Moly-Cop Tools

TM

(Version 2.0)

Useful Constants & Data

Constant Name
Acceleration of Gravity
Air Density (20C, 760 mmHg)
Air Density (20C, 760 mmHg)
Avogadro's Number
e
Light Velocity
ln(x)
p
Sound Velocity (air 20C, 1 atm)
Sound Velocity (air 20C, 1 atm)
Water Density (20C)
Water Viscosity (20C)

Moly-Cop Tools / 256312681.xlsx.ms_office

Value
9.807 m/sec2
1.293 gr/liter
0.0808 lb/ft3
6.023 x 1023 molecules/g mole
2.71828
299800 km/sec
2.3026 log(x)
3.14159265358979323846264338
344 m/sec
1238 km/hr
62.32 lb/ft3
0.01002 poise

1/4/2015 / 4:29 PM

Moly-Cop Tools

TM

(Version 2.0)

Miscellaneous Conversions
Unit of Measurement
K
R
acre
acre
Angstrom
atm
Bar
BTU
calories/sec
dyne
erg
erg
joule
joule/m
micron
mil
mile
Newton
Newton
ounce
poise
poise
tons (long)
yard

Moly-Cop Tools / 256312681.xlsx.ms_office

Equivalence
C + 273.2
F + 459.7
4047 m2
43560 ft2
10-8 cm
1.033 kg/cm2
0.98692 atm
0.000293 kWh
4.183 Watts
1 g(mass) cm/sec2
1 dyne cm
10-7 joule
1 newton m
0.102 kg (force)
0.001 mm
0.001 in
1.61 km
1 kg(mass) m/sec2
100,000 dynes
28.35 gr
1 gr(mass) / cm sec
0.0672 lb(mass) / ft sec
1016 kg
3 feet

1/4/2015 / 4:29 PM

Moly-Cop Tools

TM

(Version 2.0)

Frequently Used Conversion Factors

Enter

To Obtain

LENGTH
cm
m
in
ft

175.00000
1.00000
38.00000
175.00000

cm
175.00000
100.00000
96.52000
5,334.00000

m
1.75000
1.00000
0.96520
53.34000

in
68.89750
39.37000
38.00000
2,100.00000

ft
5.74175
3.28100
3.16654
175.00000

1.00000
1.00000
1.00000
1.00000

cm2
1.00000
10,000.00000
6.45200
929.00000

m2
0.00010
1.00000
0.00065
0.09290

in2
0.15500
1,550.00000
1.00000
144.00000

ft2
0.00108
10.76000
0.00694
1.00000

1.00000
1.00000
1.00000
1.00000
1.00000

cm3
1.00000
1,000.00000
1,000,000.00000
28,320.58900
3,785.00000

liters
0.00100
1.00000
1,000.00000
28.32000
3.78500

m3
0.00000
0.00100
1.00000
0.02832
0.00379

ft3
0.00004
0.03532
35.31000
1.00000
0.13370

gal
0.00026
0.26420
264.20000
7.48100
1.00000

1.00000
135.00000
5,000.00000
1.00000
1.00000

g
1.00000
135,000.00000
2,268,000.00000
1,000,000.00000
907,200.00000

kg
0.00100
135.00000
2,268.00000
1,000.00000
907.20000

lbm
0.00220
297.61965
5,000.00000
2,204.59000
2,000.00000

metric ton
0.00000
0.13500
2.26800
1.00000
0.90720

short ton
0.00000
0.14850
2.50000
1.10229
1.00000

FORCE
newton
dyne
kgf
lbf

1.00000
1.00000
1.00000
1.00000

newton
1.00000
0.00001
9.80700
4.44840

dyne
100,000.00000
1.00000
980,700.00000
444,840.00000

kgf
0.10197
0.00000
1.00000
0.45360

lbf
0.22480
0.00000
2.20459
1.00000

LINEAR VELOCITY
cm/sec
ft/sec
ft/min

1.00000
1.00000
1.00000

cm/sec
1.00000
30.47850
0.50813

ft/sec
0.03281
1.00000
0.01667

ft/min
1.96800
60.00000
1.00000

ANGULAR VELOCITY
rpm
rad/sec

1.00000
1.00000

rpm
1.00000
9.54930

rad/sec
0.10472
1.00000

VOLUMETRIC FLOW
liters/sec
m3/hr
gal/min
ft3/sec
ft3/min

1.00000
1.00000
1.00000
1.00000
1.00000

liters/sec
1.00000
0.27778
0.06309
28.31000
0.47190

m3/hr
3.60000
1.00000
0.22710
101.91600
1.69884

AREA
cm2
m2
in2
ft2
VOLUME
cm3
liters
m3
ft3
gal
MASS
g
kg
lbm
metric ton
short ton

