Documente Academic
Documente Profesional
Documente Cultură
(INTERNATIONAL)
1000serviceexp
REV: 1/5/07
TABLE OF CONTENTS
TABLE OF CONTENTS..............................................................................................................................................2
SEQUENCE OF OPERATIONS 1002/1003...............................................................................................................3
SEQUENCE OF OPERATIONS 1106........................................................................................................................4
SEQUENCE OF OPERATIONS 1028 / 1029 / 1228 / 1229 ......................................................................................5
SEQUENCE OF OPERATIONS 1030........................................................................................................................6
SEQUENCE OF OPERTIONS 1032 ..........................................................................................................................7
SEQUENCE OF OPERATIONS / 1033, 1034, 1046, 1047 .......................................................................................8
SEQUENCE OF OPERATIONS 1042 / 1043 / 1242 / 1243 ....................................................................................10
SCHEMATIC / 1002, 1003 .......................................................................................................................................12
SCHEMATIC / 1006 TO SERIAL NUMBERS Q14279.............................................................................................13
SCHEMATIC / 1028, 1029, S/N Q19071 & BELOW ................................................................................................14
SCHEMATIC / 1028, 1029, S/N Q19078 & ABOVE.................................................................................................15
SCHEMATIC / 1030, TO S/N Q17170......................................................................................................................16
SCHEMATIC / 1030, S/N Q17171 & ABOVE...........................................................................................................17
SCHEMATIC / 1032. S/N Q19077 & BELOW ..........................................................................................................18
SCHEMATIC / 1032, S/N Q19078 & ABOVE...........................................................................................................19
SCHEMATIC / 1033, 1034, 1046, 1047 ...................................................................................................................20
SCHEMATIC / 1042, 1043, S/N Q14279 & BELOW ................................................................................................21
SCHEMATIC / 1042, 1043, S/N Q14280 & ABOVE.................................................................................................22
SCHEMATIC / 1228. 1229, S/N Q14790 & BELOW ................................................................................................23
SCHEMATIC / 1228, 1229, S/N Q14791 & ABOVE.................................................................................................24
SCHEMATIC / 1242, 1243 .......................................................................................................................................25
TROUBLESHOOTING GUIDE 1000 & 1200 / GAS OVENS ..................................................................................26
TROUBLESHOOTING GUIDE 1000 & 1200 SERIES / ELECTRIC OVENS...........................................................39
TROUBLESHOOTING / GAS OVENS 1033, 1034, 1046, 1047 ..............................................................................46
REMOVAL, INSTALLATION & ADJUSTMENTS .....................................................................................................53
MODEL SERIES 1000 &1200...............................................................................................................................53
PARTS / MODEL SERIES 1000 & 1200 - GENERAL..............................................................................................80
BLOW UP / 1000, 1200 GENERAL.......................................................................................................................81
PARTS / MODEL 1002-1003 , S/N 2584 TO 4389 ..................................................................................................82
BLOW UP / 1002, 1003 S/N 2584 to 4389 ............................................................................................................83
PARTS / MODEL 1002-1003, S/N 4390 & UP .........................................................................................................84
BLOW UP / 1002, 1003 S/N 4390 & ABOVE ........................................................................................................85
PARTS / MODEL 1006 .............................................................................................................................................86
BLOW UP / 1006 ......................................................................................................................................................87
PARTS / 1028-1029-1032 ........................................................................................................................................88
BLOW UP / 1028, 1029, 1032 ..................................................................................................................................89
PARTS/ MODEL 1030 ..............................................................................................................................................90
BLOW UP / 1030 ......................................................................................................................................................91
PARTS / 1042, 1043.................................................................................................................................................92
