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1. Introduction
WA90-5 VEAM270100
1-1
1.1. Foreword
1.1.
Introduction
Foreword
Notes on Transport
Operating Instructions
Troubleshooting
Maintenance Instructions
Technical Data
all persons driving the machine have the legally required minimum age and are physically and mentally fit to perform the
tasks they are charged with.
1-2
WA90-5 VEAM270100
Introduction
1.1. Foreword
Please note:
If the owner modifies safety-related parts of the machine, the certificate of conformity of the manufacturer will lapse and the person
who has performed the modification has to issue a new certificate. Should you have any questions concerning this point,
please do not hesitate to ask Komatsu.
Our continuous effort to improve the machine's design may lead
to changes of machine details. However, the introduction of these
improvements does not oblige us to perform them on machines
which have already been delivered and are already in use.
If these improvements result in minor changes, these minor
changes will not be described in the operating instructions.
Should you require new available information about your machine
or have any questions concerning the information given in the
operating instructions, please do not hesitate to contact either
Komatsu or your responsible Komatsu dealer.
These operating instructions may refer to attachments and special equipment not available from your local Komatsu dealer.
Should you require attachments or special equipment, ask your
responsible Komatsu dealer.
EU Directives
This machine is labelled with the CE mark indicating that it meets
all basic requirements concerning safety and protection of health
of the EU Machinery Directive 89/392/EEC, its supplements 91/
368 EEC and 93/44 EEC for Europe, and the regulation 95/27/
EEC. In addition, the harmonised European standards EN 292-2
and EN 474/1 of 1994, and EN 474-3 of 1996 were applied for
manufacture of the machine. This fact is documented in the EU
Declaration of Conformity (CE) which is supplied together with the
machine.
This means that in those cases in which the machine is modified
in such a way that safety of the machine is affected, the person
responsible for safety of the machine is the one who has
arranged for the machine to be modified. If you use the machine
for any other purpose than that defined as correct use, you are
the person who has to ensure that safety is maintained. Modifications of the machine or use of the machine for any other purpose
than that specified as correct use may require a new CE mark
and thus new issuing of an EU Declaration of Conformity.
If a machine is used in other countries than Germany, it may be
possible that special national safety devices and specifications
are missing which may be required for the application in the relevant country. For example, for Komatsu machines, the manufacturer has to design the cab roof in such a way that a warning
beacon can be attached to the roof. However, when driving the
machine on roads, this warning beacon must be covered.
WA90-5 VEAM270100
1-3
1.1. Foreword
Introduction
Should you have any questions concerning standards and guidelines in the respective country the machine is to be used in,
please ask your Komatsu dealer before you start commissioning
the machine.
In addition to the operating instructions, you must also adhere to
all legal regulations on public traffic and all applicable regulations
on prevention of accidents.
Notes on later installation of electrical and electronical
devices and components
Electrical or electronical devices and/or components installed
later emit electromagnetic radiation which may influence the
proper function of electronic components and parts of the
machine. This may impair safety of the machine and endanger
persons. For this reason, strictly adhere to the following safety
notes.
If you later install electrical and electronical devices and/or components in the machine and connect them to the vehicle electrical
system, you are responsible for any malfunctions of the vehicle
electronics or other components resulting from this installation.
Above all, check that all electrical and electronical components
which you install later comply with the valid version of the EMC
directive 89/336/EEC and that they are labelled with the CE mark.
The following requirements must additionally be met for a later
installation of mobile communication systems (e.g. radio, telephone):
When installing the aerial, make sure that it is installed correctly with a good chassis earth connection between the
aerial and the chassis of the vehicle.
In addition, adhere to all information about installation and connection of cables and maximum power input indicated in the manufacturer's installation instructions of the machine.
1-4
WA90-5 VEAM270100
Introduction
1.2.
Safety information
The procedures and precautionary measures concerning operation and maintenance only apply on the provision that the
machine is used as intended.
Most accidents are caused by disregard of basic safety regulations during operation and maintenance of machines. In order to
avoid accidents and thus damage to persons and property, read
all applicable safety notes and warnings in these operating
instructions and on the machine, before you start operation or
maintenance of the machine and always adhere to these safety
notes and warnings.
The following words are used in this manual and on stickers on
the machine to signify safety instructions and enable them to be
recognized as such at a glance:
DANGER
This word is used for safety messages and safety label
where there is a probability of serious injury if the danger is
not avoided. The safety instruction or sticker contains precautions which must be observed in order to avoid the danger. Failure to do so can also result in damage to the
machine.
WARNING
This word is used for safety messages and safety label
where there is a potentially dangerous situation which could
lead to serious injury if the danger is not avoided. The safety
instruction or sticker contains precautions which must be
observed in order to avoid the danger. Failure to do so can
also result in damage to the machine.
CAUTION
This word is used for safety messages and safety label in the
event of danger which could result in minor or partly serious
injuries if the danger is not avoided. It may also relate to dangers which may only result in damage to the machine.
NOTE
This word is used for precautions which have to be taken in
order to avoid situations which could result in shortening the
service lift of the machine.
The safety instructions are listed in the chapter "2. Safety" on
page 2-1 and following.
WA90-5 VEAM270100
1-5
Introduction
1-6
WA90-5 VEAM270100
Introduction
1.3.
1.3. Introduction
Introduction
WA90-5 VEAM270100
1-7
1.3. Introduction
Introduction
1-8
WA90-5 VEAM270100
Introduction
1.4.
Location of plates
WA90-5 VEAM270100
1-9
Introduction
1-10
WA90-5 VEAM270100
Introduction
Name of Dealer:
Phone:
Address:
Fax:
WA90-5 VEAM270100
1-11
1.5.
Introduction
Table of contents
1. Introduction .................................................................................................1-1
1.1. Foreword....................................................................................................................................................... 1-2
EU Directives .................................................................................................................................... 1-3
1.2. Safety information........................................................................................................................................ 1-5
1.3. Introduction .................................................................................................................................................. 1-7
1.3.1.
1.3.2.
1.4.2.
1.4.3.
1.4.4.
1.4.5.
1.4.6.
1.4.7.
1.7.2.
1.7.3.
2. Safety ...........................................................................................................2-1
2.1. General safety measures............................................................................................................................. 2-2
2.1.1.
2.1.2.
2.1.3.
2.1.4.
2.1.5.
2.1.6.
2.1.7.
2.1.8.
2.1.9.
1-12
WA90-5 VEAM270100
Introduction
2.2.2.
2.2.3.
2.3.2.
2.3.3.
2.3.4.
Tyres............................................................................................................................................... 2-34
3.1.2.
WA90-5 VEAM270100
1-13
Introduction
3.2.3.
3.2.4.
3.2.5.
3.2.6.
3.2.7.
3.2.8.
3.2.9.
3.3.2.
3.3.3.
3.3.4.
3.3.5.
3.3.6.
Braking............................................................................................................................................ 3-52
3.3.7.
3.3.8.
3.3.9.
WA90-5 VEAM270100
Introduction
3.4.2.
3.4.3.
3.4.4.
3.4.5.
3.5.2.
3.5.3.
3.6.2.
3.6.3.
4.3.2.
WA90-5 VEAM270100
1-15
Introduction
4.6.2.
Engine............................................................................................................................................. 4-11
4.6.3.
4.6.4.
Brakes............................................................................................................................................. 4-16
4.6.5.
4.6.6.
4.6.7.
5. Maintenance ................................................................................................5-1
5.1. Maintenance guide....................................................................................................................................... 5-2
5.2. Maintenance basics ................................................................................................................................... 5-13
5.2.1.
5.2.2.
5.2.3.
5.4.2.
5.7.2.
1-16
WA90-5 VEAM270100
Introduction
5.7.3.
5.7.4.
5.7.5.
5.7.6.
5.7.7.
5.7.8.
5.7.9.
1-17
Introduction
7.1.2.
7.1.3.
7.1.4.
8. Index.............................................................................................................8-1
9. Notes ............................................................................................................9-1
1-18
WA90-5 VEAM270100
Introduction
1.6.
L
A
T1
T2
G
D
B
H
E
F
I
1,05
Material density
Static tipping load, straight
Static tipping load, 40 angle
Working load
Breakout force, hydraulic
Lifting capacity, hydraulic, on ground
Operating weight
Turning radius over bucket
Bucket length in transport position
Bucket length during planing
Width with bucket
Width without bucket (above wheels)
Height, including ROPS
Track
Width over tyres
Distance articulated steer. - front axle
Ground clearance, axle /transfer gear
ground clearance, drive shaft
Centre of gravity, height above axle centre
Centre of gravity, distance to front axle
t/m
kg
kg
kg
kN
kN
kg
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
1,8
4640
3960
2400
63,5
59,8
6380
4290
5560
5590
2050
1990
2800
1590
2300
1100
350
460
WA90-5 VEAM270100
1-19
1.7.
Introduction
CE-conforming equipment
Bucket
1-20
Type
Part No.
Volume
m
Hydr.
pressure
bar
Weight
kg
42W-70-22020
1,05
---
355
42W-70-22030
1,05
---
376,5
42W-70-22080
1,60
---
461
42W-70-22060
0,90
250
42W-70-22050
(Fork carrier)
---
---
WA90-5
304
WA90-5 VEAM270100
Introduction
Fork carrier
Type
Part No.
Work load of
fork carrier STD
kg / pair
Weight
kg
WA90-5
42W-70-22050
2000
2200
304
WA90-5 VEAM270100
1-21
Introduction
1-22
WA90-5 VEAM270100
Introduction
WA90-5 VEAM270100
1-23
Introduction
A2
B1
B2
D1
D2
G
WA90-5
mm
A1
1780
A2
1273
Sh
518
B1
1846
B2
1951
C1
1356
C2
1578
D1
225
D2
1103
2250
H1
886
H1
H2
Distance road level - lower edge of bucket in carrying position (to be considered during driving on public roads)
Sh
Tip-in angle
b1
H2
1480
270
d1
X1
2035
d2
X2
890
Y1
2115
Y2
975
50
b1
960
423
d1
40
d2
40
98
230
Tyre
Bucket
1-24
WA90-5 VEAM270100
Introduction
1.8.
Observe all safety instructions carefully in order to prevent accidents with severe injury. See "3.4. Transporting the machine" on
page 3-79.
DANGER
WA90-5 VEAM270100
1-25
Introduction
3. On the right: Insert the bolt (2) and secure by means of the
spring bolt.
NOTE
Due to safety reasons and to avoid consequential damages,
it is prohibited to attach other points (such as axles, drive
shafts, articulated joint, bucket teeth) than those specified
for lifting and securing. It is also prohibited to attach ropes
etc. to the driver's cabin.
1-26
WA90-5 VEAM270100
Safety
2. Safety
DANGER
Failure to adhere to these safety instructions can lead to
accidents with serious injuries!
Read and adhere to all safety instructions.
This chapter also contains safety instructions for special equipment and attachments.
WA90-5 VEAM270100
2-1
2.1.
Safety
Check that all safety devices and covers of the machine are
correctly installed.
Use all safety devices as prescribed, e.g. the safety lever for
the work hydraulic system and the safety belt.
2-2
WA90-5 VEAM270100
Safety
When operating and servicing the machine, wear the appropriate protective equipment, e.g. safety helmet, safety goggles, safety shoes, dust protection mask, and safety gloves.
WA90-5 VEAM270100
2-3
Safety
Do not jump on or off the machine. Do not mount on or dismount from a moving machine.
Always use the handle bars and tread steps for mounting or
dismounting the machine. Do not hold onto the control levers
while mounting and dismounting.
To ensure safe hold, hold the handle bar with one hand and
stand on the tread steps with both feet. Optionally, stand on
the tread steps with one foot and hold the handle bars with
both hands.
Store oil and fuel in special places appropriate for this purpose. Ensure that unauthorised persons do not have access
to these places.
2-4
WA90-5 VEAM270100
Safety
Make sure that you know all telephone numbers of the persons that you need to contact in an emergency.
After work, clean the machine with water to minimise formation of dust. Do not use compressed air for cleaning.
WA90-5 VEAM270100
2-5
Safety
Switch off the engine and wait for the radiator to cool down
before you unscrew the radiator cap. Slowly turn the radiator
cap until it reaches the first catch to let the pressure escape.
Then, proceed turning the cap further and remove it. If you do
not let the pressure escape, boiling water may spurt out when
you remove the radiator cap.
Switch off the engine. Allow the hydraulic oil to cool down
before you unscrew the cap of the hydraulic tank to drain the
hydraulic oil. Slowly turn the cap of the hydraulic tank to let
the pressure escape from the tank. If you do not let the pressure escape, oil may spurt out when you remove the cap of
the hydraulic tank.
2-6
WA90-5 VEAM270100
Safety
2.1.14. Attachments
2.1.15. Battery
The batteries are filled with sulphuric acid (battery acid).
Sulphuric acid that gets into contact with skin or clothing may
cause acid burns. Immediately rinse the area that has come
into contact with the acid with ample water.
WA90-5 VEAM270100
2-7
2.2.
Safety
Do not leave any tools or spare parts lying around in the cab.
These may actuate, damage, or block control levers, pedals,
or switches. Store these parts in the tool box.
