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in Saturated Reservoirs
C.S. Kabir, SPE, Chevron Energy Technology Company; M. Agamini, SPE, Chevron Nigeria Limited; and
R.A. Holguin, SPE, Chevron North America
Summary
Maximizing oil recovery in thin and ultrathin (<30 ft) oil columns
is a challenge because of coning or cresting of unwanted fluids,
regardless of well orientation. Significant oil is left behind above
the well completion even for horizontal wells when bottom- or
edge-water invasion occurs.
Two depletion strategies may be enacted to improve recovery
of the remaining oil. In the first option, a conventional horizontal
is completed below the gas/oil contact (GOC). Once the well waters out, the well is recompleted in the gas zone. Completion
occurs either at the crest for a small gas-cap reservoir or at the
GOC, inducing reverse cone, for reservoirs with thick-gas columns. Alternatively, one can skip the initial oil completion, where
gas disposition is a nonissue. Gravity-stable flooding is required to
maximize reserves.
Extensive flow simulations in multiple, history-matched models have shown that the proposed strategy improves recovery significantly. Two field examples are presented to demonstrate the
usefulness of the proposed method.
Using multivariate regression, simple correlations were developed for quick screening of the proposed approach. Experimental
design formed the backbone of a parametric study involving various reservoir, fluid, and process variables. We tested and validated
the correlations with independent sets of experimental and published field data.
The first option is feasible when the gas cap is relatively small.
In fact, Behrenbruch and Mason (1993) proposed the notion of
gas-cap blowdown as a recovery mechanism for reservoirs with
small gas-to-oil-column-thickness ratio, less than 20%, in strong
water-drive reservoirs. However, our work shows that systems
with much higher in-place gas/oil ratio (OGIP/OOIP) with moderate water-drive systems can lend themselves to blowdown, provided good vertical reservoir continuity exists.
To avoid displacing oil into large gas caps and consequent
smearing, we advocate the notion of reverse coning of oil by
placing a horizontal well just above the GOC. As expected, very
high-initial GOR production will be experienced before significant
oil rate takes effect. Where gas monetization is not an issue, this
approach is recommended to maximize oil recovery. However, to
mitigate excessive early gas production, the well can be placed just
below the GOC.
Irwin and Batycky (1997) showed that smearing of oil in a
thick-gas column did not occur. In carbonate reef reservoirs, they
found that even an 18-ft oil column could be successfully displaced by the bottom water into a 500-ft gas column, without
experiencing the anticipated loss of oil.
The main objective of this study is to discuss strategies for
reserves exploitation in thin-oil columns, regardless of the size of
the associated gas cap.
Production Strategy
Introduction
In the early days of horizontal drilling, successful reserves exploitation of thin-oil columns were reported in North Sea (Lien et al.
1991), Australia (Irrgang 1994), and the Gulf of Mexico (Vo et al.
1997), among others. Nonetheless, economic exploitation of ultrathin-oil columns (<30 ft) is relatively new. For instance, Vo and
his co-workers (Vo et al. 1999, 2000, 2001) have shown that
successful depletion can be effected with densely spaced horizontal wells. Dense well spacing, such as 30 acres in the Attaka field
(Vo et al. 2001), certainly calls for inexpensive drilling. However,
economics may dictate pursuing other measures when high-density
drilling becomes infeasible.
Placement of horizontal wells in a thin-oil column (<40 ft) is a
challenge and depends on relative drive indices of the gas cap and
the aquifer. Typically, the gas cap expands easily as depletion
occurs in the system. However, depending on the strength and
connectivity of the aquifer, a time-delayed response occurs. The
GOC recedes with water influx. Ultimately, cresting causes the
well to water out.
Even when good production practices are adhered to, a significant oil column is left behind at abandonment. In other words, the
standoff between the GOC and horizontal well may leave upwards
of 10+ft of oil column. There are two ways to capture this oil.
Either we allow the aquifer or injected water to drive this oil into
the gas cap, and finally into a crestal well, or else place the horizontal well near the GOC, just above or below it, to minimize the
loss of oil.