BLOW-UP / 1042, 1043 ............................................................................................................................................93
PARTS / 1033, 1034, 1046, 1047.............................................................................................................................94
BLOW-UP / 1033, 1034, 1046, 1047........................................................................................................................95
PARTS / 1228-1229..................................................................................................................................................96
BLOW UP / 1228, 1229 ............................................................................................................................................97
PARTS / 1242, 1243.................................................................................................................................................98
BLOW - UP / 1242, 1243 ..........................................................................................................................................99
PARTS / OVEN BACK - GAS .................................................................................................................................100
BLOW UP / OVEN BACK GAS ...........................................................................................................................101
PARTS / OVEN BACK- ELECTRIC........................................................................................................................102
BLOW UP / OVEN BACK ELECTRIC .................................................................................................................103
PARTS / CONVEYOR MOTOR ASSEMBLY S/N 4390 & ABOVE ........................................................................104
BLOW UP / CONVEYOR MOTOR ASSEMBLY S/N 4390 & ABOVE ...................................................................105
PARTS / SERIES 1000 CONVEYOR..................................................................................................................106
BLOW UP / SERIES 1000 CONVEYOR ................................................................................................................107
PARTS / SERIES 1200 - CONVEYOR CONTROL................................................................................................108
BLOW UP / SERIES 1200 CONVEYOR CONTROL ..........................................................................................109
PARTS / SERIES 1200 CONVEYOR..................................................................................................................110
BLOW UP / SERIES 1200 CONVEYOR .............................................................................................................111
2
CONTROL BOX
AUTO COOL DOWN
MAIN FAN CIRCUIT
BURNER CIRCUIT
CONVEYOR DRIVE
(S/N 100 to 4389)
The Time/Temp Display is energized when the Fan Switch is closed, supplying 120
VAC to the primary of the 12.6 volt Transformer. The secondary output of the
transformer, normally 13 to 14 VAC (depending on input), with a center tap, is
supplied to terminals 1,2, and 3 of the Time/Temp Display. The center tap is terminal
2. The display works on a balanced input and center tap voltage to each leg must be
1/2 the total reading.
The speed side of the Time/Temp. Display uses a slotted disc (cemented to tach.
coupling) to break the infra-red light beam of the optical switch (mounted on gear
motor) producing electrical pulses that are transmitted to the display. The display
converts these pulses into a read-out of minutes and seconds.
The temperature portion of the display uses a Thermistor Probe to sense oven
temperature. The thermistor outputs a resistance proportional to the oven
temperature. This resistance is then converted by the display into a temperature
reading.
TRANSFORMER (12.6
VAC)
BURNER CIRCUIT
CONVEYOR DRIVE
(S/N 4390 AND UP)
TlME/TEMP DISPLAY
Electrical power is permanently supplied through 3, 50A fuses to the normally open
contacts of the Mercury Contactor. Power is also supplied through 1, 10A fuse to the
normally open contact of the Main Fan Relay, through a 1A Fuse to the normally
open Double Pole Main Fan Switch, and to the normally open Cool-Down
Thermostat (thermostat closes at 160F and opens at 140F.) Closing the Main Fan
Switch supplies 220 or 240 VAC to the primary of the control circuit Step Down
Transformer. (The transformer steps the voltage down to 120 VAC for the control
circuit.) 120 VAC is supplied to the coil of the Main Fan Relay. The coil of the relay is
energized, the normally open contacts close, energizing the Main Fan Motor. Closing
the Main Fan Switch also supplies power to the 12.6 VAC Transformer, the Control
Box Cooling Fan, and the Heat and Conveyor Switches.
Upon closure of the Fan Switch, 120 VAC is supplied to the primary of the 12.6 VAC
Transformer. The Transformer steps the voltage down to 12.6 VAC (normally 13 to
14 VAC) with a center tap, and supplies power to the Time/Temp. Display. The
voltage from each leg of the Transformer'
s secondary to the center tap should be
one half of the secondary voltage.
Closing the Fan Switch and the normally open Heat Switch supplies 120 VAC
through the normally open Air Pressure Switch, and the normally closed Hi-Limit
Thermostat (manually re-settable, opens at 190F) and, the 3A Fuse, to the L1
terminal of the Temperature Control Board, the coil of the Mercury Contactor, and to
the Heat Indicator Light.
When the Heat Switch is closed, 120 VAC is supplied to the Temperature Control.
The Temperature Control Potentiometer (2.5K ohm) is adjusted to desired
temperature. The Thermocouple will provide varying millivolts to the Temperature
Controller. The Temperature Controller switches the L 2 line of the Contactor coils at
intermittent intervals to maintain desired temperatures.