Moly-Cop Tools / 256312681.xlsx.ms_office

gal/min
15.85000
4.40300
1.00000
448.80000
7.48100

ft3/sec
0.03532
0.00981
0.00223
1.00000
0.01667

ft3/min
2.11920
0.58864
0.13367
60.00000
1.00000

1/4/2015 / 4:29 PM

MASS FLOW
kg/min
metric ton/hr
lb/min
short ton/hr

1.00000
1.00000
1.00000
1.00000

kg/min
1.00000
16.66667
0.45360
15.12000

metric ton/hr
0.06000
1.00000
0.02722
0.90720

lb/min
2.20459
36.74309
1.00000
33.33333

DENSITY
g/cm3
metric ton/m3
lb/ft3

1.00000
1.00000
1.00000

g/cm3
1.00000
1.00000
0.01603

metric ton/m3
1.00000
1.00000
0.01603

lb/ft3
62.40000
62.40000
1.00000

ENERGY
kWh
hp hr
joule
kgf m
ft lbf

1.00000
1.00000
1.00000
1.00000
1.00000

kWh
1.00000
0.74571
0.00000
0.00000
0.00000

hp hr
1.34100
1.00000
0.00000
0.00000
0.00000

joule
3,600,000.00000
2,680,000.00000
1.00000
9.80700
1.35600

kgf m
367,000.00000
274,000.00000
0.10197
1.00000
0.13830

SPECIFIC ENERGY
kWh/mton
kWh/ston
hphr/mton
hphr/ston

1.00000
1.00000
1.00000
1.00000

kWh/mton
1.00000
1.10229
0.74571
0.82200

kWh/ston
0.90720
1.00000
0.67650
0.74571

hphr/mton
1.34100
1.47820
1.00000
1.10229

hphr/ston
1.21655
1.34100
0.90720
1.00000

POWER
kW
hp

1.00000
0.43738

kW
1.00000
0.32616

hp
1.34100
0.43738

1.0000
1.0000
1.0000
1.0000
50.0000

kgf/cm2
1.00000
0.07032
0.10000
0.00136
0.50986

psi
14.22000
1.00000
1.42200
0.01934
7.25189

m H2O
10.00000
0.70323
1.00000
0.01360
5.10000

mm Hg
735.55920
51.71493
73.53863
1.00000
375.00000

PRESSURE
kgf/cm2
psi
m H2O
mm Hg
kPa
TEMPERATURE
C
F

C
20.00
68.00

Moly-Cop Tools / 256312681.xlsx.ms_office

short ton/hr
0.06614
1.10229
0.03000
1.00000

ft lbf
2,660,000.00000
1,980,000.00000
0.73746
7.23066
1.00000

kPa
98.06652
6.89476
9.80392
0.13333
50.00000

F
20.00
20.00

68.00
68.00

1/4/2015 / 4:29 PM

CUADRO DE BALANCE METALURGICO

CUADRO PARA 2 PRODUCTOS :UN CONCENTRADO Y UN RELAVE
PRODU
CTO
H
C
R

TMS
19830.00
3216.63
16613.37

LEYES%ZN
10.00
57.00
0.90

CM
1983.00
1833.48
149.52

6.16

%D
100.00
92.46
7.54

1226.24

CUADRO PARA DOS PROCUCTOS :UN RELAVE Y UN CONCT.BULK

L E Y E
PTODU
CTO
H
CONCT.BULK
R

TMS
650.0
29.7
620.3

%Pb
2.0
37.5
0.3

K
%Cu
1.8
18.5
1.0

CONTENIDO METALICO
Pb
13.0
11.1
1.9

21.9

Cu
11.7
5.5
6.2
13.0

CASTIGO
ley de la cabeza calculada

RECUPERACION

% DISTRIBUCION

Pb

Cu

85.7

47.0

Pb
100.0
85.7
14.3

Cu
100.0
47.0
53.0

11.7

1.80
CUADRO PARA 3 PRODUCTOS :2 CONCENTRADOS Y UN RELAVE

PRODUC
TO

TMS

CONTENIDO METALICO
Pb

H
C1
C2
RELAVE

2,266.89
68.51
102.20
2,096.18

Zn
61.21
43.16
3.37
14.67

RECUPERACION
Pb

79.34
4.32
58.26
16.77

% DE DISTRIBUCION

Zn

Pb

5.51

LEYES

Zn
100.00
70.52
5.51
23.97

70.52

K
%Pb
100.00
5.44
73.42
21.14

%Cu
2.70
63.00
3.30
0.70

33.09
22.18

3.50
6.30
57.00
0.80

CUADRO DE 3 PRODUCTOS :CONCENT. BULK Y UN CONCT. Zn Y UN RELAVE

K
PRODUCT
O
H
CONCT.BULK

CONCT.Zn
R

CONTENIDO METALICO

TMS

Cu
232.50
28.97
38.27
165.26
232.50

8.03
6.08

Pb
4.16
4.06
0.00
0.10
4.16

LEYES

Zn
20.81
20.28
0.00
0.53
20.81

%Cu
13.97
0.00
13.39
0.58
13.97

RECUPERACION

%Pb
1.79
14.00
0.00
0.06

%Zn
8.95
70.00
0.00
0.32

Cu
6.01
0.00
35.00
0.35

Pb
97.62

% DISTRIBUCION

Zn

Cu

97.46
95.86

Pb
100.00
97.62
0.00
2.39
100.00

Zn
100.00
97.46
0.00
2.54

100
0.00
95.86
4.14

CASTIGO

1.79
CUADRO DE 4 PRODUCTOS:3CONCENTRADOS Y UN RELAVE

PRODU
CTO

TMS

CONTENIDO METALICO
Cu

Cab.
C1
C2
C3
Rel.

