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2 0 2 2
D O S A G E
F O R M
D E S I G N
Laboratory
Manual
PHRM
2022
Semester
2
2014
Copyright
2014
School
of
Pharmacy,
University
of
Queensland
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Page
PRACTICAL SCHEDULE
GENERAL INFORMATION
EXPERIMENT 1
Powder properties
12
EXPERIMENT 2
Powder mixing
20
EXPERIMENT 3
Dissolution testing
26
EXPERIMENT 4
Tablet manufacture formulation
33
EXPERIMENT 5
Tablet manufacture granulation and compression
38
EXPERIMENT 6
Properties of solid dosage forms
42
EXPERIMENT 7
Aspirin degradation through water absorption
51
EXPERIMENT 8
Capsule Filling
59
SYNDICATES
1-5
6-10
11-15
16-20
21-25
26-30
31-35
36-40
45-48
49-52
53-56
57-60
61-65
66-70
71-75
WEEK
DATE
41-44
28 Jul
4 Aug
11 Aug
18 Aug
25 Aug
1 Sep
8 Sep
15 Sep
22 Sep
noprac
MID-SEM
BREAK
10
30 Sep
11
7 Oct
12
14 Oct
13
21 Oct
SYNDICATES
1
40:
SYNDICATES
41
80:
MORNING SESSION
9am 10.50pm
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TEAMWORK
During your practicals in this and many other courses, and during your working life, you will be
operating within a teamwork environment. In the laboratory-based practicals in the School of Pharmacy
you work in a syndicate.
Individuals within a team all have unique skills and strengths. An effective team does well because of the
combined input of ALL of its members. Any individual team member can play a number of different
roles within the team. Some of the kinds of roles that people may take on are:
Leader/coordinator
Sceptic/thinker
Checker/recorder
Conciliator
Explainer
Unfortunately sometimes you may find either yourself or other team members take on roles that are
disruptive to genuine efforts to improve team effectiveness and satisfaction. For example:
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However, be wary about blaming anybody for acting in these ways. You also need to remember that
people may interpret behaviour differently. For example, you may think someone is blocking progress
but somebody else might see it as questioning an idea; you may think someone is clowning around but
somebody else might see it as a method to diffuse tension within the group.
The key to an effective team is communication between every member. A team cannot function well if
one person dominates conversations or talks over others, or someone sits back and doesnt actively
contribute to group activities and decisions.
Some tips:
Make sure all members of your syndicate have each others contact details both email and phone
Prepare for the laboratory before arriving
Deal with problems as they arise
Dont dominate or ignore other members of the syndicate
Dont just agree with others put your perspective forward
Be an active participant you will learn more than if you let others do all the work
See the UQ student services web site for more information on making your
group work effectively:
http://www.uq.edu.au/student-services/Group+work
SAFETY RULES
1
Drugs and compounded products must not be used for self-medication, and must not
be removed from the laboratory.
2
All students must wear covered footwear during practical classes. Thongs, open weave
shoes, sandals, etc. are not appropriate footwear. Students will not be permitted to
participate in practical classes unless wearing suitable footwear.
3
A clean laboratory coat must be worn at all times whilst in the laboratory.
4
Long hair must be tied back during practical sessions. Hats, scarves and other headgear
must not be worn.
5
No eating, drinking (including drinking from water bottles) or smoking in the
laboratories.
6
Do not sit on laboratory bench tops. Sit on stools or chairs when provided.
7
Bags, coats etc., should be left in the allocated places in the laboratories.
8
Use safety glasses and/or gloves if the procedure calls for eye and/or skin protection.
9
Know the location and use of the fire-fighting appliances in and near the laboratories.
10
Know the location and use of the safety showers in the laboratories.
FIRST AID
11
12
13
14
15
WASTE DISPOSAL
16
Instructions regarding disposal of all laboratory wastes must be strictly observed.
Failure to do so will result in fines being levied on the School by the University or City
Council.
17
ORGANIC SOLVENT wastes must not be discarded via the sinks due to their adverse
impact on the plumbing and the environment. Place these wastes into the marked
containers provided.
18
The YELLOW BINS are for solid waste, including paper towel. Used creams &
powders should be wrapped in newspaper before placing in the bin.
19
The SHARPS CONTAINERS located on each bench are for used pasteur pipettes, and
small pieces of broken glassware. Larger pieces should be wrapped in newspaper, taped
securely, and put in YELLOW BINS.
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CONDUCT IN LABORATORIES
20
Students are expected to conduct themselves in a professional manner.
21
Students must not enter preparation rooms unless directed by staff.
22
Students are expected to arrive at practical sessions prepared and on time.
23
Students may not work in the laboratories outside normal class times except with
special permission from academic staff responsible for that laboratory.
24
The equipment in the laboratories is expensive, precision made and requires careful
treatment. Ask to have all equipment demonstrated before use.
HOUSEKEEPING
25
All items which are used in the course of conducting an experiment must be left in the
manner in which they were found, i.e. clean and in the appropriate place. Bench checks
will be carried out to ensure this is done.
26
DRUGS must not be removed from laboratories.
27
Return all drugs to their proper place immediately after use.
28
Keep sinks, benches and common user areas clean.
29
Clean balances immediately after use.
MULTI-USER LABORATORY RULES
30
All powders, tablets, creams, and ointments must be wrapped in newspaper, stuck
down with tape, and placed in the yellow waste bin.
PREGNANCY
31
Students who are pregnant, or are planning to become pregnant, must contact the
course coordinator before starting practical sessions. Some controls may need to be put
into place to reduce the health risks of contact with certain chemicals.
PERSONAL PROTECTIVE EQUIPMENT
32
Students must wear white lab coats and enclosed footwear to all practical sessions.
Safety glasses and gloves are provided within the laboratories and students must use
these when instructed by the demonstrator, academic or scientific staff.
The work of a pharmacist in a dispensary requires great care and attention to detail. Only
by working in a tidy and organised fashion will this be achieved. Dirty, unhygienic and
untidy work will not be acceptable in this lab, in a dispensary, or in professional practice.
Remember that the products that you prepare in your professional career are intended for
administration to a living patient -- now is the time to start learning to do things correctly.
Think carefully about everything that you do before doing it.
The definition of compounding is the preparation, mixing, assembling, packaging of a drug in the course of
professional practice. Qualified pharmacists make medications from scratch using raw materials.
Planning, workflow and hygiene
1
Plan your work area. Your workbench must be kept clean, tidy and uncluttered during work.
Bags, coats and other items not required for work are to be stored where directed by scientific
staff. Dirty spatulas and glass stirring rods should be cleaned immediately, or else placed on a
piece of clean paper, but not directly on the bench.
