Documente Academic
Documente Profesional
Documente Cultură
Chemical
E i
i Operations
O
i
Distillation
Dr. A
D
Anand
dV
V. P
Patwardhan
t
dh
Professor of Chemical Engineering
Institute of Chemical Technology
Nathalal M
M. Parikh Road
Matunga (East), Mumbai-400019
av patwardhan@ictmumbai edu in; avpuict@gmail
av.patwardhan@ictmumbai.edu.in;
avpuict@gmail.com;
com; avpiitkgp@gmail.com
avpiitkgp@gmail com
1
Typical
di till ti
distillation
column
Vapour
3
4
F
Feed
Steam
Condensate
Reflux
1
5
W
Vapour-Liquid Equilibrium
Under a given set of conditions, the equilibrium vapour
composition is related to the liquid composition.
Gibb's Phase Rule
F
where C
number of components
number of phases
degrees of freedom
Example
Aqueous solution of C2H5OH in a closed vessel fitted
with a valve
Boiled for some time to expel the air contains only
H2O + C2H5OH
Vessel put in a constant temperature bath for sufficient
time
System
y
reaches equilibrium
q
L and V compositions,
p
,
and PT in the vapour space attain unique constant
values
10
11
12
TB
M1
H1
M
G
Tx
T-x
(bubble point)
LIQUID
V
L1
zF
a
V1
TA
G1
Diagonal
y=x
Equilibrium (xy) diagram
(0, 0)
13
Final VAPOUR at N1
further heating gives SUPERHEATED vapour
Same description can be given for LV, L1V1, G1H1
15
y * z
L
length
g of section VF
F
Eli ti F :
Elimating
V
z x length of section FL
F
Lever Arm Rule
16
P v and p
A A
B
Total p
pressure
x Pv 1 - x Pv
A A
A B
Pv
B B
P
A T
Pv
A A
1 - x
Pv
A B
PT
18
AZEOTROPES
LARGE POSITIVE deviation from ideality: vapour
pressures of A and B are not much different
different, the
TOTAL PRESSURE CURVE may have a MAXIMUM
at a certain liquid composition constant boiling
mixture minimum boiling AZEOTROPE.
x-PT and y-PT curves touch at Azeotropic Composition.
x-T and y-T curves pass through a common minimum.
The equilibrium curve crosses the diagonal line at the
azeotropic
p composition.
p
19
x-PT curve
x-PB curve
x-PA curve
Ideal
behaviour
y
Azeotropic
point, x = y
(0, 0)
20
21
RELATIVE VOLATILITY
Relative volatility of a component A in a mixture
indicates the EASE of its SEPARATION from another
component B.
y of A
Relative volatility
AB x 1 x x 1 y
x
y
1 1 x
22
p P
p P
y 1 y
A
T
B
T
x 1 x
p
Pv
p
Pv
A A
B B
P v vapour
p
p
pressure of A
A
v
vapour pressure of B
P
B
23
n
y P p x P v and P p
j T
j
j j
T
i
i 1
v
x P
p
j j
i
y
j P
i n
v
T
x
P
i i
i 1
where
h
P v = vapour pressure off pure componentt j
j
24
j
in
x
1 in
v
i ij
x
P
v
i1
i
i
Pj i 1
F hydrocarbon
For
h d
b mixtures,
i
a quantity
i called
ll d equilibrium
ilib i
vaporisation ratio is extensively used:
Pv
K i i
i x
P
i
T
y
25
fV fL
i
i
V
V
L
L
0
f F y P and f F x P x g f
i
i i T
i
i i T
i i i
where,
F V fugacity coefficient of component i in vapour
i
g activity coefficient of component i in liquid
i
f 0 fugacity
g
y of component
p
i at standard state
i
26
L
v
f x P
i
i i i
Thus, at equilibrium : V y P x P v
i i T
i i i
27
ENTHALPY-CONCENTRATION DIAGRAM
Change in composition is accompanied by a change
in enthalpy. For a given T and concentration x of a
liquid, the molar enthalpy HL can be calculated using
the equation:
ENTHALPY-CONCENTRATION DIAGRAM
Since the heat of mixing of the vapour is negligible,
we can use the following equation to compute the
molar enthalpy of the saturated vapour HV at a
given T and y:
HV = y MA {cPA (T T0) + A}
+ (1 y) MB {cPB (T T0) + B}
cPA, cPB = specific heats of pure LIQUIDS A and B,
kJ/(kg K)
A, B = heats
h t off vaporisation
i ti off A and
d B att
temperature T, kJ/kg
29
HS
cPS
56.5
0.54
57
0.95
0.963
0.56
57 5
57.5
09
0.9
0 935
0.935
10
10.55
55
0 56
0.56
58.2
0.8
0.898
23.88
0.61
58.9
0.7
0.874
41.11
0.66
59.5
0.6
0.859
60.3
0.7
60
0.5
0.849
83.56
0.75
60 4
60.4
04
0.4
0 839
0.839
121.5
121 5
08
0.8
61
0.3
0.83
171.7
0.85
62.2
0.2
0.815
187.7
0.9
66.6
0.1
0.755
159.7
0.96
75.7
0.05
0.624
106.8
0.98
91 7
91.7
0 01
0.01
0 253
0.253
22.2
22 2
100
30
(HV)2
F
W
y HV curve
y-H
N
J
Tie Lines
(HV)1
x-HL curve
(a)
x y
x,
(b)
y
R
(0, 0)
31
ENTHALPY-CONCENTRATION DIAGRAM
The amount of vapour and liquid phases SEPARATED
can be determined by Lever Arm Rule
Rule.