Fig. 1(a) Schematic representation of conventional completion. (b) Remaining oil column after the floodout.
the GOC. In so doing, the remaining oil can be captured without its
displacement into the large gas cap. For the Ekiti-7 reservoir,
recovery was 14.6 MMSTB, or approximately 23% of the OOIP;
that is, an incremental gain of 3.2 MMSTB, just by zone switching
from the watered-out well to the vertical completion in the gas cap.
Fig. 6 shows the oil saturation profile at the end of Stage 2 depletion for the Ekiti-7 reservoir.
Reverse Coning: Thick-Gas-Column Reservoirs. In reservoirs
with thick-gas columns, an alternative strategy of reverse coning is
adopted. Here, horizontal or multilateral wells are completed near
the gas/oil interface (just below or above it) to improve recovery.
Fig. 7 shows a case of two horizontal wells completed at the GOC.
The figure shows the oil saturation at the end of project life. The
idea here is to greatly reduce drawdown and expose as much of the
reservoir to flow as possible. The recovery improved from 11.4
MMSTB to 12.44 MMSTB, or 19.84% of the OOIP. Placement of
the well(s) avoids displacement of oil into the large gas cap.
Development of Recovery Factor Correlation
We developed simple correlations that can be used as a quick
evaluation and screening tool for thin-oil-column exploitation,
with either the conventional or the new approach. Experimental
design was used to develop these correlations by doing a parametric study involving various reservoir, fluid, and process param-
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. . . . . . . . . . . (1)
0.019qSorw.
Eq. 1 is the correlation for evaluating Stage 1 recovery factor.
Stage 2 Depletion. Following exactly the same ED procedure used
earlier, we determined that time of switching to Stage 2 or the
gas-cap-blowdown phase and gas rate at which to produce the well
at are the key variables of interest. Table 2 presents the two
variables and their statistical distributions.
With two variables, we constructed a 9-run experimental matrix
for the full-factorial design. Table 3 presents the variable matrix
and the results of flow simulations. Variables are represented by
1, 0, and 1, which reflect p-10, p-50, and p-90, respectively, as
identified in Table 2.
Following the flow-simulation runs, we developed a Pareto
chart, which is shown in Fig. 10. As expected, gas rate dominates,
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. . . . . . . . . . . . . . . . . . . . . . . . (2)
Eq. 2 allows one to evaluate the recovery factor for the combined
depletion schemes, whereas Eq. 1 does so for Stage 1 only.
Verification of Correlation
Synthetic Data. Eq. 1 was tested with independent sets of data
from numerical experiments. Fig. 11 tests independent flow simulation data obtained for the G-01/MR-02 reservoir. One potential
difficulty with the application of a correlation of this type is that
the contributing length of a horizontal well is never known a
priori. The lack of a superior agreement in Fig. 11 is attributed to
the difficulty of discerning effective Lw in a heterogeneous field.
Fig. 12 makes this point.
Recovery factors obtained from this study were compared with
analytical methods using both in-house and external correlations,
as shown in Table 4. The results of this study are consistently
lower for the G-01 and higher for the H-01 reservoir than others.
Our observation is that the other correlations, unlike those developed here, do not incorporate the phenomenological variables governing recovery. Consequently, large discrepancies can occur. This
comparative study underscores the inherent danger of extrapolating the use of any correlation beyond the bounds of the original study.
Field Data. We also tested and validated the correlations with
published field data from the Attaka (Irrgang 1994) and Serang
(Vo et al. 1997) fields in Indonesia.
Fig. 13 suggests that the general trend holds, but is skewed to
the right. This skewness is attributed to higher recoveries in the
field owing to high-well density. For instance, the average-
drainage area per well is 66 and 34 acres in the Attaka and Serang
fields, respectively. By contrast, the G-01/MR-02 has 602 acres for
a single-well situation. Note that we did not incorporate drainage
area as an independent variable in our ED work. That is because
the minimal economic oil recovery of 2 MMSTB at the current
business setting precludes the use of denser well spacing, which is
an order-of-magnitude smaller than those used here.