2
Compounding Worksheets
3
All information must be recorded in a compounding worksheet, which acts as a record of
product manufacture. The compounding worksheet is retained by the pharmacy for future
reference, e.g. in the event that a patient experience an adverse reaction. Compounding
worksheets like the one over the page will be provided for you in the laboratory. See the APF
extemporaneous dispensing section for another example of a compounding worksheet.
The worksheet must be completed at the same time as compounding is performed and should
explain exactly what you do while making the product. Note that his is in contrast to a
laboratory report which is completed after you leave the laboratory and so should be written
in past tense in the style of a scientific publication. You must use ballpoint pen, not pencil.
Mistakes must be neatly crossed out and corrected, not altered using correcting fluid or
whiteout. The legal requirements for entering and correcting dispensing information in a
Dangerous Drugs register are particularly strict and require that ALL corrections be legible
and explained (Queensland Poisons Regulation, Sec H6.04).
All spaces in the worksheet must contain the appropriate information. If a category is not
appropriate to the product, write NA for not applicable. Do not leave it blank, because we
will take this to mean that you dont know the answer, have forgotten the answer, or dont
appreciate its relevance.
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Checking procedures
6
Everyone makes mistakes: in pharmacy, development of rigorous checking procedures is
essential. All weighings and measurements must be checked by a second person and the
compounding worksheet initialled in the appropriate space.
Equipment maintenance
7
Stainless steel spatulas may react with acids, tannins, iodine, mercury salts. Sulphur is also
commonly believed to be a problem with metal spatulas as it results in discolouration. Use a
plastic or vulcanite/ebonite spatula when using substances that react or are corrosive, e.g.
salicylic acid, resorcinol.
8
Do not use an earthenware mortar and pestle with iodine. Use all glass equipment. Iodine can
enter the pores of the earthenware mortar and contaminate the next material that is put into
it.
Damp or contaminated spatulas must NOT be placed in bottles containing bulk supplies of
chemicals. Wet pipettes must not be placed in bulk liquids. Spatulas or pipettes must not be
left standing in open containers.
10
11
Avoid spilling substances into boiling baths. Should this occur, inform your demonstrator
immediately, as the bath may need to be drained and cleaned before it can be used again.
12
Benches, sinks, slabs, balances, spatulas, measuring cylinders, etc., must be cleaned
immediately after your product is made. Residues of semi-solids must be cleaned from
mortars, pestles, basins, etc., with paper towel and then cleaning alcohol if needed (available
at sinks). Wrap semi-solid wastes in paper and place in the appropriate rubbish containers. Do
not allow dirty apparatus to accumulate on benches or in sinks or lockers.
13
Replace all lids or caps on containers after use and screw them down firmly. Make sure the
outside of each container is clean and labels are not marked by residues.
14
Use correct pouring technique (i.e., keep label uppermost) to prevent labels from becoming
contaminated and illegible.
Check with scientific staff before leaving the lab at the end of each class. Ensure that:
your equipment and workspace are clean and tidy
all chemicals and books have been put away
your locker has been checked and you have signed the attendance register
10
P H R M 2 0 2 2 D O S A G E F O R M D E S I G N A
The
compounding worksheet should be completed in pen (not pencil), with any mistakes crossed neatly
through (no whiteout), at the same time that the product is being prepared.
Name of
person/
people/
syndicate
preparing
the product
Date of
preparation
Name of product
Actual
weight or
volume
measured
Batch number
and expiry as
indicated on
the container
Initials of the
person that
checked the
accuracy of the
entries for each
ingredient
The method should reflect exactly what was done to compound the product.
For example:
Notes may include any warning labels or instructions given to the patient, e.g.
shake the bottle, external use only
11
INTRODUCTION
This experiment is designed to show you some basic properties of powders:
(1)
(2)
(3)
(4)
Density
Porosity
Flow properties
Cohesiveness
DENSITY
Density is generally defined as weight (mass) per unit volume. Three density definitions are of
importance for powders:
(a)
(b)
(c)
True density is the density of the solid material alone and is the mass of the solid per true
volume of the solid (exclusive of pores within the particles and void spaces between the
particles). True density is determined by gas displacement, or by very high pressure
compaction.
Bulk density is the total volume of the solid, pores and void space between the particles which
is calculated as the mass of the solid divided by the bulk volume, both of which are easily
measured with general lab weighing and measuring apparatus.
Granule density is the mass of the solid divided by the granule volume i.e. the total volume of
the solid and pores within the particles. The granule volume is measured by displacement of a
liquid such as mercury, which has a high surface tension and cannot enter the pores.
Table 2.1. Comparison of bulk density (g/cm3) with true density measured by a helium displacement
or granule density measured by liquid displacement.
Bulk Density True Density Granule density
Bismuth Subcarbonate, Heavy
1.01
6.9
Bismuth subcarbonate, Light
0.22
6.9
Magnesium Carbonate, Heavy
0.39
3.0
Magnesium Carbonate, Light
0.07
3.0
Phenobarbital
0.34
1.3
Sulfathiazole
0.33
1.5
Talc
0.48
2.7
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5.44
6.3
11.1
7.15
0.90
2.75
2.29
1.98
3.13
1.5
5.67
4.35
1.73
3.2
2.16
1.6
1.50
2.0
2.6-2.8
5.59
POROSITY
When powders are packed in a container, the total void volume relates to the space within and between
the particles.
v = Vb - Vp
where v
Vb
Vp
= void volume
= bulk volume
= true volume of particles
Total porosity () is defined as the ratio of the void volume to the bulk volume, i.e.:
= v/Vb = (Vb - Vp )/ Vb
Porosity is usually expressed as a percentage.
13
FLOW PROPERTIES
Deformation of a powder occurs on the application of a force causing relative displacement of mass
without moving the centre of gravity. If the application of the force causes continuous deformation with
time and involves movement of the centre of gravity of the particles, the powder is said to flow. The
"flow properties" of a powder reflect this ability of particles to flow and powder may be classified as
free-flowing or sticky. The ability of powders to flow is of importance in many areas of pharmaceutical
processing, including tableting, capsule filling, mixing, bulk transfer and packaging. Factors influencing
flow properties include:
Cohesive powders are interactive, and are not free-flowing. The particles in a cohesive powder bind
with each other forming agglomerates and aggregates. These types of powders will interact with other
powders forming discrete ordered units or will interact with equipment causing difficulty in processing.
The forces involved in these interactions are electrostatic, capillary and chemical.
The angle of repose () is one method to measure powder flow. The angle of repose is defined as the
maximum angle between the surface of a pile of powder and the horizontal plane.