TRANSFORMER (12.6
VAC)
HEAT CIRCUIT
TEMPERATURE
CONTROL
CONVEYOR DRIVE
(S/N 100 to 4389)
NOTE
Closing the Fan Switch and the normally open Conveyor Switch supplies 120 VAC
through a 3A Fuse, to the Motor Control Board. AC volts are converted to D.C. volts
and are supplied to the Conveyor Motor at board terminals A1 and A2 through a
D.P.D.T. Reversing Switch. Adjustment of the Speed Control Potentiometer (500
ohm, 10 turn) will change resistance at terminals S1, S2, and S3 varying the D.C.
voltage to the Conveyor Motor. The speed of the Conveyor Motor will increase or
decrease as the D.C. voltage from the Motor Control Board increases or decreases
respectively.
Closing the fan switch and the normally open Conveyor switch supplies 120 VAC to
the Motor Control Board. AC volts are converted to DC volts and are supplied to the
Conveyor Motor at terminals A+ and A-. Adjustment of the Speed Control
Potentiometer (5,000 ohm 10 turn ) will change resistance at terminals P1, P2, and
P3 varying the DC voltage to the motor. The speed of the conveyor motor will
increase or decrease as the DC voltage from the board increases or decreases
respectively. As the motor turns, it drives both the reducer gearbox and the tach.
generator. The tach. generator is a DC voltage generator which supplies a voltage to
the DC motor control board and is used as a reference for maintaining a constant
conveyor speed.
The 1200 Series Ovens utilize 2 complete conveyor drive systems.
The Time/Temp. Display is energized when the Fan Switch is closed, supplying 120
VAC to the primary of the 12.6 volt Transformer. The secondary output of the
transformer, normally 13 to 14 VAC (depending on input), with a center tap, is
supplied to terminals 1,2, and 3 of the Time/Temp. Display. The center tap is
terminal 2. The display works on a balanced input and center tap voltage to each leg
must be 1/2 the total reading.
The speed side of the Time/Temp. Display uses a slotted.disc (cemented to tach.
coupling) to break the infra-red light beam of the optical switch (mounted on gear
motor) producing electrical pulses that are transmitted to the display. The display
converts these pulses into a read-out of minutes and seconds.
The temperature portion of the display uses a Thermistor Probe to sense oven
temperature. The thermistor outputs a resistance proportional to the oven
temperature. This resistance is then converted by the display into a temperature
reading.
The 1200 Series Ovens use a Double Pole Double Throw Switch to connect the two
Optical Encoder Assemblies to the Time/Temp. Display. By activating the switch,
either the front or rear belt speed can be shown by the Time/Temp. Display.
CONTROL BOX
AUTO COOL DOWN
MAIN FAN CIRCUIT
TRANSFORMER (12.6
VAC)
6
BURNER CIRCUIT
TEMPERATURE
CONTROL
CONVEYOR DRIVE
(S/N4390-Q17170)
(Conveyor Drive
Q171701 & Above See
Page 9)
(Time/Temp Display
Q17171 & Above See
Page 9)
TIME/TEMP
DISPLAY(Q17171 &
Above See Page 9
14 VAC) with a center tap, and supplies power to the Time/Temp Display. The
voltage from each leg of the Transformer'
s secondary to the center tap should be
one half of the secondary voltage
Closing the normally open Burner Switch supplies 220 VAC, through the gas
pressure-proving switch, and through the Main Fan Air Pressure Switch, to the
Ignition Control. The combustion motor relay is energized, its normally open contacts
now close, supplying120 VAC to the combustion motor. The normally open
combustion air switch closes upon sensing air. After pre-purge period of between 30
and 60 seconds, the Ignition Transformer is energized and the Main Gas Valve is
energized. Ignition should now occur.
Closing the Fan Switch supplies (through the Step down Transformer) 120 VAC to
the Temperature Control Board. The 2.5K ohm Temperature Potentiometer is
adjusted to desired temperature. The Thermocouple will provide varying millivolts to
the Temperature Controller. The Temperature Controller supplies 120 VAC to the
Solenoid Valve at intermittent intervals to maintain desired temperature.
Closing the fan switch and the normally open conveyor switch supplies 120 VAC to
the Motor Control Board. AC volts are converted to DC volts and are supplied to the
Conveyor Motor at terminals A+ and A-. Adjustment of the Speed Control
Potentiometer (5,000 ohm 10 turn) will change resistance at terminals P1, P2, and
P3 varying the DC voltage to the Conveyor Motor. The speed of the conveyor motor
will increase or decrease as the DC voltage from the board increases or decreases
respectively. As the motor turns, it drives both the reducer gearbox and the tach.
generator. The tach. generator is a DC voltage generator which supplies a voltage to
the DC motor control board and is used as a reference for maintaining a constant
conveyor speed.
