Documente Academic
Documente Profesional
Documente Cultură
Jan 2009
Book No.
577215-02 Rev. 7
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
Telephone: +46 8 530 650 00
Telefax:
+46 8 530 310 40
Contents
1
Drawings ...................................................................................................................... 8
2.1
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.2.7
2.2.8
2.2.9
2.3
2.4
2.4.1
2.4.2
2.4.3
2.4.4
2.4.5
2.4.6
2.4.7
2.4.8
2.4.9
2.4.10
Specifications ....................................................................................................... 34
4.1
4.2
4.3
4.4
4.5
4.6
Cables .................................................................................................................. 34
Cable Routing .................................................................................................... 35
Oil, Water, Steam, and Condensate Piping.............................................. 35
Ambient Temperature Limitation................................................................ 36
Sludge Tank ....................................................................................................... 36
Sludge Piping ..................................................................................................... 38
577215-02
1 TECHNICAL DATA
1 Technical Data
1.1 Demand Specification Water
Alfa Laval ref. 574487 rev. 1
Poor quality of the operating water may with time cause erosion, corrosion and/or
operating problems. The water shall be treated to meet certain demands.
Total hardness less than 180 mg CaCO3 per litre, which corresponds to 10 dH or 12,5 E. Hard
water may with time form deposits in the operating mechanism. The precipitation rate is
accelerated with increased operating temperature and low discharge frequency. These effects
become more severe the harder the water is.
Chloride content max. 100 ppm NaCl (equivalent to 60 mg Cl/l). Chloride ions contribute to
corrosion on surfaces in contact with the operating water. Corrosion is a process that is
accelerated by increased separating temperature, low pH, and high chloride ion concentration.
NOTE
Alfa Laval accepts no liability for consequences
arising from unsatisfactorily purified operating
water supplied by the customer.
577215-02
NOTE
Electrical interconnections must be made by
qualified electricians.
Mechanical interconnections must be made by
qualified mechanical technicians.
1 TECHNICAL DATA
991 kg/m at 15 C
Viscosity, max.
Pressure:
Oil inlet
Max. 4 bar
Oil outlet
open outlet
Separated water
Max. 4 bar
98 C 2 C
Ambient temperature
3.8 litre/discharge
Air quality
Instrument air
Air pressure
Max. 35 litre
3x400/440/480 V 10%
24 V AC
Frequency
50 or 60 Hz max. 5%
Ambient temperature
Max. 55 C
50 m
6 months
Storage temp.
Storage humidity
Enclosure class
Min. IP 54
Service intervals:
Separator
577215-02
1 TECHNICAL DATA
Period
Separator
4000
6 months
Inspection
12000
18 months
Overhaul
24000
3 years
Overhaul
Ancillary
Equipment
1000
2000
As necessary
Repair
(components)
With delivery
Inspection
Tools
577215-02
2 DRAWINGS
2 Drawings
2.1 Flow Chart
Control unit
Drain
Starter
Alt.
SRK
Flow
Control
Heating system
Tank
Block mounted
Not included in
Alfa Laval
standard delivery
222
201
Oil inlet
206
209
220
221
Oil Recirculation to
tank
Water outlet
577215-02
463
Drain, upper
501
Operating air
540
Ventilation
Operating water
372
Opening water
373
Closing water
462
Drain, lower
371
Sludge discharge
outlet
X02 3 36 1D
577215-02
X02 3 75 8E
(If BV mounted) 95
Detail
A
***)
**)
Sludge tank
(0-6 bar)
Pressure
gauge
Feed pump
(-1/+1,5 bar)
Vacuum
gauge
Detail
(0-6 bar)
Pressure
gauge
Heating
system
(0-120 C)
Temperature
Indicator
EPC 50
Starter
221
799
Pipe 1 (welding)
Internal flexible connection
(enclosed with Alfa Laval
delivery)
G
*)
Optional Alfa
Laval
delivery
Not included in
Alfa Laval
delivery
Temperature sensor
ISO-G1/2 size
Flange
DN50-PN16-DIN2543
Flange
DN25-PN16-DIN2633
Connections
Ventilation
Mains supply: 3x230/400/440/
480/575/690 V AC
501
709
Operating air.
pressure 500-700 kPa (5-7
bar).
