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Chapter 3

1- Sharp edge defects is


a- Porosity
b- Crack
c- Fusion
d- Gas pore
2- Inspector claim that he found a defect which is planar, it is
a- Porosity
b- Crack
c- Inclusion
d- Slag inclusion
3- A crack has
a- 3 visible
b- 2 visible
c- 4 visible
d- 1 visible
4- One inspector measure the depth of a defect. He claims that it is
crack , which other dimension is missing
a- Height
b- Depth
c- Length
d- Base metal length
5- A inspector wishes his wife to give a star on his birthday. He want to
give a metal plate with defect on it. The defect must be
a- Crack
b- Star
c- Crater
d- Cluster porosity
6- Gas pore size must be less than
a- 1.5
b- 1.4
c- .5
d- 1
7- A inspector claims that the gas pore always must be less than 1.5
a- He is right
b- He may be right
c- He is not right
d- He may or may be right

8- A inspector claims that


a- Gas pore must be less than 1.5
b- Less than or equal to 1.5
c- Always be 1.5

d- Greater than 1.5


9- Which is dimension of blow hole
a- > 1.5 cm
b- < 1.5
c- > 1.5 mm
d- > 1.5
10Blow hole is most probably in
a- SMAW
b- GTAW
c- FCAW
d- SW
11If the coating of electrode is damaged and the blow hole occur
there. The welding process must be.
a- SMAW
b- GTAW
c- FCAE
d- SW
12Arc blow usually causes
a- Slag inclusion
b- Inclusion
c- Solid inclusion
d- Sand inclusion
13Arc blow is due to
a- Electric forces
b- Forces
c- Magnetic forces
d- Electro-diamagnetic forces
14The ultimate result of the arc blow is
a- Lack of side wall fusion
b- Lack of inter run fusion
c- Lack of fusion
d- Both a and b
15Solid internal inclusion is usually due to
a- Lack of welder skill
b- If parameters are incorrect
c- Magnetic forces
d- All of above
16The inspector claims that the dip transfer is the client need. So
which welding process they will use
a- TIG
b- MIG
c- SMAW
d- SW
17If we want to do DPT on a weld metal having spatter the biggest
problem is
a- It decreases the strength of the weld metal

b- The problem is masking


c- The problem is penetrant
d- The problem is laboratory
18The laboratory report shows that the result is fine but little
strength difference in the required result in the weld metal. It probably
due to
a- Cracks
b- Fusion
c- Rods
d- Spatter
19Bulbous counter causes
a- Smooth stress concentration
b- Poor toe blend
c- Smooth and good toe blend
d- Both a nd b
20If root have incomplete root penetration then which is smaller
a- DTT
b- ATT
c- Both are equal
d- Both a and b
21Toe blend limit should be within
a- 2mm
b- 3mm
c- 2.5mm
d- 1mm
22The angle in degree for good toe blend should be
a- 20
b- 30
c- 40
d- 50
23The weld toes should be blend smoothly. This indicates the
a- Quality of weld
b- The size of the weld
c- The length of the weld
d- The parameter about shielding gas
24The weld toes should be blend smoothly. This is
a- Qualitative
b- Quantitative
c- Both of above
d- None of above
25The weld bead should be
a- Smooth
b- Good according to standard
c- According to wps
d- Regular
26In 2G position the plate direction is

a- Horizontal
b- Vertical
c- Incline
d- All of above
27In 2F position there is probability of undercut if length of the
weld is
a- > 9mm
b- < 9mm
c- = 8mm
d- < 8mm
28It is appeared that root has been sucked back it is
a- Root convexity
b- Root concavity
c- Root problem
d- Root is improper
29A canal through sand is
a- Crack
b- Concavity
c- Suck back
d- Both a and b
30If the welding is not balanced it causes
a- Linear miss-alignment
b- Angular misalignment
c- Alignment
d- Distortion.
31If the two pieces are not In a plan
a- Linear misalignment
b- Angular misalignment
c- Alignment
d- Distortion

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