N/mm

0.13 Safe

2
x,Ed
Ed

x + y + z

163.19 N/mm2

0.00 N/mm2

0.21 Safe

Plastic check as per eqn. 6.2 of EC3-1-1


Axial Check:
Design Axial Force, NEd
Axial Capacity, NRd

=
=

Utilization Ratio, Ura=NEd/NRd

Design Shear Force, VzEd = Fh/2


Shear Capacity, VzRd
Utilization Ratio, Ursz = VzED/VzRD

=
=

Design Shear Force, VyEd = (Fv/2 + Wb*Lb / 2)


Shear Capacity, VyRd
Utilization Ratio, Ursy = VyED/VyRD

=
=

25.00 kN
1425.0 kN
0.018 Safe

Shear Check:

12.50 kN
215.21 kN
0.058 Safe
1.89 kN
586.18 kN
0.003 Safe

Bending Check:
Moment Capacity is reduced if design shear force is geater than half the plastic shear resistance of section.

Moment Reduction Factor for MzRd is


Moment Reduction Factor for MyRd is

z
y

=
=

0.987
0.781

Moment Capacity about Z-Z is


Moment Capacity about Y-Y is

MzvRd
MyvRd

=
=

40.50 kNm
87.24 kNm

(Since Ursx & Ursy < 0.5 therefore moment


reduction factor shall be 1.0)

Moment Capacity is further reduced if axial force is present and does not satisfy following criteria.
Moment Capacity reduction paramerters:
n
=
0.018
a
=
0.262
For Z-Z axis:

Criteria for Moment Capacity reduction:

N ED 0.25N pl , Rd

(Equation 6.33 of EN 1993-1-1:2005 / NA: 2008)


NEd<=0.25NplRd : Moment Capacity not required to reduce

ED

0 .5 h w t w f y

(Equation 6.34 of EN 1993-1-1:2005 / NA: 2008)

M 0

0.5hwt w f y

M0
MNzRd

=
=

MNzRd

Moment Capacity about Z-Z is

186.4 kN
NEd<=0.5hw.tw.fy/m0 : Moment capacity not required to reduce
MplzRd * (1-n) / (1-0.5 * a)
but MNzRd <= MplzRd
(Equation 6.36 of EN 1993-1-1:2005 / NA: 2008)
40.50 kNm

For Y-Y axis:

(Equation 6.35 of EN 1993-1-1:2005 / NA: 2008)

372.8 kN
NEd<=hw.tw.fy/m0 : Moment Capacity not required to reduce

for n a

MNyRd

MplyRd
(Equation 6.37 of EN 1993-1-1:2005 / NA: 2008)

for n > a

MNyRd

MplyRd * (1-((n - a) / (1 - a))2)


(Equation 6.38 of EN 1993-1-1:2005 / NA: 2008)
87.24 kNm

MNyRd

Design Bending Moment about Z-Z axis, MzEd


Moment Capacity about Z-Z, MzRd
Utilization Ratio, Urbz = MzED/MzRD

=
=

2.79 kNm
40.50 kNm

0.07 Safe

Design Bending Moment about Y-Y axis, MyEd

26.25 kNm

Moment Capacity about Y-Y is

Moment Capacity about Y-Y, MyRd

87.24 kNm

0.30 Safe

For Bi-axial Bending, URb = URbz + URby

0.37 Safe

Final Utilization Ratio, UR = URa + URb

0.39 Safe

Utilization Ratio, Urby = MyED/MyRD

Weld check for pack plate


Horizontal fixed end moment
Vertical fixed end moment
Section properties for Column

Dc
200

Mh,fe
Mv,fe
B f,c
200

=
=

t w,c
10

26.25 kN-m
2.79 kN-m
t f,c
Root Rd.
15
7.5
mm
Dia.

Size of pack plate


Inside clear spacing between flanges of column
Vertical c/c distance b/w bolt holes

Din
d

Number of bolts on each side of flange of beam


Horz. shear force at face of each pack plate
(Due to Mfe)

n
Fh,p

Vertical shear force at face of each pack plate

Fv,p
Fr,w

Resultant shear force in weld

Weld thickness for 8 thk. plate


Weld length

tweld
lw

=
=
=

mm

=
=
=

2
Nos.
(Mh,fe / Din) / n + Fl / 4n

=
=
=
=

Mv,fe x (d/2) / [(d/2)^2 + (d/2)^2] + Fv / 2n

5.0 mm
( x 60) / 2
94.25 mm
490.0 N/mm

Tesile capacity of weld

fuw

=
=
=
=

Design shear strength of fillet weld

fvw.d

Correlation factor

w
fvw.d

=
=

Hence,

Thk.

60
8
170.00
70.0 mm

80.33 kN

40.43 kN
(Fh,p^2 + Fv,p^2)
89.93 kN

fu / 3

w M2
0.9 for S355
314.34 N/mm

=
=
>

fvw.d x (0.707 x tweld) x lw


104.73 kN
Hence, Weld is safe
Fr,w
UR = 0.86

Fv,Rd
2

=
=
=
=

20.0 mm
2 Nos.
2 fub A / m2
0.6
for class 8.8

Ultimate tensile strength

fub

Shear stress area of bolt


Hence,

A
Fv,Rd

=
=

Fw,Rd

170.0

Design resistance

Pack plate

Bolt check
Bolt dia used
No. of bolts on each side of flange
Shear capacity of each bolt
Where,

Vertical c/c distance b/w bolt holes

dbolt

2
800 N/mm
2
245.0 mm as per BS EN 14399-3
117.6 kN

70 mm

Number of bolts on each side of flange of beam


Horz. shear force in bolt at face of beam flange
(Due to Mh,fe and axial force)

n
Fh,b

Vertical shear force in bolt at face of beam flange


(Due to Mv,fe and vertical force)