1300.78
23.70
20.57
11.76
1244.75

LEY
ES
%Pb

%Cu
0.72
25.23
12.14
4.38
0.03

0.9
7.01
41.65
4.09
0.08

Pb
9.37
5.98
2.50
0.51
0.37

%Zn
0.87
11.92
8.12
48.49
0.09

Zn
11.71
1.66
8.57
0.48
1.00

l,m,n,o

DISTRIBUCION PORCENTUAL
Cu
11.32
2.83
1.67
5.70
1.12

Pb
100.00
63.85
26.67
5.50
3.99

Zn
100.00
14.19
73.20
4.11
8.51

100.00
24.96
14.76
50.38
9.90

REMPLAZANDO
concentrado n 1
p,q,r,s
t,u,v.w
a
b
0.69
0.82
0.78
3.39
25.2
6.93
11.83
33.40
12.11
41.57
8.03
180.83
4.35
4.01
48.4
48.56

3.57
2.77
34.93
586.12

concentrado n 3
a
b
9.45
5.54
83.92
1047.56

9.93
28.68
143.26
202.36

concentrado n 2
a
b
19.66
8.16
101.05
30.15

20.66
4.78
1219.68
51.46

54.88
63.23
110.64

d
51.46
1219.68
30.15
101.05

d
586.12
34.93
48.56
180.83

c
202.36
143.26
1047.56
83.92

malla

abertura
35
50
65
100
200
-200

peso
420
297
210
149
74

44.6
122.4
337.50
178.90
116.15
27.70

%peso
%Ac(+)
%Ac(-)
5.39135691 5.39135691 94.6086431
14.7960109 20.1873678 79.8126322
40.7978241 60.9851919 39.0148081
21.6258688 82.6110607 17.3889393
14.0404956
97 3.34844364
3.34844364
100
0

827.25
n de malls

resultados
a

-14.7815841

=b

2.641640883

2252745.537

P80

2070268.153

constante o
valor de la recta

6.35271214

149.970755
0.37855259
0.91899778

-0.41163641

%Ac (+) =

51.55272415

cc

1.064099544

ln ln (100/%Ac(+))=b ln D + a

0.997321781

0.66256513
1.9397617

(funcion rosin rammler)

-87.224173
-110.7651
8.91147888 62.5211171

x
y
xy
6.040254711 1.07171138
6.4734097
5.693732139 0.47007434 2.67647735
5.347107531 -0.70412905 -3.76505373
5.003946306 -1.65534256 -8.28324527
4.304065093 -3.37969393 -14.5464226

x2
36.484677
32.4185857
28.5915589
25.0394786
18.5249763

26.38910578 -4.19737982 -17.4448346

141.059277 16.0278229

y2
1.14856528
0.22096988
0.49579771
2.74015898
11.422331

abertura
420
210
150
74

calculo de D50
120
y = 0.217x + 11.376

%Ac(+) o %Ac(-)

100
80
60
40

78.54893997
20

108.53591
6.09609236
y=

0
0

50

100

150

200

-20

250

300

350

abertura ()

a
% ac+
% ac -

b
-0.217
0.217
0.434
99.99

tener en cuenta que

88.62
-11.37
D50

230.391705

%Ac(+)
5.39135691
20.1873678
60.9851919
82.6110607

abertura
420
210
150
74

%Ac(-)
94.6086431
79.8126322
39.0148081
17.3889393

y = 0.217x + 11.376
R = 0.8143

%Ac(+)
%Ac(-)
Linear (%Ac(+))
Linear (%Ac(-))

y = -0.217x + 88.624
350 R = 0.8143400

tener en cuenta que

450

y=ax+b

malla

abertura
1/2
3/8
1/4
4
8
10
20
35
48
65
100
200
-200

12500
9500
6300
4750
2357
1667
833
420
297
210
149
74

alimentacion
peso
%peso
36.4
76.75
121.65
46.4
84.2
12.8
39.05
21.35
6.35
8.20
4.80
12.55
26.10

7.32984293
15.4550946
24.4965767
9.34353605
16.955296
2.57752718
7.86347161
4.2992348
1.27869513
1.65122835
0.96657269
2.52718486
5.255739

%Ac(+)

%Ac(-)

7.32984293
22.7849376
47.2815143
56.6250503
73.5803464
76.1578735
84.0213451
88.3205799
89.5992751
91.2505034
92.2170761
94.744261
100