Point R on x-y diagram corresponds to Tie Line WD.
WD
Point Q on x
x-y
y diagram corresponds to Tie Line IJ.
IJ
Consider 2 solutions whose states (H and x or y) and
amounts are given by M and N. After MIXING, the
resultant solution is P. Hence,,
32
33
FLASH
di ill i
distillation
unit
Feed
F zF , HF
F,
Vapour
Baffles
Top product
D, xD = yD , HD
Flash drum
+Q
Bottom product
W, xW , HW
34
H H
x
z
D F F
W
D
F
Eliminating F :
Q
D x z
W
F H H
W F F
36
En
nthalpy (H
HL, HV),
kcal/km
mol
15000 kcal/mol
y-HV
F (z
( F, HF + Q/F)
(a)
x-HL
W
F1
x y
x,
1
P
(b)
F (zF, zF)
x z
W
F
Slope =
D
x
z
D
W
F
(0, 0)
37
38
STEAM
DISTILLATION
unit
it
Vapour
Receiver
Feed
B
(water)
Steam
coil
Open
steam
Steam
St
sparger
Residue
40
Steam Distillation
For an ideal binary solution, yA = pA/PT = (xA PAV)/PT
However, if A and B are IMMISCIBLE, their mixture
exerts a vapour pressure = (vapour pressures of
individual components).
Hence the BUBBLE POINT of such a mixture < boiling
point of either A and B.
Process: Live steam is p
passed through
g a liquid
q
A
vaporises leaves WITH steam condenser 2
y
((A and B)) separated
p
by
y decantation.
layers
41
44
Cooling
water
L, LA, x
Kettle
(still)
yD,ave
Steam
45
47
49
dLA = d(x L) = x dL + L dx
The mole fraction of vapour
p
p
phase will be computed
p
as
follows, only on the basis of dLA, because y(t) =
p
p
produced,,
instantaneous mole fraction of vapour
50
F
x
F
51
F dx
F
ln
... Rayleigh
a leigh eeq
quation
W x yx
W
If x-y data is available, the RHS can be solved
g p
graphically.
y
If y = f(x)
( ) is available, RHS can be solved analytically
y
y/
numerically.
If = Ave, then RHS can be solved analytically, as
follows:
52
W
F
dx
ln
x
W x
x
F 1 1 x
x 1 x
1 x
1
F
W
W
ln
ln
1 x
1 x
1 x
W
F
F
F 1 x
F
F
ln
ln
Wx
W 1 x
W
W
53
54
Continuous Multistage
Fractional Distillation of
Binary Mixtures
55
Rec
ctifying
g
se
ection
Feed
F, zF , HF
Vapour
QC
1
n
Striipping
sec
ction
m
N
Ln
xn
HL,n
Vn+1
yn+1
HV,n+1
Envelope 1
Envelope 2
Top
pp
product
D, xD, HD
Lm Vm+1
xm
ym
m+11
HL,m HV,m+1
Envelope 3
Envelope 4
Vapour
+QB
Bottom product
W, xW , HW
56
59
Stage 1
QC
Envelope 1
Top product:
D, xD, HD
60
ENVELOPE 1
( d
(condenser
+ reflux
fl drum)
d
)
Overall
O
ll balance:
b l
V1 = L0 + D = R D + D = D (R + 1)
Component A balance:
V1 y1 = L0 x0 + D xD
Enthalpy balance:
V1 HV1 = L0 HL0 + D HD + QC
QC = D { (R + 1) HV1 R HL0 HD }
Pl
Please
note:
t y1 = xD = x0 (for
(f ttotal
t l condenser)
d
)
61
Vapour
QC
Envelope 2
Rectifying
section
Stage n
Top product
D, xD, HD
Ln Vn+1
xn ynn+11
HL,n HV,n+1
62
ENVELOPE 2
(
(part
off rectifying
if i section
i + condenser)
d
)
Overall
O
ll balance:
b l
Vn+1 = Ln + D
Component A balance:
Vn+1 yn+1 = Ln xn + D xD
Enthalpy
E
th l b
balance:
l
Vn+1 HV,n+1 = Ln HL,n + D HD + QC
If you put n = 0, equations for Envelope 1 are obtained !