Fv,b

Resultant shear force in bolt

Fr,b

=
=
=

2 Nos.
(Mh,fe / D) / n + Fl / 4n

=
=

Mv,fe x (d/2) / [(d/2)^2 + (d/2)^2] + Fv / 2n

=
=
<

(Fh,p^2 + Fv,p^2)
99.23 kN
Fv

fu Ant / M2 + (1/3) fy Anv / M0

90.63 kN

40.43 kN

Hence, Bolts are safe


UR = 0.84

Tearing check of column flange

70.0

40.0

Shear force

Tensile force
Design block tearing resistance
Where,
Hence,

Veff,1,Rd

Ant

is net area subjected to tension

Anv

is net area subjected to shear


Veff,1,Rd

=
=
>

2
1050 mm
2
1200 mm
514.5 kN

Fh,p

Hence, Safe in Tearing


UR = 0.16

CHS
H-section

Built-up
Box

Section
80 #80
100 #80
130 #80
150 #80

D
88.9
114.3
141.3
168.28

tw
7.62
8.56
9.52
10.97

d
73.66
97.18
122.26
146.34

Section
100x100
125x125
150x150
200x100
194x150
200x200
250x125
250x250
300x150
300x300
350x175
350x350
400x200
390x300
400x400
428x407
488x300
600x200
588x300

D
100
125
150
200
194
200
250
250
300
300
350
350
400
390
400
428
488
600
588

Bf
100
125
150
100
150
200
125
250
150
300
175
350
200
300
400
407
300
200
300

tw
6
6.5
7
5.5
6
8
6
9
6.5
10
7
12
8
10
13
20
11
11
12

tf
8
9
10
8
9
12
9
14
9
15
11
19
13
16
21
35
18
17
20

[250-250]
[350-300]

D
250
350

Bf
250
300

tw
15
20

tf
25
25

Side plate thickness =

Iy
Iz
1620938 1620938
4000262 4000262
8600149 8600149
16851647 16851647

15

We
36467
69996
121729
200281

Wp
50489
95918
165612
271908

Jp
3241875
8000523
17200298
33703293

Ax
1945.8
2843.6
3941.3
5421.4

wt.
0.15
0.22
0.31
0.43

r
10
10
11
11
13
13
12
16
13
18
14
20
16
22
22
22
26
22
28

Na
50
62.5
75
100
97
100
125
125
150
150
175
175
200
195
200
214
244
300
294

wt
16.5
23.1
30.7
20.5
29.5
48.7
28.6
70.6
35.6
91.8
48.2
133.8
64.3
103.5
168.4
279.9
123.8
102.3
145.8

Wp
87360
153268
245755
209137
308037
524975
365458
959523
541589
1499794
867262
2543313
1325288
2185409
3669932
6308904
3223436
2976187
4483890

We
76500
136000
219000
184000
277000
472000
324000
867000
481000
1360000
775000
2300000
1190000
1980000
3330000
5570000
2910000
2590000
4020000

Web ht.
84
107
130
184
176
176
232
222
282
270
328
312
374
358

r
0
15

Na
125
175

wt
121.7
164.9

Wp
1556250
3252523

We
1350833
#REF!

Web ht.
200
300

358
358
452
566
548

15

UR = 0.86

Na =Neutral axis depth


ELASTIC SECTION MODULUS
b1 = 150
t1 = 10

Neutral Axis
b1 =

130

t1= 7
N.A.

t2 = 10
b2 = 150

Plastic section modulus, Wp


Neutral axis from top of plate

Flange

75.00 mm
3
105000 mm
3

Web above N.A.

14787.5 mm

Web below N.A.

14787.5 mm

Flange

Second moment of Area, I


Neutral axis from top of plate

3
105000 mm

75.00 mm

Flange

4
7362500 mm

web

4
1281583 mm

Flange

4
7362500 mm

Total

4
16006583 mm

213421.1 mm

Elastic section modulus, W = I/(D/2)

Na =Neutral axis depth


ELASTIC SECTION MODULUS OF BUILT-UP SECTION
b1 = 250
t1 = 25

b1 =

200

t 1 = 15
N.A.

t2 = 25
b2 = 250

Plastic section modulus, Wp


Neutral axis from top of plate
Flange

125.00 mm
3
703125 mm

Web above N.A.

3
75000 mm

Web below N.A.

3
75000 mm

Flange

3
703125 mm

125.00 mm

Second moment of Area, I


Neutral axis from top of plate

Flange

4
79427083 mm

web

4
10000000 mm

Flange

79427083 mm

Total

4
1.69E+08 mm

3
1350833 mm

Elastic section modulus, W = I/(D/2)

Neutral Axis

Column

Hinge
Me
x
Mp

Dia.
12
16
20
22
24
27

As
84.3
157
245
303
353
459

30

561

36

817

Top fl
Bot fl
Top web Bot web
36800
36800
5292
5292
65250
65250 9302.3125 9302.313
105000
105000
14787.5 14787.5
76800
76800
23276
23276
124875
124875
23232
23232
225600
225600
30976
30976
135562.5 135562.5
40368
40368
413000
413000
55444.5 55444.5
196425
196425 64613.25 64613.25
641250
641250
91125
91125
326287.5 326287.5
94136
94136
1100575 1100575
146016
146016
503100
503100
139876
139876
897600
897600
160205
160205

Top RR
1588
2082
3090
4492
5912
5912
6799
11317
9756
17522
13207
25065
19668
34899

Bot RR
1588
2082
3090
4492
5912
5912
6799
11317
9756
17522
13207
25065
19668
34899
34899
34899
61800
56504
87489

1591800
2799143
1269000
991100
1704000

1591800
2799143
1269000
991100
1704000

208266.5 208266.5
320410
320410
280918
280918
440489.5 440489.5
450456
450456

34899
34899
61800
56504
87489

Top fl
703125
1218750

Bot fl
703125
1218750

Top web Bot web


75000
75000
225000
225000

Top RR
0
13761

Side plt.

