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a,b
, C.A. Schuh
c,*
a
Singapore-MIT Alliance, National University of Singapore, Lower Kent Ridge Road, Singapore 119260, Singapore
Department of Materials Science and Engineering, Faculty of Engineering, Engineering Drive 1, National University of Singapore,
Singapore 117576, Singapore
c
Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, MA 02139, USA
Received 15 November 2006; received in revised form 9 January 2007; accepted 14 January 2007
Available online 2 March 2007
Abstract
A systematic study of mechanical properties is presented for Zr-based bulk metallic glass matrix composites, spanning a wide range of
strain rates and temperatures, as well as various levels of reinforcement volume fraction. All of the experimental materials exhibit mechanical properties dominated by deformation of the amorphous matrix phase, including inhomogeneous ow and fracture at low temperatures, as well as homogeneous ow of both Newtonian and non-Newtonian character at high temperatures. In the homogeneous ow
regime, the composites exhibit clear strengthening as the volume fraction of reinforcement increases. This strengthening eect is quantitatively explained in both the Newtonian and non-Newtonian regimes, and is found to arise from two contributions: (i) load transfer from
the amorphous matrix to the reinforcements; and (ii) a shift in the glass structure and properties upon precipitation of the reinforcements.
An additional source of apparent strengthening in situ precipitation of reinforcement during deformation is also discussed.
2007 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
Keywords: Metallic glass; Composites; Creep; Mechanical properties; High temperature deformation
1. Introduction
The unique properties of bulk metallic glasses (BMGs)
include generally high yield strengths of up to several
GPa, elastic strain limits of 2% at room temperature, generally excellent wear and corrosion resistance, as well as
good shaping and forming ability in the viscous state [1
4]. However, most BMGs exhibit very little microscopic
plasticity when deformed at room temperature, as they
tend to fail catastrophically along one dominant shear
band. During the past 10 years, some enhancement of the
macroscopic plasticity of BMGs has been gained by adding
secondary crystalline phases into the bulk metallic glass
matrix, to form bulk metallic glass matrix composites
(BMGMCs) [514]. Reinforcing bers, ceramics and duc-
Corresponding author.
E-mail address: schuh@mit.edu (C.A. Schuh).
1359-6454/$30.00 2007 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.actamat.2007.01.009
3060
including room temperature) and/or high strain rates generally promote intense strain localization into shear bands,
increasing the temperature to around 70100% of Tg (the
glass transition temperature) and decreasing the strain rate
to relatively low values leads to homogeneous, viscous
deformation in BMGs; in many cases superplastic-like ow
is exhibited under these conditions [25]. Details of the
homogeneous ow of metallic glasses were rst described
in the 1970s [19,2631], and more recent studies by Nieh
and Wadsworth [32], Spaepen [33] and others [3437] have
investigated this issue further. Lu et al. [38] made a general
investigation of stressstrain relations for ZrTiCuNi
Be glass over a broad range of temperatures and strain
rates.
Given that macroscopic ductility is promoted in BMGs
by both composite reinforcements and high-temperature
viscous ow, it is of fundamental interest to understand
deformation physics when both of these strategies are
employed at the same time. However, despite the quickly
growing literature around the improved room temperature
mechanical properties of reinforced metallic glasses, the
deformation behavior of BMGMCs over a wide range of
temperatures and strain rates has yet to be systematically
investigated, especially at high temperatures close to Tg.
The work of Bae et al. presented some tensile stressstrain
data for ex situ Ni-based BMGMCs [39] and an in situ Tibased BMGMC [40] tested in the supercooled liquid
region, but did not identify the impact of the reinforcement
on the material rheology. In a recent preliminary report, we
presented data concerning the strain-rate sensitivity of
Fig. 1. Scanning electron micrographs of alloys with composition Zr51Cu49xAlx where x = 6, 8, 10, and 12 at.%, in (ad), respectively. The volume
fraction of second-phase dendrites is (a) 0%, (b) 7%, (c) 15% and (d) 20%. Adapted from Ref. [41].
3061
3. Results
3.1. Materials characterization
As introduced earlier, the SEM micrographs of Fig. 1
show the microstructures of the four experimental alloys.
3062
Fig. 3. (a) DSC scans for the monolithic metallic glass Zr49Cu51xAlx (with x = 6) as well as in situ composites with dierent aluminum contents (x = 8,
10, 12); the specimens are labeled with their respective second-phase volume fractions, f, which increase with aluminum content. (b) The onset glass
transition temperature is plotted for all of the as-cast samples, as a function of the volume fraction of second phase. Also shown are experimentally derived
T onset
values for specimens deformed at 693 K, which are close to the values for the as-cast specimens. Part (a) is adapted from, and some of the data in (b)
g
appeared previously in Ref. [41].