Nonetheless, we made experimental runs to replicate small
drainage area in the G-01/MR-02 reservoir. Eight wells approximated a drainage area of 75 acres per well. Recovery factor from
these wells ranged between 22 and 56%. This spread in recovery
factor is a direct reflection of areal heterogeneity. That denser well
spacing leads to higher recovery in coning/cresting situation is
demonstrated by this numerical experiment.
Fig. 11Correlation vs. simulation recovery factor.
Field Examples
Example 1. The D-2 Sand in the South Timbalier 37 field is a
typical Gulf of Mexico strong water-drive reservoir. This deltaic
sandstone is upper Miocene in age, having high permeability of
over two darcy with porosity of approximately 30%. Strong bottom-water-drive provides most of the energy support at a depth of
11,800 ft subsea in this reservoir. Fig. 14 displays the two wells
with different orientation in the flow-simulation grid, with local
refinement around the wells.
Since the projects inception in July 1998, we recognized that
the oil column is located between a small gas cap and a highly
active aquifer. The oil-column thickness is approximately 40 ft,
and the gas column is approximately 83 ft. In this study, the OOIP
is estimated at 12 MMSTB within a 9,288 acre-ft oil band with a
solution GOR of 889 scf/STB. The in-place free gas volume is
estimated at 7.33 Bscf in a 2,946 acre-ft gas cap. Cumulative oil
production as of October 2003 was 7.44 MMSTB, representing
62% of the current OOIP estimate. Cumulative gas production as
of October 2003 was 9.8 Bscf, representing 54% of the OGIP.
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Pressure data indicated less than a 400-psi pressure drop from the
initial datum pressure of 4,780 psia.
Stage 1 Depletion. The I-1 well was the first well drilled targeting multiple stacked sands. This vertical well penetrated a lower
portion (33 ft net TVD) of the gas cap as well as an upper portion
(11 ft net TVD) of the oil band. The initial perforations were within
the uppermost 10 ft of the oil column. The cumulative production
through February 2002 was 2 MMSTB of oil and 3 Bscf of gas.
Fig. 15 shows the production profile and Fig. 16 presents the
match obtained. The rapid decline of GOR is tied to balanced
withdrawal rate commensurate with the strong aquifer support.
The I-2 well was a horizontal well drilled along strike to the I-1
well with a 320-ft lateral section. This well was completed in July
of 2000. The cumulative production through February 2002 was
2.5 MMSTB of oil and 4.9 Bscf of gas. Fig. 17 captures the
production history, and Fig. 18 displays the GOR match.
Stage 2 Depletion. At the beginning of 2003, a pulse-neutron
capture log was run across the I-1 well, indicating a 44-ft column
of oil. This encroachment of the oil band into the gas cap occurred
after cumulative production of 4.54 MMSTB, representing 37.8%
of the OOIP and 8 Bscf, representing 44% of the total OGIP. Thus,
in February of 2002, the additional (33 ft net TVD) perforations
were shot to take advantage of the entire oil column. As of October
2003, the oil recovery factor has increased to 62% and the gas
recovery factor has increased to 54%, as previously indicated.
To interpret and optimize the reservoir performance and recovery, various tools were implemented to model the D-2 Sand. Flow
simulations confirmed movement of the fluid contacts. The model
further showed that the active aquifer accounted for over 90% of
the reservoir energy as well as excellent sweep within this clean
package of sand.
To summarize, use of the two-stage completion strategy allowed for optimum hydrocarbon production and recovery. Of
course, monitoring the fluid movements aided the process. In so
doing, we realized excellent sweep, while minimizing the loss of
energy from the production of excessive free gas.
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Fig. 23Incremental oil owing to trapped-gas saturation is apparent in various completions, G-01/MR-02 reservoir.
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Shah Kabir is a Consulting Reservoir Engineer at Chevron Energy Technology Company in Houston. e-mail: shahkabir@
chevron.com. He has more than 30 years of experience in the
oil industry, with the last 18 of these at Chevron. His experience
includes pressure-transient testing, wellbore fluid- and heat-
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