The Time/Temp. Display is energized when the Fan Switch is closed, supplying 120
VAC to the primary of the 12.6 volt Transformer. The secondary output of the
transformer, normally 13 to 14 VAC (depending on input), with a center tap, is
supplied to terminals 1,2, and 3 of the Time/Temp. Display. The center tap is
terminal 2. The display works on a balanced input and center tap voltage to each leg
must be 1/2 the total reading.
The speed side of the Time Temp. Display uses a slotted disc (cemented to tach.
coupling) to break the infra-red light beam of the optical switch (mounted on gear
motor) producing electrical pulses that are transmitted to the display. The display
converts these pulses into a read-out of minutes and seconds.
The temperature portion of the display uses a Thermistor Probe to sense oven
temperature. The thermistor outputs a resistance proportional to the oven
temperature. This resistance is then converted by the display into a temperature
reading.
TRANSFORMER (12.6
VAC)
HEAT CIRCUIT
TEMPERATURE
CONTROL
CONVEYOR DRIVE
(S/N 4390 AND UP)
POWER SUPPLY
TRANSFORMER(12.6V
AC)
BURNER CIRCUIT
TEMPERATURE
CONTROL
CONVEYOR DRIVE
oven start and cool down relay. Its normally open contacts close, supplying 220 VAC
to the Burner Switch and enabling the 20-minute Time Delay module. The 20-minute
Time Delay module supplies 120 VAC to the oven fan motor relay, these normally
open contacts now close, supplying 220 VAC to the Oven Fan Motor.
Upon closure of the Fan Switch, 120 VAC is supplied to the primary of the 12.6 VAC
Transformer. The Transformer steps the voltage down to 12.6 VAC (normally 13 to 14
VAC) with a center tap, and supplies power to the Time/Temp Display. The voltage
from each leg of the Transformer'
s secondary to the center tap should be one half of
the secondary voltage.
Closing the normally open burner switch supplies 220 VAC through the oven air
pressure switch, the gas inlet pressure switch, the normally closed high limit
thermostat (opens at 368C) to the ignition control. The combustion motor is now
energized. The normally open burner blower air pressure switch closes upon sensing
air pressure. After a pre-purge period of 30-60 seconds, the main gas valve and the
spark generator are energized. Ignition should now occur. After proving the pilot
flame, and a 30 second delay, the gas control relay and the burner indicator lamp are
energized.
Closing the Fan Switch supplies (through the Step Down Transformer) 120 VAC to
the Temperature Control Board. The Temperature Potentiometer is adjusted to
desired temperature. The Thermocouple will provide varying millivolts to the
Temperature Controller. The Temperature Controller supplies 120 VAC to the
Solenoid Valve at intermittent intervals to maintain desired temperature. (An
electronic flame monitor proves main flame operation in the 1033-1034 models)
Closing the Oven Fan Switch supplies 120 VAC, through the Power Transformer, to
the normally open Conveyor Switch. Closing the Conveyor Switch supplies 120 VAC,
through a 3 AMP Fuse, to the primary of the Conveyor Control Transformer. The
secondary of this Transformer supplies 10 VAC and 29 VAC to the Conveyor Control.
The conveyor control supplies voltage pulses to the Conveyor Control. The Conveyor
Control Potentiometer varies the frequency of these pulses. The motor speed will
increase or decrease, as the frequency of the pulses increase or decrease
respectively.
Closing the Oven Fan Switch supplies 120 VAC, through the Power Transformer, to
the primary of the Time/Temp. Transformer. The secondary output of the
Transformers, 12.5 to 15 VAC with a center tap, is supplies to terminals 1, 2, and of
the Time/Temp. Display. The display works on a balanced input, and the center tap
voltage to each leg must be 1/2 the total reading.The speed side of the Time/Temp.