373
540
Opening water
Closing water
372
220
371
209
Sludge outlet
206
222
Oil inlet
201
2.2 Drawings
10
X0 23 86 0 B
***)
577215-02
**)
(0-6 bar)
Pressure
gauge
Starter
Feed pump
(-1/+1,5 bar)
Vacuum
gauge
Detail
(0-6 bar)
Pressure
gauge
Heating
system
(0-120 C)
Temperature
Indicator
Ventilation
Mains supply: 3x230/400/440/
480/575/690 V AC
540
709
Pipe 1 (welding)
Internal flexible connection
(enclosed with Alfa Laval
delivery)
G
*)
Not included in
Alfa Laval delivery
Temperature sensor
ISO-G1/2 size
Flange
DN25-PN16-DIN2633
Connections
Operating air.
pressure 500-700 kPa (5-7 bar).
501
799
Opening water
Closing water
372
373
371
Water outlet
222
209
221
206
220
Oil inlet
201
2 DRAWINGS
PA 615 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE
2.2.2 P 615 Separator Mounting Drawing with Sludge Removal Kit, DIN
577215-02
X 02 37 59 D
(If BV mounted) 95
***)
**)
Sludge tank
(0-6 bar)
Pressure
gauge
Starter
Feed pump
(-1/+1,5 bar)
Vacuum
gauge
Detail
(0-6 bar)
Pressure
gauge
Heating
system
(0-120 C)
Temperature
Indicator
Ventilation
Mains supply: 3x230/400/440/
480/575/690 V AC
EPC supply voltage: 230,110/
115V or 100V AC
540
709
799
D
E
F
B
C
Connections
Closing water
Opening water
372
Operating air.
pressure 500-700 kPa (5-7 bar).
371
373
222
501
209
221
206
220
Oil inlet
201
11
12
577215-02
X0 23 86 1 B
***)
**)
(0-6 bar)
Pressure
gauge
Starter
Feed pump
(-1/+1,5 bar)
Vacuum
gauge
Detail
(0-6 bar)
Pressure
gauge
Heating
system
(0-120 C)
Temperature
Indicator
799
Temperature sensor
ISO-G1/2 size
Connections
Ventilation
Mains supply: 3x230/400/440/
480/575/690 V AC
540
709
Closing water
Operating air.
pressure 500-700 kPa (5-7 bar).
373
Opening water
372
501
371
Water outlet
Sludge discharge outlet
221
222
209
220
Oil inlet
Water for seal and displacement
201
206
2 DRAWINGS
PA 615 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE
2.2.4 P 615 Separator Mounting Drawing with Sludge Removal Kit, JIS
X02 3 75 7A
Maximum vertical
displacement at the solid
phase outlet connection during
operation 10 mm
577215-02
2 DRAWINGS
13
2 DRAWINGS
Centre of motor
X02 3 36 5A
14
577215-02
X0 23 3 67 A
Drain
577215-02
Flat pin connection
6W 9W
acc. to DIN 43 650-A
Pg 11 (for cable 9 11)
IP 65
Upright as shown
2.8 kg
Electrical data
Power consumtion
Electric connection
Cable connection
Enclosure
Mounting style
Weight
Body brass
Resilients NBR (Buna-N)
Material
Water pressure
Ambient temperature
Media
Media temp.
Technical Data
Identification label
symbol:
15
2 DRAWINGS
Operating panel
Separator interlock
indication (optional)
Emergency stop,
separator
Sludge valve
interlock indication
(optional)
On-off, feed
pump
On-off,
separator
Plugged holes
for extra cable
glands
Technical Data
Ambient temperature
Max. 55 C
Protection class
IP 65
Material in cabinet
Sheet steel
Power supply
Operating voltage
24 v AC 50/60 Hz
Power consumption
Weight
19 kg
X0 2 33 69 C
Optional
Ref. 568304
16
577215-02
2 DRAWINGS
Technical Data
3x230, 400, 440, 480, 575,
690 V AC Max fuse 40 A
Current ranges
230 V, 300 VA
Weight
25 30 kg
X0 23 3 70 A
Mains supply
577215-02
17
577215-02
X0 23 85 7A
Heating system
Feed pump
Control unit
Circuit boards
Communication
Heater control
Remote alarms
Tank
SRK
SUM
Sludge
pump
Emergency
Comm.