Keep the cab floor, the control elements, the tread steps, and
the handrails free of oil, grease, and excessive dirt.
Check the safety belt, the belt buckle, and the fastening
elements for damage and wear. Replace worn or damaged
parts.
2-8
WA90-5 VEAM270100
Safety
Indoor operation
Do not operate machines in-door unless these areas are
sufficiently ventilated (e.g. workshops).
CAUTION
Danger of intoxication!
WA90-5 VEAM270100
2-9
Safety
Start and operate the machine only from the driver's seat.
Before you start the machine, check that the articulated steering is unlocked (Left side: position '1') and that the locking bar
is attached to the frame by means of bolts and spring bolts.
Reversing
These rules must be observed for all machines, i.e. also for those
machines equipped with a reversing warning system:
2-10
WA90-5 VEAM270100
Safety
Driving
When driving on uneven ground, drive slowly and avoid sudden steering movements.
You can continue to steer the machine even if the engine cuts
out during a journey. This will require more force however.
If the engine cuts out, move over straight to the side of the
road, switch on the hazard warning lights and secure the
machine.
Driving on slopes
WA90-5 VEAM270100
2-11
Safety
2-12
WA90-5 VEAM270100
Safety
Safety Distance
up to 1.000 V
1m
1 kV
up to 110 kV
3m
over 110 kV
up to 220 kV
4m
over 220 kV
up to 380 kV
5m
over
5m
Should the work unit come into contact with a power line,
proceed as follows:
WA90-5 VEAM270100
2-13
Safety
Loading
Good Vision
Working on snow
When working on snow or ice-covered surfaces, there is danger of the machine starting to skid even at a very flat angle.
For this reason, drive slowly and avoid sudden starts, turns,
or stops.
Very often snow hides the edges of roads and other objects.
For this reason, proceed very carefully when removing snow.
2-14
WA90-5 VEAM270100
Safety
Height limitation
When working in areas with height limitations, e.g. in tunnels,
beneath bridges or power transmission lines, or in garages, pay
attention that the work unit does not touch or damage these facilities.
Brakes
Use the brake pedal only for braking, do not use the brake
pedal as a foot rest.
When you are driving downhill you can use the braking force
of the engine by reducing the speed (rpm) of the engine. If
required, you can additionally press down the braking pedal
for braking.
Do not drive the machine too close to edges of hills, overhangs, and deep ditches.
If the soil starts to sag at these locations, the machine may tip
over, fall down, or roll over, thus injuring you severely.
Take into account that the soil is wet and soft after heavy rainfall, or very loose after blasting.
Before inserting the forklift truck attachment into the quickchange unit, check whether it is appropriately locked in.
Make sure that the distance between the individual fork tines
is sufficient.
WA90-5 VEAM270100
19.685 in
(500 mm)
19.685 in
(500 mm)
75_156
2-15
Safety
Make sure that the fork tines are adapted to the length of the
load. Move the fork tines so far under the load that the load
comes to a rest at the fork back.
2-16
WA90-5 VEAM270100
Safety
WA90-5 VEAM270100
2-17
Safety
Before you leave the machine, completely lower the work unit
onto the ground.
Secure the control lever of the work hydraulic system against
accidental operation.
Switch off the motor.
Lock all points that can be locked and store the key in a safe
place.
2-18
WA90-5 VEAM270100
Safety
2.2.3. Transport
Loading and unloading the machine
Loading and unloading is potentially dangerous. For this reason,
proceed with extreme care.
Load and unload the machine only on solid and level ground.
Keep a safety distance to the edge of the road.
Ensure that the ramps are positioned and fastened safely and
that both sides have the same height. Set the distance
between the ramps to the distance between the wheel tracks
(5).
Ensure that the surfaces of the ramps are clean and free of
grease, oil, ice, and loose material. Remove any dirt adhering
to the wheels.
4
5
1
Transport
WA90-5 VEAM270100
2-19
2.3.
Safety
2.3.1. Personnel
Do not service or repair the machine unless you are an appropriately qualified technician or have been appropriately instructed by
a qualified technician.
Tools
Only use tools which are suitable for the task you want to carry
out. If you use damaged or makeshift tools or tools which are of
inferior quality, injuries may occur.
2-20
WA90-5 VEAM270100
Safety
Safety-related parts
The quality of these parts is subject to normal wear and tear. For
this reason, replace safety-related parts by new ones at regular
intervals, regardless of whether they are defective or not.
Safety-related parts are:
Fuel system:
fuel hose,
overflow hose,
tank cap
Hydraulic system:
WA90-5 VEAM270100
2-21
Safety
WARNING
Danger of injury caused by boom! It is only permitted to step
into the area below the boom if the boom is supported.
2-22
WA90-5 VEAM270100
Safety
NOTE
The machine has to be positioned straight and the articulated steering has to be secured with the locking bolt! If the
driver's cab is tipped up while the machine is bent, the front
frame can cause damage to the windscreen!
5. Open the bonnet.
6. Remove 3 cover fastening screws on each side of the
machine (see arrows).
7. Remove the cover.
9. Take the hand pump lever out of its holder on the radiator (2)
and insert it into the receptacle of the pump (3).
WA90-5 VEAM270100
2-23
Safety
10. Set the lever at the pump to "pump up" and pump the cab
upward until it reaches the limit stop.
11. Move the safety rod on the right side upward until it reaches
the pin at the cab floor.
12. Set the lever at the pump to "pump down" and pump the cab
downward until the safety rod is secure against the right side
of the cab floor.
2-24
WA90-5 VEAM270100
Safety
2. Fold down the safety rod on the right side and fasten it in this
position (arrow).
3. Set the lever to "pump down" and pump the cab downward
until the cylinder is entirely retracted (the resistance at the
lever increases markedly).
NOTE
Make sure that the guide pin (arrow) on the left of the rear
frame is inserted into the guide bushing of the cab.
WA90-5 VEAM270100
2-25
Safety
4. Screw in the fastening screws for the cab (2 left, 2 right) and
tighten the screws.
Torque = 230 Nm.
5. Remove the lever from the pump and fasten it to the radiator.
2-26
WA90-5 VEAM270100
Safety
8. On both sides, remove the safety pins (1) and the fastening
screws (2) for the cab.
1
2
9. Press the "On" (3) and "Lift" (4) buttons simultaneously, until
the cab reaches the upper limit stop.
G0090003
10. The top final position has been reached if the slipping clutch
of the electric actuator (6) is activated, with a clearly audible
sound.
11. Move the safety rod (7) on the right side upward until it
reaches the cylinder linkage.
7 7
6
WA90-5 VEAM270100
2-27
Safety
12. Press the "On" (3) and "Lower" (5) buttons simultaneously,
until the safety rod is secure against the cab floor.
3
5
G0090003
G0090003
2. Fold down the safety rod on the right side and fasten it in this
position (arrow).
2-28
WA90-5 VEAM270100
Safety
5
3
G0090003
4. Screw in the fastening screws (2) for the cab (1 left, 1 right),
tighten them and secure them with the safety pins (1).
Torque = 300 Nm.
2
1
WA90-5 VEAM270100
2-29
Safety
Always lower all movable work units onto the ground or set
them to their lowest positions before you start to perform
maintenance or repair measures under the machine.
Oil, grease, and tools lying around involve danger, since they
may cause slipping or tripping over.
Specific measures
Always wear appropriate safety clothes and safety goggles when
you perform grinding, welding, use a sledge hammer or carry out
similar work.
2-30
WA90-5 VEAM270100
Safety
Spilled fuel or oil involves danger of slipping and fire. For this
reason, immediately remove any spilled liquid.
After refuelling and topping up, close the filling openings with
cover caps.
Ensure that neither oil nor fuel can seep into the soil or water.
Dispose of used substances according to the relevant
environmental regulations.
Coolant
To check the coolant level, first switch off the engine and wait
for the cooling system to cool down. Then, check the coolant
level in the expansion tank.
WA90-5 VEAM270100
2-31
Safety
Use of lighting
Always use explosion-proof lighting when checking fuel, oil,
coolant, or battery acid.
High-pressure hoses
2-32
WA90-5 VEAM270100
Safety
WARNING
Danger of injury! Pressure accumulator is filled with highly
pressurised nitrogen.
Do not open or damage the pressure accumulator.
The service technician must let the gas escape before they
can disassemble the pressure accumulator.
There is danger that parts getting caught by the fan or the belt
are cut off or hurled away.
Waste material
Do not pour used oil into the sewage system, rivers, etc.
WA90-5 VEAM270100
2-33
Safety
2.3.4. Tyres
Handling of tyres
(See "3.3.16. Tyre handling" on page 3-77)
Tyres may burst and the resulting blast wave or parts whirling
around may cause severe injury or damage. Make sure that the
applicable procedures for servicing and replacing of wheels or
tyres are fully understood and that only correct procedures are
used.
To ensure safety and reduce wear and tear, always adhere to the
following instructions:
If a tyre heats up considerably, inflammable gases are produced. A burning tyre may burst very easily, thus spreading
fire over a large area.
Check the tyre pressure when the tyres are still cold. Do not
let off pressure, when the pressure in a warm tyre has
increased.
Do not light a fire and do not carry out welding near the tyre.
The values for the tyre pressure and for the permitted speed correspond to the manufacturer specifications and refer to standard
operations. If you want to perform special operations, contact the
responsible Komatsu dealer or the tyre manufacturer.
2-34
WA90-5 VEAM270100
Safety
Storing tyres
WA90-5 VEAM270100
2-35
2.4.
Safety
All safety labels must be kept clean all times. Missing or damaged
safety labels must be replaced.
26b 25
26a
15a
15b
15a
(42W-93-21A20)
17
15b
(42W-93-21A10)
(42T-93-21A20)
25
(42T-93-21C10)
)
26a
26b
G0090162.eps
42T-93-21B70
2-36
42T-93-21B80
WA90-5 VEAM270100
Safety
WA90-5 VEAM270100
2-37
1
2
3
4
6
7
2-38
Safety
13
9
10
11
12
14
WA90-5 VEAM270100
Operation
3. Operation
WA90-5 VEAM270100
3-1
3.1.
Operation
General view
Tipping lever
Lift cylinder
Bucket cylinder
Front wheel
Boom
Rear wheel
Bucket
3-2
WA90-5 VEAM270100
Operation
Instrument panel
Horn button
10
Multifunctional lever
Light switch
11
12
Accelerator pedal
Inch-Brake pedal
13
Socket (12 V)
Speed range 2
14
Parking brake
15
16
17
WA90-5 VEAM270100
3-3
Operation
33
27
25
20
32
34
24
22
31
40
21 18
23
19
44
30
41
G0065034A
39
42 43 45
37
36
28
26
35
38
18
32
19
33
20
34
Fuel gauge
21
35
22
36
23
37
24
38
25
39
26
40
27
41
28
42
29
43
30
44
31
45
3-4
WA90-5 VEAM270100
Operation
3.2.
Control lamps
Measuring indicators
Warning lights
3-5
Operation
Warning lights
3-6
WA90-5 VEAM270100
Operation
75_005
75_011
75_012
In both cases, you must immediately stop the machine and switch
off the engine. Proceed as described in the chapter "4.6. Other
troubles" on page 4-10
6. Warning light: Water separator
The warning light of the water separator lights up in red when too
much water has collected in the water separator at the fuel filer.
If this is the case, you have to drain the water from the water separator.
Proceed as described in the chapter Maintenance "Water separator at the fuel filter Draining water and dirt sediments" on
page 5-31.
WA90-5 VEAM270100
3-7
Operation
Control lamps
4
15
11
14
G0065034A
12
13
16
7
5
10
10
11
12
13
14
15
16
3-8
WA90-5 VEAM270100
Operation
GK100815
GK100836
If the driving direction switch is set to the 'N' neutral position, both
control lamps will go out.
GK100837
GK100838
GK100839
WA90-5 VEAM270100
3-9
Operation
GK100816
GK100846
GK100845
3-10
GK100840
WA90-5 VEAM270100
Operation
12. Control lamp in the switch of the 3rd control circuit Optional
This control lamp goes on when you switch on the sprayer (water
supply) while using a sweeper.
As long as the control lamp is lit, the sprayer is on.
If you press the switch again, the sprayer (water supply) is
switched off and the control lamp goes out.
WA90-5 VEAM270100
3-11
Operation
3-12
WA90-5 VEAM270100
Operation
Measuring indicators
WA90-5 VEAM270100
3-13
Operation
3. Temperaturanzeige Khlmittel
If you set the start switch to position 'I', the temperature display
shows the temperature of the coolant.
GK100849A
If only the two bars on the right of the temperature display are
lit, there is no electrical contact with the temperature sensor.
3-14
WA90-5 VEAM270100
Operation
3.2.2. Switches
12
11
17
1
2
3
18
10
9
G0065031A
4
19
20
21 22
15
8
16
13
WA90-5 VEAM270100
3-15
Operation
11
12
13
15
Horn button
16
Light switch
17
18
Start switch
19
20
10
21
22
If you hold the switch pressed in switching stage '2', the windscreen washer is only operated for the time you keep the
switch pressed.
3-16
WA90-5 VEAM270100
Operation
If you hold the switch pressed in switching stage '2', the windscreen washer is only operated for the time you keep the
switch pressed.