Display is supplied, by the Conveyor Control, with the frequency of the pulses to the
Conveyor Motor. This frequency is converted by the Time/Temp. Display into a read
out of minutes and seconds. NOTE: The Conveyor Control uses a sensor and
magnet, mounted on the Conveyor Motor that senses when the motor is not turning. If
the motor is not turning, the Time/Temp Display will show --:-- in the window. The
temperature portion of the display uses a Thermistor Probe to sense oven
temperature. The Thermistor outputs a resistance proportional to oven temperature.
This resistance is then converted by the Display into a temperature reading.
OR:
The temperature portion of the display uses a "J" type thermocouple to measure oven
temperature. The thermocouple generates D.C. millivolts proportional to oven
temperature. This millivolt reading is then converted by the display into a temperature
reading.
TRANSFORMER (12.6
VAC)
BURNER CIRCUIT
TEMPERATURE
CONTROL
CONVEYOR DRIVE
(S/N Q14790 & Below,
1200 series
S/N Q14973 & Below,
1000 series)
(S/N Q14791 & Above,
1200 series
S/N Q14974 & Above,
1000 series refer to
Pg. 9)
10
TIME/TEMP
DISPLAY(S/N Q14790 &
Below, 1200 series S/N
Q14973 & Below, 1000
series)
(S/N Q14791 & Above,
1200 series S/N Q14974
& Above,
1000 series refer to Pg.
9)
The Time/Temp. Display is energized when the Fan Switch is closed, supplying 120
VAC to the primary of the12.6 volt Transformer. The secondary output of the
transformer, normally 13 to 14 VAC (depending on input), with a center tap, is
supplied to terminals 1,2, and 3 of the Time/Temp. Display. The center tap is
terminal 2. The display works on a balanced input and center tap voltage to each leg
must be 1/2 the total reading.
The speed side of the Time/Temp. Display uses a slotted disc (cemented to tach.
coupling) to break the infra-red light beam of the optical switch (mounted on gear
motor) producing electrical pulses that are transmitted to the display. The display
converts these pulses into a read-out of minutes and seconds. The temperature
portion of the display uses a Thermistor Probe to sense oven temperature. The
thermistor outputs a resistance proportional to the oven temperature. This resistance
is then converted by the display into a temperature reading.
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
POSSIBLE CAUSE
Incoming Power Supply
NOTE:
(Export Ovens)
No Control Box
Cooling(For ovens
equipped with Control
Box Cooling Fan)
Capacitor
Cool Down Thermostat
(Export Ovens)
Axial Cooling Fan
NOTE:
No automatic control
box cooling (For ovens
equipped with control
box cooling fan)
26
EVALUATION
Check breakers/ Reset if required / Call Power Co.
if needed.
For some export ovens, there is a control circuit
step-down transformer. This transformer steps
down supply voltage to 120 VAC. If main fan will
not run, the secondary of this transformer must be
checked for 120 VAC output. Check specific oven
model schematic for circuit location.
Check and/or Replace
Check and/or Replace
Check continuity between switch terminals.
Check continuity to 120 VAC coil. Check for power
to relay coil (120 VAC). Check for 208/240 VAC to
relay terminals. Visually check for contact pull-in.
Check for opens, shorts, or grounds. WITH
POWER OFF: Turn Fan Blade to check for locked
rotor.
Check for opens, shorts, or grounds.
Check cool down thermostat (thermostat closes at
160F and opens at 140F). Check for power (120
VAC) at cool down thermostat. With the cool down
thermostat pre-heated, check for continuity. If
switch is open, replace.
Check for power to Main Fan Relay. Visually check
for contact pull in.
(For ovens equipped with a control circuit stepdown transformer, the supply voltage for the
cooling fan is 240 VAC.)
WITH POWER OFF: check for locked rotor. Check
for power (120 VAC) to cooling fan. If 120 VAC is
present at the fan motor and the fan does not run,
replace fan assembly.
Check breakers/Reset if needed. Check for
incoming power (120 VAC)at cooling fan
thermostat.
Check cooling fan thermostat (thermostat closes at
120F and opens at 100F). With cooling fan
thermostat pre-heated, check for continuity. If
switch is open, replace.
Check for 120 VAC to cooling fan, if present and
fan does not run, replace fan.
See "Cooling Fan Thermostat"
Check for adequate gas supply to oven.