168750

Bot RR
0
13761

c Web
64
87
108
162
150
150
208
190
256
234
300
272
342
314

c Flng.
37
49.25
60.5
36.25
59
83
47.5
104.5
58.75
127
70
149
80
123

314
314
400
522
492

171.5
171.5
118.5
72.5
116

c Web
200
270

Iy
3.83E+06
8.47E+06
1.64E+07
1.84E+07
2.69E+07
4.72E+07
4.05E+07
1.08E+08
7.21E+07
2.04E+08
1.36E+08
4.03E+08
2.37E+08
3.87E+08
6.66E+08
1.19E+09
7.10E+08
7.76E+08
1.18E+09

Iz
1.34E+06
2.93E+06
5.63E+06
1.34E+06
5.07E+06
1.60E+07
2.94E+06
3.65E+07
5.08E+06
6.75E+07
9.84E+06
1.36E+08
1.74E+07
7.21E+07
2.24E+08
3.94E+08
8.11E+07
2.28E+07
9.02E+07

Zy
7.65E+04
1.36E+05
2.19E+05
1.84E+05
2.77E+05
4.72E+05
3.24E+05
8.67E+05
4.81E+05
1.36E+06
7.75E+05
2.30E+06
1.19E+06
1.98E+06
3.33E+06
5.57E+06
2.91E+06
2.59E+06
4.02E+06

Zz
2.67E+04
4.70E+04
7.51E+04
2.68E+04
6.76E+04
1.60E+05
4.70E+04
2.92E+05
6.77E+04
4.50E+05
1.12E+05
7.76E+05
1.74E+05
4.81E+05
1.12E+06
1.93E+06
5.41E+05
2.28E+05
6.01E+05

A
2190
3031
4014
2716
3901
6353
3766
9218
4678
11980
6314
17390
8412
13600.0
21870
36070
16350
13440
19250

c Flng.
117.5
125

168750

ELASTIC SECTION MODULUS OF BOX SECT

Neutral Axis

plastic
75.00
13.03
75.00

elastic
3910.0
293250.0
75.0

X=
65.0
N.A. = X + t1 =
75.00 mm
Yc =
61.3 mm
Yt =
61.3 mm
Zp =

3
239575 mm

C=
T=

1955 x syp
1955 x syp

Plastic section modulus, Wp


Neutral axis from top of plate
Flange
Web above N.A.
Side plt. above N.A.
Web below N.A.
Side plt. below N.A.
Flange
Second moment of Area, I
Neutral axis from top of plate
Flange
Web
Side plate
Flange

Neutral Axis

plastic
125
31

elastic
15500
1937500

125

125

X=
100.0
N.A. = X + t1 =
Yc =
Yt =

Zp =

100.4 mm
100.4 mm

125.00 mm
C=
T=

7750 x syp
7750 x syp

3
1556250 mm

(Torsion)

Torsion at center of beam

Tf * r / Jt

#REF!
Tf

N/mm2
=

#REF!

Left web right web


378
378
565
565
796
796
696
696
792
792
1408
1408
1044
1044
2248
2248
1489
1489
3375
3375
2009
2009
5616
5616
2992
2992
4475
4475
7563
17900
6837
8561
9864

7563
17900
6837
8561
9864

left flng*2
20000
35156
56250
20000
50625
120000
35156
218750
50625
337500
84219
581875
130000
360000

right flng*2
20000
35156
56250
20000
50625
120000
35156
218750
50625
337500
84219
581875
130000
360000

Zpz
40756
71443
114093
41392
102834
242816
72401
441996
104229
681750
172456
1174982
265984
728950

Tor. Rigidity
40181
70545
114863
44338
85572
260437
77454
511279
98715
765000
192785
1780145
356763
938533

840000
1449429
405000
170000
450000

840000
1449429
405000
170000
450000

1695126
2934658
823673
357122
919728

2731775
12588083
1366937
906182
1915648

ELASTIC SECTION MODULUS OF BOX SECTION


b1 = 300

Neutral Axis

plastic
175.00
35.00
175.00

elastic
30000.0
5250000
175.0

t 3= 20

b3 = 300

t1 = 25

N.A.
t4 = 15

X=
150.0
N.A. = X + t1 =
175.00 mm
Yc =
137.5 mm
Yt =
137.5 mm

t2 = 25
b2 = 300

Zp =

3
2887500 mm

C=
T=

10500 x syp
10500 x syp

Plastic section modulus, Wp


Neutral axis from top of plate

175.00 mm

3
1218750 mm

Web above N.A.

225000 mm

Side plt. above N.A.

168750 mm

Web below N.A.

3
225000 mm

Side plt. below N.A.

3
168750 mm
3
1218750 mm

3
3

Second moment of Area, I


Neutral axis from top of plate

=
=

4
198437500 mm

4
45000000 mm

67500000 mm
4
198437500 mm

kN-m

175.00 mm

Design of structural barriers (column) for swing object.

Material properties
Material yield stress
Young's modulus
Material factor

Fy
E
m

=
=
=

Weight input
Lift weight

Rigging weight

Wrw

Static hook load

Wst

=
=
=
=
=
=

20.0
200.0
5.0
50.0
W + Wrw
250.0

=
=
=
=
=
=

0.10
25.0
0.05
12.5
0.01
2.5

355 N/mm
210000 N/mm
1.0

T
kN
T (Assumed)
kN
kN

Loading as per ISO 19901-6


Horizontally directed force in plane of bumper

Fh

Horizontally directed force out-of-plane of bumper

Fl

Vertically directed force

Fv

Height of column
No. of columns in a row

Lc
n

=
=

4.00 m
Nos.

Spacing between columns (average)


No. of tie beams in one column

Lb

=
=

4.20 m
Nos.