92.67015707
77.21506242
52.7184857
43.37494966
26.41965364
23.84212646
15.97865485
11.67942006
10.40072493
8.749496577
7.782923882
5.255739025
0

496.6

n de mallas

12
resultados
a

-0.331304

ns
co
0.542912238

100

4.29407156

lo
va

19,682.11

e
rd

la

13,048.82

ct
re

F80

% Ac (-)

e
nt
ta

120

=b

40

-629.471234

0
0

-1.00269217

ln ln (100/%Ac(+))=b ln D + a

2.469610259
11.81784006

60

20

1.841918327
0.662978845
r

80

5000
abertura

(funcion rosin rammler)

-7.21266987
%Ac(+)
0.000737186
calculo de la carga circulante
cc

7.37192E-06

Calculo de la velocidad critica

Di =

7 pies

Df =
Vc

espesor de chaquetas

6.791666667 pies
=

29.4042864

porcentaje de la velocidad operacional

% Vo

Vo=

31 RPM

105.4268061 %

Determinacion de la carga inicial de Bolas

Cw =

26520.96825 lbs

Cw =

12.02970884 TM

Cwn=

Di (pies) =

0.005291883 tm
Determinacion del tamao maximo de bolas

d=

F80 =

3.741461239 plg

distribucion de bolas

bolas
3
2.5
2
1.5
1

AREA
7.068583471
4.908738521
3.141592654
1.767145868
0.785398163

volumen
14.13716694
8.181230869
4.188790205
1.767145868
0.523598776

densidad de bolas

/A

2.00323656
1.15928041
0.59355157
0.25040457
0.07419395
4.080667058

0.2834
0.23616667
0.18893333
0.1417
0.09446667
0.94466667

% /A

TM
30
25
20
15
10

3.608912653
3.007427211
2.405941769
1.804456326
1.202970884
12.02970884

dimensionamiento de molinos de bolas

Wi (corr)=

15.19158461

w=

8.677703063 Kwh

Pm =

2513.548758 Hp

Pe (Hp)=

2413.006808

132.0779848
11.00649873 pies

L=

13.75812341 pies

diametro en
plg
3.00
2.50
2.00
1.50
1.00

total

10.00

% distri.

30
25
20
15
10

peso (LBS)
7956.29048
6630.24206
5304.19365
3978.14524
2652.09683

PESO TM
3.60891265
3.00742721
2.40594177
1.80445633
1.20297088

100

26520.9683

12.0297088

96%

peso d c/
peso d c/ bola
bola lbs
Kg
7.500 3.401977683
6.000 2.721582146
5.000 2.267985122
3.000 1.360791073
2 0.907194049

xy

x2

y2
3.86885257
3.56341894
2.96515632
2.68055149
2.02187673
1.89707921
1.44850905
1.13938819
1.03441839
0.8873321
0.79413546
0.51931306

4.096910013
3.977723605
3.799340549
3.67669361
3.372359583
3.2219356
2.920645001
2.62324929
2.472756449
2.322219295
2.173186268
1.86923172

1.966939899
1.887702027
1.721962927
1.637238984
1.42192712
1.377344987
1.203540216
1.067421278
1.017063611
0.941983066
0.891142783
0.720633792

8.05837577
7.50875691
6.54232357
6.01962611
4.79524955
4.43771685
3.51511372
2.80011211
2.5149506
2.18749125
1.93661926
1.34703154

16.7846717
15.8222851
14.4349886
13.5180759
11.3728092
10.380869
8.53016722
6.88143684
6.11452446
5.39270245
4.72273856
3.49402722

36.52625098

15.85490069

51.6633672

117.449296 22.8200315

malla
2 1/2

2
1 1/2
1
1/2
4
16
-16

n de mallas

F80
y = 0.007x + 8.63
R = 0.9941

F80

-114.457687

10000
abertura

268.4172523
-269.1398785
15000

Linear (F80)

2.5 pulgadas
Altura de la cama de bolas
H=

3.9348545 pies
1.19934365 mts

Vp=

40%

7
L (pies) =

5
Vp=

0.45
Cd =

293

1 cm
0.393700787 plg
10000
K=

350
Wi=

16.2
P.e =

2.75
%Vo=

75
Di=

densidad de bolas

N de bolas
1801.540933
2594.218943
4053.467099
7206.163731
16213.8684

0.1417 kg/ plg

58.39834

F1=

1.000
F2=

1.050
F3=

1.000
F4 =

1.079
F5=

interacion N

Wi(corr) Kw- W (Kw-hr/Tc)

F3

1
2
3

N de bolas
1060.83873
1105.040344
1060.83873
1326.048413
1326.048413

hr/Tc
1 15.1915846
0.915 13.9002999
0.915 13.9002999

8.67770306
7.9400983
7.9400983

abertura

peso

producto
%peso

%Ac(+)

%Ac(-)