Burner Switch
Air Pressure Switch
NOTE:
No Pilot
Pilot Orifice
Burner Ignitor
Flame Sensor
NOTE:
Ignition Control
No Pilot
Pilot Orifice
28
Burner Ignitor
29
30
SYMPTION
Oven will not heat
31
Ignitor/Sensor Assembly
Gas Valve
No Pilot
Solenoid Valve
Flame Sensor
Temperature Control
Thermocouple Probe
Temperature Control
Potentiometer
Solenoid Valve
32
Intermittent heating
As Follows
Voltage Supply
3 Amp Fuse
Fuse Holder Conveyor Switch
D. C. Motor Control Board
Reversing Switch
Conveyor Drive Motor
NOTE:
Voltage Supply
3 Amp Fuse
Fuseholder
Fan Switch
Conveyor Switch
(Dual Belt Ovens)
Speed Adjustment
Potentiometer
Conveyor
Conveyor speed
varying or intermittent
34
Power Supply
DC Gear motor
Voltage Supply
Fan Switch
Conveyor Switch
35
Speed Adjustment
Potentiometer
Conveyor Motor
(Stepper)Control
Conveyor Drive
(Stepper)Motor
Time/Temp Display
inoperative
NOTE
36
Thermocouple Probe
Optical Encoder
Erratic time/temp
display
Temp Display
inaccurate erratic, or
inoperative
Time display
inaccurate erratic, or
inoperative(S/N
Q4615-Q14970) 1000
Series(S/N Q4615Q14790) 1200 Series
37
Time Display
inaccurate, erratic, or
inoperative(S/N
Q14975 & Above1000
Series) (S/N Q14791 &
Above1200 Series)
Conveyor Drive
(Stepper) Motor
Magnet
Conveyor Drive
(Stepper)Control
38
POSSIBLE CAUSE
Incoming Power Supply
NOTE:
(Export Ovens)
Fan Motor
No Main Fan Cool
Down
Capacitor
Cool Down Thermostat
Hi Limit Thermostat
NOTE:
Hi Limit Thermostat
(Model 1032)
EVALUATION
Check breakers/Reset if required/ Call Power Co. if
needed.
For some export ovens, there is a control circuit
step-down transformer. This transformer steps
down supply voltage to 120 VAC. If main fan will
not run, the secondary of this transformer must be
checked for 120 VAC output. Check specific oven
model schematic for circuit location.
Check and/or Replace
Check and/or Replace
Check continuity between switch terminals.
Check continuity to 120 VAC coil. Check for power
to the relay coil (120 VAC). Check for 208/220/240
VAC to relay terminals. Visually check for contact
pull-in
Check for opens, shorts, or grounds.WITH POWER
OFF: Turn Fan Blade to check for locked rotor.
Check for opens, shorts, or grounds.
Check cool down thermostat (thermostat closes at
160F and opens at 140F). Check for power (120
VAC) at cool down thermostat. With cool down
thermostat pre-heated, check for continuity. If
switch is open, replace.
Check for power to main fan relay. Visually check
for contact pull in.
WITH POWER OFF: turn the fan blade to check for
locked rotor. Check for power (120 VAC) to cooling
fan. If 120 VAC is present at the fan motor and the
fan does not run, replace fan assembly.
Check if main oven fan is operating. If not, refer to
"Oven fan will not run."
Check for continuity between switch terminals with
switch on. Replace if defective.
Check for 120 VAC on both sides of switch. If
voltage present on one side only, check for air tube
blockage, adjust air switch. If above fails, replace
air pressure switch.
Terminals are normally closed. If open, reset and
test oven for proper operation. If thermostat will not
hold for maximum oven temperature, and oven is
not exceeding temperature dial setting, replace
thermostat (rated at 190F).
Terminals are normally closed. If open, reset and
test oven for proper operation. If thermostat will not
hold for maximum oven temperature, and oven is
not exceeding temperature dial setting. Replace the
thermostat. Check for proper location of sensing
bulb in its spring holder. If hi-limit is still tripping,
replace (rated for 368C).
Check and/or Replace
Check and/or replace.