Permissible deflection

2*Lc / 200

Section properties for column

=
D
200

Bf
200

tw
8

Moment of inertia of section

Elastic section modulus

Plastic section modulus

Plastic moment capacity

Torsional rigidity of column

Wst
kN
Wst
kN
Wst
kN

(refer Table 18 of ISO 19901-6)


(refer Table 18 of ISO 19901-6)
(refer Table 18 of ISO 19901-6)

40.0 mm
H

tf
12

200x200
Root Rd.
13

Iy

Iz

4.72E+07

1.60E+07

Zey

Zez

472000

160000.0

UR

mm

mm4

mm3

Zpy

Zpz

524975

242816

mm3

Mpy
186.4

Mpz
86.2

kN-m

4
260437 mm

Jt

Cross-section area

Ax

6353 mm

Shear area for Fh

Aw

2
1600 mm

Shear area for Fl

Af

2
4608 mm

Section class
Web

c/t

=
<

18.8
58.6 (= 72)

=
<

6.9
7.3 (= 9)

Flange

Weight of one column


Weight/ unit length of tie beams
Total weight on one column

c/t

Wc

=
=
=

(NV A36)

1.95 kN
0.31 kN
13.6 kN

-----------> Web is Class 1

-----------> Flange is Class 1

2Lb

Horizontal member
connecting columns

Fh

Column

Lc

Horizontal member
connecting columns

Column

Column

Fh
xc

Fh

My,c
My,b

Col. location

Col. location

2Lb
BMD for Column

BMD for beam

Work done by horizontal force (Fh)

WFh

=
=
=

Moment at a distance `xc` from top

My,c

Work done on col. + work done on tie beam


Fh * /2 + Fh * /2
Fh *
Fh * x
L

Elastic Strain energy developed in the column

Wse,c

M2y,c

2EI dx
0

Fh2 L3c

2EI 3

Fh2 2L b 3
384EI

Elastic Strain energy developed in the beam

Wse,b

From energy balance theory

WFh

Hence,

Fh *

=
<
Moment developed at base of column

My

=
=

Wse,c +

Fh2 x c2
dx
2EI

Wse,b

Fh2 L3c Fh2 2L b 3

2EI 3
384EI
L3
L 3b
Fh

c
2EI
3
24

30.80 mm
40.00 mm
Fh * L
100.00 kN-m

Hence OK

Mz

(Assumption: Horizontal out-of-plane force being


distributed among all columns in a row equally.)

=
=

Fl * L /n
16.67 kN-m

Fh

Fl

2
Z
1

Elastic verification as per eqn. 6.1 of EC3-1-1

Bending stress at base of column

My / Zey
2
211.9 N/mm

=
l

Mz / Zez
2
104.2 N/mm

=
v

Axial compressive stress

(Fv + Wc) / Ax
2
2.54 N/mm

=
y

Shear stress

Fh / Aw
2
15.63 N/mm

=
z

Fl / Af

2
=
2.71 N/mm
Note: Torsion is assumed not to reach the bottom of column due to the presence of tie members.

Elastic verification at location

1
x,Ed

=
=

Ed

Elastic verification at location

h + v
214.40 N/mm2
2.03 N/mm2

0.36 (UR)

2
x,Ed

=
=

Ed

h + l + v
318.57 N/mm2
0.00 N/mm2

0.81 (UR)

Plastic check as per eqn. 6.2 of EC3-1-1


Axial Check:
Design Axial Force, NEd

16.12 kN

Axial Capacity, NRd

2255.3 kN

Utilization Ratio, Ura=NEd/NRd

0.01 Safe

Shear Check:
Design Shear Force, VzEd = Fh

25.00 kN

Shear Capacity, VzRd

327.93 kN

Utilization Ratio, Ursz = VzED/VzRD

Design Shear Force, VyEd = Fl


Shear Capacity, VyRd

=
=

Utilization Ratio, Ursy = VyED/VyRD

0.08 Safe
12.50 kN
944.45 kN
0.01 Safe

Bending Check:
Moment Capacity is reduced if design shear force is geater than half the plastic shear resistance of section.

z
y

=
=

Moment Capacity about Z-Z is

MzvRd

86.20 kNm

Moment Capacity about Y-Y is

MyvRd

186.37 kNm

Moment Reduction Factor for MzRd is


Moment Reduction Factor for MyRd is

0.948
0.718

(Since Ursx & Ursy < 0.5 therefore moment


reduction factor shall be 1.0)

Moment Capacity is further reduced if axial force is present and does not satisfy following criteria.
Moment Capacity reduction paramerters:
n

For Z-Z axis:

0.007
0.252
Criteria for Moment Capacity reduction:

N ED 0.25N pl , Rd

(Equation 6.33 of EN 1993-1-1:2005 / NA: 2008)


NEd<=0.25NplRd : Moment Capacity not required to reduce

ED

0 .5 h w t w f y

M 0

(Equation 6.34 of EN 1993-1-1:2005 / NA: 2008)

0.5hwt w f y

M0
MNzRd

=
=

MNzRd

Moment Capacity about Z-Z is

284.0 kN
NEd<=0.5hw.tw.fy/m0 : Moment capacity not required to reduce
MplzRd * (1-n) / (1-0.5 * a)
but MNzRd <= MplzRd
(Equation 6.36 of EN 1993-1-1:2005 / NA: 2008)
86.20 kNm

For Y-Y axis:

(Equation 6.35 of EN 1993-1-1:2005 / NA: 2008)

568.0 kN
NEd<=hw.tw.fy/m0 : Moment Capacity not required to reduce

for n a

MNyRd

MplyRd
(Equation 6.37 of EN 1993-1-1:2005 / NA: 2008)

for n > a

MNyRd

MplyRd * (1-((n - a) / (1 - a)) )


