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ECU-0710
Electronic Control Unit
www.hydraforce.com
TR_ECU-0710 09/14 2014 HydraForce, Inc.
3 Introduction
Overview
Symbols
Safety Guidelines
Warranty and Limited Liability
Environmental Statement
References
4 Product Overview
Features
Monitoring Functions
Programming Environment
+5V Reference
14 Bus Connection
14 Power SuppLy
Over-voltage
Power Consumption
15 Housing
Mounting
Dimensions
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2
Symbols
This manual uses the following symbols to point out important information or safety instructions:
Information
The information icon indicates important information and issues to be noted for the reader. It can also indicate
cautionary advice that, if ignored, may result in damage to equipment.
Safety Alert Symbol
The safety alert symbol indicates safety information. If advice is ignored, it can result in personal injury or death.
Elctrical Hazard
The (electrical) warning icon indicates a hazard which could cause an electrical danger and/or a personal injury.
CE Mark
This symbol indicates that the product described complies with the requirements set in the CE standard.
Safety Guidelines
yy Follow general machine safety guidelines, directives, and regulations appropriate to your country or
market area.
yy A separate safety analysis is always recommended for the machine and its control system. Document
the features of this product so the machine operator has information on how to operate the machine
correctly and safely.
yy This product complies with those certifications and standards listed. The manufacturer does not
guarantee that this product complies any other certification, standard, or test than listed.
yy This product is not field serviceable, never open or disassemble for any reason.
yy Install external fuses for the product or the system power supply.
yy Ensure the system is designed and constructed according to the general mounting and cabling
instructions.
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TR_ECU-0710 09/14 2014 HydraForce, Inc.
Environmental Statement
The manufacturer uses ISO14001 environmental certified processes and materials to manufacture products.
The manufacturer recycles and scraps products returned to the manufacturer and/or products that the
manufacturer receives in connection with maintenance services performed.
WEEE
This product complies with the European Community Directive 2002/96/EC on waste electrical and
electronic equipment (WEEE) encouraging and setting specific criteria for the collection, handling and
recycling of electric and electronic waste.
References
Please refer to CoDeSys 2.3 manual for further information concerning the programming environment and
required installations.
Please refer to CAN and CANopen documentation from CAN in Automation (CiA) for further information on
communication issues.
PRODUCT OVERVIEW
The HydraForce ECU-0710 control unit is a compact
and robust multifunction controller. With a large
array of digital and analog inputs and digital outputs,
this flexible controller can operate with different
kinds of sensors, actuators, proportional valves, servo
motors, and electro-hydraulic components.
Programmable with PLCopen (using CoDeSys) and
with two CAN-buses, it can function as an
independent controller, as a module in a distributed
intelligence environment, or as a slave device.
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4
Monitoring Functions
Applications can monitor the following:
yy Supply voltage
yy Firmware/application code corruption
yy Module temperature
The hardware watchdog monitors software deadlock and reboots the module automatically after 300ms of
software deadlock.
Programming Environment
Flash
yy 6200 bytes flash saved parameters
yy 10 separately saved sets
yy Maximum application size 254 kB
CAN-bus
yy User programmable CAN for all physical CAN-buses
yy Supported baud rates 50, 100, 125, 250, 500 and 1000 kb/s
Supported protocols
yy CANopen (for all physical buses)
yy J1939 (only for one bus in the same module)
yy ISOBUS (only for one bus in the same module)
Possible to add external c-programmed library
Minimum PWM frequency: 80Hz
Maximum pulse input frequency 40 kHz. Joint frequency for all pulse inputs (example: four channel
in use --> 10 kHz for each channel) depends on other interrupt load in the module. Heavy CAN-traffic
can reduce maximum frequency.
CANopen Indexes
You can install CANopen communication features such as NodeIDs and CAN rates through software. For
more information refer to programming manuals.
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TR_ECU-0710 09/14 2014 HydraForce, Inc.
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16
1
1
Connector 2
ECU-0710
X
Connector 1
Connector 1
Pin
x1.1
Description
DI/DO/PWM
Page
See page 7
Note
Digital Input/Digital Output/Pulse Width Modulated output
x1.2
x1.3
x1.4
x1.5
x1.6
x1.7
x1.8
x1.9
FB
DI/DO/PWM/PI (R)
DI/DO/PWM/PI (R)
FB
FB
DI/DO/PWM
DI/DO/PWM/PI (R)
DI/DO/PWM/PI (R)
See page 10
See page 7
See page 7
See page 10
See page 10
See page 7
See page 7
See page 7
x1.10
x1.11
x1.12
x1.13
x1.14
x1.15
x1.16
x1.17
x1.18
x1.19
x1.20
x1.21
x1.22
x1.23
Connector 2
Pin
x2.1
x2.2
x2.3
x2.4
x2.5
x2.6
x2.7
x2.8
DI/AI
DI/PI (R)
DI/PI (R)
DI/PI (R)
DI/PI (R)
Reserved
+5 V ref.