63
S
Stripp
ping
sectiion
Stage m
Lm Vm+1
xm ym+1
+1
HL,m HV,m+1
Envelope 3
Vapour
+QB
Bottom
B
tt
product
d t
W, xW, HW
64
ENVELOPE 3
(
(part
off stripping
i i section
i + reboiler)
b il )
Overall
O
ll balance:
b l
Lm = Vm+1 + W
Component A balance:
Lm xm = Vm+1 ym+1 + W xW
Enthalpy
E
th l b
balance:
l
Lm HL,m + QB = Vm+1 HV,m+1 + W HW
65
Vapour
Q
QC
Rectifying
section
Feed:
F,, zF, HF
Top product:
D xD, HD
D,
Feed
stage
Stripping
section
Envelope 4
Vapour
+QB
Bottom product
W, xW, HW
66
ENVELOPE 4
( i column
(entire
l
+ condenser
d
+ reboiler)
b il )
Overall
O
ll balance:
b l
F=D+W
Component A balance:
F zF = D xD + W xW
Enthalpy
E
th l b
balance:
l
F HF + QB = D HD + W HW + QC
67
68
69
70
AND
V1 = V2 = V3 = ... = Vn+1 = V (RECTIFYING section);
Vm+1 = Vm+2 = ... = VN+1 = V (STRIPPING section)
2. Heat loss from distillation column is negligible. (If
there are heat losses,
losses there will be NET condensation
within the column, leading to a corresponding variation
in the flow rates along the column.
72
Steps:
(1) Draw equilibrium curve using available x-y data
(2) Draw operating lines for the rectifying and the
stripping sections
(3) Draw the STEPS between the equilibrium curve
and the operating lines to find out the number of
IDEAL stages.
73
L
0
Since R
D D
x
L
D
LD
x D
y
x x
n1 V n V D V D n V D
y n 1
xD
R
xn
R1
R1
74
75
x
x
m 1 V m V W
L
W
y
x
x
m 1 L W m L W W
76
77
L,, HL,f1
L f1 V, HV,f
Vf
F, zF,
HF
L, HL,f V, HV,f+1
78
HL,f1 HL,f HL
F HF + L HL + V HV = L HL + V HV
((L L)) HL = ((V V)) HV + F HF
79
Eliminating V and V,
L L H V H F
q say
F
H H
V
L
heat required to convert 1 mole of
FEED to saturated vapour
q
heat required to convert 1 mole of
SATURATED FEED to saturated vapour
80
81
V y = L x + D xD and V y = L x W xW
Subtracting the above equations, and using the equation
for component balance for the complete column (F zF =
D xD + W xW), we get:
(V V
V)) y = (L L
L)) x + (D xD + W xW) = (L L
L)) x + F zF
Total material balance on feed plate:
p
F + L + V = L + V
82
z
q
y
x F , passing
i through
h
h z ,z
F F
q 1
q1
and the intersection of two
two ope
operating
rating lines
83
3
Subcooled L
( ))
(+,
V+L
(, +)
2
Saturated L (, )
F
Saturated V ((0, +))
1
Superheated
S
h t dV
(+, +)
L L H V H F
q
F
H H
V
L
z
q
x F
Feed line: y
q1
q1
86
M
S
E
Feed =
S
Saturated
Liquid
i i
W
87
TOTAL REFLUX
If the liquid from overhead condenser is TOTALLY
recycled to the column (D = 0),
0) the column is said to
run at total reflux. Also no product is drawn from
the reboiler either there should not be any Feed.
Feed
R = L0/D = L0/0 =
Operating line for Rectifying section
x
R
D
y
x
n1 R 1 n R 1
When R , Slope 1, Y-intercept 0
Operating line coincides with DIAGONAL
88
89
Fenskes equation
Used to compute theoretically the minimum number of
trays if the relative volatility remains reasonably (more
or less) constant. It also assumes a total reboiler
(analogous to total condenser)
condenser).