(Equation 6.38 of EN 1993-1-1:2005 / NA: 2008)
186.37 kNm

MNyRd

Design Bending Moment about Z-Z axis, MzEd


Moment Capacity about Z-Z, MzRd
Utilization Ratio, Urbz = MzED/MzRD

=
=

16.67 kNm
86.20 kNm

0.19 Safe

Moment Capacity about Y-Y is

Design Bending Moment about Y-Y axis, MyEd


Moment Capacity about Y-Y, MyRd
Utilization Ratio, Urby = MyED/MyRD

=
=

100.00 kNm
186.37 kNm

0.54 Safe

For Bi-axial Bending, URb = URbz + URby

0.73 Safe

Final Utilization Ratio, UR = URa + URb

0.74 Safe

Buckling resistance as per Section 6.3 of EC3-1-1


Radius of gyration
Buckling length in the plane of buckling
Slenderness value

iy
Lcr
1

=
=
=
=

86.2 mm
8000.0 mm
93.9
76.398591

Non-dimensional slenderness

=
=
>

Lcr / (i * 1)
1.21
0.20 Check for Ned/Ncr

Elastic critical force for buckling

Ncr

=
=
=
>

* E * Iy / Lcr
1529 kN
61 kN
16.1 kN
0.26 UR
Buckling check not required

0.04 Ncr

Joint check
Impact force

Fh
Fl

=
=

25.00 kN
12.5 kN

w1

w2
Y

Y
w1

Z
Weld type
Weld thk. around flange
Fillet weld thk. around web

w1
w2
tw1
tw2

=
=
=
=

Full penetration weld


Full penetration weld
12.0 mm
8.0 mm

Shear area of weld w1

a1

4800 mm

Shear area of weld w2

a2

1408 mm

Shear due to direct stress

w1,d,ll

2
2.6 N/mm

Shear stress in weld w2


Permissible shear stress

w2,ll
perm

=
=

2
17.8 N/mm
(Fy/m) / 3

2
2

Shear stress in weld w1

2
205.0 N/mm

=
=
Material tensile stress

Fu

Section modulus of weld w1


Moment at base of swing barrier

W
Mb

Normal stress due to bending moment

=
=
=
=

perm

=
=

Permissible normal stress

=
>
Von misses stress

[T2 + 3(ll2)]

ll

-----------> Safe in shear


490 N/mm

3
472000 mm

Fr x L
100.00 kN-m
Mp /Z
2
211.9 N/mm

Fu/m
2

490.0 N/mm
T

-----------> Safe in normal stress

2
211.9 N/mm

UR = 0.43

<

2
490.0 N/mm

-----------> Hence OK

235 NV A
355 NV A36

Section
100x100
125x125
150x150
200x100
194x150
200x200
250x125
250x250
300x150
300x300
350x175
350x350
400x200
390x300
400x400
428x407
488x300
600x200
588x300

0.805

Built-up
Box

D
100
125
150
200
194
200
250
250
300
300
350
350
400
390
400
428
488
600
588

Bf
100
125
150
100
150
200
125
250
150
300
175
350
200
300
400
407
300
200
300

tw
6
6.5
7
5.5
6
8
6
9
6.5
10
7
12
8
10
13
20
11
11
12

tf
8
9
10
8
9
12
9
14
9
15
11
19
13
16
21
35
18
17
20

r
10
10
11
11
13
13
12
16
13
18
14
20
16
22
22
22
26
22
28

Na
50
62.5
75
100
97
100
125
125
150
150
175
175
200
195
200
214
244
300
294

wt
16.5
23.1
30.7
20.5
29.5
48.7
28.6
70.6
35.6
91.8
48.2
133.8
64.3
103.5
168.4
279.9
123.8
102.3
145.8

Wp
87360
153268
245755
209137
308037
524975
365458
959523
541589
1499794
867262
2543313
1325288
2185409
3669932
6308904
3223436
2976187
4483890

We
76500
136000
219000
184000
277000
472000
324000
867000
481000
1360000
775000
2300000
1190000
1980000
3330000
5570000
2910000
2590000
4020000

Web ht.
84
107
130
184
176
176
232
222
282
270
328
312
374
358
358
358
452
566
548

Bf

tw

tf

Na

wt

Wp

We

Web ht.

200
350

200
300

10
20

15
25

7.5
10

100
175

60.4
164.9

631173
3237447

555442
2910714

(NV A36)

200-200
[350-300]
Side plate thickness =

UR for Tie members


0.81

15

15

170
300

My,b

Col. location
My,b

Na =

Neutral axis depth


ELASTIC SECTION MODULUS
b1 = 200
t1 = 12

Neutral Axis

b1 = 176

t1= 8
N.A.

t2 = 12
b2 = 200
Plastic section modulus, Wp
Neutral axis from top of plate

100.00 mm

Flange

3
225600 mm

Web above N.A.

3
30976 mm

Web below N.A.

3
30976 mm

Flange

3
225600 mm

100.00 mm

Second moment of Area, I


Neutral axis from top of plate

4
21235200 mm

Flange

web

4
3634517 mm

Flange

4
21235200 mm

Total
Elastic section modulus, W = I/(D/2)

Na =

46104917 mm

461049.2 mm

Neutral axis depth


ELASTIC SECTION MODULUS OF BUILT-UP SECTION
b1 = 200
t1 = 15

b1 = 170

t 1 = 10
Neutral Axis
N.A.

t2 = 15
b2 = 200

Plastic section modulus, Wp


Neutral axis from top of plate

Major axis
100.00 mm

Flange

3
277500 mm

75000

75000

Web above N.A.

3
36125 mm

2125

2125

Web below N.A.

3
36125 mm

Flange

=
=

3
277500 mm
3
627250 mm

100.00 mm

Total
Second moment of Area, I
Neutral axis from top of plate

4
25725000 mm

web

4094167 mm

Flange

4
25725000 mm

Total

55544167 mm

Flange

Minor axis
100 mm

75000
75000
3
304250 mm
100 mm
4
1.000E+07 mm
4

14167 mm

4
1.000E+07 mm
4

20014166.7 mm

Elastic section modulus, W = I/(D/2)

Minor axis
2

* E * Iz / Lcr
518.2
21
16.1

0.78 UR

Column

555442 mm

200142 mm

Hinge

(Fh + Fl )

Me
x
Mp

l-x
Plastic moment capacity of section
Elastic moment capacity of section
Height of column
Length of plastic hinge

Mp
Me

Mp
Me
l

=
=
=

186.4 kN-m
#REF! kN-m
4.0 m

(Mp - Me) * l
Mp
#REF! m

Top fl
Bot fl
Top web Bot web
36800
36800
5292
5292
65250
65250 9302.3125 9302.313
105000
105000
14787.5 14787.5
76800
76800
23276
23276
124875
124875
23232
23232
225600
225600
30976
30976
135562.5 135562.5
40368
40368
413000
413000
55444.5 55444.5
196425
196425 64613.25 64613.25
641250
641250
91125
91125
326287.5 326287.5
94136
94136
1100575 1100575
146016
146016
503100
503100
139876
139876
897600
897600
160205
160205
1591800 1591800 208266.5 208266.5
2799143 2799143
320410
320410
1269000 1269000
280918
280918
991100
991100 440489.5 440489.5
1704000 1704000
450456
450456

Top fl

Bot fl

277500
1218750

277500
1218750
Side plt.