DI/AI
DI/DO
GND ref.
DI/AI
DI/AI
DI/AI
DI/AI
See page 11
See page 8
See page 8
See page 9
See page 9
Description
GNDSUP
CAN1 High
GNDSUP
VSUP
VSUP
CAN1 Low
CAN2 High/Txd
CAN2 Low /Rxd
Page
See page 14
See page 14
See page 14
See page 14
See page 14
See page 14
See page 14
See page 14
See page 12
See page 11
See page 12
See page 11
See page 11
See page 11
See page 11
Note
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6
Digital input
SWG
SWB
x
Pulse
Analog input
Voltage/current
Current feedback
PWM output
Source
x
Digital output
Source
x
Sink
x
x
x
x
x
15
x
4
x
1
Load
Module
Module
Note: Take care to keep the output pin in the OFF state and ensure unintentional switching to the ON state causes
no harm to the system.
Pins X1.3, X1.4, X1.8 and X1.9
These pins include pulse counting feature (PI). For more information, refer to Digital Input / Pulse Input .
PWM Frequency Control Groups (PFCG)
Group
A
Channel
0
1
2
3
B
C
D
E
4
5
6
7
Output pin
X1.8
X1.9
X1.1
X1.3
X1.4
X1.7
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TR_ECU-0710 09/14 2014 HydraForce, Inc.
Parameter
Output resistance
Output current
PWM frequency
PWM resolution
RI
VIH
VIL
fI
Input resistance
Input high voltage
Input low voltage
Input frequency (frequency measurement and pulse
counting)
Input frequency
tI
CI
Input capacitance
Conditions
Output on
Output on
Note 1
Group A
Group B, C, D and E (note 1)
Group A; fPWM=100 Hz (note 1)
Group B, C, D, and E; fPWM=100 Hz (note 1)
Output off
Output off
Note 2, 5, 7
tC=10ms (note 2, 3, 4, 6)
Variable tC (note 2, 4, 6)
tC=10ms (note 2, 3, 4, 6)
Variable tC (note 2, 4, 6)
Min
80
5 MHz/ fPWM
625 kHz/ fPWM
50 000
6250
2.8
4.8
-0.5
0.5
Max
0.2
3
2550
Units
A
Hz
7.5
VSUPPLY
4.2
5000
k
V
V
Hz
12
1/8 tC
Hz
40
4tC
Typ. 47
ms
nF
Notes:
1.
2.
3.
4.
5.
6.
7.
PWM capable outputs are divided into five groups. All outputs in same group share the same PWM frequency (default value 140Hz).
Violating this rating may lead to system not recognizing all input state transitions.
These parameters depend on software cycle time.
tC denotes software cycle time.
Applies to inputs used for pulse counting. Violating this rating may lead to incorrect measurement or counting.
Applies to inputs used as normal digital input. Violating this rating may lead to application not noticing all input state transitions.
The maximum sum of the frequencies of all the pulse input pins is 40kHz.
+5V
Module
Pin
X1.11
Pulse frequency
%IW150
Pulse count
%IW160
X1.12
%IW151
%IW161
X1.13
%IW152
%IW162
X1.14
%IW153
%IW163
X1.9
%IW154
%IW164
X1.4
%IW155
%IW165
X1.3
%IW156
%IW166
X1.8
%IW157
%IW167
For more information on pulse input channels refer to Hardware Library manual (HW lib).
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8
Note: If all units are connected to their maximum frequencies, the module can freeze. To reach the maximum
frequencies, there is no room for application or any other processes like CAN traffic. So, the practical limits are lower
but the maximum values of the table still give the basis for the estimation.
Inputs of this type are also suitable for quadrature sensor position counting. These inputs can be logically
paired with another similar input. The result is a two channel pulse counter which is capable of detecting the
direction of movement. The pairing is done in the application.
Electrical Characteristics
Symbol
RI
VIH
VIL
fI
Parameter
Input resistance
Input high voltage
Input low voltage
Input frequency (frequency measurement
and pulse counting)
Input frequency (normal input)
tI
CI
Input capacitance
Conditions
Referenced to +5 V
Min
2.1
4.8
-0.5
Note 1, 4, 6
tC=10 ms (note 1, 2, 3, 5)
Variable tC (note 1, 3, 5)
Note 1, 4
tC=10 ms (note 1, 2, 3, 5)
Variable tC (note 1, 3, 5)
50
40
4tC
0.8
Max
2.3
30
4.2
5
Units
k
V
V
kHz
12
1/8 tC
Hz
s
ms
12
nF
Notes:
1.