The angle of repose is calculated from:
tan = height(h)/radius(r)
= tan-1 (h/r)
14
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EXERCISE 1.1
OVERVIEW
You will determine the bulk density and porosity for three powders:
unlubricated tablet granules (true density 1.5 g/ml)
heavy magnesium carbonate (true density 3.0 g/ml)
light magnesium carbonate (true density 3.0 g/ml)
NOTE: Keep all equipment dry do not wash equipment after use.
NOTE: Keep the three powders separate they will be re-used by the next class.
METHOD
1.
2.
3.
4.
RESULTS
Record the mass of powder and bulk volume to 3 significant figures. Use the data to calculate the bulk
density and total porosity of each powder.
EXERCISE 1.2
OVERVIEW
You will investigate powder flow by measuring the angle of repose for three powders containing different
particle diameters:
<250 m
250-425 m
>425 m
NOTE: Keep all equipment dry do not wash equipment after use.
NOTE: Keep the three powders separate they will be re-used by the next class.
METHOD
Each member of the syndicate should perform the following method once for each powder, resulting in
either 3 or 4 replicate measurements of the angle of repose for each powder.
1. With the cylinder placed on top of the sample table provided, fill the cylinder with powder to the
appropriate level, then lift it clear of the powder. The excess powder will flow off the edge of the
sample table.
2. Measure the height of the powder mound and record your results.
3. Return the powders to their containers.
15
RESULTS
Present a table containing powder height and use the data to calculate angle of repose for each replicate
measurement. Calculate the mean and standard deviation angle of repose for each powder.
EXERCISE 1.3
OVERVIEW
You will investigate powder flow by measuring cohesiveness of three powders containing different
granules (A or B or C) by mixing small quantities of B or C with a large quantity of A and observe their
interaction using the microscope.
NOTE: Keep all equipment dry do not wash equipment after use.
METHOD
1. Mix 1 g of A with 100 mg of C in the jar provided for 60 sec.
2. Observe the mix using the microscope by placing a small sample of the mix on the glass slide. Note
any associations between particles if present. Draw one field of view.
3. Place the remainder of the mix on the nest of sieves provided (425m, 180 m, pan). Combine
your powder with the powders from other groups before sieving in a sieve shaker for 5 minutes (see
your demonstrator). Observe the content of each sieve.
4. Repeat the process using 1 g of A and 100 mg of B.
5. Dispose of the mixed powders.
RESULTS
Briefly explain your observations of cohesiveness using your drawings of the field of view and the
particle sizes observed after sieving.
ASSESSMENT
Assessment of your syndicates performance in this laboratory is based on the data sheets that you
complete. An example of the data sheet is included below. All members of your syndicate will receive the
same mark.
16
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EXPERIMENT 1.1
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SYNDICATE NUMBER:
17
EXPERIMENT 1.2
SYNDICATE NUMBER:
18
>425
m
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SYNDICATE NUMBER:
Complete
2
2
2
1
2
1
Small
errors
1
1
1
0.5
1
0.5
Major
errors
0
0
0
0
0
0
Tutor
initials
19
INTRODUCTION
Powder mixing is very important in pharmacy, because dose uniformity for dispensed or proprietary
solid dosage forms depends on the even dispersion of small quantities of potent drugs in one or more
inert solid diluents called excipients.
Forces involved in mixing or demixing (segregation) a multi-particulate solid system:
forces that tend to move adjacent particles, or groups of particles, relative to each other
(i) translational and rotational forces
(ii) centrifugal forces
(iii) gravitational forces
particle sizes
proportion of active substance to inactive excipients
tendency of powders to aggregate
mixing mechanism (and therefore forces) applied
time of processing to allow a truly random condition to be achieved
prevention of segregation when the mixing operation ceases
20
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b) Agitation mixers rely on shear forces produced by physical means such as mechanical devices or
by air blasts. The shear forces can be localised so improvement by ensuring convective
movement is required.
EXPERIMENT 2
COMPARISON OF METHODS FOR POWDER MIXING
OVERVIEW
In this experiment you will use four different methods to mix two powders together, two methods that
involve tumbling and two that involve agitation. You will then measure the success of your mixing
technique by measuring dose uniformity. The powders have different particle sizes and colours so that
you can see visually as well as spectrophotometrically how well you have mixed them together.
PRE-LAB PREPARATION
These questions are to be completed prior to proceeding with the laboratory experiments, and your
answers will be checked by the tutor because it is important that you comprehend what you are
expecting to measure before you start.
If copper carbonate and heavy magnesium carbonate are mixed in a ratio of 1:4
a. How much of each of the powders are required to make 25 g total?
b. What is the concentration (%) of copper carbonate in this mixture?
c. If powder mixing is perfect, how much copper carbonate would you have in 500 mg?
d. If you dissolve 500 mg of the mixed powders in 50 mL, and powder mixing was perfect,
what is the expected concentration of copper carbonate in mg/100 mL?
PROCEDURE
1. Powder mixing
Weigh out the appropriate quantities of copper carbonate and heavy magnesium carbonate to create a
number of 25 g mixtures in the ratio 1:4. Then mix the powders using the four techniques available.
The number of samples to be prepared, and the mixing techniques to be used are shown in Table 2.1.
Table 2.1 Four methods of powder mixing
Powder mixing method
Number of mixes
geometric progression
geometric progression
21
Transfer samples of approximately 0.5 g (write down the weight used) into dry 50 mL
volumetric flasks.
(b)
Carefully and slowly (in small amounts) add 10% sulphuric acid to each flask and make up to
volume. Sulphuric acid is corrosive, can burn you and is harmful by inhalation be careful.
(c)
Measure the absorbance of the solution on the spectrophotometer at 810 nm, using a 1 cm
plastic cuvette and 10% sulphuric acid as the reference solution (also known as the blank).
Rolling Cylinder
Spatulation
4. Clean up
All flasks must be washed out first with dilute sulphuric acid, then distilled water, then placed in the
plastic boxes provided (not back in the cupboard).
WARNING!
10% SULFURIC ACID is harmful by inhalation. Causes burns. Risk of serious damage to eyes. WEAR
GOGGLES. To clean contaminated surfaces, use water. Flush eyes with running water for at least 15
minutes and seek medical attention.
22
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RESULTS
1. Write down the concentration of copper carbonate in mg/100 mL.
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
-0.1
0.2
0.4
0.6
0.8
2. Calculate the concentration of copper carbonate in mg/g of sample, and calculate the mean and
standard deviation for the 3 replicate samples from each mixing technique.
ASSESSMENT
Assessment of your syndicates performance in this laboratory is based on the data sheets that you
complete. All members of your syndicate will receive the same mark.