39
Temperature Control
Potentiometer
Thermocouple Probe
Mercury Contactor(s)
50 Amp Fuses
Heater Elements
Mercury Contactor(s)
Voltage Supply
3 Amp Fuse
Fuse Holder
Conveyor Switch
D. C. Motor Control Board
40
Reversing Switch
Conveyor Drive Motor
NOTE:
Voltage Supply
Fuseholder
Fan Switch
Conveyor Switch
(Dual Belt Ovens)
Speed Adjustment
Potentiometer
41
Conveyor
Conveyor speed
varying or intermittent
Power Supply
Tach generator and DC Motor
Control Board
DC Gearmotor
42
Voltage Supply
Fan Switch
Conveyor Switch
Speed Adjustment
Potentiometer
Conveyor Motor(Stepper)
Control
43
Time/Temp Display
NOTE:
Thermocouple Probe
44
Time Display
inaccurate, erratic, or
inoperative(S/N
Q19078 & Above1000
Series) (S/N Q14791 &
Above1200 Series)
45
POSSIBLE CAUSE
Incoming Power Supply
Transformer Fuse
Fuseholder
Fan Switch
Oven Start Relay
Fan Fuse
Fuseholder
Capacitor
Motor
No main fan cool down
46
EVALUATION
Check breaker/reset if required. Call Power
Company if needed. In these ovens, there is a
control circuit step-down transformer. This
transformer steps down supply voltage to 120 VAC.
If main fan will not run, the secondary of this
transformer must be checked for 120 VAC output.
Check specific oven model schematic for circuit
location.
Check and/or replace.
Check and/or replace.
Check continuity between switch terminals.
Check for 120 VAC to the relay coil. If voltage is not
present, trace wiring back to the fan switch. If
voltage is present, check to insure contacts are
closing.
Check for 120 VAC at terminal #1 to neutral on the
20-minute timer. If no voltage is present, trace
wiring back to the power supply. If voltage is
present at terminal #1, check for 120 VAC at
terminal #2 to neutral. If no voltage is present, and
the oven start relay is closed, replace the 20minute timer.
Check for 120 VAC to coil of the oven fan relay. If
no voltage is present, trace wiring back to terminal
#2 of the 20-minute timer. Check for 120 VAC at
terminals #2 and 6 of the relay, if no voltage is
present, trace wiring back to the power supply. If
voltage is present at the relay coil, check to insure
the contacts are closing.
Check, replace if necessary.
Check, replace if necessary.
Check for opens, shorts, or grounds.
Check for opens, shorts, or grounds. WITH
POWER OFF: turn the fan blade to check for
locked rotor.
Check for 120 VAC at terminal #2 to neutral while
oven is "on". Turn off the main fan switch, 120 VAC
should continue to be present for 20 minutes. If
voltage is not present for approx. 20 minutes,
replace the timer.
Check if relay is operating and that the contacts
remain closed during the 20 minute cool down.
Contacts should open when main fan switch is
turned off.
120 VAC at terminal #2 should discontinue
approximately 20 minutes after main fan is
switched off. If the oven start relay contacts are
open, and the voltage continues at terminal #2 of
the 20 minute timer, replace the timer.
Check to insure that the contacts are opening after
the coil is de-energized.
(SEE MAIN FAN WILL NOT RUN) 120 VAC should
now be at this motor. If voltage is present, check
motor for shorts, opens, or grounds. WITH POWER
OFF: check for locked rotor.
No automatic control
box cooling
Cooling Fan
Cooling fan continues
to run after 20 minute
cool down
Oven will not heat
Hi-Limit Thermostat
Ignition Control
Spark Generator
Ignitor/Sensor Assembly
Gas Valve
No Pilot
Pilot Tube
Pilot Orifice
Burner Ignitor
Flame Sensor
Ignition Control
Indicator light is on but
no main flame, (Model
1046-1047)
48
Temperature Control
Thermocouple Probe
Solenoid Valve
Temperature Control
Thermocouple Probe
Flame Monitor
Valve, Temperature
Regulation
49
Flame Monitor
Intermittent Heating
As Follows
Conveyor Switch
Conveyor Fuse(3A)
Fuseholder
Conveyor Control
Speed Adjustment
Potentiometer
Conveyor Motor(Stepper)
Control
50
Conveyor Drive(Stepper)
Motor
Time/Temp. Display
inoperative
Time/Temp. Display
Thermocouple Probe
Power Supply
51
Temp. display
inaccurate, erratic, or
inoperative
Time Display
inaccurate, erratic or
inoperative
Time/Temp. Display
Conveyor Drive
(Stepper) Motor
Magnet
52
CAUTION !