Table 1
and end T end
Characteristic temperatures describing the onset T onset
g
g of
the glass transition, as well as the crystallization temperature (Tx), width
of the supercooled liquid region (DTx) and heat release of crystallization
(DHx) obtained from DSC measurements of the as-cast samples
Zr sample
T onset
K
g
T end
K
g
Tx (K)
DTx (K)
DHx (J g1)
f = 0%
f = 7%
f = 15%
f = 20%
694
699
704
707
709
712
720
722
755
761
763
769
61
62
59
62
58
57
46
36
3063
Fig. 4. True stressstrain curves for the experimental materials with (a) f = 0%, (b) f = 7%, (c) f = 15% and (d) f = 20% second-phase reinforcements.
These graphs specically illustrate the eect of applied strain rate on the uniaxial compression response at T = 693 K.
Fig. 5. True stressstrain curves highlighting the eect of temperature on the uniaxial compressive behavior of the monolithic amorphous alloy (a) and its
composites (bd) at a constant imposed strain rate 1.7 103 s1.
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Fig. 6. Summary of the mechanical test data acquired at T = 693 K, illustrating rate eects on characteristic strengths. (a) Peak stress is plotted as a
function of strain rates for the monolithic amorphous alloy and its composites, for specimens which either exhibited a stress overshoot or fractured prior to
measurable plastic deformation. (b) Steady-state ow stress is plotted against applied strain rate on double-logarithmic scales. In (a) the lines are presented
only for visualization purposes, while in (b) the lines are best-t forms of Eq. (1). Data in (b) appeared previously in Ref. [41].
Fig. 7. Summary of the mechanical test data acquired at a constant applied strain rate of 1.7 103 s1, illustrating the eect of test temperature on
strength. In (a) peak stress, and in (b) the steady-state ow stress are plotted as a function of temperature. The lines in (a) are presented to illustrate trends
only, while in (b) they represent the best ts of Eqs. (1) and (2).
3065
Fig. 8. X-ray diraction patterns of as-cast as well as deformed samples with various initial reinforcement volume fractions, f = 0%, 7%, 15% and 20% in
(ad), respectively. Specimens that spent the most time-at-temperature were selected for this analysis. While the more dilute composites show no
discernible changes after deformation, the concentrated alloys in (c) and (d) show evidence of second-phase precipitation upon deformation at elevated
temperature.
Fig. 9. SEM micrographs of (a) f = 15% and (b) f = 20%, after undergoing uniaxial compression testing at T = 693 K at (a) 2 105 s1 (218 min at
temperature) and (b) 1 105 s1 (228 min at temperature). These micrographs can be compared with those in Fig. 1c and d, respectively, to perceive the
increase in second-phase reinforcement that apparently precipitates in situ during the high-temperature mechanical test.
3066
Q
e_ 0 A exp
kT
3067
dln r e_ dr
dln e_ r d_e
b c l c20 V
3
301 m 91 m
2c0
Here l and m are the shear modulus and Poissons ratio of
the glass, respectively, and cc 0.03 is the ideal shear strain
of the volume element. The parameter b 1 is the ratio of
volume dilatation to shear distortion associated with the
operation of the shear transformation zone.
Limiting our attention to a comparison of the present
glass and Vitreloy-1, we note that Poissons ratio is virtually identical for the two materials [48]. Together with the
assumption that the characteristic strain c0 is of the same
order in both glasses, this renders the bracketed term in
Eq. (3) essentially irrelevant, and we see that the activation
energy scales simply as Q l V. Unrelaxed shear moduli
in the regime of homogeneous ow are not available for the
present glass, but the considerations in Ref. [48] suggest
that the ratio of moduli (Zr49Cu45Al6 vs. Zr41Ti14Cu12.5Ni10Be22.5) is about 0.8. Introducing the estimated characteristic volumes V 1.7 and 0.8 nm3 for Zr49Cu45Al6
and Vitreloy-1, respectively, this analysis suggests that
the activation energy for the present glass should actually
be about 70% higher than that in Vitreloy-1. Indeed, our
experimental measurements suggest a dierence of about
50%, which is quite reasonable agreement. Thus, the larger
activation energy in our glass is commensurate with the larger characteristic volume of the shear transformation zones
that carry the deformation.