23
EXPERIMENT 2
SYNDICATE NUMBER:
rep 1
rep 2
rep 3
rep
1
Mortar
and
pestle
rep
2
rep 3
rep
1
Spatulation
rep 2
rep 3
Rolling
cylinder
24
mean
std
dev
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Tutor
use
only
Table
correct,
calculations
correct
Appropriate
sig
figs
used
Correct
expected
conc
of
CuCO3
Correct
interpretation
of
results
Complete
5
2
1
2
Small
errors
2.5
1
0.5
1
Major
errors
0
0
0
0
Tutor
initials
25
INTRODUCTION
Solid dosage forms do not dissolve in solvents such as water and body fluids instantly, but require
appreciable time for the dissolution process. The dissolution rate of a drug is an important factor in
determining its bioavailability and its onset of action. A drug with low aqueous solubility is likely to have
a slow dissolution rate, a low or erratic oral bioavailability and a slow onset of action. The dissolution
rate (rate of solution) of solids was first described by Noyes and Whitney, using:
dc
= k (Cs Ct )
dt
Concentration
where dc/dt is the dissolution rate, i.e. the amount of drug, dc (in mg), dissolved in the medium in the
time interval dt (sec), k is a constant, Cs is the saturated solubility of the drug in the medium (mg/L)
and Ct is the concentration dissolved (mg/L) at any time t after the introduction of the drug into the
solvent. A typical dissolution profile is shown in Fig. 4.1.
Time
Fig. 4.1: Plot of drug concentration (Ct) as a function of sampling time (t)
Later, it was shown that the constant, k, was made up of three terms:
k=
DA
h
where D (cm2/sec) is the diffusion coefficient of the drug (related to the speed at which the drug moves
through the medium), S (cm2) is the total surface area of the drug particles and h is the thickness (cm) of
the diffusion layer around the drug particles.
26
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The diffusion layer is a layer of water molecules which are immobilized by adhesive forces with the solid
particles. This layer is also called the unstirred or stagnant layer. Its thickness is variable and hard to
define, but is typically 0.005 cm (50 m) or less and is affected by stirring of the medium or agitation.
The terms in the Noyes-Whitney equation affect the dissolution rate in different ways:
increase in S gives increased dissolution rate
increase in D gives increased dissolution rate
increase in Cs gives increased dissolution rate
increase in Ct gives decreased dissolution rate
increase in h gives decreased dissolution rate
Other factors also alter dissolution rates:
increased temperature increases both Cs and D
ionisation of the drug (to a more polar species) by a change in pH will increase Cs
The decrease in rate shown by the curvature of the plot in Fig. 4.1 results from either a decrease in A
(as some particles especially smaller ones dissolve and surface area of larger particles decreases as the
particles slowly dissolve), or an increase in Ct (approaching Cs and thereby reducing the magnitude of
the term Cs-Ct), or commonly both. The early linear region depicted in the plot is observed if the
decrease in A over the initial time period is not significant and if sink conditions prevail ie the difference
between Cs and Ct remains constant. It is conventional to assume that sink conditions are maintained if
Ct is less than 10% of Cs.
The dissolution test is defined by the USP and BP. Usually a large beaker (1 L) is used, with carefully
defined dimensions, in a controlled temperature water bath (37C). The contents of the beaker are
stirred by a paddle or other device which rotates at a controlled rate. The solvent, normally either
simulated gastric fluid (SGF) or simulated intestinal fluid (SIF,) is placed in the beaker and allowed to
equilibrate to the desired temperature, then the weighed sample is added (time = 0). Samples are taken
regularly, using a filter to prevent any particles of undissolved drug being taken (which would give
falsely high results). The samples are then assayed for the drug concentration. The concentration is
plotted as a function of time (see Fig. 4.1).
The Noyes-Whitney equation is not the only way of quantifying dissolution rates. It can be shown for
uniformly sized particles that the Hixson-Crowell cube root law describes the dissolution rate in terms
of the amount undissolved, Mt, at any time, t:
13
13
M
M
= t
o
t
where Mo is the initial weight of drug particles, Mt is the weight undissolved at time t, and is a
constant. This equation predicts that a plot of Mo1/3 - Mt1/3 as a function of time is a straight line with
slope and an intercept of zero. If the plot is not linear, or the intercept 0, then the initial assumption
that the particles are all the same size cannot be correct. Unlike the Noyes-Whitney equation, the
prediction of linearity of the plot is not affected by the dissolution of the particles, and hence by changes
in particle size or solution concentration.
27
EXPERIMENT 3
OVERVIEW
The aim of this experiment is to investigate the effects of pH on the dissolution rate.
You are provided with paracetamol powder. Paracetamol is a weak acid which ionises in water (pKa
9.5). You will use a standard dissolution test apparatus and method which complies with the United
States Pharmacopoeia (USP). The dissolution will be examined at both an acidic pH (SGF) and a basic
pH (pH 9.5).
NHCOCH3
NHCOCH3
+ H 3O +
+ H2O
OH
O-
METHODS
Each syndicate will use 2 beakers for the dissolution test. One beaker contains 900 mL of Simulated
Gastric Fluid (SGF) which is pH1.5 and contains sodium chloride and hydrochloric acid, the other
contains sodium hydroxide and sodium chloride at pH 9.5. The water bath in which the beakers sit is
maintained at 37C, and the stirring speed is 50 rpm.
Dissolution test
1.
2.
3.
Approximately 5 minutes after the start of the previous test, start the experiment with the
paracetamol in pH9.5, sampling at 1, 2, 4, 6, 10, 15, 20 and 30 minutes after the start.
28
P H R M
2 0 2 2
D O S A G E
F O R M
D E S I G N
RESULTS
Record your results. Determine the concentration using the calibration curve provided below.
Absorbance at 244 nm
0.8
0.7
y = 1.336x
0.6
0.5
0.4
0.3
0.2
0.1
0
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
0.45
0.5
Using the data that you have calculated, plot a graph that shows the total amount of paracetamol that is
dissolved with time and estimate the time that it took for 50% of the paracetamol to be dissolved.
ASSESSMENT
Assessment of your syndicates performance in this laboratory is based on the data worksheets that you
complete. Example worksheets are shown below. You will be provided with worksheets and graph paper.
All members of your syndicate will receive the same mark.
29
EXPERIMENT
3
SYNDICATE NUMBER:
iv
Amount
dissolved
in
the
5
mL
sample
retrieved
(mg)
30
v
Total
amount
dissolved
(mg)
(=iii+sum
of
iv
up
to
previous
sample)
P H R M
2 0 2 2
D O S A G E
F O R M
D E S I G N
Results:
Dissolution
of
paracetamol
pH
9.5
Time
i
ii
iii
(min)
Absorbance
Concentration
Amount
(mg/50
mL)
dissolved
in
the
900
mL
dissolution
media
(mg)
iv
Amount
dissolved
in
the
5
mL
sample
retrieved
(mg)
v
Total
amount
dissolved
(mg)
(=iii+sum
of
iv
up
to
previous
sample)
31
1.