Top web

Bot web

36125
225000

36125
225000

168750

168750

Top RR
1588
2082
3090
4492
5912
5912
6799
11317
9756
17522
13207
25065
19668
34899
34899
34899
61800
56504
87489

Bot RR
1588
2082
3090
4492
5912
5912
6799
11317
9756
17522
13207
25065
19668
34899
34899
34899
61800
56504
87489

c Web
64
87
108
162
150
150
208
190
256
234
300
272
342
314
314
314
400
522
492

c Flng.
37
49.25
60.5
36.25
59
83
47.5
104.5
58.75
127
70
149
80
123
171.5
171.5
118.5
72.5
116

Ix
3.83E+06
8.47E+06
1.64E+07
1.84E+07
2.69E+07
4.72E+07
4.05E+07
1.08E+08
7.21E+07
2.04E+08
1.36E+08
4.03E+08
2.37E+08
3.87E+08
6.66E+08
1.19E+09
7.10E+08
7.76E+08
1.18E+09

Iy
1.34E+06
2.93E+06
5.63E+06
1.34E+06
5.07E+06
1.60E+07
2.94E+06
3.65E+07
5.08E+06
6.75E+07
9.84E+06
1.36E+08
1.74E+07
7.21E+07
2.24E+08
3.94E+08
8.11E+07
2.28E+07
9.02E+07

Zx
7.65E+04
1.36E+05
2.19E+05
1.84E+05
2.77E+05
4.72E+05
3.24E+05
8.67E+05
4.81E+05
1.36E+06
7.75E+05
2.30E+06
1.19E+06
1.98E+06
3.33E+06
5.57E+06
2.91E+06
2.59E+06
4.02E+06

Zy
2.67E+04
4.70E+04
7.51E+04
2.68E+04
6.76E+04
1.60E+05
4.70E+04
2.92E+05
6.77E+04
4.50E+05
1.12E+05
7.76E+05
1.74E+05
4.81E+05
1.12E+06
1.93E+06
5.41E+05
2.28E+05
6.01E+05

A
2190
3031
4014
2716
3901
6353
3766
9218
4678
11980
6314
17390
8412
13600.0
21870
36070
16350
13440
19250

Top RR

Bot RR

c Web

c Flng.

Ix

Iy

Zx

Zy

55544167
509375000

20014167

555442

200142

1962
6223

1962
6223

155
280

87.5
130

7700

Na =

Neutral axis depth

ELASTIC SECTION MODULUS OF BOX SECT

Neutral Axis

plastic
100

elastic
6208

16

620800

100

100

X=
88.0
N.A. = X + t1 =
100.00 mm
Yc =
82.7 mm
Yt =
82.7 mm
Zp =

C=
T=

3104 x syp
3104 x syp

3
513152 mm

Plastic section modulus, Wp


Neutral axis from top of plate
Flange
Web above N.A.
Side plt. above N.A.
Web below N.A.
Side plt. below N.A.
Flange
Second moment of Area, I
Neutral axis from top of plate
Flange

Web
Side plate
Flange
Total
Elastic section modulus, W = I/(D/2)

Neutral Axis

plastic
100
19
100

elastic
7700
770000
100

X=
85.0
N.A. = X + t1 =
100.00 mm
Yc =
81.5 mm
Yt =
81.5 mm

Zp =

C=
T=

3850 x syp
3850 x syp

627250 mm

(Torsion)

=
=

Torsion at base of column

Tf * r / Jt
2
678.8 N/mm

Tf

1.25

Torsion at base of column

Tf

1.25 kN-m

Left web right web


378
378
565
565
796
796
696
696
792
792
1408
1408
1044
1044
2248
2248
1489
1489
3375
3375
2009
2009
5616
5616
2992
2992
4475
4475
7563
7563
17900
17900
6837
6837
8561
8561
9864
9864

left flng*2
20000
35156
56250
20000
50625
120000
35156
218750
50625
337500
84219
581875
130000
360000
840000
1449429
405000
170000
450000

right flng*2
20000
35156
56250
20000
50625
120000
35156
218750
50625
337500
84219
581875
130000
360000
840000
1449429
405000
170000
450000

Zpz
40756
71443
114093
41392
102834
242816
72401
441996
104229
681750
172456
1174982
265984
728950
1695126
2934658
823673
357122
919728

Left web right web

left flng*2

right flng*2

Zpz

150000

150000

304250

2125

2125

Tor. Rigidity Radius of G


40181
41.8
70545
52.9
114863
63.9
44338
82.3
85572
83.0
260437
86.2
77454
103.7
511279
108.2
98715
124.1
765000
130.5
192785
146.8
1780145
152.2
356763
167.9
938533
168.7
2731775
174.5
12588083
181.6
1366937
208.4
906182
240.3
1915648
247.6

Tor. Rigidity
506667

84.9

ELASTIC SECTION MODULUS OF BOX SECTION


b1 = 300
t1 = 25

elastic
30000.0

35.00

5250000

175.00

175.0

t 3= 20

b3 = 300

Neutral Axis

plastic
175.00

N.A.
t4 = 15

X=
150.0
N.A. = X + t1 =
175.00 mm
Yc =
137.5 mm
Yt =
137.5 mm

t2 = 25
b2 = 300

Plastic section modulus, Wp


Neutral axis from top of plate

Zp =

175.00 mm

3
1218750 mm

Web above N.A.

3
225000 mm

Side plt. above N.A.

3
168750 mm

Web below N.A.

3
225000 mm

Side plt. below N.A.

3
168750 mm

3
1218750 mm

Second moment of Area, I


Neutral axis from top of plate

=
=

175.00 mm
4
198437500 mm

3
2887500 mm

C=
T=

10500 x syp
10500 x syp

45000000 mm

67500000 mm
4
198437500 mm

=
=

ic section modulus, W = I/(D/2)

kN-m

509375000 mm
3
2910714.286 mm

Design of structural barriers (column) for swing object.