After you have passed the bend, the direction indicator lever automatically returns to its home position and the direction indicator
will be switched off.
5. Horn button
The horn sounds when you press the horn button.
6. Light switch
The light switch is used to switch on/off the main headlights, the
side lamps and the taillights.
WA90-5 VEAM270100
3-17
Operation
Forward driving
Position
N =
Neutral position
Position
R =
Reverse driving
NOTE
You can only start the engine if the driving direction switch is
switched to the neutral position 'N'.
8. Start switch
You can start and switch off the engine with the start switch.
0
I
P
II
75_209
NOTE
You may only start the engine, if the driving direction switch
is set to the neutral position 'N'.
3-18
WA90-5 VEAM270100
Operation
Fan off
Position
Position
Position
WA90-5 VEAM270100
3-19
Operation
14.
G0070163.eps
Steady light
Switch setting 0
Off
Switch setting 2
Steady light
NOTE
You can also switch on the inside lighting, if the start switch
is in stop position '0'. For this reason, switch off the inside
lighting before you leave the drivers cab.
16. Battery main switch option
NOTE
If the machine drives faster than 5 km/h, the E.C.S.Selectronics is automatically activated and the E.C.S.Selectronics control lamp lights up on the instrument panel.
If the machine drives slower than 5 km/h, the E.C.S.S-electronics is switched off and the control lamp on the instrument
panel goes out. However, the control lamp in the E.C.S.Selectronics switch remains lit in green.
3-20
WA90-5 VEAM270100
Operation
If you turn the air conditioning and the blowers on with this
switch, the control lamp shines blue and the air conditioning is
in operation.
If the blowers are switched off, the blue control lamp in the
switch goes out and the air conditioning is no longer in operation.
G0065034A
20. Control lamp in the switch of the 3rd control circuit Optional
This control lamp goes on when you press and hold the switch to
unlock the quick-change unit.
As long as the control lamp is lit, the quick-change unit is not
locked.
If you release the switch, the quick-change unit locks and the control lamp goes out.
21. Control lamp in Sprayer switch - Optional
This control lamp goes on when you switch on the sprayer (water
supply) while using a sweeper.
As long as the control lamp is lit, the sprayer is on.
If you press the switch again, the sprayer (water supply) is
switched off and the control lamp goes out.
WA90-5 VEAM270100
3-21
Operation
3-22
WA90-5 VEAM270100
Operation
4
5
6
7
2
Brake pedal
Parking brake
Accelerator pedal
Multifunctional lever
WA90-5 VEAM270100
3-23
Operation
1. Brake pedal
WARNING
If you are driving downhill, let the engine run and use the
braking effect of the engine. If required, brake
additionally using the brake pedal.
The brake is operated via a combined brake/inch pedal. The inching exerts an additional braking effect on the hydrostatic drive
system.
2. Parking brake
As soon as you pull the parking brake lever from its normal position, the braking action comes into effect. If the start switch is set
to the 'I' operating position, the parking brake warning light lights
up in the instrument panel. The machine will drive again, if you reloosen the parking brake.
NOTE
You cannot start the machine with the parking brake being
applied. If you set the driving direction switch to the 'F' position (forward driving) or 'R' (reversing) with the parking brake
still being applied, the alarm buzzer will sound.
3. Steering column adjustment
The lever (2) for adjusting the steering column (1) position permits
to incline the steering column smoothly in two directions (front or
back). The adjustment range is 125 mm.
Proceed as described in chapter "Adjusting the steering column"
on page 3-43
3-24
WA90-5 VEAM270100
Operation
4. Accelerator pedal
The accelerator pedal regulates the speed (r.p.m.) and performance of the engine.
Lower
Hold
Raise
Tilt
Dump
WA90-5 VEAM270100
3-25
Operation
Position
Position
Position
Position
Position
Neutral position
Position
75_160
Position
Position
Neutral position
Position
Position
NOTE
Without connected special equipment, you must not set the
control lever for special equipment to switch settings 1, 2
or 3. If you do not heed this note, the work hydraulic system
will operate in order to counteract overpressure thus unnecessarily heating up the oil.
3-26
WA90-5 VEAM270100
Operation
Position
the control lever for special equipment operates the multi-purpose bucket.
Position
the control lever for special equipment operates the quick-change unit.
WA90-5 VEAM270100
75_160
3-27
Operation
1. On the left: Loosen the spring bolt and remove the bolt (1).
2. On the right: Insert the bolt (2) and secure by means of the
spring bolt.
GK100855
3-28
WA90-5 VEAM270100
Operation
CAUTION
Danger of accidents!
Electrical devices may interfere with the on-board
electronics.
WA90-5 VEAM270100
3-29
Operation
3.2.9. Fuses
CAUTION
The fuses protect the electrical system. Replace defective, corroded, or loose fuses.
When the driver's cab is tipped up, the box can be found in the
engine compartment on the right.
Fuse assignment
3-30
WA90-5 VEAM270100
Operation
92
Fuse, battery
100 A
12
250 A
Relay, battery
32
WA90-5 VEAM270100
3-31
Operation
You can direct the air ventilation nozzles (1) onto the front
windshield and the air ventilation nozzles (2) onto the side
windows.
G0065014c
You can realise maximum heating inside the cabin, if you open all
air ventilation nozzles, set the temperature rotary switch to maximum heating power while switching on the fan with its highest
level.
You may realise a comfortable temperature, if you open all air
ventilation nozzles, set the temperature rotary switch to a comfortable temperature and set the fan to an appropriately low air
throughput.
To cool down the temperature inside the cabin, open all air ventilation nozzles, set the temperature rotary switch to position 'Cold'
and set the fan to its highest level.
To prevent premature tiredness due to lack of oxygen, it is recommended to open the door a little from time to time and to lock it in
this position. Optionally, you may leave open the ventilation grid
above the side window.
3-32
WA90-5 VEAM270100
Operation
3.2.12. Air-conditioning
NOTE
Only operate the air-conditioning with the engine running.
Run the air-conditioning for at least 10 minutes every month
irrespective of season. This prevents the compressor shaft
seal from drying out.
Do not let the air conditioning system run at idle speed for long
periods, as this would empty the battery.
The windows and doors of the operators cab must be closed
when operating the air conditioning.
We recommend ventilating the operators cab thoroughly first
when starting the machine and switching on the air conditioning if
the machine has been standing in bright sunshine for any length
of time.
G0065014b.eps
2
1
You can direct the air ventilation nozzles onto the front
windshield and the air ventilation nozzles (arrows) onto
the side windows.
G0065014c
WA90-5 VEAM270100
3-33
3.3. Operation
3.3.
Operation
Operation
WA90-5 VEAM270100
Operation
3.3. Operation
6. Check wheels
Check the tyres for cracks, damages and wear and tear.
Check the wheel rims and lock rings for cracks, damage, and
wear and tear. Tighten loose wheel nuts. Repair damaged
parts. Replace missing valve caps.
7. Check handrails
Check handrails for damage and loose screws. Repair
damaged parts and tighten loose screws.
8. Check measuring and control indicators
Check measuring and control indicators for damage and
loose screw connections. Replace defective parts. Remove
dirt from surfaces.
9. Check air filter
Check the fastening screws of the air filter. Tighten loose
screws.
10. Check battery terminals
Tighten loose battery terminals.
11. Check the automatic seat belt
If t he aut oma tic se at belt has been subjected t o
excessive loads, e.g. full braking manoeuvre or if the
machine rolls over, the automatic seat belt must be
replaced.
Check the belt, the mountings and the seat belts buckle.
If the seat belt systems belt, mountings or buckle have been
damaged the automatic seat belt must be replaced.
Check that the mountings fastening screws are securely
fixed in place.
Tighten any loose screws. Tightening torque: 25 - 30 Nm
WA90-5 VEAM270100
3-35
3.3. Operation
Operation
Pre-start checks
Cooling system checking the coolant level, topping up
coolant
CAUTION
1. Pull out the oil dipstick (1) and wipe off the oil with a clean
cloth.
2. Completely re-insert the oil dipstick and pull it out again after
a few seconds. The oil level must be between the (H) and (L)
markings on the oil dipstick.
3. If the oil level does not reach up to the (L) marking, top up
engine oil. For detailed information on recommended oils, see
section "5.3. Lubricants, fuels and filling capacities" on
page 5-19.
3-36
WA90-5 VEAM270100
Operation
3.3. Operation
NOTE
Do not fill in too much oil in one go via the filler!
4. Wait three minutes before you check the oil level again. If the
oil level is above the (H) marking, drain off some oil. (see
section "Draining engine oil" on page 3-37).
5. Close the oil filler (2).
WA90-5 VEAM270100
3-37
3.3. Operation
Operation
WARNING
1. Turn the start switch to the operating position 'I' and check the
fuel level indicated on the fuel level indicator.
I
P
II
75_209
3-38
WA90-5 VEAM270100
Operation
3.3. Operation
0
I
P
II
75_209
Parking brake
Charging current
3. Check that the fuel level indicator (5) indicates the fuel level in
the fuel tank.
NOTE
Contact your responsible Komatsu dealer, if one or several
of the indicators do not light up.
Do not only use the indicators to perform the checks prior to start.
Always perform the work described as regular maintenance, too.
Checking the electrical connections
CAUTION
Danger of ignition! Inflammable material (leaves, twigs,
grass, etc.) may ignite within the electrical system!
Remove inflammable material from the electrical system.
NOTE
If a fuse blows, or if there are any signs of a short-circuit
within the electrical system, inform your responsible
Komatsu dealer.
Regularly check that the terminals are fastened tightly, retighten
loose terminals.
WA90-5 VEAM270100
3-39
3.3. Operation
Operation
0
I
P
II
75_209
2. Open all air circulation nozzles and air outlet nozzles (see
arrows).
3. Switch blower on.
4. Check if air flow at the air-outlet nozzles to the right and left of
the steering column is strong enough.
5. If insufficient air is coming out of the jets, either the filter
fleece in the heating/air conditioning unit is dirty and will have
to be cleaned or replaced or the condenser in the air conditioning system is dirty and will have to be cleaned; see
"Heater/air conditioning cleaning/replacing filter fleece" on
page 5-57.
Check the function of the rear-view mirror; check it for dirt and
damage.
3-40
WA90-5 VEAM270100
Operation
3.3. Operation
Use lever (3) to set the front part of the seat, use lever (4) to
set the rear part of the seat. .
Adjusting the seats height
Adjust the front and the rear section of the seat uniformly.
3
2
For this purpose, pull lever (3) and hold it in this position. To
lift up the front part of the seat, it is necessary to relieve your
weight from the front section of the seat cushion by standing
up. Then, sit down on the front part in order to press down the
front section of the seat. Release the lever if you have
reached the right position. The seat is now locked in its
position.
Then, pull lever (4) and hold it in this position. To lift up the
rear part of the seat, it is necessary to relieve your weight
from the rear section of the seat cushion by standing up.
Then, sit down on the rear part in order to press down the
rear section of the seat.
Release the lever if you have reached the right position. The
seat is now locked in its position.
Adjusting the angle of inclination of the seat
Adjust the front and rear section of the seat with different
settings.
Proceed as described above.
WA90-5 VEAM270100
3-41
3.3. Operation
Operation
3-42
WA90-5 VEAM270100
Operation
3.3. Operation
WARNING
You may use this lever for continuous adjustment of the steering
columns (1) angle of inclination. (Adjustment range 125 mm)
Proceed in the following manner:
1. Release the locking lever (2).
2. Adjust it in such a way that you can reach the steering wheel
from a comfortable seating position while at the same time
having an optimum view of the work unit. Hold the steering
wheel in this position.
3. You can lock the steering column in this position by tightening
the locking lever again.
Adjusting the armrest
Proceed as follows to adjust the height of the armrest:
1. Loosen the screw (1).
2. Either pull out or push back the armrest to reach the
multifunctional lever.
Your forearm should rest on the armrest at an angle of 90 to
your upper arm.
3. Re-tighten the screw (1).
WA90-5 VEAM270100
3-43
3.3. Operation
Operation
WARNING
If you have not put on the safety belt and are involved in
an accident, this may lead to severe injuries!
Put on the safety belt, before you start work and do not
take it off during work. Put on the safety belt in such a
way that it is not twisted and fits tightly.
3-44
WA90-5 VEAM270100
Operation
3.3. Operation
P
II
75_209
WA90-5 VEAM270100
3-45
3.3. Operation
Operation
NOTE
For starting up the engine in cold weather, see chapter:
"3.5. Cold weather operation" on page 3-83.
Do not let the engine run idle for longer than 20 minutes
at its lower or top speed. If it is necessary to let the
engine run idle for a longer time, you must load the
engine briefly from time to time or let it run at medium
speed.
Do not immediately begin with work after starting the engine. Prior
to operation, perform the following preparations and checks:
1. Press down slightly the accelerator pedal and let the engine
run without load at medium speed for approx. 5 minutes.
2. Proceed as follows in order to heat up the hydraulic oil at low
ambient temperatures:
Allow the engine to run consistently during the warm-up
phase. For warming the hydraulic oil, reset the multi-function
lever for the work hydraulic system in short intervals from
position '0' (holding) into position 'E' (tip-in position). Then
reset it to its '0' position.