Explain
the
difference
in
the
two
plots
for
the
different
pHs
2.
Would
you
expect
to
see
any
difference
in
dissolution
profile
for
paracetamol
if
the
dissolution
test
was
performed
using
a
different
particle
size
at
pH
9.5?
Explain
your
answer.
Tutor
use
only
Tables
correct,
calculations
correct
Correct
graph
of
total
amount
vs
time
with
labelled
axes
and
title
Appropriate
estimates
of
time
to
50%
dissolution
Correct
answer
to
Qu
1
Correct
answer
to
Qu
2
32
Complete
4
2
Small
errors
2
1
Major
errors
0
0
Tutor
initials
1
1
2
0.5
0.5
1
0
0
0
P H R M
2 0 2 2
D O S A G E
F O R M
D E S I G N
INTRODUCTION
In this experiment you will
manufacture granules by the moist granulation process.
follow the requirements of the Code of Good Manufacturing Practice during production.
Phenobarbitone tablets B.P. are uncoated tablets for oral use. They are prepared by the moist
granulation process using starch mucilage as the binder. The granules are then compressed into tablets
using a Rotary Punch Tablet Press. The tablets should conform to B.P. specifications.
The formulation for phenobarbitone tablets B.P. is:
Phenobarbitone
Starch
Lactose
Starch mucilage (10% w/w)
Magnesium stearate
125 mg
30 mg
30 mg
qs
0.75%
PROCEDURE
1.
You are required to manufacture these tablets using the "Manufacturing Formula" provided.
The Manufacturing Formula contains the tablet specifications, formulation, detailed method of
manufacture and packaging and label requirements.
2.
3.
ASSESSMENT
Assessment of your syndicates performance in this laboratory is based on the manufacturing formula and
33
answers to questions that you complete. Example worksheets are shown. You will be provided with the
manufacturing formula and worksheets in the lab. All members of your syndicate will receive the same
mark.
EXPERIMENT
4
SYNDICATE
NUMBER:
MANUFACTURING FORMULA
Product: PHENOBARBITONE TABLETS B.P. 125 mg
Formula written by:
Formula checked by:
Mr B Hughes
Dr P Cabot
Date:
Date:
Production authorised by:
Control Number:
Batch Size:
500
SPECIFICATIONS
Theoretical
Identification
Actual
Notes
B.P. Tests
Assay
1. Phenobarbitone
92.5 107.5 %
2.
3.
Uniformity of content
NA
Weight (target)
190 mg approx.
Uniformity of weight
BP:
Tablets in the range
80-250 mg must be
7.5%
Disintegration time
30 minutes (max.)
Dissolution rate
NA
Hardness
5 2 kg
Thickness
NA
Friability
< 1 % loss in 10
min.
Colour
white
Other
NA
34
P H R M
2 0 2 2
D O S A G E
F O R M
D E S I G N
Packaged by
Date
Product: PHENOBARBITONE TABLETS B.P. 125 mg
Amount
per unit
Control number:
Batch size: 500 tablets
Raw
material
control no.
Initials
Amount per
batch
weigher checker
MIXING
125 mg
30 mg
30 mg
MUCILAGE MANUFACTURE
8. Boil about 120 g distilled water in a 250
mL beaker using a hotplate
15 g
45 g
35
Control number:
Batch size: 500 tablets
Raw
material
control no.
Initials
Amount per
batch
weigher checker
KNEADING/MIXING
14. Add the starch mucilage in SMALL
portions to the mixed powders in a stainless
steel bowl. Knead by hand until the powder
mass becomes slightly moist, but not sticky.
When consistency is right (similar to dry
scones), reweigh the beaker and the
remaining starch mucilage.
Weight of beaker + remaining mucilage
= ___________________________ g
Weight of washed and dried beaker
= ___________________________ g
Weight of starch mucilage used in batch
= ___________________________ g
15. Shape mass into 3 or 4 fist-sized balls.
MOIST (WET) GRANULATION
16. Granulate the mass using the Erweka
Moist Granulator, using a perforated disc.
DRYING
17. Dry the moist granules in the Hot Air
Suspension Dryer for 15 min. Set inlet
temperature to 60C and the outlet
temperature should be close to 40C.
After 10 minutes break the crust that forms
on the surface of the granules.
After ~ 20 mins the temperature will be the
same at the outlet as the inlet, which is when
the drying is finished.
36
Weight of
starch used in
batch =
________ g
Total batch
weight =
________ g
P H R M
2 0 2 2
D O S A G E
EXPERIMENT 4
F O R M
D E S I G N
SYNDICATE NUMBER:
Complete
5
2
3
Small
errors
2.5
1
1.5
Major
errors
0
0
0
Tutor
initials
37
INTRODUCTION
This experiment is in two sections which are essentially independent. This
experimental process (5) involves the granulation of the dried mucilage and tablet
components into granules and then compression to a tablet form. Experiment 4.
involves the basic formulation of a tablet ingredients into a mucilage.
38
P H R M
2 0 2 2
D O S A G E
EXPERIMENT 5
F O R M
D E S I G N
SYNDICATE NUMBER:
Control number:
Batch size: 1000 tablets
Raw
material
control no.
Initials
Amount
per batch
weigher checker
MILLING
18. Set up the Erweka Oscillating Granulator
with a size 20 mesh screen in place.
19. Pass the dry, oversize granules through the
oscillating granulator to produce dry granules >
20#.
20. Weigh out a 100 g sample of the granules
(allows for easy discussion in terms of %).
21. Gently shake these granules on a 60 mesh
sieve for 15 20 seconds onto a large sheet of
weighing paper.
(do not overdo because will create more fines)
22. Weigh the fines that pass through the 60#
screen.
Weight = ________________________ g
23. Determine the percentage of fines in the
entire batch.______________________ %
24. Weigh the batch of granules.
Weight = ________________________ g
25. Weigh an excess amount of magnesium
stearate and sieve through a 80# sieve.
0.75 %
COMPRESSION
28. Using 8 mm punches and dies, set up the
four stations on the Manesty Rotary Punch
Tablet Machine Model B3B.
29. Adjust the weight screw to give a tablet
weight of ____________________ mg.
30. Adjust the compression screw to give a
hardness of ___________________ kg.
