EME2016 ENGINEERING DESIGN 1

2014/2015 Session, Trimester 2

B. Eng. (Hons) Mechanical

I. General Course Information

1.
2.
3.

Title of Subject
Aim of Subject
Pre-requisite

4.

Learning Outcomes

5.

Programme
Outcomes

6.

Syllabus

Engineering Design 1 (EME2016)

To expose students to machine elements and systems design.
EME1126 Engineering Graphics I and EME1066 Strength of
Materials
Measures
% of
contribution
LO1 Apply basic mechanical design philosophy,
choose material, and apply appropriate safety
factors to provide the required safety and
20
reliability in mechanical design. (cognitive applying, level 3).
LO2 Solve problems involving static loading and
20
dynamic loading. (cognitive - applying, level 3).
LO3 Analyze permanent and non-permanent
joints by calculation. (cognitive - analyzing level
20
4).
LO4 Select geometry for shaft/axle to carry a
variety of types of power-transmitting elements,
with consideration of forces exerted on shaft and
20
torque distribution on shaft. (cognitive
evaluating level 5).
LO5 Select rolling element bearings, with proper
engineering analysis (cognitive - evaluating level
20
5).
Measures
PO4 Design solutions for complex engineering problems that
meet specified needs with relevant considerations of their impacts
in society.
PO8 Understand the importance of sustainability and costeffectiveness in design and development of professional
engineering solutions, and their impacts in societal and
environmental contexts.
Topics
Hours
1. Introduction to Mechanical Engineering
Design
Mechanical design. Specifications and process.
Basic considerations for the designer.
Sustainability in design. Safety factor, Theory of
failure for ductile and brittle materials. Simple

And Combined stresses.

7.

Assessment Scheme
& Grading Policy

8.

Total Contact
Hours

9.

References

4
2. Mechanical Elements under Static Loading
Static strength. Stress concentration. Failure
theories. Selection of failure criteria.
6
3. Mechanical Elements under Dynamic
Loading
Characteristics of variable stresses. Stress
concentration and notch sensitivity. Standard
fatigue tests and stress-life relationship. Endurance
limit and fatigue strength. Modifying
factors. Failure loci under variable stresses,
Goodman diagrams. Impact loading stresses.
6
4. Design of Permanent Joints
Design of shrink and pressed fitted joints. Design
of welded joints. Welding symbols. Butt and fillet
welds. Torsion and bending stresses in welded
joints. Strength of welded joints. Design of riveted
joints. Design considerations for brazing,
bonding joints, and adhesive bonding.
5
5. Design of Non-Permanent Joints
Keyed joints. Pinned joints. Bolted joints. Power
screws and Threaded fasteners.
7
6. Design of Shafts and Axles
Introduction. Geometric constraints and strength
constraints. Combined variable bending and
torsion. Shaft materials. Critical speeds.
5
7. Rolling Element Bearings
Basic principles and constructions of ball and
roller bearings. Load life relationship. Combined
radial and thrust loading. Variable loading and
speed. Selection of rolling element bearings.
Rolling element bearing lubrication, mounting,
and enclosure.
Lab Experiments
NONE
Marks
Course Work
Midterm Test
20%
Group Assignment
20%
- Focus group
discussion
- To enhance
understanding of
basic concepts in
lecture.
This subject will be delivered using the following means:
Lecture Hours = 39 hours
Supervised Tutorial Hours = 7
Total Contact Hours = 46
Text Book
R.G. Budynas, J. K. Nisbett, Shigley's
Mechanical Engineering Design, 9th
edition, McGraw-Hill, 2011.
2

1. R.L. Norton, Kinematics and Dynamics

of Machinery, 1st edition in SI Units,
McGraw-Hill, 2009.
2. B.J. Hamrock, S.R. Schmid and B.O.
Jacobson, Fundamental of Machine
Elements, Intl. edition, McGraw/Hill,
2006.
3. R.L. Mott, Machine Elements in
Mechanical Design, fifth edition in SI
Units, Pearson/Prentice Hall, 2014.
4. M.F. Spotts, T.E. Shoup and L.E.
Hornberger, Design of Machine
Elements, 8th edition, Pearson/Prentice
Hall, 2004.
5. R. C. Juvinall and K. M. Marshek,
Fundamentals of Machine Component
Design, 5th ed., John Wiley & Sons,
2011.

Reference
Materials

II. List of Lecturers and Contact Details:

Name

Role

Room
Number

Muhammad Ikman (Mr.)

Lecturer

R4/019

Ali Akhvan Farid (Dr.)

Lecturer

R2/018

Email Address
(@mmu.edu.my)

Tel.
No.