Make sure not to exceed the maximum time (10 seconds)
permitted for the multi-function lever in the tip-in position.
3. While the engine is warming up, observe all measuring
instruments and warning lights and eliminate immediately any
fault.
4. Let the engine run with lightweight load further until the
engine coolant temperature indicator (1) lights up in the green
range.
5. Ensure that the exhaust gas colour is normal and that the
exhaust pipe produces neither abnormal noises nor vibrations. Eliminate possible defects.
3-46
WA90-5 VEAM270100
Operation
3.3. Operation
3. Turn the lock lever for the work unit to position '1'. The boom
will then be blocked during rides on public roads and cannot
be moved.
4. Press down the brake pedal and hold it in this position.
WA90-5 VEAM270100
3-47
3.3. Operation
Operation
Driving forward
Position
N =
Neutral
Position
R =
Reversing
NOTE
If you set the drive direction switch in to forward or reverse
driving, without having released the parking brake , the horn
will sound.
7. Release the brake pedal and press down the accelerator
pedal at the same time in order to start the machine.
2
1
G0070163.eps
3-48
WA90-5 VEAM270100
Operation
3.3. Operation
Driving forward
Position
N =
Neutral
Position
R =
Reversing
WA90-5 VEAM270100
3-49
3.3. Operation
Operation
WARNING
Careless changes of the driving direction may cause severe
accidents!
Before you change the driving direction from forward to
reverse driving or vice versa, you must make sure that no
persons or obstacles are in your way.
CAUTION
The engine may be damaged if you are driving at a high
speed and then change abruptly from forward to reverse
driving or vice versa!
Brake until the machine has nearly come to a standstill
before you change the driving direction.
Driving forward
Position
N =
Neutral
Position
R =
Reversing
Reverse driving
The machine can drive forward or backwards (reversing) at the
same speed.
Before driving backwards, make sure that nobody is in your way.
If necessary, rely on another person for aid. Sound the horn
before starting to drive to make sure, that anybody who might be
in your way is appropriately warned.
While driving backwards, turn your head into the driving direction.
It is not sufficient to rely on the rear view mirrors.
3-50
WA90-5 VEAM270100
Operation
3.3. Operation
NOTE
If the machine is halted during the ride, the servoassisted steering will be deactivated. You may then only
proceed with steering the machine with considerably
higher effort.
WA90-5 VEAM270100
3-51
3.3. Operation
Operation
3.3.6. Braking
While driving, you may reduce your speed with the service brake
(1).
After the machine has stopped, you must secure it with the
parking brake (2).
3-52
WA90-5 VEAM270100
Operation
3.3. Operation
Braking on slopes
CAUTION
If you use the service brake too often while driving downhill, it
may overheat and be damaged.
You can avoid this by driving downhill in the lower speed range
and by using the braking effect of the engine.
WA90-5 VEAM270100
3-53
3.3. Operation
Operation
WARNING
Before you leave the cab, turn the locking lever for the
work hydraulic system into position '1'. As a result, the
work hydraulic system is blocked.
Position
3-54
WA90-5 VEAM270100
Operation
3.3. Operation
Lower
Hold
Raise
Tilt
Dump
WA90-5 VEAM270100
3-55
3.3. Operation
Operation
Position
Position
Position
Position
Position
Neutral position
Position
75_160
Position
Position
Neutral position
Position
Position
NOTE
Without connected special equipment, you must not set the
control lever for special equipment to switch settings 1, 2
or 3. If you do not heed this note, the work hydraulic system
will operate in order to counteract overpressure thus unnecessarily heating up the oil.
3-56
WA90-5 VEAM270100
Operation
3.3. Operation
the control lever for special equipment operates the multi-purpose bucket.
Position
the control lever for special equipment operates the quick-change unit.
WA90-5 VEAM270100
75_160
3-57
3.3. Operation
Operation
Try to work on level ground and remove any rocks and large
stones which are sticking out of the surface.
NOTE
The differential lock may only be switched on when the
machine is in standstill.
If the differential lock is on, the control lamp (2) of the instrument
panel is lit.
If only one wheel on an axle turns when you start to drive with the
differential lock engaged, stop and correct the steering until the
lock engages properly.
To disengage the differential lock, release the button (1) on the
multifunction lever.
The differential lock can be disengaged while you are driving
DANGER
When you drive in curves on hard ground, the differential
lock has to be switched off.
3-58
WA90-5 VEAM270100
Operation
3.3. Operation
Loading work
CAUTION
Danger of accidents! The machine may fall over if you transport a load with the bucket lifted too high!
Lower the bucket during transporting loads in order to lower
the centre of gravity of the machine.
Removal work
CAUTION
If you perform removal operations with bent machine, you
may damage the articulated steering and the cardan shaft!
Always drive into the material which you want to remove in
straight direction.
WA90-5 VEAM270100
3-59
3.3. Operation
Operation
6. To prevent that the bucket dig in too deep into the material to
be removed, you must lift the boom while driving into the
material. Lifting the boom ensures a sufficient thrust force.
3-60
WA90-5 VEAM270100
Operation
3.3. Operation
Excavation work
During excavation work, ensure that you do not load the bucket
only on one side, as the equilibrium of the machine may be
impaired.
1. Drive up to the soil heap in a straight line.
2. Slow down the machine using the service brake while
keeping the accelerator pedal pressed down at the same
time.
3. Bend the bucket edge slightly down.
WA90-5 VEAM270100
3-61
3.3. Operation
Operation
Planing
Planing operations are required for levelling the ground. For this
purpose, a straight bucket without claws is suitable. Planing
includes two operation steps - filling up and taking off ground.
Filling up
It may be necessary to fill up the uneven ground in front of the
machine with soil. Proceed as follows:
NOTE
For fill-up operations, lower the bucket max. by 15 to the
front.
Fill the bucket with soil. Drive slowly forward with the machine and
distribute the soil little by little from the bucket. If you must fill up
particularly large uneven surfaces, you should place additional
soil in front of the bucket, which will be distributed when the
machine is driving forward.
Taking off soil
If the surface is filled up, you may level the ground.
WARNING
Danger of accidents! Careless reverse driving may lead to
severe accidents!
Before you drive backwards, make sure that nobody is
behind the machine. Warn persons who are in your way by
sounding the horn.
Dump the bucket slightly down. Drive backwards and draw the
bucket over the ground.
In order to receive a particularly even surface, you must lower the
boom to its floating position. Drive slowly backwards and draw the
bucket with its plane underside over the ground.
Prospecting
Prospecting is a special type of planing. It is used to wear off the
top layer of soil.
CAUTION
The bucket teeth and bucket are damaged if you mine with
the bucket in dumping position!
For prospecting operations, align the underside of the
bucket until it is in parallel to the ground surface.
Always drive in the lower speed range while performing prospecting operations.
3-62
WA90-5 VEAM270100
Operation
3.3. Operation
Transporting
Make sure that the transport route is in perfect condition and that
nobody is in your way. Remove any rocks or large stones which
have fallen down out of the operating range (described in chapter
"Tyre-appropriate operation" on page 3-58). Hold the bucket in
tip-in position. Lower the boom to its transport position. If the
boom is in transport position, the two red arrows of the transport
position marking on the bucket cylinder will be next to each other.
WARNING
Only move the work equipment against the tilt-in limit stop
when in transport position.
Unloading
Always select the dumping/unloading type with the smallest
turning circle and driving effort in order to work as efficiently as
possible.
WARNING
Danger of accidents! If you turn or brake abruptly with the
lifted load, the load may fall out of the bucket and cause
accidents!
Turn slowly with the load lifted and brake cautiously.
CAUTION
The bucket and the machine are damaged if you drive into a
heap of soil or rocks with high speed!
Drive slowly into a heap of soil or rocks.
Avoid any excessive shaking of the bucket. Always operate
with respect to the condition of the tyres (see section "Tyreappropriate operation" on page 3-58).
Loading in diagonal direction
Align the machine in rectangular position to the heap. Drive the
machine backwards in straight line after you have filled the
bucket. Then, let the dump truck drive between heap and
machine. Drive up to the dump truck and unload the material.
This operation requires not much time and reduces considerably
the cycle times.
WA90-5 VEAM270100
3-63
3.3. Operation
Operation
V-shaped loading
Position the dump truck in such a way that the angle between the
dump and the dump truck is approx. 60. Fill the bucket and
shake it. This leads to a better distribution of the cargo in the
bucket and prevents that material falls down to the back. Drive
the machine backwards from the heap and align the machine with
the dump truck. Raise the bucket to its maximum height. Drive up
forward to the dump truck and unload the material.
If you keep the turning angle of the machine as small as possible,
the work will be more efficiently.
Piling up material
Do not position the bucket in its maximum tip-in or dumping position while piling up material. Instead, use the required mining
angle. The rear counterweight must not touch the ground.
Do not take up loads which are so high that you cannot see
onto the route.
19.685 in
(500 mm)
19.685 in
(500 mm)
75_156
3-64
WA90-5 VEAM270100
Operation
3.3. Operation
WARNING
Danger of accidents! If the load does not lie in centre of gravity, the stability of the machine is impaired.
Drive under the load until it is touching the fork back of the
forklift truck attachment.
2. Drive so far under the load until it touches the fork back of the
forklift truck attachment.
3. Tip in slightly the forklift truck attachment so that the load cannot fall down.
4. Lower the boom to its transport position. The two red arrows
of the transport position marking on the bucket cylinder will
then be lined up next to each other.
5. Then lift the load to the appropriate height only shortly before
you reach the stacking surface. Raise the load a little higher
than necessary.
6. Set the load surface slowly and from above onto the stacking.
7. Slowly lower the boom so far that you can pull out the fork
tines below the load.
8. Make sure that nobody is behind the machine and drive off
backwards from the stacking surface.
WA90-5 VEAM270100
3-65
3.3. Operation
Operation
Working on snow
Adhere to the instructions in the chapter "Working on snow" on
page 2-14.
Operation on slopes
Adhere to the instructions in the chapter "Driving on slopes" on
page 2-11.
3-66
WA90-5 VEAM270100
Operation
3.3. Operation
Braking on slopes
Adhere to the instructions in the chapter "Braking on slopes" on
page 3-53.
WA90-5 VEAM270100
3-67
3.3. Operation
Operation
The required tyre pressure, the driving speed or the tyre type
may vary depending on the condition or structure of the road
o be used. Contact the responsible Komatsu trader or the tyre
dealer to obtain the required information.
The required tyre pressure can be found in the tyres and tyre
pressure table in chapter "3.3.16. Tyre handling" on
page 3-77.
Check the tyre pressure with the tyres being cold before
driving.
Take a 30 minute break after driving for one hour. Check the
tyres and all particularly strained parts during driving on public roads whether they are still fully functioning or damaged.
3-68
WA90-5 VEAM270100
Operation
3.3. Operation
75_160
WA90-5 VEAM270100
3-69
3.3. Operation
Operation
6. Drive the machine to the work unit until the quick-change unit
(3) is below the pickup hooks of the work unit. Then, lift the
boom until the work unit catches the quick-change unit.
4
75_280
WARNING
If the work unit is not properly attached, it can suddenly fall
down and cause severe accidents!
Carefully lift the work unit and check whether it is completely
locked in by tipping it in and then dumping it.
3-70
WA90-5 VEAM270100
Operation
3.3. Operation
WA90-5 VEAM270100
3-71
3.3. Operation
Operation
1. Set the change-over lever for the additional control unit into
position '2' (fig. 75_160).
2. Start the engine.
1
75_160
3-72
WA90-5 VEAM270100
Operation
3.3. Operation
10. Set the change-over lever for the supplementary control circuit in position ,1' to its limit stop (figure 75_160).
2
75_160
11. Set the control lever for special equipment to position ,1' (figure G0065018.eps).
1
13. Start the engine.
You can now operate the multi-purpose bucket with the control lever for special equipment (figure G0065018.eps).
Position
Position
Neutral position
Position
75_161
WARNING
If the work unit is not properly attached, it can suddenly fall
down and cause severe accidents.
Carefully lift the work unit and check whether it is completely
locked in by slowly tipping it in and dumping it.
WA90-5 VEAM270100
75_275
3-73
3.3. Operation
Operation
4. Turn the change-over lever for the supplementary control circuit to position 2 until it reaches the limit stop (figure
75_160).
3-74
WA90-5 VEAM270100
Operation
3.3. Operation
WARNING
Before you leave the cab, turn the locking lever for the
work hydraulic system into position '1'. As a result, the
work hydraulic system is blocked.
Position
WA90-5 VEAM270100
3-75
3.3. Operation
Operation
3.3.15. Locking
Lock the following places:
1
Engine hood
Cab doors
1
NOTE
The ignition key fits all locks.
3-76
WA90-5 VEAM270100
Operation
3.3. Operation
Tread
Breakers
Sidewalls
Beads
Carcass
Tyre pressure
Measure the tyre pressure before starting the machine operation,
when the tyres are cool.
If the tyre inflation pressure is too low, there will be overload; if it
is too high, it will cause tyre cuts and shock burst. To prevent
these problems, adjust the tyre inflation pressure according to the
table on the next page.