If w is relative volatility of A at the reboiler
temperature, and xW, yW are Liquid and Vapour mole
fractions in the reboiler, then:
y
x
W
W
W 1 x
1 y
W
W
90
Nm 1 x
Nm W 1 x
1 y
Nm
Nm
W
91
1 2
Nm 1 Nm W 1 x
1 x
1 y
D
1
W
N 1 x
x
m
W
D
average
1 x
1 x
D
W
1
x
D
W
log
1 x
x
W
D
N 1
m
log
average
g
92
93
95
M
F
Slope = Rm/(Rm + 1)
Yi t
Y-intercept
t = xD/(Rm + 1)
W
96
Sieve Tray
97
Tray Columns
98
Tray Deck
99
Reboilers
100
Reboilers
Bottom
Tray
Bottom
Tray
Heating
Medium
Heating
Medium
Bottoms
Product
Bottoms
P d t
Product
Circulating Pump
Forced Circulation
Vertical Thermosiphon
101
Reboilers
Bottom
Tray
Bottom
Tray
Heating
Medium
Bottoms
Product
Kettle
Heating
Medium
ed u
Bottoms
Product
Horizontal Thermosiphon
102
Feed Distributors
103
The Real
Real World
104
The Real
Real World
Plugged Distributor
Tray Blanking Strips
105
106
107
108
Structured Packings
Fair, J.R., Seibert, A.F., Behrens, M., Saraber, P.P., and Olujic, Z. Structured Packing
Performance Experimental Evaluation of Two Predictive Models, Industrial and
Engineering Chemistry Research 2000,
2000 39,
39 1788-1796.
1788-1796
109
110
112
Rec
ctifying
g
se
ection
Feed
F, zF , HF
Vapour
QC
1
n
Striipping
sec
ction
m
N
Ln
xn
HL,n
Vn+1
yn+1
HV,n+1
Envelope 1
Envelope 2
Top
pp
product
D, xD, HD
Lm Vm+1
xm
ym
m+11
HL,m HV,m+1
Envelope 3
Envelope 4
Vapour
+QB
Bottom product
W, xW , HW
113
116
Stage 1
QC
Envelope 1
Top product:
D, xD, HD
117
ENVELOPE 1
( d
(condenser
+ reflux
fl drum)
d
)
Overall
O
ll balance:
b l
V1 = L0 + D = R D + D = D (R + 1)
Component A balance:
V1 y1 = L0 x0 + D xD
Enthalpy balance:
V1 HV1 = L0 HL0 + D HD + QC
QC = D { (R + 1) HV1 R HL0 HD }
Pl
Please
note:
t y1 = xD = x0 (for
(f ttotal
t l condenser)
d
)
118
Vapour
QC
Envelope 2
Rectifying
section
Stage n
Top product
D, xD, HD
Ln Vn+1
xn ynn+11
HL,n HV,n+1
119
ENVELOPE 2
(
(part
off rectifying
if i section
i + condenser)
d
)
Overall
O
ll balance:
b l
Vn+1 = Ln + D
Component A balance:
Vn+1 yn+1 = Ln xn + D xD
Enthalpy
E
th l b
balance:
l
Vn+1 HV,n+1 = Ln HL,n + D HD + QC
If you put n = 0, equations for Envelope 1 are obtained !
120
S
Stripp
ping
sectiion
Stage m
Lm Vm+1
xm ym+1
+1
HL,m HV,m+1
Envelope 3
Vapour
+QB
Bottom
B
tt
product
d t
W, xW, HW
121
ENVELOPE 3
(
(part
off stripping
i i section
i + reboiler)
b il )
Overall
O
ll balance:
b l
Lm = Vm+1 + W
Component A balance:
Lm xm = Vm+1 ym+1 + W xW
Enthalpy
E
th l b
balance:
l
Lm HL,m + QB = Vm+1 HV,m+1 + W HW
122
Vapour
Q
QC
Rectifying
section
Feed:
F,, zF, HF
Top product:
D xD, HD
D,
Feed
stage
Stripping
section
Envelope 4
Vapour
+QB
Bottom product
W, xW, HW
123
ENVELOPE 4
( i column
(entire
l
+ condenser
d
+ reboiler)
b il )
Overall
O
ll balance:
b l
F=D+W
Component A balance:
F zF = D xD + W xW
Enthalpy
E
th l b
balance:
l
F HF + QB = D HD + W HW + QC
124
Rectifying Section
ENVELOPE 2 (part of rectifying section + condenser)
Total material balance: Vn+1 = Ln + D
Component A balance: Vn+1 yn+1 = Ln xn + (Vn+1 Ln) zD
Ln / Vn+1 = (zD yn+1) / (zD xn)
Note: Reflux may be a sub-cooled liquid and hence the
composition
p
is denoted by
y zD.