4.58092498
4.40483372
4.10380372
3.67760695
3

2
1.95424251
1.83631675
1.46534826
0.94916298

19.7671694

8.20507051

64000

50800
38100
25400
12700
4760
1000

17.20
36.81
67.77
34.92
15.30

10
21.4011628
39.4011628
20.3023256
8.89534884

0
10
31.4011628
70.8023256
91.1046512
100

100
90
68.5988372
29.1976744
8.89534884
0

172.00

P 80

resultados
-1.078223274

=b
X
P80
1.45387597
0.72294434

120

100

0.687816582
29,878.228452
21,600.2961

% Ac(-)

80 4.47535484
60

40
20
0
0

10000 20000 30000 40000 50000 60000 70000

abertura

Determinacion de la energia suministrada

59.0172064 Kw

Determinacion del consumo de energia

2.16576904 Kw- hr/Tm

1.96477279 Kw- hr/Tc
Determinacion del Work Index

i =

107.248601 Kw-Hr/Tm
97.2952923 Kw-Hr/Tc

Determinacion del tonelaje maximo

T max =

41.3340473 Tm / Hr
45.5625203 Tc/Hr
eficiencia del molino

EFI=

65.9262806

efi =

65.9262806

Wi=
F80=
P80=
Fo=
Rr=
L/D=

14.5
4,763
195
3787.45661
24.425641
1.25

Kw-hr/tc

tc/hr =
D=

0.919
F6=

1.006

% ERROR
Pm (Hp)

Pe (Hp)

2413.007
2207.901
2207.901

132.077985
19.6098916
19.6098916
171.297768

165.097481
24.5123645
24.5123645

EN D
2513.54876
2299.89711
2299.89711

11.4478384
0

216
8

x2

xy

y2

0
9.16184995
8.6081133
7.53588353
5.38897495
2.84748895

0
20.9848736
19.4025601
16.841205
13.5247929
9

33.5423107

79.7534316 14.2392789

P 80
Linear (P 80)

70000

0
4
3.81906379
3.37205922
2.14724553
0.90091037

Amp =

96.8
volt =

440
cos =

Tm/dia =
Tm/Hr =
tc/hr =

F80 =
P80=

Hp =

654
27.25
30.037675

61226.14
32395.5048

120

0.8

pies

Determinacion de la potencia requerida al molino

Hp =

A =

24.3586464

Hp =

8.8790948 Kw/Tc

Hp=

0.0108423

Kb=
Vp=
Cs=
Df=
Ss=
B=
K1=
K2=

6.6
B =

5.02
C

0.1838
L =

3.1
40%
70%
6.79166667
1.36135562
3.74146124
0.5
-0.075

Kb=

0.00004365
0.00004912
0.00005456

Moly-Cop Tools

TM

(Version 2.0)
PARTICLE SIZE DISTRIBUTION

Test ID :

827.25

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Mesh
#

Mesh
Opening

1.05
0.742
0.525
0.371
3
4
6
8
10
14
20
28
35
48
65
100
150
200
270
400
-400

25400
19050
12700
9500
6700
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
38
0

TOTAL

10
80

302
80

Retained
Weight
grs
%

44.60
122.40
337.50
178.90
116.15
27.50

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
5.39
14.80
40.80
21.63
0.00
14.04
3.32
0.00
0.00

827.25

99.98

302
1

302
80

(Dry)

Cumm.
Passing
%

99.98
99.98
99.98
99.98
99.98
99.98
99.98
99.98
99.98
99.98
99.98
99.98
94.58
79.79
38.99
17.36
17.36
3.32
0.00
0.00

100

% Passing indicated Size

TOTAL SAMPLE WEIGHT, grs

10

10

100

Particle Size, microns

D80 =

302

mm

DISTRIBUTION

1000

10000

100000

Particle Size, microns

D50 =

239

mm

D80

D50

0
0
0
0
0
0
0
0
0
0
0
0
301.6308
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
239.17
0
0
0
0
0
0

301.6308

239.17

Teoria de rittinger
R= R (1/P80-1/F80)
Teoria de kdick
k= k log (F80/P80)
Teoria de bond
W=EB Wi (10/P80-10/F80)
Para molienda y circuito de trituracin en circuito abierto
W=Wi (10/P80-10/F80)
para trabajo en hmedo
W=4/3 Wi (10/P80-10/F80)
para trabajo en seco
Para molienda y circuito de trituracin en circuito cerrado
W= Wi (11/P80-11/F80)
para trabajo en hmedo
W=4/3 Wi (11/P80-11/F80)

para trabajo en seco

toneladas a tratar en la pila

peso especifico aparente
altura de la pila
H
angulo de reposo

volumen a tratar
corona de la pila a=
superficie de la base de la
pila = A=
area media de riego

1,200.00
1.5
3
40

800 m
-800
12.6236848 m

toneladas
tons/m
m

0.83909963
0.70408819

ecua.