Hh
Deflection ratio = ------------- 100
H
WA90-5 VEAM270100
3-77
3.3. Operation
Operation
When checking the tyre inflation pressure, check also for small
scratches or peeling of the tire, for nails or pieces of metal which
may cause punctures, and for any abnormal wear.
Clearing fallen stones and rocks from the working area and maintaining the surface will extend the tyre life and improve the economical case of the machine.
TYRES
Manufacturer
Designation
Tread
Front axle
Rear axle
bar
psi
bar
psi
DUNLOP
405/70R20
SPT9
2,75
40
2,5
36
DUNLOP
16/70-20
E91-2
29
1,75
26
DUNLOP
405/70R24
SPT9
2,75
40
29
DUNLOP
16/70-24
E91-2
2,25
33
1,75
25
DUNLOP
455/70R20
SPT9
2,25
33
29
CONTI
405/70R20
SPT9
44
2,75
40
MICHELIN
405/70R20
XZSL
2,6
38
2,2
31
MICHELIN
425/75R20
XZSL
29
1,8
26
MICHELIN
425/75R20
XM27
29
1,8
26
BRIDGESTONE
405/70R20
VUT
44
2,25
33
BARUM
405/70R24
NB38
44
2,75
40
GOODYEAR
400/70R24
IT530
2,6
38
29
GOODYEAR
400/80R24
IT520
2,2
32
1,8
26
BRIDGESTONE
17,5/65-20
FG
2,4
35
29
The specified air pressure values might deviate from the standard values under special conditions. If this is the
case, please contact an authorised Komatsu dealer.
Correct inflation pressure levels have a significant impact on the service life and efficiency of the tyres. Only
correct inflation pressures protect the tyres from getting damaged. Should the pressure rise as a result of heating,
do not deflate the tyres. Check and adjust inflation pressures before moving off, i.e., with the tyres cold.
In extremlely severe applications and in load and carry applications involving lenghty hauls, the correct inflation
pressure should be determined by the respective tyre manufacturer or an authorised service outlet on the spot.
If the deflection of the tyre is excessive, raise the inflation pressure accordingly (see section "Tyre pressure" on
page 3-77).
3-78
WA90-5 VEAM270100
Operation
3.4.
If you have to transport the machine over far distances, either use
a low bed loader or a railway wagon. You may lift the machine
onto the transport vehicle. Optionally, you may drive it onto the
low bed loader or railway wagon via loading ramp (also refer to
"2.2.3. Transport" on page 2-19). Before you start driving, check
that the following requirements are fulfilled: the roads are broad
enough, the bridges are wide enough, the clearance heights of
tunnels and the like are sufficient, the carrying capacities of roads
and bridges are sufficient.
When transporting the machine, observe all related laws and regulations, and be careful to assure safety.
2. On the left: Loosen the spring bolt and remove the bolt (1).
3. On the right: Insert the bolt (2) and secure by means of the
spring bolt.
WA90-5 VEAM270100
3-79
Operation
Danger of accidents! Carrying ropes with insufficient carrying capacities may tear so that the machine may fall
down! Only lift up the machine using carrying ropes with
sufficient carrying capacities.
CAUTION
Incorrectly attached ropes may damage the machine! Only
fasten the eye hooks of the carrying ropes at the marked
attachment points.
There are two attachment points each at the front part and the
rear part of the machine. These attachment points are shown in
the following figure. Information signs attached to the machine
indicate the attachment points.To avoid damage to the machine,
attach the eye hooks only to the attachment points.
When selecting the lifting equipment, take the operating weight of
the machine into account. Insufficient carrying capacities of the
lifting equip-ment may cause severe accidents. also use carrying
ropes with appropriate carrying capacities for the operating
weight of the machine. Carrying ropes with insufficient carrying
capacities may tear when the machine is lifted up and cause
severe accidents. The operating weight of the machine depends
on the attached bucket.
3-80
WA90-5 VEAM270100
Operation
Do not load the machine via landing stage unless you have
checked that the landing stage is broad enough and that its
strength is sufficient to carry the load.
The loading ramps (3) must be aligned to the wheel tracks (5)
of the machine.
Make sure that the transport vehicle may neither tip over,
start to skid, or roll away while you are driving it onto the
transport vehicle. Secure the wheels of the low bed loader
with wheel chocks (1) or wedges.
WA90-5 VEAM270100
4
5
3-81
Operation
CAUTION
Stay ropes that are incorrectly attached may damage the
machine! Only fasten the eye hooks of the stay ropes at the
marked attachment points.
3-82
WA90-5 VEAM270100
Operation
3.5.
The machine is provided with a aluminium radiator. Therefore, the cooling system must be set to -37C for the whole
year.
Use oils with the prescribed viscosities which are suitable for
the cold weather to be expected in your region (see
"5.3. Lubricants, fuels and filling capacities" on page 5-19).
If the injection system, the starter, the battery and the generator are in perfect condition, it is ensured that the engine can
be easily started and that the machine can be operated troublefree even in extremely cold weather. Let these important
components be checked at an authorised garage before the
winter starts.
Insufficient compression pressure impairs the start-up behaviour of the engine, especially at low temperatures. Let the
compression pressure be measured at an authorised garage.
Let the engine warm up with increased idle speed for some
minutes before starting to work. During the warm-up phase,
operate the hydraulics devices several times without load.
WA90-5 VEAM270100
3-83
Operation
Remove mud and water from the car body. This prevents that
sealings are damaged due to freezing.
Park the machine on hard and dry ground. If this is not possible, you must park the machine on wooden planks. The
planks prevent that the wheels are freezing to the ground.
3-84
WA90-5 VEAM270100
Operation
3.6.
Long-term storage
Clean the entire machine, including the engine room, and let
it dry.
If possible park the machine at a dry, roofed location. A supplementary cover with a canvas cover is recommended.
Fill up the fuel tank. Lubricate the machine and change the
oils.
Apply a thin grease film to the piston rods of the hydraulic cylinders.
Wipe away the grease from the piston rods of the hydraulic
cylinders.
WA90-5 VEAM270100
3-85
Operation
Remove the grease from the piston rods of the hydraulic cylinders.
Lubricate the machine, see chapter "5.6. Maintenance schedule chart" on page 5-24.
3-86
WA90-5 VEAM270100
Troubleshooting
4. Troubleshooting
WA90-5 VEAM270100
4-1
4.1.
Troubleshooting
Towing with a tractor of insufficient weight may cause accidents! Perform towing using a machine weighing at least as
much as the machine that you want to tow off.
CAUTION
Towing to start the engine will damage the hydrostatic drive
system! Do not give the machine a tow to start the engine.
This will not start the engine, but may damage the hydrostatic drive system.
4-2
WA90-5 VEAM270100
Troubleshooting
WA90-5 VEAM270100
4-3
Troubleshooting
After towing:
1. Tip up the driver's cab. Proceed as described in the Safety
chapter, under ""Tipping up the driver's cab" on page 2-22".
2. After the towing is finished, loosen the lock nut (4) and
unscrew the threaded pin (5) counter-clockwise until it stops.
Hold the valve (3) with a wrench and retighten the lock nut (4).
Perform this task on both valves.
3. Put the protective caps (2) on the valves.
4. Tip down the driver's cab. Proceed as described in the Safety
c hap te r, un der ""Ti pp in g dow n the d r iv er 's ca b" on
page 2-25".
NOTE
When the engine is switched off, the power-assisted steering
is not operational, i.e. you have to apply much more force to
steer the machine.
If you lift up the rear axle of the machine with a lorry-mounted
crane, you can tow off the machine over longer distances and at
speeds exceeding 2 km/h. Before you do this you must, however,
remove the drive shaft of the front axle. In addition, secure the
articulated steering with the locking bar, in the same way as it is
required for transport of the machine on a low bed loader or by
train.
4-4
WA90-5 VEAM270100
Troubleshooting
WARNING
If the brakes of the machine that you want to give a tow are
defective, uncontrolled movement of the machine may cause
a crash while it is being towed!
Always use two machines to tow off a machine with defective
brakes. Connect all three machines with appropriate towing
attachments.
WA90-5 VEAM270100
4-5
4.2.
Troubleshooting
INCORRECT
AE063650
NOTE
Make sure that the cables and clips are firmly connected.
4-6
WA90-5 VEAM270100
Troubleshooting
A
2
1. Make sure that the start switches of the normal and defective
machine are both set to OFF.
3
2. Connect one clip of booster cable (A) to the positive (+)
terminal of the defective machine.
3. Connect the other clip of booster cable (A) to the positive (+)
terminal of the normal machine.
Battery of the
Battery of the
normal machine B problem machine
4
Engine block of the
problem machine
GK100876
A
3
2
Battery of the
Battery of the
normal machine B problem machine
1
Engine block of the
problem machine
GK100876
4. Remove the other clip of booster cable (A) from the positive
(+) terminal of the defective machine.
WA90-5 VEAM270100
4-7
4.3.
Troubleshooting
NOTE
All repairs conducted on the braking system must be conducted at a Komatsu workshop.
4-8
WA90-5 VEAM270100
Troubleshooting
4.4.
You can continue to steer the machine even if the engine cuts out
during a journey. This will require more force however.
If the engine cuts out, move over straight to the side of the road,
switch on the hazard warning lights and secure the machine.
4.5.
Emergency lowering
Position
WA90-5 VEAM270100
4-9
4.6.
Troubleshooting
Other troubles
Fault cause
Generator defective
Replace generator
Remedy
Re-charge battery
Starter defective
*) Replace starter
Re-charge battery
Starter defective
*) Replace starter
Re-charge battery
Starter defective
*) Replace starter
4-10
WA90-5 VEAM270100
Troubleshooting
4.6.2. Engine
If faults or causes of faults are not listed below, have them
rectified by local dealer.
ENGINE
Fault
Fault cause
Oil level in engine too low
Remedy
Top up coolant
(make sure mixture ratio is correct)
Check lines and hoses (visual
check: coolant leaks)
WA90-5 VEAM270100
4-11
Troubleshooting
ENGINE (continued)
Fault
Fault cause
Remedy
Engine is overheated
Wrong fuel
4-12
WA90-5 VEAM270100
Troubleshooting
ENGINE (continued)
Fault
Fault cause
Wrong fuel
Remedy
Use prescribed fuel
Allow engine to cool down
Defective silencer
*) Replace silencer
WA90-5 VEAM270100
4-13
Troubleshooting
Fault cause
Remedy
4-14
WA90-5 VEAM270100
Troubleshooting
Unusual noise
Fault cause
Remedy
Fault cause
Remedy
WA90-5 VEAM270100
4-15
Troubleshooting
4.6.4. Brakes
If faults or causes of faults are not listed below, have them
rectified by local dealer.
BRAKES
Fault
Fault cause
Remedy
PARKING BRAKE
Fault
Fault cause
Remedy
Brake is ineffective
4.6.5. Steering
If faults or causes of faults are not listed below, have them
rectified by local dealer.
STEERING
Fault
Steering reacts slowly
Fault cause
Remedy
Steering wobbles
4-16
WA90-5 VEAM270100
Troubleshooting
4.6.6. Axles
If faults or causes of faults are not listed below, have them
rectified by local dealer.
AXLES
Fault
Noise
Fault cause
Oil level in axle too low
Remedy
Top up oil
Fault cause
Blower filter clogged
Remedy
Clean or replace filter
WA90-5 VEAM270100
4-17
4-18
Troubleshooting
WA90-5 VEAM270100
Maintenance
5. Maintenance
WA90-5 VEAM270100
5-1
Maintenance
5.1.
Maintenance guide
Position
5-2
WA90-5 VEAM270100
Maintenance
9. Take the hand pump lever out of its holder on the radiator (2)
and insert it into the receptacle of the pump (3).
WA90-5 VEAM270100
5-3
Maintenance
10. Set the lever at the pump to "pump up" and pump the cab
upward until it reaches the limit stop.
11. Move the safety rod on the right side upward until it reaches
the pin at the cab floor.
12. Set the lever at the pump to "pump down" and pump the cab
downward until the safety rod is secure against the right side
of the cab floor.
5-4
WA90-5 VEAM270100
Maintenance
2. Fold down the safety rod on the right side and fasten it in this
position (arrow).
3. Set the lever to "pump down" and pump the cab downward
until the cylinder is entirely retracted (the resistance at the
lever increases markedly).
NOTE
Make sure that the guide pin (arrow) on the left of the rear
frame is inserted into the guide bushing of the cab.
WA90-5 VEAM270100
5-5
Maintenance
4. Screw in the fastening screws for the cab (2 left, 2 right) and
tighten the screws.
Torque = 230 Nm.
5. Remove the lever from the pump and fasten it to the radiator.
5-6
WA90-5 VEAM270100
Maintenance
8. On both sides, remove the safety pins (1) and the fastening
screws (2) for the cab.
9. Press the "On" (3) and "Lift" (4) buttons simultaneously, until
the cab reaches the upper limit stop.
G0090003
10. The top final position has been reached if the slipping clutch
of the electric actuator (6) is activated, with a clearly audible
sound.
11. Move the safety rod (7) on the right side upward until it
reaches the cylinder linkage.
7 7
6
WA90-5 VEAM270100
5-7
Maintenance
12. Press the "On" (3) and "Lower" (5) buttons simultaneously,
until the safety rod is secure against the cab floor.