39
g) for 10 tablets
and a tablet hardness of
(
40
P H R M
2 0 2 2
D O S A G E
EXPERIMENT 5
F O R M
D E S I G N
SYNDICATE NUMBER:
Complete
5
2
2
1
Small
errors
2.5
1
1
0.5
Major
errors
0
0
0
0
Tutor
initials
41
PRE-LAB PREPARATION
It is essential that you find the appropriate BP tests and requirements that are used in this prac before
you come to the lab. Copies of the BP will be available in the lab, but if you are unprepared and have to
search the BP for the information during the prac it is unlikely that you will finish all of the tasks.
You should also check the questions and calculations on the worksheets and make sure that you know
the answer or how to calculate the answer.
The BP is not easy to search! Take some time to look through the book or the online copy accessible
through the UQ library. The sections you will require are listed below. Once you have found these
sections you need to work out what the BP tells you to do for each experiment in this practical.
Volume III - Formulated Preparations: General Monographs
Tablets
Volume III - Formulated Preparations: Specific Monographs
Aspirin Tablets
Dispersible Aspirin Tablets
Effervescent Aspirin Tablets
Gastro-resistant Aspirin Tablets
Volume IV Appendices
Consistency of formulated preparations
Disintegration
Friability
Resistance to Crushing of Tablets
INTRODUCTION
Tablets and capsules should possess a number of desired attributes.
(a)
(b)
(c)
(d)
(e)
42
P H R M
2 0 2 2
D O S A G E
F O R M
D E S I G N
In order to ensure solid dosage forms with the required properties, manufacturers employ a number of standard tests, some
of which are specified in the British Pharmacopoeia (BP). The BP tests are usually the same as those in the European
Pharmacopoeia (Ph Eur). For example, the BP has standard operating procedures for the following tests:
Note that tablets either pass or fail the test; they do not pass well or only just pass the test.
AIMS
In this series of experiments you will compare three different forms of aspirin tablets using BP tests.
Coated/uncoated
Uncoated
Uncoated
Uncoated
Coated
Brand
Aspro Clear
Solprin
Aspro
Cartia
43
EXERCISE 6.1
UNIFORMITY OF WEIGHT
The weight of a tablet produced in any manufacturing procedure is proportional to the volume of the
die fill. Because there may be variations in this volume caused by factors such as the flow properties of
the granules and differences in the bulk density of the same granule batch, the weights of the tablets
produced will not be exactly the same. The BP gives the % deviation allowed.
METHOD
The BP specifies that a uniformity of weight test is required for all uncoated tablets in the section Tablets
(Volume III - Formulated Preparations: General Monographs).
Find the uniformity of weight test in the BP: Volume IV Appendix XII C. Consistency of Formulated
Preparations.
Perform the BP uniformity of weight test for the uncoated tablets:
Effervescent tablets (Aspro Clear)
Dispersible tablets (Solprin)
Immediate release tablets (Aspro)
RESULTS
Tabulate the weights and calculate the mean. What are the BP specifications for uniformity of weight for
tablets? Do the tablets pass or fail the BP test for uniformity of weight?
EXERCISE 6.2
IDENTIFICATION
The active component of the tablets must be identified in the raw materials before manufacture and
again for the final product before distribution. The identification tests are shown in the individual
monographs in the BP and European Pharmacopoeia.
METHOD
1. Perform the BP identification test for Immediate and Dispersible Aspirin Tablets (Solprin). This is
the test that identifies the presence of aspirin. (Note: no heating required, tutor will guide on
immediate release identification process before starting)
2. Read the BP identification test for Gastro-resistant Aspirin Tablets (Cartia). You will not perform
these tests today due to the strong chemicals involved.
The methods are given in the Specific Monograph for each dosage form in Volume III of the BP.
RESULTS
Tabulate your results. Do the tablets pass or fail the BP test? Explain the reaction involved in the test
and the result obtained.
44
P H R M
2 0 2 2
D O S A G E
F O R M
D E S I G N
EXERCISE 6.3
RESISTANCE TO CRUSHING
Manufacturers need to check tablet hardness or mechanical strength, which may influence tablet
disintegration and dissolution.
METHOD
Find the Resistance to Crushing of Tablets test in Volume IV, Appendix XVII of the BP.The method involves
using an automated Hardness Tester which has units of measurement in Newtons.
Perform the BP resistance to crushing test for the uncoated tablets:
Effervescent tablets (Aspro Clear)
Dispersible tablets (Solprin)
Immediate release tablets (Aspro)
RESULTS
Present the results as instructed by the BP Resistance to Crushing of Tablets.
EXERCISE 6.4
FRIABILITY
Manufacturers need to test the ability of tablets to withstand abrasion due to normal handling and
transporting conditions.
METHOD
Find the Friability test in Volume IV, Appendix XVII of the BP.The method involves using an automated
Wear and Tear Tester and is only used for compressed uncoated tablets.
Perform the BP friability test for the uncoated tablets:
Effervescent tablets (Aspro Clear)
Dispersible tablets (Solprin)
Immediate release tablets (Aspro)
RESULTS
Calculate the percentage of material lost for each group of tablets. Do the tablets pass or fail the BP test
for friability?
45
EXERCISE 6.4
DISINTEGRATION
The European and British Pharmacopoeia specify that tablets must conform to certain disintegration
requirements (see Tablets: Volume III - Formulated Preparations: General Monographs). Each type of tablet
has its own disintegration test.
These tests ensure that the tablets will break down to smaller particles in the gastrointestinal tract,
allowing dissolution of the active ingredient and absorption.
METHOD
Perform the BP Disintegration test for each of the four types of tablet:
Effervescent tablets (Aspro Clear)
Dispersible tablets (Solprin)
Immediate release tablets (Aspro) use the standard test for uncoated tablets
Gastro-resistant tablets (Cartia) this will be performed as a single batch by the demonstrator
The tests are described in the BP section Tablets which is in Volume III - Formulated Preparations: General
Monographs.
RESULTS
Record the disintegration time for each tablet tested. Do the tablets pass the relevant BP test?
ASSESSMENT
Assessment of your syndicates performance in this laboratory is based on the data worksheets that you
complete. Example worksheets are shown. You will be provided with worksheets in the lab. All members
of your syndicate will receive the same mark.