3 A
A
B
C

391.019236 m
262.405837 m

=
=

L
estanques para el proceso
angulo de inclinacion del stank

45

H
l

para un volumen de :

5.22712943 m
2.82513900 m
1.20099521 m

-21.4515647 A
3
-21.4515647
-748.870041

X
X

L
l
H

1
-18
36

20.0452745 m

20 m

6.22277313

19.7742063 m
-12.6236848 m

dimension para un tambor aglomerador

A =
L =
S =
D =
N =
% velocidad
T=
Cs =

-748.870041 = 0

35
2.5
4
1
6.55
40%

PIES

PIES
RPM

0.99918523 MIN
16.375 RPM

D=

2.0358401 metros
6.6792654 pies

k=

201.424991 Tm/Hr

L/D

2.5
L

20 A 40 %

16.6981635 PIES
5.08960024 mts

Balance Metalrgico Molienda _Clasificacin "Cualquier Circuito"

velocidad faja (m/min)
peso en la cortada (kg)
longitud del cortador (m)
15
2.5
0.32
129
tm/Hr =
7.03125

T
D
L

by pass=

20.9977344 MIN
6
8

alimentacion total (TMSPD)

Pulpa Retorno
d U/F (Kg/Lt)
Carga Circulante (TMS)
Relacin de Carga Circulante
% S Molino
Agua U/F (TMPD)

2.1
1104.816797 Moienda secundaria
6.875
78.57142857
301.3136719

Dilucion
Caudal GPM
caudal(lts/seg)

0.272727273
122.8507867
7.750656133

O/F
d O/F (Kg/Lt)
Solido O/F (Tmd)
%S
Agua O/F (TMPD)
Dilucion
Caudal GPM
caudal (lts/seg)
Vol. De solido

INLET

1265.517422

U/F
d Molino (Kg/Lt)
Solido Molino (Tmd)
% S Molino
Agua Molino (TMPD)
Dilucion
Caudal GPM
caudal(lts/seg)

4.77
168.75
GE (mineral)

2.5

3
160.700625
8.049375

2.00
1265.517422
75
421.8391406
0.333333333
154.7919912
9.765826728

volumen

peso

%S
AGUA (Punto 1)
d Agua (Tm/m3)
Agua punto 1 (m3/d)
Agua punto 1 (m3/t)

1
120.5254688
0.714225

%L

AGUA (Punto 2)
Agua punto 2 (m3/d)

d Inlet (Kg/Lt)
Solido Molino (Tmd)
% S Molino
Agua Ciclon (TMPD)
Dilucion
Caudal GPM
Caudal (lts/seg)

361.5764063

1.7
1265.517422
61.76470588
783.4155469
0.619047619
221.1314161
13.95118104

dimensionamientos de hidrociclones (krebs)

%s =

35

H=
P=

ecuacion del tamao de corte real

F1 =
d 95 =

172.2329591

0.91091985
F2 =
5.79308632
F3 =

1.040760109
Dc =

Do=
4.17 Plg

2 mts
8.533914 Psi

4 Plg

Ai =

11 Plg2

(Dp-1)/(Pe-1)

(Ds*Vs)/Dp

(Pe-Dp)/(Pe-1)

(Da*Va)/Dp

1.2
160.700625
25
482.101875
3
98.28062936
6.200524907
53.566875

el ciclon ideal interiorment

Do =

DI

3.5

2.5

Dc

10
h =

Du =

1.75

30

Ds =

9.5

11.875
H =

9.5
B =

L=

Dc =

38

19

Z=

J =

4.75

38

Relacion de diametros

Ds

4.75

Potencia requerida para molino de barras

Hp=
Hp=

-38662.095
978.475299

Tr=

10663.2796 Tc

H=

-313.983931 pies

Kr=
D=
%Vp=
%Cs=
L/D=
KR=
P100=
Grp=
F80=
P80=
Wi=

dimensionamiento de molinos de barras

F1=
F3=
D=
F4=
Rr=
F80=
P80=
Wi=
Fo=
F6=
LR/D=
Rro=
F7=
Wi(corr)=
=
Pm=
C=
PE=
%=
%Vp=
%Cs=
KR=

11.680536 PIES

L=

15.1846968 pies

7.19379015
535.09957
11.680536

ERROR

ITER

0
0.97860464
1.00116473

F3
Wi(corr)

PM
PE
1
1 44.7642852 3.24293744 939.336287 978.475299
2 0.92709757 41.5008601 3.00651942
870.85639 907.142072
3 0.93088244 41.6702871 3.01879352 874.411655 910.845474

Redondeando
=
L=
PE=

11.5 pies
14.8771223

929.656853

11.4377759

15 pies
930 Hp

Observemos lo siguiente
se ha sugerido

Potencia requerida para molino de bolas

1.070
11.680536
35
65
1.3
0.0000359
34
13
24
43
-6.56845559

KWb=

6.655E+211 KW/TC

Tb=

23780.1456

Pe=

2618.16851

dimensionamiento de molinos de bolas

1
1
8
1.48275095
3.9995801
19050
4763
14.5
15149.8264
1.73505879
1.3
14.5
1.2
44.7642852
3.24293744
939.336287
216
978.475299
96
35
65
0.0000359