3
5
G0090003
G0090003
2. Fold down the safety rod on the right side and fasten it in this
position (arrow).
5-8
WA90-5 VEAM270100
Maintenance
5
3
G0090003
4. Screw in the fastening screws (2) for the cab (1 left, 1 right),
tighten them and secure them with the safety pins (1).
Torque = 300 Nm.
2
1
WA90-5 VEAM270100
5-9
Maintenance
Washer fluid
Use automobile window washer fluid and make sure it is not
contaminated with dust or dirt.
Keep the machine clean
Always keep the machine clean. This facilitates troubleshooting
considerably. In particular, keep grease fitting, breathers and oil
level gauges clean and avoid any contamination with foreign
materials.
Be careful with hot fluids
Draining hot oils and coolants and removing their filters
immediately after stopping the engine are hazardous. Allow the
engine to cool before.
If the oil has to be drained when it is cold, warm it up to a suitable
temperature (approx. 20 - 40C), then drain!
Check for foreign particles in drained oil and on filters
After oil is changed or filters are replaced, check the oil and filters
for metallic particles and foreign materials. If large quantities of
metallic particles or foreign materials are found, consult your
Komatsu dealer.
Refilling fuel or oil, fuel strainer
Refill only fuel or oil in sufficiently ventilated places. If your
machine is equipped with a fuel strainer, do not remove it while
fueling. Re-close it after fueling.
Spilled fuel or oil may cause accidents due to slipping. It may also
ignite. For this reason, always remove any spilled oil or fuel.
Never use fuel for cleaning or rinsing parts. Be careful not to
contaminate soil or water with oil or fuel. Dispose oil and fuel in an
appropriate manner.
Oil check or change
Check or change oils only in dust-free places to keep foreign
particles away from oils.
Warning tag
Attach the warning tag to the start switch or other related control
elements to avoid that somebody starts the engine during
maintenance.
The warning tag is supplied together with the tools.
Safety labels
During the operation, always observe the precautions on the
safety label attached to the machine.
5-10
WA90-5 VEAM270100
Maintenance
Welding instructions
Fire prevention
Use nonflammable cleaners or light oil for cleaning parts. Keep
flame or cigarette light away from light oil.
Clamp faces
When O rings or gaskets are removed, clean the clamp faces and
replace the O rings and gaskets with new ones. Be sure to fit O
rings and gaskets during re-assembly!
Objects in your pockets
Keep your pockets free of loose objects which can fall out and
drop into the machine (especially when bending over the
machine).
Tyres check
When working in rocky areas, check the tyres for damage and for
looseness, flaws, wear and tear. Re-tighten loose bolts and nuts.
Precautions when washing the machine
WA90-5 VEAM270100
5-11
Maintenance
5-12
WA90-5 VEAM270100
Maintenance
5.2.
Maintenance basics
WA90-5 VEAM270100
5-13
Maintenance
Fuel
If the fuel sulphur content is between 0.5 and 1.0%, the oil
change interval must be 1/2 normal.
If the fuel sulphur content is more 1.0%, the oil change interval must be 1/4 normal.
5-14
WA90-5 VEAM270100
Maintenance
Coolant
Komatsu machines are supplied with Komatsu original antifreeze in the coolant when the machine is shipped.
This anti-freeze prevents corrosion in the cooling system.
Therefore, it can be used as it is even in hot areas.
Grease
Always wipe off all of the old grease that is pushed out when
greasing. Be particularly careful to wipe off the old grease in
places where sand or dirt in the grease would cause the rotating parts to wear.
WA90-5 VEAM270100
5-15
Maintenance
Keep oil and fuel indoors to prevent any water, dirt or other
impurities from penetrating.
When keeping barrels for a long period, lay down the barrel
on its side so that the filler port is at the side (to prevent
moisture from being sucked in).
If barrels have to be stored outside, cover them with a
waterproof sheet or take other measures to protect them.
Filters
Never try to clean the filters (cartridge type) and use them
again. Always replace with new filters.
Do not open packs of spare filters until just before they are to
be used.
5-16
WA90-5 VEAM270100
Maintenance
2.
3.
WA90-5 VEAM270100
5-17
Maintenance
Part no.
Part name
Q'ty
Replacement interval
Cartridge
Fuel Filter
Cartridge
Filter Element
(O-Ring)
(O-Ring)
1
(1)
(1)
Engine Valve
Cover Gasket
Gasket
O-ring
1
3
Air Filter
Filter Insert
Safety Filter
1
1
5-18
WA90-5 VEAM270100
Maintenance
5.3.
WA90-5
Lubricants, fuel etc.
Engine
Engine Oil EO
Front Axle
Rear Axle
Hydraulic system,
steering
Cooling system
EO 1540 A
EO 1030 A
NRS
GO 80
GO 80
API-GL4
API-GL4
API-GL4
API GL-5
API-GL4
API-GL4
or Engine Oil EO
Fuel tank
Diesel fuel )
Grease nipples
Air conditioning
Coolant
Refrigerating machine oil
API CF-4 2)
API-GL4
API-GL4
API-GL4
API GL-5
API-GL4
API-GL4
EO 1540 A
EO 1030 A
Long-Time Coolant
ACEA E5
or, if not available:
API CE oder
GO 80
HYD 0530
HYD 1030
HYD 1540
Quality grades
API-GL4
API-GL4
API-GL4
API GL-5
API-GL4
API-GL4
or BIO-oil
Service Brake
BI code **)
BIO-E-HYD 0530
HVLP
HVLP D
ACEA E5
or, if not available:
API CE or
API CF-4 2)
HEES
(acc. to VDMA
fluid technology)
HYD
Temperature
ranges
Viscosity
ranges
Approx. filling
capacity in
litres
-15C to 45C
-20C to 30C
-15C to 20C
SAE 15W-40 1)
SAE 10W-30
SAE 5W-30
10
(9,5) *
SAE 80 1)
SAE 80
SAE 80
SAE 80W-90
SAE 80W-90
SAE 10W-30
1,3
SAE 80 1)
SAE 80
SAE 80
SAE 80W-90
SAE 80W-90
SAE 10W-30
Planet Gear:
2 x 0.6
Differential: 8.0
SAE 80 1)
SAE 80
SAE 80
SAE 80W-90
SAE 80W-90
SAE 10W-30
Planet Gear:
2 x 1.3
Differential: 8.0
-15 to 20C
-20 to 30C
-15 to 45C
ISO VG 46 1)
ISO VG 68
ISO VG 100
-15 to 45C
-20 to 30C
-15 to 45C
SAE 15W-40
SAE 10W-30
SAE 5W-30
-15 to 20C
ISO VG 46
Proportion of Mixture:
50% Coolant : 50% Water
Min. Freeze Proofing: -34 C
to 0C
to -10C
to -15C
to -20C
75
(50) *
1,0
SP-C
Antifreeze and
Corrosion Protection
CFPP Class B
CFPP Class D
CFPP Class E
CFPP Class F
DIN-EN 590
MPG-A
KP 2N-20
NLGI 2
---
NRS
NRS
R134a (CFC-free)
PAG (polyalkyleneglycol)
1200 g
180 cm
13
110
The specified filling capacities are approximate guidelines; test specifications are binding. The selection of the viscosity class depends on the
predominantly existing outside temperature. The temperature limits are to be regarded as guidelines which can be exceeded up or down for a brief
period.
*) Topping-up quantity
1)
Works filling
) If no engine oil of the API CE or API CF-4 specification is available, API CC or API CD-classified engine oil can be used alternatively. The oil change
intervals must be split in half in this case, however.
) If the fuel sulphur content is between 0.5 and 1.0 %, the oil change interval must be 1/2 normal. With a sulphur content of more than 1.0 %, the oil
change interval must be 1/4 normal.
**) BI codes are the "standard lubricants" for construction machinery and vehicles of the Hauptverband der Deutschen Bauindustrie e.V. (BI). The
brochure "Regelschmierstoffe fr Baumaschinen- und Fahrzeuge" (Standard Lubricants for Construction Machinery and Vehicles" can be obtained from
bookstores or Bauverlag GmbH, Wiesbaden and Berlin, under the ISBN no. 3-7625-3102-1."
WA90-5 VEAM270100
5-19
Maintenance
5.4.
Name of tool
Part No.
Remarks
42T-09-H0450
42T-09-H0460
42T-09-H0470
42T-09-H0440
Wrench set
Screwdriver
421-98-H1120
Screwdriver
421-98-H1110
Grease gun
424-98-H1010
Hose
424-98-H1020
Grease cartridge
07950-90403
Hammer
421-98-H1140
10
421-98-H1130
If any of the above tools are broken, please order them from your
KOMATSU distributor.
5-20
WA90-5 VEAM270100
Maintenance
AD053380
Steel
Nm
Aluminium Cas
kgm
Nm
kgm
M6
10
14,0
1,4
7,7
0,77
M8
13
35,0
3,5
19,0
1,9
M10
17 (15)
70,0
7,0
37,0
3,7
M12
19
115,0
11,5
64,0
6,4
M14
22
185,0
18,5
101,5
10,15
M16
24
280,0
28,0
158,0
15,8
M18
27
390,0
39,0
218,0
21,8
M20
30
560,0
56,0
306,5
30,65
M22
32
750,0
75,0
416,0
41,6
M24
36
960,0
96,0
528,5
52,85
M27
41
1400,0
140,0
774,0
77,4
M30
46
1900,0
190,0
1053,0
105,3
M33
50
2600,0
260,0
M36
55
3300,0
330,0
M39
60
4300,0
430,0
NOTE
When tightening panels or other parts having tightening fixtures made of plastic, be careful not to use excessive tightening torque: doing so will damage the plastic parts.
WA90-5 VEAM270100
5-21
Maintenance
Steel
Nm
Aluminium Cas
kgm
Nm
kgm
M8 1
13
35,0
3,5
20,0
2,0
M10 1
17 (15)
75,0
7,5
42,0
4,2
M10 1,25
17 (15)
70,0
7,0
39,0
3,9
M12 1,25
19
125,0
12,5
70,0
7,0
M12 1,5
19
120,0
12,0
67,0
6,7
M14 1,5
22
200,0
20,0
110,0
11,0
M16 1,5
24
300,0
30,0
167,5
16,75
M18 1,5
27
440,0
44,0
243,0
24,3
M18 2
27
420,0
42,0
230,0
23,0
M20 1,5
30
620,0
62,0
338,5
33,85
M20 2
30
322,5
32,25
M22 1,5
32
820,0
82,0
454,5
45,45
M22 2
32
436,0
43,6
M24 1,5
36
1090,0
109,0
596,0
59,6
M24 2
36
1040,0
104,0
573,0
57,3
M27 2
41
1500,0
150,0
832,0
83,2
M30 2
46
2120,0
212,0
1158,0
115,8
M33 2
50
2800,0
280,0
M36 3
55
3500,0
350,0
M39 3
60
4600,0
460,0
5-22
WA90-5 VEAM270100
Maintenance
5.5.
leakages,
WA90-5 VEAM270100
5-23
5.6.
Maintenance
5.7.1
5.7.2
5.7.3
5.7.4
5.7.5
5.7.6
5.7.7
5-24
see page
Pre-start checklist
5-26
5-26
5-27
5-27
5-28
5-30
Water separator at the fuel filter Draining water and dirt sediments
5-31
5-31
5-32
5-32
5-33
5-33
5-34
5-34
5-34
5-35
5-36
5-37
5-37
5-38
5-39
5-39
5-40
5-40
5-41
5-41
5-42
5-42
5-43
5-44
5-44
5-44
Air filter, removing and re-installing the filter insert, checking and cleaning the filter insert
5-46
5-49
5-50
WA90-5 VEAM270100
Maintenance
Service Procedure
5.7.8
5.7.9
5.7.10
5.7.11
5.7.12
see page
5-51
Service brake - Checking the brake pads and brake discs, checking the oil level
5-51
5-52
5-53
5-54
5-55
5-55
5-55
Air filter, replacing the filter insert, replacing the safety filter
5-56
5-57
5-58
5-58
5-59
5-60
5-61
5-61
5-61
5-61
5-62
5-63
5-64
5-64
5-65
5-66
5-66
5-68
5-69
5-70
5-71
Checking the fuel and coolant tubes, replacing the tubes (if required)
5-71
5-71
5-72
5-72
WA90-5 VEAM270100
5-25
Maintenance
5.7.
Service procedure
5-26
WA90-5 VEAM270100
Maintenance
NOTE
WA90-5 VEAM270100
5-27
Maintenance
1. Pull out the oil dipstick (1) and wipe off the oil with a clean
cloth.
2. Completely re-insert the oil dipstick and pull it out again after
a few seconds. The oil level must be between the (H) and (L)
markings on the oil dipstick.
3. If the oil level does not reach up to the (L) marking, top up
engine oil. For detailed information on recommended oils, see
section "5.3. Lubricants, fuels and filling capacities" on
page 5-19.
NOTE
Do not fill in too much oil in one go via the filler!
4. Wait three minutes before you check the oil level again. If the
oil level is above the (H) marking, drain off some oil (see
"Engine, draining off oil" on page 5-29).
5. Close the oil filler (2).
5-28
WA90-5 VEAM270100
Maintenance
WA90-5 VEAM270100
5-29
Maintenance
1. Turn the start switch to the operating position 'I' and check the
fuel level indicated on the fuel level indicator.