Material properties
Material yield stress
Young's modulus
Material factor

Fy
E
m

Weight input
Lift weight

Rigging weight

Wrw

Static hook load

Wst

Loading as per ISO 19901-6


Horizontally directed force in plane of bumper

Fh

(Assumption:- Horizontal members checked for 2840mm span and found to be


safe, hence, it is assumed that the horizontal force in plane of bumper is

Horizontally directed force out-of-plane of bumper

Fl

Vertically directed force ( -ve for Tension)


Design Hydrostatic pressure

Fv
Nsd
Psd

Height of column
No. of columns in a row

Lc
n

Spacing between columns (average)


No. of tie beams in one column

Lb

Permissible deflection

2*Lc / 200

Supporting bottom girder/beam


Unsupported length of supporting girder/beam

lg

Moment of inertia of supporting girder/beam

Ig

Section properties for column


D
219.08
Moment of inertia of CHS

Ic

Elastic section modulus of CHS

Ze,c

Plastic section modulus of CHS

Zp,c

Radius of gyration of CHS

Torsional rigidity of column

Jt

Cross-section area

Ax

Section properties for top beam


D
141.3
Moment of inertia of CHS

Ib

Section class
Tubular Sextion

d/t

Weight of one column


Weight/ unit length of tie beams
Total weight on one column

Wc

2Lb
Horizontal member
connecting columns

Fh

Column

Lc

Column

Horizontal member
connecting columns

Fh
xc

My,c
My,b
Col. location

BMD for Column


Work done by horizontal force (Fh)

WFh

Moment at a distance `xc` from top

My,c

Elastic Strain energy developed in the column

Wse,c

Elastic Strain energy developed in the beam

Wse,b

From energy balance theory

WFh
Fh *

Hence,

Design bending moment about member y-axis (in-plane)

My,sd

(Assumption: Horizontal out-of-plane force being distributed among all


columns in a row equally.)

Mz,sd

.......4

k in equation 3 & 4 relate to buckling in the y and z directions, respectively.


Reduction factors
For cantilever tubular member
For bottom fixed and top free to move for tubular member

Cmy
Cmz
GA =

Ic/Lc
Ig/Lg
GB

Hence from fig. 12-4 of N-004 (pg 72)


Here,
Calculation of material factor, M

ky
kz

Geometric parameter
Hence,
and
Elastic hoop buckling factor
Ch
= 0.44t/D
Ch
= 0.44t/D 0.21(D/t)3 / 4
Ch
= 0.737 /( 0.579)
Ch
= 0.80
Elastic hoop buckling strength
Hence,

L/D (2D/t)
/ (D/t)
0.825D/t
Ch

=
=
=
=
fhe =

Characteristic hoop buckling strength


fh
= fy

0.0255

2Ch * E * t/D
fhe/fy
fh

fh

= 0.7 fy fhe/fy

fh

= fhe

0.4

310.8 N/mm^2

Max. combined design compressive stress, design axial stress


in damaged cylinder

Design hoop stress due to hydrostatic pressure

c,Sd

p,Sd =

pSd * D/2t

c =

fy /fcle

h =

fy /fhe

Shell slenderness parameter

Material factor

= 1.15

= 0.85+0.60s

= 1.45

1.15

fyD
Et

120

fy
E

Calculation of design axial compressive resistance, Nc,Rd


Critical elastic buckling coefficient
fcle =
Characteristic elastic local buckling strength

Ce
2*Ce*E*t/D
fy / fcle

Hence,
Characteristic local buckling strength

fcl

fcl

fy

fcl

fy

1.047 - 0.274 fy
fcle

fcl

= fcle

fc

fc

kl
i

355 N/mm^2

fcl
E

1.0 0.28l 2 fy

0.9
fy
=
2

1.44

=
=

154.6027 N/mm^2

Nc,Rd

Design axial compressive resistance

= Afc/M

Calculation of design bending moment resistance, MRd


fm

Characteristic bending strength

Z
fy
W

fm

fm

fm

= 0.94 0.76 fyD

fyD Z
1.13 2.58
fy
Et W

Z
fy

Et W

Design bending moment resistance

MRd =

Design axial local buckling resistance

Ncl,Rd =

Euler buckling strengths corresponding to the member y - axis


Euler buckling strengths corresponding to the member z - axis

Combined stress
Check 1

478.6 N/mm^2

fmW
M
fcl * A / M
NEy
NEZ

Check 2

Shear check
Design shear resistance
Applied shear force

VRd
VSd
VSd
VRd

Interaction shear and bending moment

My,sd
MRd

Mz,sd
MRd

=
=
=

=
=
=
=
=
=

355 N/mm
210000 N/mm
1.0

20.0
200.0
5.0
50.0
W + Wrw
250.0

T
kN
T (Assumed)
kN
kN

=
=

0.10 Wst
25.0 kN

(refer Table 18 of ISO 19901-6)

=
=
=
=
=

0.05
12.5
0.01
2.5
0.00

(refer Table 18 of ISO 19901-6)

Wst
kN
Wst
kN
kN/m^2

=
=

=
=

2100 mm
4
Nos.

4015 mm
Nos.