15.2565765 PIES

L=

19.0707206 pies

D
11.681
11.431
11.444

ERROR

ITER
0

F3
1
2
3

1
0.915
0.915

Redondeando
=
L=
PE=

14.874
19.0707206
2500.16986

15
19
2500

Observemos lo siguiente
se ha sugerido

2.68817204

ra molino de bolas
Kb=
D=
Vp=
Cs=
B=
K1=
K2=
Ss=

3.1
15.2565765
45
70
9
0.5
-0.075
3.35575677

e molinos de bolas

F1=
F2=
F3=
F4 =
F5=
F6=
D=
Rr=
P80=
F80=
Wi=
Fo=
Wi(corr)=
=
Pm=
C=
PE=
%=
%Vp=
%Cs=
KB=
L/D=

1.000
1.050
1
1.07905642
0.9194939
1.00563427
8
24.4230769
195
4762.5
14.5
3787.45661
15.1911402
8.67733368
2513.44177
216
2618.16851
96
45
70
0.00004365
1.25

Wi(corr)

PM
PE
15.1911402 8.67733368 2513.44177 2618.16851
13.8998933 7.93976032 2299.79922 2395.62418
13.8998933 7.93976032 2299.79922 2395.62418

pies
pies
Hp

D
15.257
14.874
14.874

dimensionamiento de tolva de gruesos

datos :
H
angulo de reposo
densidad aparente
capacidad ()
volumen a almacenar
volumen util

40
2.8
90
32.1428571
32.1

por consideracion geometrica :

Vt=
Vu=
Vi=

grados
Tm/m
Tm
m
m

Vt=Vu+Vi

40.1785714
32.1
8.03571429

dimensionamiento de tolva de finos

angulo de reposo
densidad aparente
capacidad ()
volumen a almacenar
volumen util

30
3.2
900
281.25
281.3

por consideracion geometrica :

grados
Tm/m
Tm
m
m

Vt=Vu+Vi

Vt=

351.69916 m

Vi=

70.3257668 m

por consideracion geometrica :

Vt=

312.323172

Vi=

31.226072

por consideracion geometrica :

Vt=Vu+Vi

Vt=Vu+Vi

Vt=

351.457084

Vi=

70.2773613

diseo de faja transportadora

p.e=
V=
W =
K=

capacidad de la faja HORIZONTAL

2.8
473.035714 pie/Hr
12
3.5

17 plg

Velocidad de la faja
inclinacion de la faja
peso

de la faja

horizontal
potencia motor de una faja

inclinada

Hp=

0.49651183

Hp=

9.93672502

r=
N=
L
1S
d
15 X
Y
T
D
H
C
dist

7
2
150
100
2
4
0.924
3.13889442
37.5
20
37.5

900
10

ancho de la polea cola y cabeza

A=

19.4383023 plg

diseo de chancadoras de quijada

POTENCIA REQUERIDA
CHANCADORA

capacidad
K1=
K2=
K3=
T=
R80=

#DIV/0!

10 x 21
10 x 24
18 x 24
18 x 36
24 x 36
30 x 42
30 x 48

F80
P80
Tr=

36 x 48
48 x 60
66 x 86

#DIV/0!

L xG

diseo de chancadoras secundaria giratoria

chancadora
(diametro de la
tasa) en pies

Hp=
D=

D=

la capacidad de estas chancadoras estan entre 3.8 a 16 tm/hr

2
3
4
4.5
5.5
7

a=
b=
B=
H=
h=

1.41169353
5.64677412
55
5.04026825
2.0161073

D=
H=
h=
B=

D=
H=
h=
B=

a=
D=
H=

h=
B=

ANCHO DE LA FAJA

Capacidad (Tm/Hr)

Tamao de particula

(PLG)
12
14
16
18
24
30
36
48
60

(100pies/min)
3 a 17
3 a 29
16 a 53
22 a 92
14 a 145
17 a 200
80 a 290
157 a 450
240 a 293

(pulgadas)
2
2.5
3
4
8
14
18
24
30

inclinada
L
H
T

p.e=
W =
K=
V=

POTENCIA REQUERIDA
Hp motor
12 a 20
25
30 a 40
56 a 75
60 a 80
90 a 115
100 a 225

250 234.923155 pies

85.5050358 pies
75
1800
20
35
3
16
24
3.5
883 pie/Hr

relacion entre area de recepcion de chancadora y

motor

Hp
42
80
115
140
165

LXG
500
1000
1500
2000
2500

100 a 150
90 a 200
250 a 300

L=
G=
Hp=

Motor (Hp)

RPM

PESO lbs

20 a 25
50 a 60
75 a 100
125 a 150
150 a 200
250 a 300

700
580
485
485
485
435

10000
21000
35000
45000
85000
130000

24
36
70.4078549

MTS
MTS
1.43
MTS
MTS

para calcular el angulo de reposo del material

6.4523109 mts
10.756002 mts
3.2261554 mts
45

6.2019212 mts
10.338603 mts
3.1009606 mts
45

5.3024173
7.4987504 mts
12.500417 mts

3.7493752 mts
45

ancho de la polea cola y cabeza

26

Diseo de tanques de lixiviacin

Dt (pies)=?