System
Data
Temp. Al.
Remote
Start/Stop
Remote
OP unit
Remote
Starter
Functional blocks
Mains supply
18
Alarm
2 DRAWINGS
PA 615 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE
2 DRAWINGS
Type
Connection point
A
Instruction
Connection point
B
Remarks
MPRXCX
3x4
Mains supply
Starter
Fuse 20 A
MPRXCX
3x10
Mains supply
Starter
Fuse 35 A
MPRXCX
2x1.5
Starter
EPC 50
MPRXCX
3x1.5
Starter
Separator motor
2.5 6.3 A
MPRXCX
3x2.5
Starter
Separator motor
6.3 16 A
71
MPRXCX
2x1.5
Starter
Separator motor
MPRXCX
3x1.5
Starter
Feed pump
0.4 6.3 A
MPRXCX
3x2.5
Starter
Feed pump
6.3 10 A
72
MPRXCX
2x1.5
Starter
Feed pump
577215-02
19
2 DRAWINGS
No.
Type
Connection
point A
Instruction
Connection
point B
Remarks
Signal cables
11
RFE-HF
1x2x0.75
EPC 50
SV1
14
RFE-HF
1x2x0.75
EPC 50
SV10
15
RFE-HF
1x2x0.75
EPC 50
SV15
16
RFE-HF
1x2x0.75
EPC 50
SV16
17
RFE-HF
1x2x0.75
EPC 50
SSC
PT1
18
RFE-HF
1x2x0.75
EPC 50
SSC
PT4
22
RFE-HF
1 x2x0.75
EPC 50
23
RFE-HF
4x2x0.75
EPC 50
50
RFE-HF
4x2x0.75
EPC 50
Starter
51
RFE-HF
4x2x0.75
EPC 50
Starter
52
RFE-HF
1 x4x0.75
EPC 50
Starter
(PVC 5GO.75)
Starter
SS, Sep.Switch
YS, Vibr.Switch
SUM Alarm
SSC
TT1/TT2
Included in
separator switch
30
RFE-HF
1 x4x0.75
EPC 50
31
RFE-HF
1 x4x0.75
EPC 50
32
RFE-HF
1 x4x0.75
EPC 50
33
MPRXCX
5x1.5
EPC 50
Rem. Start/stop
34
RFE-HF
1 x4x0.75
EPC 50
35
RFE-HF
1 x4x0.75
Starter
36
RFE-HF
1 x2x0.75
EPC 50
37
RFE-HF
1 x2x0.75
EPC 50
For pneumatic
sludge pump
38
MPRXCX
4x1.5
EPC 50
Syst.Emergency
1)
40
RFE-HF
4x2x0.75
EPC 50
Power Unit
45
RFE-HF
1 x2x0.75
Starter
Power Unit
41
RFE-HF
1 x4x0.75
EPC 50
44
RFE-HF
1 x2x0.75
EPC 50
Shut-off Valve
1)
SSC+EMC
SSC+EMC
20
577215-02
Rem. OP Unit
Comm. Module
2 DRAWINGS
577215-02
21
2 DRAWINGS
Mains suppy
3x230,400, 440, 480, 575 or 690 V AC
Select correct voltage on transformer T8
Separator motor
STARTER
X02 33 7 2A
22
577215-02
2 DRAWINGS
To EPC 50 (sheet 5)
To EPC 50 (sheet 5)
STARTER
Remote stop
Feed pump
Remote start
X02 33 7 3A
To EPC 50 (sheet 3)
577215-02
23
2 DRAWINGS
Internal
connections
XS 1
Vibration switch
Optional
Sheet 4 X7.5
(for option XS1)
Remote OP unit
* Termination
jumper. Only at
sattbus end units.
Heater board
Optional
Temp. sensor,
2xPT 100
TT 1 (Alarm)
TT 2 (Control)
PT1
PT4
Internal
connections
Sheet 4
24
577215-02
X0 23 8 58 A
Note!