Consultation Hours

Mon (10 am 12 noon) &

Wed (10 am 12 noon)
farid6435@gmail.
Mon (2 pm 4 pm) &
3287
com
Wed (2 pm 4 pm)
ikman.ishak

3313

III. Weekly Lecture Plan and Activities:

Week

Date

Lecture

20 Oct 26
Oct
20 Oct 26
Oct

1. Introduction to Mechanical
Engineering Design (3 hrs)

27 Oct 2
Nov
27 Oct 2
Nov

1. Introduction to Mechanical
Engineering Design (3 hrs)

3 Nov 9
Nov
3 Nov 9
Nov
10 Nov
16 Nov

2. Mechanical Elements under

Static Loading (3 hrs)

Tutorial

Lecturer
Tutor
Farid

No Tutorial

Important
Events
Deepavali
(22-10-2014,
Wednesday) &
1 MMU Leave
(24-10-2014,
Friday)

Farid
1. Introduction to
Mechanical Engineering
Design (1 hrs)

Farid
Farid

2. Mechanical Elements
under Static Loading (1 hrs)
2. Mechanical Elements under
Static Loading (1 hr) &
3. Mechanical Elements under
Dynamic Loading (2 hrs)

Farid

Farid

10 Nov 16
Nov
17 Nov
23 Nov
17 Nov 23
Nov
24 Nov
30 Nov

2. Mechanical Elements
under Static Loading (1hrs)
3. Mechanical Elements under
Dynamic Loading (3 hrs)

1 Dec 7
Dec
1 Dec 7
Dec
8 Dec 14
Dec

10

11

8 Dec 14
Dec
15 Dec 21
Dec
15 Dec 21
Dec
22 Dec 28
Jan
22 Dec 28
Dec
29 Dec 4
Jan
5 Jan 11
Jan
5 Jan 11
Jan
12 Jan 18
Jan

12
12 Jan 18
Jan
19 Jan 25
Jan
13

14

3: Mechanical Elements under

Dynamic Loading (1 hr) &
4: Design Permanent Joints
(2 hrs)

15

Farid

Farid
3. Mechanical Elements
under Dynamic Loading (1
hrs)

4: Design Permanent Joints

(3 hrs)

Farid
Farid

4: Design Permanent Joints

(1 hrs)
4: Design Permanent Joints
(1 hr) &
5: Design non-Permanent
Joints (2 hrs)

Farid
Farid
Ikman

4: Design Permanent Joints

(1 hrs)
5: Design non-Permanent
Joints (3 hrs)

6: Design of Shafts and Axles

(3 hrs)

Ikman
Ikman

6: Design of Shafts and Axles

(1 hrs)

Assignment Title
Release (12-122014, Friday)

Farid
Ikman

5: Design non-Permanent
Joints (1 hrs)

Ikman

Estimated Mid
Term Test Date
(19-12-2014Friday), 8 pm
10 pm, Exam Hall
Christmas (25-122014, Thursday)

Mid Trimester Break

6: Design of Shafts and Axles
(3 hrs)

Ikman
6: Design of Shafts and Axles
(1 hrs)

6: Design of Shafts and Axles

(1 hr) &
7: Rolling Element Bearings
(2 hrs)

Ikman

Ikman
6: Design of Shafts and Axles
(1 hrs)

7: Rolling Element Bearings

(3 hrs)

19 Jan 25
Jan
26 Jan 1
Feb
1 Feb 15
Feb

Farid
3. Mechanical Elements
under Dynamic Loading (1
hrs)

24 Nov 30
Nov

Farid

Ikman
Ikman

Assignment
Submission
(23-01-2014Friday), Time:
10 am 12 pm,
Venue: During
Lecture

7: Rolling Element Bearings

(1 hrs)

Ikman

Revision

Final Examination

IV. Weekly Timetable:

Day\Time

Monday

08:00
09:00

08:55
09:55
EME2016
(EM207)
MAMR2001
(STUDIO B)

Thursday

Friday

11:00

11:55

12:00

12:55

13:00

13:55

EME2016
(EM207)
MSMX3003
(CLCR3003)

Tuesday

Wednesday

10:00

10:55

EME2016
(EM207C)
MSMR3011
(CLCR3011)
EME2016
(EM208A)
MSMR3012
(CLCR3012)

EME2016
(EM207A)
MSMR3006
(CLCR3006)

EME2016
(EM208B)
MSMR3006
(CLCR3006)

14:00

14:55

15:00

15:55

16:00

16:55

17:00

17:55

18:00

18:55

EME2016
(EM208)
MSMX2005
(CLCR2005)
EME2016
(EM207B)
MBMR5021
(FSER5021)
EME2016
(EM208C)
MSMR3014
(CLCR3014)
(17:30 19:30)
EME2016
(EM208)
MSMX2002
(CLCR2002)