F - tank full
I
P
E - tank empty
II
75_209
1
3. After refuelling, firmly close the filler.
5-30
WA90-5 VEAM270100
Maintenance
WARNING
Do not pull the valve too tight, it could damage the thread!
NOTE
If you have drained more than 60 ml, it is recommended that
you fill the filter with fuel to prevent problems when starting
the motor.
1. Loosen the vent screw (1) on the injection pump.
2. Move the pump button (2) on the fuel filter until there are no
more bubbles in the fuel flowing from the vent screw.
3. Retighten the vent screw (1).
3. The oil level has to be up to the lower edge of the filling hole
(arrow).
4. If required, add oil (cross-reference to the list of consumables).
5. Replace the screw plug into the filling hole (1) and pull it
hand-tight.
WA90-5 VEAM270100
5-31
Maintenance
0
I
P
II
75_209
Parking brake
Charging current
3. Check that the fuel level indicator (5) indicates the fuel level in
the fuel tank.
NOTE
Contact your responsible Komatsu dealer, if one or several of
the indicators do not light up.
Do not only use the indicators to perform the checks prior to start.
Always perform the work described as regular maintenance, too.
NOTE
If a fuse blows, or if there are any signs of a short-circuit
within the electrical system, inform your responsible
Komatsu dealer.
Regularly check that the terminals are fastened tightly, retighten
loose terminals.
5-32
WA90-5 VEAM270100
Maintenance
0
I
P
II
75_209
2. Open all air circulation nozzles and air outlet nozzles (see
arrows).
3. Switch blower on.
4. Check whether sufficient air flows out of the air outlet nozzles.
5. If insufficient air is coming out of the jets, either the filter
fleece in the heating/air conditioning unit is dirty and will have
to be cleaned or replaced or the condenser in the air conditioning system is dirty and will have to be cleaned; see
"Heater/air conditioning cleaning/replacing filter fleece" on
page 5-57.
Check the function of the rear-view mirror; check it for dirt and
damage.
WA90-5 VEAM270100
5-33
Maintenance
WARNING
If the liquid gets into your eyes or on your hands, it may
cause loss of sight or frostbite: Therefore never loosen any
part of the refrigerant circuit.
Sight glass
5-34
Receiver
GK100335
WA90-5 VEAM270100
Maintenance
.
Color condition
Normal
Abnormal
Pipe connections
Properly connected.
General conditions of
cooler
Sight glass
WA90-5 VEAM270100
5-35
Maintenance
Interrupt the charging process if the temperature of the battery acid exceeds 45 C.
Switch off the battery charger, as soon as the battery is recharged. If the battery is overloaded, the following situations
may occur:
5-36
WA90-5 VEAM270100
Maintenance
GK100913
WA90-5 VEAM270100
5-37
Maintenance
5-38
WA90-5 VEAM270100
Maintenance
DANGER
Planetary gearing
1. Start engine. Raise work unit and drive the machine until the
drain plug (1) for the planetary gearing on the wheel where
you want to change the oil has reached its lowest point.
Switch off engine. Lower work unit and apply parking brake.
2. Place drip pan or container underneath the drain plug (1).
3. Unscrew drain plug (1) and drain oil into container.
4. Drive machine until the planetary gearing drain plug hole (1)
is in a horizontal (3 o'clock") position.
5. Fill planetary gearing with oil until the oil reaches the lower lip
of the drain plug hole (1).
6. Clean drain plug and attach clean, undamaged (or new)
washer.
7. Screw drain plug in tight.
8. Change oil in other wheels of the front and rear axle following
the same procedure as described under no. 1 - 7 above.
WA90-5 VEAM270100
5-39
Maintenance
Differential
1. Put a container under the oil drain hole (2)
Remove the screw plugs of the oil drain hole (2) and the fill
and check hole (1). Drain the oil.
2. Clean the screw plugs and equip with seals that are in perfect
order.
3. Screw tight the screw plug (2).
4. Fill in oil through the fill and check hole (1), until the oil
reaches the lower edge.
5. Screw tight the screw plug (1).
6. Perform this task at the front and the rear axles.
DANGER
5-40
WA90-5 VEAM270100
Maintenance
WA90-5 VEAM270100
5-41
Maintenance
5C
Charge
full
half
empty
1,28
1,20
1,12
1,29
1,21
1,13
-10C
-25C
1,30
1,22
1,14
1,31
1,23
1,15
5-42
WA90-5 VEAM270100
Maintenance
DANGER
(4 locations)
(2 locations)
(3) Boom
(2 locations)
(2 locations)
(2 locations)
(6 locations)
5
6
6
75_263
WA90-5 VEAM270100
5-43
Maintenance
WARNING
If the brake fluid supply control lamp (1) lights up, you
must immediately stop and check the oil level.
CAUTION
Use only the prescribed oil for filling up! Do not use
brake fluid! Pay attention to utmost cleanness!
Before you start maintenance work, park and secure the machine
as described in the chapter "5.1. Maintenance guide" on
page 5-2.
There is danger of severe accidents, if you perform maintenance work at a machine that has not been parked and
secured correctly!
5-44
WA90-5 VEAM270100
Maintenance
WA90-5 VEAM270100
75_220
5-45
Maintenance
WARNING
Danger of injury! When the engine is running, you may hurt
yourself on the movable components inside the engine
room!
Do not perform any operation in the engine room with the
engine running!
5-46
WA90-5 VEAM270100
Maintenance
The air-filter insert must be replaced, if the air-filter control light lights up only short time after cleaning.
Blow out the air filter cartridge with dry compressed air (max.
6 bars) starting with the interior and then proceeding to the
outside. The air nozzle is to be moved up and down the paper
with a minimum distance of 3 cm. You can stop the cleaning if
no more dust comes out.
Do not clean the cartridge by hitting it or by beating it against
other objects.
WA90-5 VEAM270100
5-47
Maintenance
AE063690
5-48
WA90-5 VEAM270100
Maintenance
DANGER
(1 location)
(1 location)
1
WA90-5 VEAM270100
5-49
Maintenance
DANGER
5-50
WA90-5 VEAM270100
Maintenance
Service brake - Checking the brake pads and brake discs, checking the oil level
WARNING
If the brake fluid supply control lamp (1) lights up, you
must immediately stop and check the oil level.
CAUTION
Use only the prescribed oil for filling up! Do not use
brake fluid! Pay attention to utmost cleanness!
max
min
POS 1
WA90-5 VEAM270100
5-51
Maintenance
CAUTION
NOTE
Do not perform an oil change, unless the engine is switched
off and at operating temperature.
1. Before you start maintenance work, park and secure the
machine as described in the chapter "5.1. Maintenance
guide" on page 5-2.
5-52
WA90-5 VEAM270100
Maintenance
WA90-5 VEAM270100
5-53
Maintenance
Only change the filter elements if the engine has sufficiently cooled down. Stay away with open fire or sparks
while handling with fuel. Do not smoke.
5-54
WA90-5 VEAM270100
Maintenance
1. Crank the engine (max. 30 seconds) and vent the lines consecutively, until the engine is running smoothly.
NOTE
If the fuel system has run empty during driving, or if repairs
or maintenance operations are to be performed, it is necessary to bleed the system.
WA90-5 VEAM270100
5-55
Maintenance
AE063690
5-56
WA90-5 VEAM270100
Maintenance
6. Open all air circulation nozzles and air outlet nozzles (see
arrows).
7. Switch on the blower and check the air flow at the air-outlet
nozzles to the right and left of the steering column.
Caution: The right and left circulating air jets (arrow)
must be open.
8. If the air flow is still too weak the filter fleece must be
replaced.
9. Screw front cover (1) back on.
WA90-5 VEAM270100
5-57
Maintenance
5-58
WA90-5 VEAM270100
Maintenance
Before you start maintenance work, park and secure the machine
as described in the chapter "5.1. Maintenance guide" on
page 5-2.
Planetary gear
1. Start engine, raise work unit and drive the machine until the
oil level marking at the planetary gearing of the wheel which
you are checking is in horizontal position. Switch off engine.
Lower work unit and apply parking brake.
2. Unscrew the locking screw (1) of the drill hole.
3. Check the oil level. The oil level must reach up to the bottom
edge of the check drill hole.
4. If the oil level is too low, top up oil via the check drill hole of
the screw plug.
Differential
1. Unscrew the locking screw (2) of the drill hole at the front
axle. Check the oil level as described under points 3 through
5 in section "Planet gear".
2. Unscrew the locking screw (3) of the drill hole at the rear axle.
Check the oil level as described under points 3 through 5 in
section "Planet gear".
WA90-5 VEAM270100
5-59
Maintenance
DANGER
5-60
WA90-5 VEAM270100
Maintenance
There is danger of severe accidents, if you perform maintenance work at a machine that has not been parked and
secured correctly!
75_220
Changing oil.
Check the brake discs and brake pads for wear and damage.
WA90-5 VEAM270100
5-61
Maintenance
5-62
WA90-5 VEAM270100
Maintenance
WA90-5 VEAM270100
5-63
Maintenance
DANGER
Planetary gearing
1. Start engine. Raise work unit and drive the machine until the
drain plug (1) for the planetary gearing on the wheel where
you want to change the oil has reached its lowest point.
Switch off engine. Lower work unit and apply parking brake.
2. Place drip pan or container underneath the drain plug (1).
3. Unscrew drain plug (1) and drain oil into container.
4. Drive machine until the planetary gearing drain plug hole (1)
is in a horizontal (3 o'clock") position.
5. Fill planetary gearing with oil until the oil reaches the lower lip
of the drain plug hole (1).
6. Clean drain plug and attach clean, undamaged (or new)
washer.
7. Screw drain plug in tight.
8. Change oil in other wheels of the front and rear axle following
the same procedure as described under no. 1 - 7 above.
5-64
WA90-5 VEAM270100
Maintenance
Differential
1. Put a container under the oil drain hole (2)
Remove the screw plugs of the oil drain hole (2) and the fill
and check hole (1). Drain the oil.
2. Clean the screw plugs and equip with seals that are in perfect
order.
3. Screw tight the screw plug (2).
4. Fill in oil through the fill and check hole (1), until the oil
reaches the lower edge.
5. Screw tight the screw plug (1).
6. Perform this task at the front and the rear axles.
DANGER
WA90-5 VEAM270100
5-65
Maintenance
WARNING
DANGER
Danger of fire! Antifreeze may ignite at the hot engine! Wait
until the engine has cooled down, before refilling antifreeze.
NOTE
5-66
WA90-5 VEAM270100
Maintenance
2. With the radiator cap opened, let the engine run for 5 minutes
with a coolant temperature of approx. 80C.
3. After the cleaning, switch off the engine and open the drain
valve (1) to let the entire cooling system run empty.
Re-lock the drain valve (1) and slowly fill the cooling system
with clean water.
4. Let the engine run for five minutes with a coolant temperature
of approx. 80 C.
5. Then, let the cooling system run empty again. If the extruding
water is not clean, the cooling system must be re-flushed until
the extruding water is clean.
6. Close the drain valve.
WA90-5 VEAM270100
5-67
Maintenance
Filling Up Coolant
1. Empty and clean the expansion tank.
2. Prepare the coolant as prescribed.
3. Fill up the coolant slowly into the cooling system up to the
overflow shoot of the radiator.
4. To bleed the cooling system while the radiator cap is
removed, let the engine run idle for three minutes with its
lower speed (rpm) and then for another five minutes with its
top speed. Fill up with coolant if the coolant level in the radiator is dropping.
5. Switch off the engine, wait approx. three minutes and then
refill coolant up to overflow shoot of the radiator. Re-lock the
radiator.
6. Fill up coolant into the expansion tank, until the coolant level
is between the MAX and MIN markings.
5-68
WA90-5 VEAM270100
Maintenance
Danger of being burnt! The hydraulics tank is under pressure. Hot hydraulic oil may squirt out and cause injuries!
Carry rubber gloves and hold the oil trough under the
discharge hole in such a way that you cannot come into
contact with the extruding oil.
5. Unlock the venting filter screw (1) by turning it slowly to let the
pressure escape.
WA90-5 VEAM270100
5-69
Maintenance
6. Loosen the screw plug (2) of the hydraulic oil tank and let the
oil run off.
7. Open drain valve (3) gradually to drain the oil.
8. After draining the oil, close drain valve (3).
9. Re-tighten the screw plug with its seal being in perfect condition.
10. Unscrew the venting filter screw (1).
11. Fill up oil until the oil level is between the centre and top edge
of the inspection glass.
12. Start up the engine.
13. Raise and lower the work unit several times, while operating
the bucket at the same time.
14. Lower the bucket onto the ground and bring it into mining
position.
15. Check the oil level with the engine running idle in its low
speed position.
16. Ventilate the hydraulic oil tank (see section "Ventilating the
hydraulic oil tank" on page 5-70).
3
NOTE
Do not fill up with too much hydraulic oil! Otherwise, the
pressure in the hydraulic oil container increases inadmissibly high.
