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INTRODUCTION
5. This is just enough for the smooth movement from rear to front.
6.
Aqueous jet dyeing machines generally employs a driven winch reel along
with a jet nozzle.
DYEING PROCESS
In the Jet dyeing machine the reel is completely eliminated. A
closed tubular system exists where the fabric is placed. For
transporting the fabric through the tube a jet of dye liquor is
supplied through a venturi. The Jet creates turbulence. This
helps in dye penetration along with preventing the fabric from
touching the walls of the tube. As the fabric is often exposed to
comparatively higher concentrations of liquor within the
transport tube, so little dye bath is needed in the bottom of the
vessel. This is just enough for the smooth movement from rear
to front. Aqueous jet dyeing machines generally employs a
driven winch reel along with a jet nozzle.
MACHINERY PROCESS
Valve
Heat Exchanger
Unload Motor
Doing Tank
Main Pump
Water Label
Lint Filter
Drain Line
Dosing Pump
Main Pump
Knit Fabrics
Mechanism Of
a Nozzle
Storage tank
Heat
Exchangers
fabric
Main Pump
Dosing tank
Technical Parameters :
ITEMS
SME-150B
Liquor Ratio
Max Fabric Capacity
(kg )
Max Working
Temperature
Max Working Pressure
(Mpa )
14 0
0.40Mpa
60-300
5
14.7
: 600 mm
Draw Reel: One draw reel with necessary drive is provided on the front top of
the autoclave near the cover suitable for loading and unloading of the
autoclave.
TYPE : JET
eco88_start
Steam valve
Nozzle
Control Panel
Heat Exchanger
Storage Tank
Main Pump
Dosing Pump
Dosing Line
Heat Exchanger
Nozzle
Steam valve
PT TANK
Bath
Drain
Main Pump
Dosing Pump
Jet Nozzle
Description
Discontinuous processing of textile substrates require more water and energy
compared to continuous processes. However, for a long time efforts are undertaken
to optimise discontinuous processes with respect to productivity, efficiency and also
to minimise energy and water consumption respectively. This lead to dyeing jets.
Thereby liquor ratios have been reduced step by step. The latest developments have
LR of 1:3 (for woven PES fabric) and 1:4.5 (for woven CO fabric). To achieve such low
LR, within the machine (jet), the fabric is moved by moisturised air or a mixture of
steam and air only (no liquid) along with a winch. The prepared solutions of
dyestuffs, auxiliaries and basic chemicals are injected into the gas stream. The bath
level is always below the level of processed textiles in order to maintain low LR. The
principle of such an airflow dyeing machine is illustrated. Rinsing is carried in a
continuous manner. During the whole rinsing process, the bottom valve is open and
rinsing water is discharged without additional contact with the fabric (which is
the case in conventional machines) This also allows the discharge of hot bath liquors,
also after high-temperature dyeing at 130C. Thus, in addition to time saving,
optimum heat recovery can be performed. The fabric itself is processed with low
tension and crease formation is minimised.