2.
3.
4.
5.
6.
Violating this rating may lead to system not recognizing all input state transitions.
These parameters depend on software cycle time.
tC denotes software cycle time.
Applies to inputs used for pulse counting. Violating this rating may lead to incorrect measurement or counting.
Applies to inputs used as normal digital input. Violating this rating may lead to application not noticing all input state transitions.
The maximum sum of the frequencies of all the digital input/pulse input pins (in this Section 3.3) is 40 kHz.
Module
After starting up, the module measures only the pulse frequency. Pulse counting, if needed, must be enabled
explicitly by the application. Counting pulses competes with the application and other processes for CPU time.
This makes it difficult to estimate the actual maximum frequency the module is able to count reliably.
Note: If all units are connected to their maximum frequencies, the module can freeze. To reach the maximum
frequencies, there is no room for application or any other processes like CAN traffic. So, the practical limits are lower
but the maximum values of the table still give the basis for the estimation.
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TR_ECU-0710 09/14 2014 HydraForce, Inc.
Parameter
Input resistance
VIH
VIL
fI
tI
CI
Input capacitance
Conditions
VI greater than 4.3 V (note 1)
Referenced to 1.3 V; VI less than 4.3 V (note 1)
Min
9.0
6.2
4.8
-0.5
(Note 2, 3, 6, 8)
tC=10 ms (note 3, 4, 5, 7)
Variable tC (note 3, 5, 7)
(Note 3, 6)
tC=10 ms (note 3, 4, 5, 7)
Variable tC (note 3, 5, 7)
50
40
4tC
0.8
Max
11
7.6
30
4.2
5
Units
k
k
V
V
kHz
12
1/8 tC
Hz
s
ms
12
nF
Notes:
1. With input voltages below 4.3V it responds as if the internal input resistance was connected to a 1.3V source.
2. All conditions must be respected. Even if some of the inputs are not used for frequency measurement or pulse counting, these
conditions must be respected regarding those inputs as well. Otherwise this may interfere with operation of other inputs.
3. Violating this rating may lead to system not recognizing all input state transitions.
4. These parameters depend on software cycle time.
5. tC denotes software cycle time.
6. Applies to inputs used for frequency measurement and pulse counting. Violating this rating may lead to incorrect measurement
or counting.
7. Applies to inputs used as normal digital inputs. Violating this rating may lead to application not noticing all input state transitions.
8. The maximum sum of the frequencies of all the digital input/pulse input pins in this group is 40 kHz.
Load
Module
A pin where the upper wire of the load is connected is PWM output/
digital output. This illustrates the normal way to connect loads
when load current measurement is desired.
Electrical Characteristics
Symbol
RI
II
TIRE
Parameter
Input resistance
Input current
Input max total current
Total Input Referred Error
Conditions
Analog measuring range
(Note 1)
Min
Typ. 0.1
0.0
Max
2.27
2.7
110
Units
A
A
mA
Notes:
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10
0
Module
(High-impedance voltage input)
Note: When an input like this is configured as a lowimpedance current input, it cant withstand the normal
maximum input voltage rating. The maximum rating is
lowered in this case to 15volts.
In the PLCopen programming environment, there is
a word variable in the IW area associated with each
pin where the software can read the actual signal
magnitude at the pin.
1
Module
(Low-impedance current input)
Input pin
X1.10
X1.17
X1.20
X1.21
X1.22
X1.23
Electrical Characteristics
Symbol
VI
II
VIH
Parameter
Input voltage
Input current
Input high voltage
VIL
IIH
IIL
RI
TIRE
TI
Conditions
Analog measuring range
Analog measuring range
(Note 1)
(Note 2)
(Note 2)
(Note 2)
(Note 1)
(Note 2)
(Note 1)
(Note 2)
(Note 1)
Min
0.0
0.0
2.0
2.0
-0.5
9.0
-2.3
81
219
3.1
Max
5.0
22.7
30
15
1.0
27
4.5
83
225
0.12
0.7
4.7
Units
V
mA
V
V
V
mA
mA
k
W
V
mA
ms
Notes:
11
Pin X1.18
This pin is a current sinking output. It connects the
load to ground. The application can also monitor
the actual state of the pin. This feature makes it
possible to detect open load and short circuit to
supply voltage.