40.2 mm

=
=

PG 200x200x15x25
550.00
mm

=
=
=
d
193.68

(refer Table 18 of ISO 19901-6)

4
199327500 mm

CHS
200 #80
t
12.7
mm
4

4.40E+07 mm

401730.8

mm3

541610

mm3

UR =
UR =

0.79
0.61

73.1 mm

88011193 mm

8234.2 mm

= CHS
d
122.3
=

=
<
=
=
=

Horizontal member
connecting columns

130 #80
t
9.5
mm
4
8.59E+06 mm

17.3
33.1 (= 50^2) ----------->
0.65 kN
0.646 kN
6.1 kN

Tube is Class 1

Column

Fh

My,b
Col. location

Col. location

My,b
2Lb

BMD for beam


=
=
=

Work done on col. + work done on tie beam


Fh * /2 + Fh * /2
Fh *

Fh * x
L

M2y,c

2EI
0

L3
Fh2
c
2EIc
3

Fh2 2L b 3
384EIb

Wse,c +

=
=
=
<

Fh2 x c2
dx
2EI
0

dx

Wse,b

L3 F2 2Lb 3
Fh2
c h
2EIc 3
384EIb
3
L3
Fh L c

b
2E 3Ic 24Ib
31.86 mm
40.15 mm

Hence OK

=
=

Fh * L
100.38 kN-m

=
=

Fl * L /n
8.36 kN-m

.......4

=
=

1.0
0.85

=
=

10960
362414
0.03

=
=

2.0
1.0

=
=
=

for
for
for
for

107.6
6.24
14.23

1.6<= /(D/t)
0.825<= /(D/t)<1.6
1.5<= < 0.825D/t
<1.5

=
=

621.02 N/mm^2
1.75

for

2.44< fhe/fy

for

0.55< fhe/fy <=2.44

for

fhe/fy <=0.55

M2y,Sd M2z,Sd
NSd

A
W

251.0 N/mm^2

0.00 N/mm^2

0.22

0.76

c,Sd
fcl

.l

p,Sd
fh

0.16

for

S < 0.5

for

0.5 <= S <= 1.0

for

1.0 < S

0.029

0.203

.lh

=
=
=

0.3
7304.2 N/mm^2
0.049

for

fy / fcle <= 0.17

for

0.17< fy / fcle <= 1.911

for

fy / fcle > 1.911

for

l <1.34

for

l >1.34

1107.0 kN

for

fyD
0.0517
Et

for

for

0.0517<

fyD
0.1034
Et

0.1034 <

fyD
fy
120
Et
E
167.2 kN-m

2541.9 kN

=
=

1414.5 kN
5657.9 kN

0.605

UR

0.603

UR

=
=

733.8 kN
37.5 kN

0.05

1.16

0.60

<

1.00 OK

0.05

<

1.00 OK

UR

0.60 UR

0.05 UR

CHS
Section
80 #80
100 #80
130 #80
150 #80
200 #80

Built-up

300x300x10x15

D
88.9
114.3
141.3
168.28
219.08

tw
7.62
8.56
9.5
10.97
12.70

d
73.66
97.18
122.3
146.34
193.68

Iy
Iz
1620938 1620938
4000262 4000262
8585789 8585789
16851647 16851647
44005596 44005596

Bf

tw

tf

Na

300

300

10

15

18

150

K2

We
36467
69996
121526
200281
401731

K3

K5

K2
186.9
1.0
0.23

Deflection
Strength

= 31.86 mm

l=

Column slenderness parameter

fc =

Characteristic axial compressive strength

Wp
50489
95918
165313
271908
541610

Jp
3241875
8000523
17171578
33703293
88011193

Ax
1945.8
2843.6
3933.6
5421.4
8234.2

wt

Wp

We

91.8

1499794

1328850

E=
G=

210000
80769

1
K2

=
=

wt.
0.153
0.223
0.309
0.426
0.646
Web ht.
270

Top fl
641250

Bot fl
641250

Top web
91125

Bot web
91125

N/mm^2
N/mm^2
2.33E-03

5.35E-03

Hence,

K2

186.9

:
:
:
:

K5
428.3
2.3
0.53

:
:
:
:

K3
186.9
1.0
0.23

N/mm

1.71E-03

1.30E-03

Na =

ELASTIC SECTION MO

Neutral axis from top of plate

Neutral axis from top of plate

Elastic section modulus, W = I/(D/2)

derness parameter
axial compressive strength

Top RR
17522

Bot RR
17522

c Web
234

c Flng.

Ix

127 ########

Iy

Zx

Zy

#REF!

1328850

#REF!

A
11700

Neutral axis depth

ELASTIC SECTION MODULUS OF BUILT-UP SECTION


b1 = 300
t1 = 15

b1 = 270

t 1 = 10
Neutral Axis
N.A.

t2 = 15

b2 = 300
Plastic section modulus, Wp

Neutral axis from top of plate


Flange

Major axis

=
=

150.00 mm

168750

168750

3375

168750

168750

641250 mm

91125 mm

Web below N.A.

91125 mm

Flange

3
641250 mm

3
1464750 mm

150 mm

Web above N.A.

Total
Second moment of Area, I
Neutral axis from top of plate

Minor axis

150.00 mm

#REF!

mm3

150 mm

Flange

web

4
91462500 mm
4
16402500 mm

Flange

91462500 mm

######## mm

Total

4
1.99E+08 mm

4
######## mm

1328850 mm

Elastic section modulus, W = I/(D/2)

4
######## mm
4
22500 mm
4

#REF!

mm

Left web
3375

right web left flng*2 right flng*2


3375

337500

337500

Zpz
681750

Tor. Rigidity
765000

130.5

Neutral Axis

plastic
150
20
150

elastic
11700
1755000
150

X=
135.0
N.A. = X + t1 =

150.00 mm

Yc =

125.2 mm

C=

5850 x syp

Yt =

125.2 mm

T=

5850 x syp

Zp =

1464750 mm

Dia of top bar


Angle for weld
Actual weld length
Weld length for shear stress
Weld length for normal stress
Design horz. force along length
Design horz. force normal to length
Yield strength
(of weaker part joined)

Material factor for welds


Correlation factor
Permissible stress

101 mm

=
=
=
=

120.0
105.8 mm
52.9 mm
52.9 mm

=
=
=

25 kN
25 kN
235.0 N/mm^2

=
=
=

1.3
0.8
226.0 N/mm^2

Weld size
Weld area for shear stress
Weld area for normal stress

=
=
=

Shear stress per unit length of weld


Normal stress per unit length of weld

=
=

Combine stress at location "1"

Combine stress at location "2"

4.5 mm
336.5 mm^2
336.5 mm^2
74.3 N/mm^2
74.3 N/mm^2

UR

148.6 N/mm^2
=
0.66

UR

182.0 N/mm^2
=
0.81

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