1
Ventilating the hydraulic oil tank
1. Loosen the venting filter screw by turning it a couple of rotations.
2. Start up the engine.
3. Bring the boom into its highest position.
4. Bring bucket into its tip-in position (up to its limit stop).
5. Re-tighten the venting filter screw.
5-70
WA90-5 VEAM270100
Maintenance
WA90-5 VEAM270100
5-71
Maintenance
Name
Order number
Grease nipple
42Y-00-H3040
Grease
42S-09-H1030
5-72
WA90-5 VEAM270100
Technical data
6. Technical data
WA90-5 VEAM270100
6-1
6.1.
Technical data
Technical data
WA90-5
Performance
Model
Komatsu S4D95LE-3
55 kW
255 Nm
Starting motor
12 V - 2,2 kW
Alternator
12 V - 60 A
Battery
92 Ah
0 - 5,4 km/h
0 - 20 km/h
0 - 7,3 km/h
0 - 30 km/h
20 km/h
30 km/h
48 kN
45,53 kN
Over bucket
4290 mm
Over tires
3870 mm
Engine
Turning radius
Bucket, Standard
6-2
WA90-5 VEAM270100
Technical data
6.2.
LpA =
dB/A
LWA= 99
dB/A
6.3.
Vibration level
When used for its intended purpose, levels of vibration for the
earthworking machine transmitted from the operator's seat are
lower or equal to the test vibrations for the relative machinery
class in compliance with ISO 7096. The actual accelaration value
of the upper limbs is less than 2.5 m/s. The actual acceleration
value for the body is less than 0.76 m/s. These values were
determined using a representative machine and with the help of
the measurement procedures that are defined in the directives
ISO 2631/1 and ISO 5349.
6.4.
A uphill
30
B downhill
30
C sideways
30
75_046
WA90-5 VEAM270100
6-3
6-4
Technical data
WA90-5 VEAM270100
WA90-5 VEAM270100
7-1
7.1. E.C.S.S-electronics
7.1.
E.C.S.S-electronics
7-2
WA90-5 VEAM270100
7.1. E.C.S.S-electronics
If the machine drives faster than 5 km/h, the E.C.S.Selectronics is automatically activated and the E.C.S.Selectronics control lamp lights up on the dash panel.
If the machine drives slower than 5 km/h, the E.C.S.Selectronics is switched off and the control lamp on the
dash panel goes out.
NOTE
WA90-5 VEAM270100
7-3
7.1. E.C.S.S-electronics
Immediately inform your Komatsu dealer, if you detect malfunctions or defects of pressure accumulators.
The service technician must let the gas escape before they
can disassemble the pressure accumulator.
7-4
WA90-5 VEAM270100
Index
8. Index
WA90-5 VEAM270100
8-1
Index
A
Accelerator pedal . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Adjusting drivers seat . . . . . . . . . . . . . . . . . . . . . 3-41
Adjusting operators seat . . . . . . . . . . . . . . . . . . . 3-41
Air conditioning
Condenser . . . . . . . . . . . . . . . . . . . . . . . 5-34, 5-58
Filter fleece . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-57
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Alarm horn for reverse driving . . . . . . . . . . . . . . . 3-29
Articulated steering locking . . . . . . . . . . . . . . . . . 3-28
Attachment for protection against falling
objects (FOPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Axle serial no. plate . . . . . . . . . . . . . . . . . . . . . . . 1-10
B
Battery
Connecting/disconnecting . . . . . . . . . . . . . . . . 2-7
Filling up battery acid . . . . . . . . . . . . . . . . . . . . 2-7
Bleeding the fuel system . . . . . . . . . . . . . . . . . . . 5-55
High pressure side . . . . . . . . . . . . . . . . . . . . . 5-55
Low pressure side . . . . . . . . . . . . . . . . . . . . . 5-55
Booster cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Brake
Actuating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
Braking on slopes . . . . . . . . . . . . . . . . . . . . . . 3-53
Braking with the service brake . . . . . . . . . . . . 3-52
Checking parking brake . . . . . . . . . . . . . . . . . . 4-8
Checking the parking brake function . . . . . . . . 4-8
Checking the service brake . . . . . . . . . . . . . . . 4-8
If the service brake breaks down . . . . . . . . . . 3-66
Insufficient braking action . . . . . . . . . . . . . . . . . 4-8
Bucket
Level indicator . . . . . . . . . . . . . . . . . . . . . . . . 3-74
Manual lowering . . . . . . . . . . . . . . . . . . . . . . . 2-12
C
Changing driving direction . . . . . . . . . . . . . . . . . . 3-50
Changing oil
Front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Transfer box . . . . . . . . . . . . . . . . . . . . . . 5-40, 5-65
Checking and tightening the wheel nuts . . . . . . . 5-38
Checking oil
Transfer box . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
Checks before starting . . . . . . . . . . . . . . . . 3-34, 3-36
Cold weather operation . . . . . . . . . . . . . . . . . . . . 3-83
Control lamp
Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Air-intake preheater . . . . . . . . . . . . . . . . . . . . . 3-9
Direction indicators . . . . . . . . . . . . . . . . . . . . . . 3-9
Driving direction switch . . . . . . . . . . . . . . . . . . 3-9
E.C.S.S electronics . . . . . . . . . . . . . . . . . . . . 3-10
E.C.S.S electronics, in switch . . . . . . . . . . . . 3-10
Fan reversal . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Hazard warning lights . . . . . . . . . . . . . . . . . . . . 3-9
Heated rear window . . . . . . . . . . . . . . . . . . . . . 3-9
8-2
D
Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Direction indicator lever . . . . . . . . . . . . . . . . . . . . 3-17
Drive direction lever . . . . . . . . . . . . . . . . . . . . . . . 3-50
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
High-speed . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51
Turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51
Driving direction switch . . . . . . . . . . . . . . . . . . . . . 3-18
E
E.C.S.S-electronics . . . . . . . . . . . . . . . . . . . . . . . . 7-2
switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Emergency exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Emergency lowering system . . . . . . . . . . . . 2-12, 4-9
Emergency steering system . . . . . . . . . . . . . . . . . . 4-9
Engine
Changing engine oil . . . . . . . . . . . . . . . . . . . . . 5-52
Checks before starting . . . . . . . . . . . . . . . . . . 3-36
Starting . . . . . . . . . . . . . . . . . . . . . . . . . 3-34, 3-45
Checks before starting . . . . . . . . . . . . . . 2-10
with booster cable . . . . . . . . . . . . . . . . . . . 4-6
Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . 3-76
Check after stopping . . . . . . . . . . . . . . . . 3-76
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Topping up coolant . . . . . . . . . . . . . . . . . . . . . . 2-6
Topping up engine oil . . . . . . . . . . . . . . . . . . . . 2-6
Warm-up phase . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Engine name-plate . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Engine oil
Checking oil level . . . . . . . . . . . . . . . . . . . . . . 3-36
Top up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Equipment, CE-conforming . . . . . . . . . . . . . . . . . 1-20
EU directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machinery Directive . . . . . . . . . . . . . . . . . . . . . . 1-3
Excavation work . . . . . . . . . . . . . . . . . . . . . . . . . . 3-61
WA90-5 VEAM270100
Index
F
Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Fire prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
First-aid kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
FOPS (see Attachment for protection against
falling objects) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Front axle
Changing oil . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Fuel
Checking fuel level . . . . . . . . . . . . . . . . . . . . . 5-30
Fuel level indicator . . . . . . . . . . . . . . . . . . . . . 3-13
Refuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
G
General view
Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
H
Heating
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
High beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Hydraulic system
Hydraulic oil
Topping up . . . . . . . . . . . . . . . . . . . . . . . . 2-6
I
Inch-Brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Indicators (see control lamps) . . . . . . . . . . . . . . . . 3-5
Instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
K
Komatsu distributor, address . . . . . . . . . . . . . . . . 1-11
L
Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Lights
Headlamp flasher . . . . . . . . . . . . . . . . . . . . . . 3-18
High beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Low beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Parking lights . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Loading work . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-76
Low beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Lubricant, general . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Lubricants
Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
M
Machine
Before leaving . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Breaking in . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Driving with high-speed gear . . . . . . . . . . . . . 3-50
General view . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
WA90-5 VEAM270100
8-3
Index
8-4
N
Noise emission level . . . . . . . . . . . . . . . . . . . . . . . . 6-3
O
Operating conditions
Asbestos containing material . . . . . . . . . . . . . . 2-5
Working
at high temperatures . . . . . . . . . . . . . . . . . 2-6
close to power lines . . . . . . . . . . . . . . . . . 2-13
on snow . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Working on loose soil . . . . . . . . . . . . . . . 2-15
Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Operating elements . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Measuring indicators . . . . . . . . . . . . . . . . . . . . 3-13
Overall view . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Operating hour meter . . . . . . . . . . . . . . . . . . . . . . 3-13
Operating material, general . . . . . . . . . . . . . . . . . 5-13
Operation
Changing direction . . . . . . . . . . . . . . . . . . . . . 3-50
in cold weather . . . . . . . . . . . . . . . . . . . . . . . . 3-83
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Loading in diagonal direction . . . . . . . . . . . . . . 3-63
Multifunctional lever . . . . . . . . . . . . . . . . . . . . . 3-25
Piling up material . . . . . . . . . . . . . . . . . . . . . . . 3-64
Precautionary measures . . . . . . . . . . . . . . . . . 3-66
Preparing storage . . . . . . . . . . . . . . . . . . . . . . 3-85
Pre-start checks . . . . . . . . . . . . . . . . . . . . . . . 3-34
Removal work . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
V-shaped loading . . . . . . . . . . . . . . . . . . . . . . 3-64
Wheeled loader . . . . . . . . . . . . . . . . . . . . . . . . 3-58
Work equipment . . . . . . . . . . . . . . . . . . . . . . . 3-55
Operators seat serial no. plate . . . . . . . . . . . . . . 1-11
P
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
WA90-5 VEAM270100
Index
R
Removal work . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
Repeated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
Roll-over protection system . . . . . . . . . . . . . . . . . . 2-6
ROPS (see Roll-over protection system) . . . . . . . . 2-6
ROPS/FOPS-Cab serial no. plate . . . . . . . . . . . . 1-10
S
Safety belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
Safety devices
(FOPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . 2-5
First-aid kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Roll-over protection system . . . . . . . . . . . . . . . 2-6
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Safety instructions
asbestos dust . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6, 2-31
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Fan and belts . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
Fire prevention . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Forklift truck attachment . . . . . . . . . . . . . . . . . 2-15
Height limitation . . . . . . . . . . . . . . . . . . . . . . . 2-15
High-pressure hoses . . . . . . . . . . . . . . . . . . . . 2-32
High-pressure oil . . . . . . . . . . . . . . . . . . . . . . . 2-32
Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Loading operations . . . . . . . . . . . . . . . . . . . . . 2-14
Machine transport . . . . . . . . . . . . . . . . . . . . . . 2-19
WA90-5 VEAM270100
T
Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Noise emission level . . . . . . . . . . . . . . . . . . . . 6-3
Vibration level . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Tightening torques . . . . . . . . . . . . . . . . . . . . . . . 5-21
Tipping down the driver's cab . . . . . . . . . . . . . . . 2-25
Tipping up the driver's cab . . . . . . . . . 2-22, 2-26, 5-6
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Towing, Machine . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Traction device . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Transfer box
Changing oil . . . . . . . . . . . . . . . . . . . . . . 5-40, 5-65
Checking and refilling oil . . . . . . . . . . . . . . . . 5-60
Transmission serial no. plate . . . . . . . . . . . . . . . 1-10
8-5
Index
Transport
Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting table
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turning, machine . . . . . . . . . . . . . . . . . . . . . . . .
Tyre pressure
table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-79
3-63
4-16
4-17
4-10
4-11
4-14
4-16
3-51
3-78
3-77
V
V-belt
checking the condtion . . . . . . . . . . . . . . . . . . 5-27
Ventilation system
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Vibration level . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
W
Warm-up phase . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Warning lamps
Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Engine oil pressure . . . . . . . . . . . . . . . . . . . . . 3-7
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Washing fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Wearing parts list . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Work hydraulic system
Multifunction control lever . . . . . . . . . . . . . . . 3-25
Safety lever . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Work unit
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69
Manual lowering . . . . . . . . . . . . . . . . . . . . . . . 2-12
Multifunctional lever . . . . . . . . . . . . . . . . . . . . 3-55
Picking up the multi-purpose bucket . . . . . . . 3-72
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-71
Removing the multi-purpose bucket . . . . . . . . 3-74
Selecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-69
Working with the machine
Excavation work . . . . . . . . . . . . . . . . . . . . . . . 3-61
Forklift truck attachment . . . . . . . . . . . . . . . . . 3-64
Loading work . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
Planing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
Removal work . . . . . . . . . . . . . . . . . . . . . . . . 3-59
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63
Tyre-appropriate operation . . . . . . . . . . . . . . . 3-58
Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63
Workplace, Safety at the . . . . . . . . . . . . . . . 2-13, 2-15
8-6
WA90-5 VEAM270100
Notes
9. Notes
WA90-5 VEAM270100
9-1
Notes
9-2
WA90-5 VEAM270100
Notes
WA90-5 VEAM270100
9-3
Notes
9-4
WA90-5 VEAM270100
Notes
WA90-5 VEAM270100
9-5
Notes
9-6
WA90-5 VEAM270100