125
Energy balance:
Vn+1 HV, n+1 = Ln HL,n + D (HD + QC/D) = Ln HL, n + D QD
where QD = Enthalpy removed from the TOP section of
the column per mole of distillate.
distillate
Substituting D = Vn+11 Ln :
Vn+1
QD
+1 HV,
V n+1
+1 = Ln HL,
L n + (Vn+1
+1 Ln) Q
Ln/Vn+1 = (Q
(QD HV,
(Q D HL,
V n+1))/(Q
L n)
The q
quantity
y Ln/Vn+1 is called internal reflux ratio.
126
D
n
1
z x
Q H
D n
D
L,n
Q H
Q H
D
Ln
L,n
D
V
V,n
n1
z x
z y
D n
D
n1
,
The 3 points z , Q , x , H
D
D n
L,n
and y
,H
, are COLLINEAR.
V,n 1
V,
n1
the points Ln , Vn 1 , and QD are COLLINEAR.
127
129
Q H
Q H
V
D
V,n 1
D
L,n
n
n
1
Now:
V
Q H
L
Q H
n1
D
L,n
n
D
V,n 1
Q H
Q H
L
D
V
D
L,0
D
L,0
0
1
Put n 0
Q H
L
Q H
L
0
D
V
V,1
1
0
D
V
V,1
1
Q H
D
D
D
1
L
Q H
0
D
V,1
Q H
L
vertical distance DV
D
V,1
1
R 0
D H
H
vertical distance V D
D
V,1
1
L
130
131
Rectifying Section
HL , HV
y-HV curve
Vn+1
Vn
V3
V2 V1
x-HL curve
Ln
Ln1
L2
Tie lines
L1
D
x y
x,
zD 1.0
10
132
Stripping Section
ENVELOPE 3 (part of stripping section + reboiler)
Total material balance: Lm = Vm+1 + W
Component A balance:
Lm xm = Vm+1 ym+1 + (Lm Vm+1) xW
Ln / Vm+1 = (ym+1 xW) / (xm xW)
133
Energy balance:
Lm HL, m Vm+1 HV, m+1 = W HW QB = W (HW QB/W)
Lm HL, m Vm+1 HV, m+1 = W QW
where QW = Enthalpy supplied to the BOTTOM section
of the column per mole of bottom product.
product
Substituting D = L
Lm V
Vm+1
+1 :
Lm HL,
QW
L m Vm+1 HV,
V m+1 = ((Lm Vm+1) Q
Lm / Vm+1 = ((HV,
QW) / ((HL,
QW)
V m+1 Q
L mQ
134
x x
H
Q
m
W
L,m
W
Q
Q
H
H
V m1
V,m
W
L
L,m
m
W
y
x
x x
m1
W
m
W
,
The 3 points x , Q , x , H
W W m L,m
and y
,H
, are COLLINEAR.
,
m+1 V,m+1
135
136
137
Stripping Section
HL , HV
VN+1
VNV
N1
y-HV curve
V1
W L
N
x-HL curve
xW
0.0
W
x, y
D
zD 1.0
Tie lines
Operating
p
g line SEGMENTS
138
Feed Plate
A changeover from one section to the other is necessary
at the feed plate,
plate and hence feed line is required.
required
Consider the material and enthalpy balances over
envelope 4, that is, entire column + condenser +
reboiler.
reboiler
Component A balance:
139
Enthalpy balance:
(D + W) HF + QB = D HD + W HW + QC
H H C
F
D
H Q
D
D
F
Q
W
Q H
D
F
H B H
W W
F
z x
H Q
H Q
Q H
W F
W F
W D
F
F
z z
Q H
z x
z z
D F
D
F
F
W
D F
The 3 points W(xW, QW), F(zF, HF), and D(zD, QD)
are collinear.
140
143
D H
H
vertical distance V D
V,1
D
1
L
Total Reflux
In this case, the reflux ratio is infinite.
Naturally, the points D and W are located at infinity.
Therefore, all the lines through D and W are vertical
lines.
lines
148
Draw a tie line from V1, which will intersect H-x curve
at L1.
Draw a vertical line from L1, which will intersect H-y
Hy
curve at V2.
Continue the above construction till xW is reached.
This (obviously) gives the minimum number of ideal
stages.
149