The above calculation shows that the dierences in ow
behavior between Zr49Cu45Al6 and Vitreloy-1 stem from
dierent characteristic ow defects in the two glasses, i.e.
shear transformation zones of measurably dierent sizes
and energies. Although both glasses are based on Zr, they
have substantially dierent compositions, so this dierence
is not necessarily surprising or unexpected. Further speculation as to the structural origins of this dierence are
beyond our present scope, but clearly present opportunities
for future research.
One nal point pertaining to the homogeneous deformation behavior of amorphous Zr49Cu45Al6 that will be of
importance in understanding the rheology of our in situ
composites is the strain-rate sensitivity. This can be discussed quantitatively through consideration of the strain
rate exponent m
which is equal to unity for Newtonian ow (i.e. strong linear rate dependence) and decreases as the deformation becomes less strain-rate-sensitive. When Eq. (4) is evaluated
using the constitutive ow law of a metallic glass in steady
state (Eq. (1)), a transition from Newtonian to non-Newtonian deformation is predicted as stress increases. This
behavior is illustrated in Fig. 6b at T = 693 K, where the
slope of the trendlines directly gives the strain-rate sensitivity m. At low stresses, Fig. 6b shows a series of curves that
converge to a slope of m 1, with steadily decreasing rate
sensitivity at higher stresses.
Outside of the Newtonian regime (which is promoted at
low stresses and higher temperatures), the strain-rate sensitivity varies rapidly with both applied stress and temperature. For example, the data in Fig. 7b show the steadystate ow strength of our glass as a function of temperature
and, based on Eqs. (1) and (4), we nd that none of these
measurements lie in the Newtonian regime. In fact, as the
temperature decreases and the strength of the glass rises
in Fig. 7b, we nd that the strain-rate sensitivity is below
m = 0.1. As we will see shortly, this result has some bearing
on the mechanics of composite deformation discussed in
the following section.
4.2. Homogeneous deformation of in situ BMG composites
The above section illustrates that the steady-state homogeneous deformation of the base amorphous alloy (unreinforced) is well described by Argons model, including both
Newtonian and non-Newtonian response, over a range of
rates and temperatures. This is important for understanding the case of the reinforced BMGMCs, because we expect
that the deformation is likely carried solely by homogeneous deformation of the amorphous matrix phase, which
is near Tg and soft compared with the intermetallic reinforcements. Accordingly, the same basic ow mechanisms
that operate in the unreinforced glass are expected to occur
in the matrix of the composites.
4.2.1. Strengthening mechanisms in the Newtonian regime
A rst point of comparison between the composites and
the unreinforced BMG is provided by considering the rate
dependence of homogeneous ow, as shown in Fig. 6b.
Here we see a clear strengthening eect that occurs upon
addition of the reinforcement, although the curves all exhibit the same general shape, with a transition from nearly
Newtonian to non-Newtonian behavior as the stress is
increased. If the reinforcements are assumed to be rigid
(which is reasonable for the relatively low homologous
temperatures they experience), then the rate dependence
seen in Fig. 6b must be ascribed solely to the creep rheology of the surrounding glassy matrix. Because the composites are all based on the same essential glass composition,
one would also expect in turn that the deformation
3068
where the superscripts c and m denote composite and matrix properties, respectively, and the exponent d = 5/2 for a
Newtonian ow condition.
The predictions of Eq. (6) are plotted in Fig. 10 as a
dashed line. The generally poor agreement between this
model and the experimental data suggest that typical com-
3069
Fig. 11. Composite strengthening eects derived from the temperaturedependent data in Fig. 7b, obtained by tting to the pre-exponential
constants A (in Eq. (2)) for each specimen. These data are normalized to
the response of the unreinforced glass (f = 0%), and directly account for
the dierent glass transition temperatures of the various composites.
Accordingly, the strengthening behavior with f seen here is due solely to
load-transfer eects, which is modeled by the composite model of Eq. (9).
Accounting for the low rate-sensitivity of these data (low m values near
0.1), the model adequately matches the data. As in Fig. 10, the structural
evolution (shift in f) during testing is denoted by the arrows.
3070
Acknowledgements
This work was supported by the SingaporeMIT Alliance, as well as the US Army Research Oce under contract DAAD19-03-1-0235; the views expressed in this
work are not endorsed by the sponsors. The authors gratefully recognize the experimental involvement of Dr. M.L.
Lee and Mr. D. Wang (National University of Singapore),
as well as Mr. A.J. Detor (MIT).
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