Load
Module
Module
Electrical Characteristics
Symbol
RO
IO
RI
VIH
VIL
fI
Parameter
Output resistance
Output current
Input resistance
Input high voltage
Input low voltage
Input frequency
tI
Conditions
Output on
Output on
Output off
Output off
Min
9
4.8
-0.5
tC=10 ms (note 1, 2, 3)
Variable tC (note 1, 3)
tC=10 ms (note 1, 2, 3)
Variable tC (note 1, 3)
Max
0.12
3
11
30
4.2
12
1/8 tC
40
4 tC
Units
A
k
V
V
Hz
ms
Notes:
1. Violating this rating may lead to system not recognizing all input state transitions.
2. These parameters depend on software cycle time.
3. tC denotes software cycle time.
IEC address
IW109
IW110
Precision FS
5.0%
5.0%
Resolution bits
10
10
+5V Reference
Full reading
5V
46 V
Notes
TEMP (C) = (IW109-5177) / 81.3
Pin X1.16
+5V
47 ohm
Module
Protection Features
yy Over-current
yy External voltage protection
yy Errors are indicated with a fault signal
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12
Current/Voltage
Current draw
0mA
75mA
100mA
150mA
200mA
Pin Loading
This pin has 47 ohms to +5 V. Loading the pin
causes voltage to drop as shown in the table.
Voltage (typical)
5.00V
4.83V
4.77V
4.65V
4.53V
Electrical Characteristics
Symbol
Vo-level
Ro
Io
Io-lim
Io-sc
Co
VI-max
Voltage monitoring
VI-range
Parameter
Output voltage
Output resistance
Nominal output current
Internal current limitation
Short-circuit current limit
Output capacitance
Max input voltage
Conditions
Output on; unconnected pins
Output on
Output on; max total for all pins together
Output on (note 2, 3)
Output on; over-current
Min.
Max.
typ. 5
47
0
270
typ. 370
typ. 270
typ. 4.7
0
33
0
Units
V
mA
mA
mA
F
V
V
Notes
1. When output voltage is under overload conditions, for example: short circuit, exceeding the maximum value might cause damage
to output.
2. Current limit for over-current protection; limits internal power dissipation.
3. When current exceeds the limit, the controller regulates output current and switches the output to over-current mode.
16
23
Connector 2
ECU-0710
X
Connector 1
AMPSEAL Components
HydraForce uses gold plated, locked and sealed AMPSEAL heavy duty connectors for all ECU products to
ensure endurance in extreme conditions.
yy 8-pin AMPSEAL for power and system CAN connections
yy 23-pin AMPSEAL for I/O
yy All connectors are mechanically keyed to mate only with identical colors.
Connector Parts
AMPSEAL component
AMP 23-pin gray plug (female)
AMP 8-pin black plug (female)
AMP gold socket contact
AMP wire seal plug
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13
Notes:
BUS CONNECTION
Bus Connection Pins
Designation
CAN1 interface (system interface)
CAN2 interface
Factory use only (this pin must be left open)
CAN Interface
Connector / pin
X2.2 (CAN H)
X2.6 (CAN L)
X2.7 (CAN H)
X2.8 (CAN L)
X1.15
POWER SUPPLY
Nominal supply voltage +12 or 24 Vdc
Operating range 930 Vdc
No saving operations (program flashing or parameter storing) into permanent memory can be done
under 11.5 Vdc.
Undervoltage reset 9.0 Vdc
Over-voltage
Max. 70 Vdc (stresses above this value may cause permanent damage to the module.)
Module can handle only short period transients of greater voltages than 34 V. The complete protection
can be achieved with CAN hub module (ECU-0408H). The hub module is designed to protect the
system against power line transients.
Power Consumption
Approx. 1.8 W (+24 Vdc, no external load)
Supply Voltage (VSUPPLY ) maximum continuous current 10 A (with full external load)
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14
Connector / pin
X2.4
X2.5
X2.1
X2.3
X1.16
X1.19
Supply ground
Reference voltage (47 serial resistor)
Reference ground (47 serial resistor)
Potential
+12 or 24 Vdc (+930 Vdc)
GND
+5 Vdc
GND
HOUSING
Closed light cast aluminum housing
Powder-painted, hexavalent chromium-free passivation for aluminum
Puncture hole fastening
Mounting
Mounting Surface
Mounting Surface
Dimensions
5.81
147.5
1
ECU-0710
X
5.35
136.0
0.38/9.5
Mounting Holes
0.24
Dia.
6.2
1.66
42.1
All Dimensions
for reference only.
2.11
53.6
2.48
63.0
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15
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TR_ECU-0710 09/14 2014 HydraForce, Inc.