2 DRAWINGS
Sheet 3
Preset
internal
connection
to S1
SV1
Oil feed
SV10
Water seal
SV15
Opening water
SV16
Closing water
X02 3 85 9A
Internal connections
577215-02
25
2 DRAWINGS
24 V phase
24 V neutral
Jumpers at 230 V AC
Jumpers at 110/115 V AC
Jumpers at 100 V AC
X0 2 33 76 A
26
577215-02
2 DRAWINGS
HEATER BOARD
Remote operation
Remote mode selected
(output 24 V AC)
Sep. status indication
(output 24 V AC)
Separation Start/Stop
Note
Jumper X71:1 to X71:3 to
avoid false alarm when not
used.
Start
Stop
COMM. BOARD
Data communication
Bus GND
X0 23 3 77 A
Line A
Line B
Shield
577215-02
27
2 DRAWINGS
Mains supply
Separator
Space heater
(optional)
Feed pump
(optional)
Cont.
28
577215-02
X0 19 24 8 A
Space heater
(optional)
577215-02
X0 1 92 49 A
SEPARATOR FEEDBACK
START SEPARATOR
EMERGENCY STOP
SEPARATOR
INTERLOCK
SWITCH
(Optional)
SLUDGE
VALVE
INTERLOCK
SWITCH
(Optional)
(Remote indication)
CONTACTOR, FEED
PUMP
SEPARATOR INTERLOCK
INDICATION
Optional
(Remote indication)
PILOT LAMP,
SEPARATOR
CONTACTOR,
SEPARATOR
29
2 DRAWINGS
X0 19 2 50 A
30
577215-02
577215-02
2 DRAWINGS
31
3 REMOTE SUPERVISION
3 Remote Supervision
NOTE
It is possible to supervise the Purifier System from
a remote position. It is, however, not possible to
operate the Purifier System from a remote position.
32
577215-02
Alternative
PROFIBUS
3 REMOTE SUPERVISION
MODBUS
User interface
To be arranged by
customer.
To be arranged by
customer.
Cable
Manual
Board
577215-02
33
4 SPECIFICATIONS
4 Specifications
4.1 Cables
Cable Identification
G 03 22 3 4A
G 03 22 14 A
G 0 32 2 44 A
G 0 32 22 4A
34
577215-02
4 SPECIFICATIONS
S00 28 9 1A
Power
Cables
Signal
Cable
G 03 22 7 3A
Specifications
35
4 SPECIFICATIONS
36
577215-02
Ventilation pipe
Sludge pipe
connection
Min. height
400 mm
Sludge outlet
pump connection
Min. slope 15
Manhole
G 00 42 7 3A
High level
alarm
switch
Heating
coil
G 00 42 74 A
4 SPECIFICATIONS
1 system
2 systems
PA 615
1 x 70 mm
1 x 100 mm
577215-02
37
4 SPECIFICATIONS
G 00 44 0 3A
G 0 04 31 6 A
38
577215-02
4 SPECIFICATIONS
G 0 04 41 2 A
577215-02
39
ING
WARN
Breakdown hazard
Check that the power frequency is in agreement with
the machine plate. If incorrect, resulting overspeed
may cause breakdown.
40
577215-02
G 08 68 7T 1
NOTE
Too much, or too little oil may result in damage the
separator bearings.
Neglecting an oil change may result in damage to
separator bearings.
Power on.
ON
CAUTI
If power cables have been installed incorrectly, the
separator will rotate in reverse, and vital rotating
parts can unscrew.
577215-02
41
42
577215-02
577215-02
43
Pmin + Pmax
2
= Pnormal
Pmin + Pnormal
2
= Plow press.
Pnormal + Pmax
2
= Phigh press.
44
577215-02
Storage period
< 6 months
> 6 months
See
Action
Protect from dust, dirt,
water, etc.
This chapter
This chapter
Inspection
Separator manual
Separator manual
Overhaul
< 3 months
(stand-by)
3 12
months
> 12
months
See
Action
Remove bowl
Dismantling and
Assembly in the
Separator Manual
This chapter
This chapter
Separator manual
Separator manual
Inspection
Overhaul
577215-02
45
Solvent, e.g. white spirit, to remove the antirust oil after the shut-down.
Rubber Parts
Separator
46
577215-02
577215-02
47
48
577215-02