46
P H R M
2 0 2 2
D O S A G E
EXPERIMENT 6
F O R M
D E S I G N
SYNDICATE NUMBER:
Immediate
release
47
6.2
Results
of
the
BP
Identification
test
Immediate
Average
tablet
weight
Weight
of
aspirin
per
tablet
Weight
of
powdered
tablet
equivalent
to
50
mg
aspirin
Colour
reaction
result
Result:
Pass/Fail
Explain
the
reaction
involved
in
the
test
and
so
why
it
works
for
aspirin
48
Dispersable
P H R M
2 0 2 2
D O S A G E
F O R M
D E S I G N
Immediate
release
Immediate
release
49
6.5
Results
of
the
BP
Disintegration
test
Medium
used
for
test
(e.g.
water)
Max
time
allowed
for
disintegration
according
to
BP
Observed
disintegration
times
Pass/fail
Effervescent
Dispersible
Immediate
release
Gastro-resistant
acid
pH6.8
50
Correct
Small errors
Incorrect/incomplete
2
2
2
2
2
1
1
1
1
1
0
0
0
0
0
Tutor
initials
P H R M
2 0 2 2
D O S A G E
F O R M
D E S I G N
PRE-LAB PREPARATION
It is essential that you find the appropriate BP tests that are used in this prac before you come to the lab.
Copies of the BP will be available in the lab, but if you are unprepared and have to search the BP for the
information during the prac it is unlikely that you will finish all of the tasks.
You should also check the questions and calculations on the worksheets and make sure that you know
the answer or how to calculate the answer.
In this prac, you will need the following sections of the BP:
Volume I&II Monographs: Medicinal and Pharmaceutical Substances Salicylic acid
Volume III Formulated Preparations: General Monographs Tablets
Volume IV Appendix XVII Resistance to Crushing of Tablets
INTRODUCTION
The adsorption of gases onto solids can be characterised by various adsorption isotherms. Water
adsorption on solids is classified by type II and type III isotherms in the Brunauer classification (Fig. 6.1).
51
The adsorption of water onto solid surfaces can be modelled using the treatment of Brunauer, Emmett
and Teller (BET equation):
(C 1) P
P
1
=
+
V(PO P) VMC VMC PO
where v is the volume of water vapour adsorbed at pressure p, po is the saturated vapour pressure of
water, vm is the volume of water adsorbed to provide monolayer surface saturation and C is a constant
which equals:
(E1 E L )
C = k.exp
RT
where k is a constant related to the net entropy of adsorption, E1 is the heat of adsorption of the first
layer, EL is the heat of liquification of water and is assumed to represent the heat of adsorption for the
multilayers. The BET equation parameters (Vm and C) can be obtained from a linear plot of p/v(po-p)
versus p/po.
Whether a type II or a type III adsorption isotherm occurs for particular systems depends on the relative
heats of adsorption for monolayer and multilayer water adsorption.
Both type II and type III isotherms have been observed for drugs, pharmaceutical excipients and solid
dosage forms. Many of the common tabletting excipients, including sugars, starch, methylcellulose and
ethylcellulose exhibit type III isotherms; magnesium trisilicate and zimelidine dihydrochloride show
type II behaviour. However, not all powders absorb water (Table 6.1).
TABLE 7.1 Some powders that do not absorb or desorb water
Sulphathiazole
Phenobarbitone
Benzocaine
Talc
Quinine
Niacin
Phenothazine
Diphenylhydantoin
Chloramphenicol
Codeine
Prochlorperazine maleate
Aminophylline
Water associated with solids can be considered bound or unbound. Bound water physically interacts
with the solid and possesses an equilibrium vapour pressure less than pure water since it:
(a) may contain dissolved solids in high concentration,
(b) may be trapped in fine capillary pores or
(c) may be molecularly bound as a hydrate within the solid.
Unbound water possesses an equilibrium vapour pressure equal to pure water and condenses at a
relative humidity of 100%. Under most conditions encountered in processing or storage of
pharmaceutical powders, adsorbed water will be bound.
Water adsorbed onto a solid interacts physically with that solid, producing the characteristic type II and
III isotherms. However, water can be molecularly bound within solids in the formation of crystalline
hydrates. In such cases, characteristic isotherms unlike any of the Brunauer classification exist.
52
P H R M
2 0 2 2
D O S A G E
F O R M
D E S I G N
The adsorption or desorption of water associated with solid powders presents several potentially severe
stability problems.
(a)
(b)
(c)
53
Degradation caused by adsorption of water can be minimized by proper control of the manufacturing
process and by selection of packaging materials. The stability of a pharmaceutical product must always
be fully tested in the final packaging before release to the distribution warehouse. In addition, the
pharmacist must store materials appropriately and must instruct patients on storage. Physical
degradation will most often occur when drugs are stored incorrectly, i.e., tablets and capsules taken out
of foil or blister packs, bottles stored with caps removed, or else stored in high humidity environments
(especially in the bathroom).
EXPERIMENT 7
OVERVIEW
In this experiment you will study the degradation of aspirin in an effervescent aspirin tablet (Aspro
Clear) stored at different relative humidity conditions over a four week period.
Fig. 7.2. The ester bond in aspirin hydrolyses in the presence of water
Aspro Clear, removed from their strip packaging, have been stored at 22.5% and 59% relative humidity
(RH) 4 weeks. Tablets which have stored in their foil strip at room RH are the experimental control.
Each syndicate will have 12 tablets from each of the five storage treatments on which to carry out
the following tests:
7.1.
7.2.
7.3.
7.4.
7.5.
ASSESSMENT
Assessment of your syndicates performance in this laboratory is based on the data worksheets that you
complete. Example worksheets are shown. You will be provided with worksheets in the lab. All members
of your syndicate will receive the same mark.
54
P H R M
2 0 2 2
D O S A G E
F O R M
D E S I G N
EXERCISE 7.1
APPEARANCE
A subjective comment regarding the appearance of the tablets should be made. Note any colour
changes, mottling, dampness of the tablet, etc.
EXERCISE 7.2
Determine the average tablet weight by weighing all 12 tablets at once and calculating the weight of one
tablet.
Determine the percent change in tablet weight for each group of tablets (i.e. the difference storage in
foil vs removed from strip packaging expressed as a %).
EXERCISE 7.3
To assess the chemical degradation of the aspirin to salicylic acid we can either measure the decline in
concentration of aspirin or the increase in concentration of salicylic acid.
The BP Assay for salicylic acid in the monograph for Salicylic acid in Monographs: Medicinal and
Pharmaceutical Substances, BP Volume I&II involves titration of salicylic acid with sodium hydroxide, with
an indicator to show visually when the sodium hydroxide has neutralized the salicylic acid. We cannot
use this method because aspirin is also an acid, so the test is not able to differentiate between the two
compounds.
Instead we will perform an assay for salicylic acid that is based on UV spectroscopy.
Procedure:
Powder 3 tablets in a glass mortar and take a quantity of powder equivalent to 300 mg of aspirin. Dilute
appropriately with the buffer (pH 7) provided.
N.B. The appropriate dilution will depend on the degree of degradation. Initially, or where little
decomposition is suspected, try a dilution to 100 mL; where marked degradation has taken place,
further dilution may be required.
Measure the absorbance of each solution at 298.5 nm with a 1 cm quartz cell.