10

Dimetro del agitador

Da (pies) =

3.333

pulgadas
40

Altura del tanque

H (pies) =

10

Espesor de la plancha

J (pies) =

3/4"

E
Da

Altura de paletas respecto a la base Tk

E (pies) =

3.333

Dt

Ancho de paletas

W (pies) =

0.67
W

Largo de las paletas

L (pies) =

0.83

Ancho del deflector

Adeflec. (pies) =

0.56

Velocidad de agitacin

N (rpm) =

80.71

Potencia requerida

P (HP) =

9.1

velocidad tangencial
V.t =
factor
Rpm =

1100
131/500
104.96

potencia del motor

Hp =
Kw=
FACTOR =
FACTOR =
FACTOR =

6.48509584
4.838
2/5
1 3/10
373/500

(1000 - 1100)

pesos
TMH:
%H2O
TMS
MERMA
TMNS

LEYES
4.603
2.000
4.511
0.120
4.391

FINAL

TERMINOS

% CU
AG (OZ/TC)
AU (OZ/TC)
%As
%Sb
%Bi
%Zn
%Pb
Hg ppm
%SiO2

100 %

30.0000
% Pagable Cu
18.2600 20.2727998 Deduccion final Cu (und)
0.1360 0.14991280 Gastos por Refinacion Cu (us/lb)
0.01
proteccion Cu
0.01
0.01
% Pagable Ag
1.00
Deduccion final Ag (gr)
2.00
Gastos por Refinacion Ag (us/oz)
3.00
proteccion Ag (Us/Oz)
74.00
% Pagable Au
Deduccion final Au (gr)
Gastos por Refinacion Au (us/oz)

maquila (us/TMNS)
pagos
Precio Aplicable

cont. Pagable

US$/TMNS

USD/TON

Cu
Au
Ag

0.285
0.07823527
16.5668952

x
x
x

2.9400
1,090.0000
16.8000

=
=
=

0.8379
85.27644914
278.3238395

DEDUCCIONES

Maquila

40

40

Gastos por Refinacion

Gastos por
Refinacion

cont. Pagable

Cu
Au
Ag

0.285
0.07823527
16.5668952

x
x
x

0.19
12
0.5

=
=
=

0.054150000
0.938823293
8.283447605

Penalidades
cont
%As
%Sb
%Bi
%Zn
%Pb
Hg ppm
%SiO2
%As + %Sb
%Zn + %Pb

0.01
0.01
0.01
1.00
2.00
3.00
74.00
0.02
3.00

libre

por cada
-

penalidad
-

otros
analisis(USD)

Analisis
Estiba
Fletes

20

TMNS
USD/TMNS
4.391
3.50

4.55465587
3.50

TOTAL VALOR POR TMNS

307.11

CANTIDAD
PRECIO UNITARIO
CARGOS / OTROS
VALOR NETO
IGV
VALOR TOTAL

4.391
307.11
1348.541451
256.2228758
1604.764327

MONTO A PAGAR AL 100%

1604.764327

Adelantos y/o provisionales

monto neto a pagar

1604.764327

COTIZACIONES
100
1.5
0.19
0.00
88
45
0.5
0.45
85
1.8
12
180

Cu LME:
Ag Lond spot
Au Lond Final
Cu QP inicio
Cu QP fin
Ag QP inicio
Ag QP final
Au QP inicio
Au QP fin

2.9400 US$/lb
17.2500 US$/Oz
1,090.0000 US$/Oz
fijado
fijado
fijado
fijado
fijado
fijado

reporte de leyes de cu
ITEM
CABEZA
CONC.
RELAVE

US$/TMNS

dolares

dolares

reporte de leyes de cu

TONELAJE
30
4.6031746
25.3968254

% RECUP.
K
6
38 97.1781305 6.51724138
0.2

Malla

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

4"
3"
2"
11/2"
1"
3/4"
5/8"
1/2"
3/8"
1/4"
+4M
+6M
+8M
+10M
+14M
+20M
+28M
+35M
+48M
+65M
+100M
+150M
+200M
+325M
-325M
TOTAL

Tamao
um
101600
76200
50800
38100
25400
19000
16000
12500
9500
6300
4750
3350
2357
1667
1179
833
589
417
295
208
147
104
74
44

Alimentacion RM - 02 / 032-082
%Peso
%Acum.(-)
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
0.5
99.5
1.5
98.0
4.2
93.8
6.9
86.9
8.4
78.5
11.2
67.3
11.9
55.4
9.8
45.6
10.7
34.9
8.3
26.6
10.2
16.4
16.4
100.0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
445
0
0
0
0
0
0
0
0
0