Use the calibration curve equation (Fig. 7.3) to calculate the concentration of salicylic acid in your
tablets. Remember to account for the different dilutions that you may have applied to each type of
tablet.
Calculate also the % degradation that has taken place (i.e. reduction of aspirin content as a % of the
original level).
55
1.2
y = 0.3125x
Absorbance
1
0.8
0.6
0.4
0.2
0
0
0.5
1.5
2.5
3.5
Concentralon (mg/100mL)
Figure 7.3. Calibration plot for the absorbance at 298.5 nm against concentration of
salicylic acid (mg/100 mL)
EXERCISE 7.4
RESISTANCE TO CRUSHING
Find the Resistance to Crushing of Tablets test in Volume IV, Appendix XVII of the BP.The method involves
using an automated Hardness Tester which has units of measurement in Newtons.
To save time, perform the test for 3 tablets instead of 10. Present your results as required by the BP
test.
EXERCISE 7.5
DISINTEGRATION TIME
Perform the BP disintegration test for effervescent aspirin tablets. The test differs for each type of
tablet, so find the correct one in the BP section Tablets which is in Volume III - Formulated Preparations:
General Monographs.
Also, give subjective comments on the quality of the effervescence (e.g. strong, moderate or wimpy
fizzer) and determine whether the tablets pass or fail the BP test for disintegration.
56
P H R M
2 0 2 2
D O S A G E
EXPERIMENT 7
F O R M
D E S I G N
SYNDICATE NUMBER:
57
58
Correct
Small errors
Incorrect/incomplete
1
2
3
2
2
0.5
1
1.5
1
1
0
0
0
0
0
Pass/fail
Tutor
initials
P H R M
2 0 2 2
D O S A G E
F O R M
D E S I G N
PRE-LAB PREPARATION
1. If a child weighing 10 kg is prescribed 15 mg/kg q6h prn, what dose of paracetamol is given?
2. The pharmacist dispenses 10 capsules containing the oral powder. In the process of making the
capsules the pharmacist measured a displacement value of 1.4 for paracetamol with respect to
lactose. How much lactose (mg) is equivalent to the paracetamol dose (mg) in question 1 when
measured in terms of volume?
3. If 600mg of lactose fills one 00 capsule, how much lactose would be contained in the capsule with
the paracetamol dose calculated in question 1? (hint allow for displacement)
INTRODUCTION
Powders are defined in APF20 as ...mixtures of two or more powdered medicaments intended for oral
administration, though powders for external use may also be prepared. Divided (or single dose) powders
of potent actives for internal use are not commonly prepared extemporaneously but there are still
circumstances when they may be required, e.g. when a suitable divided dose is not available commercially,
there is no documented liquid formulation, or there is a lack of stability/efficacy data for making a liquid
dosage form. In this practical we will look at compound powders prepared into capsule dosage forms.
Inert diluents (usually lactose) are added:
1. if the quantity of the active is less than approximately 100 mg for capsules; for ease of handling the
minimum weight of a powder should be 200 mg
2. for transparent capsules, because the capsules look better if relatively full
Advantages of using oral powders:
more stable than a liquid formulation
administration can be relatively easy
faster absorption than solid dosage forms such as tablets
Disadvantages of using oral powders:
potential for dose variation due to incomplete mixing
potential for wrong dose due to incorrect calculation by pharmacist
bulky and inconvenient to carry
59
60
P H R M
2 0 2 2
D O S A G E
F O R M
D E S I G N
61
EXPERIMENT 8
COMPOUNDING POWDERS
AIMS
This exercise is designed to provide practice at the required calculations, preparation and packaging for oral
powders. The prescription below is for a child who cannot take the commercially available paracetamol
liquid dosage forms.
PROCEDURE
1) Prepare the products according to the prescriptions. The doctor has given the paracetamol dose in
mg/kg, so ask the parent (your demonstrator) for the weight of your patient in order to calculate the
dose and therefore calculate what you will prepare.
2) For the purposes of this exercise each syndicate should make both A) and B):
A) 10 capsules filled by volume.
B) 10 capsules filled by weight.
Lactose should be used as the diluent. Each student should fill one capsule, as well as ensure they
understand the calculation methods.
3) Plan your method carefully
Weight/volume of each component
Who will measure, who will check
Equipment required to make the product
Order of component addition
Point of transfer to the final container
Do not proceed with compounding until your calculations have been checked.
Use the compounding worksheets available in the lab for recording all aspects of the preparation.
Prepare the medicine and label with consideration to the final aesthetics of the preparation. After the
product has been checked and marked by the tutor, attach the label to the worksheet. These are to be
handed in to the tutor prior to advancing to the analysis section below.
ASSAY for PARACETAMOL
Use the spectrophotometer available for the determination of the concentration of Paracetamol in each
of 3 selected capsules randomly selected from you pool of 10 for A) and B).
PROCEDURE
1) Transfer the whole contents of each of 3 randomly selected capsules from A) and from B) to
separate 100ml Volumetric flasks. Make up the flasks accurately to 100ml with 0.1 M NaOH.
62
P H R M
2 0 2 2
D O S A G E
F O R M
D E S I G N
2) Further dilute the samples by 1:200 to achieve an absorbance in the middle of the standard curve
displayed below
3) Blank the spectrophotometer with 0.1 M NaOH at 257 nM (ask tutor for assistance and be cautious
with sodium hydroxide as its very corrosive).
4) Concentration can be determined accurately from a spectrophotometric analysis curve for A=ecl which
is displayed as the line equation on the standard curve below:
y
=
686.89x
+
0.0055
R
=
0.99964
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0
0.0002
0.0004
0.0006
0.0008
0.001
0.0012
Concentradon (g/100ml)
63
EXPERIMENT 8
SYNDICATE NUMBER:
Sample
Abs.
at
max
Conc.
paracetamol
in
cuvette
(%)
A1
A2
A3
B1
B2
B3
Weight
of
paracetamol
in
capsules
(mg)
64
2
2
2
1
1
1
0
0
0
P H R M
2 0 2 2
D O S A G E
5/7/2010
F O R M
D E S I G N
5/7/2010
ASSESSMENT
Assessment of your syndicates performance in this laboratory is based on the compounding worksheets
that you complete, products that you make and the accuracy in your dosage form preparation. You will be
provided with compounding worksheets. All members of your syndicate will receive the same mark.
POST-LAB REFLECTION
If you were presented with a prescription for a capsule that you had to prepare while on duty in a
pharmacy, would you be confident enough to prepare the product? Think back over the method you
used and be sure that you understand why each step was performed in the way that it was only when
you understand what you are doing will you be able to perform the task competently in the future.
65