CAPACITOR, MOTOR
1.
2.
3.
4.
FAN, MAIN
1.
2.
S. N. 100-4612 (GAS)
S. N. 100-4767 (ELECTRIC)
53
FAN BLADE
9 3/4 IN.
1/8 IN.
COOLING FAN
3.
Reinstall and locate fan so that the front of fan blades are 9 3/4" from inside of oven back. (See Drawing)
S. N. 4613 & Above (GAS)
S. N. 4768 & Above (ELECTRIC)
FAN SPIDER
FAN HUB
1 1/2 INCH
CONE
3.
Reinstall and locate fan so that the bottom of the fan spider is 1 1/2" from the top of the oven back cone
(See Drawing)
RELAY, D.P.S.T.
1.
2.
3.
4.
5.
6.
3.
4.
5.
3.
4.
5.
6.
7.
8.
9.
MOUNTING HOLES
(USE #29 DRILL)
#8 X 3/8
SELF TAPPING
SCREW
55
MOTOR
CENTRIFUGAL
SWITCH
WIRING DIAGRAM
BURNER BLOWER ASSEMBLY
WITH RELAY REMOVED
24 VAC TO
IGNITION CONTROL
RED
RED
TO GROUND TERMINAL
ON IGNITION CONTROL
GREEN
GROUND
24 VAC
TRANSFORMER
P/N 369531
(WHEN USING OLD
TRANSFORMER, 120
VAC LEADS ARE BLACK.
WIRE TERMINALS ARE
PROVIDED.)
WHITE
120 VAC
BLACK
(BUTTSPLICE CONNECTORS PROVIDED FOR 120 VAC POWER SUPPLY)
56
BURNER ASSEMBLY
1.
2.
3.
4.
5.
6.
7.
8.
9.
MANIFOLD ADJUSTMENT
SCREW LOCATED UNDER
COVER SCREW
FRONT VIEW
MANIFOLD PRESSURE
ADJUSTMENT CONNECTION
PILOT
LINE
CONNECTION
MANIFOLD ADJUSTMENT
SCREW LOCATED UNDER
COVER SCREW
TOP VIEW
57
3.
4.
5.
6.
7.
7.
8.
SOLENOID VALVE
1.
2.
3.
4.
5.
6.
7.
8.
9.
58
MERCURY CONTACTOR
1.
2.
3.
4.
5.
THERMOCOUPLE- REPLACEMENT
1.
2.
3.
4.
5.
J
U
N
C
T
I
O
N
T
E
M
P
90F
88F
86F
84F
82F
80F
78F
76F
75F
74F
72F
70F
68F
66F
64F
62F
60F
200F
3.26
3.32
3.37
3.43
3.49
3.55
3.60
3.66
3.69
3.72
3.78
3.83
3.89
3.95
4.01
4.06
4.12
250F
4.77
4.83
4.88
4.94
5.00
5.06
5.11
5.17
5.20
5.23
5.29
5.34
5.40
5.46
5.52
5.57
5.63
300F
6.30
6.36
6.41
6.47
6.53
6.59
6.64
6.70
6.73
6.76
6.82
6.87
6.93
6.99
7.05
7.10
7.16
325F
7.06
7.12
7.17
7.23
7.29
7.35
7.40
7.46
7.49
7.52
7.58
7.63
7.69
7.75
7.81
7.86
7.92
350F
7.83
7.89
7.94
8.00
8.06
8.12
8.17
8.23
5.26
8.29
8.35
8.40
8.46
8.52
8.58
8.63
8.69
400F
9.37
9.43
9.49
9.54
9.60
9.66
9.72
9.77
9.80
9.83
9.89
9.95
10.00
10.06
10.12
10.18
10.24
425F
10.14
10.20
10.26
10.31
10.37
10.43
10.49
10.55
10.57
10.60
10.66
10.72
10.78
10.83
10.89
10.95
11.01
450F
10.91
10.97
11.03
11.09
11.14
11.20
11.26
11.32
11.35
11.37
11.43
11.49
11.55
11.61
11.66
11.72
11.78
500F
12.46
12.51
12.57
12.63
12.69
12.74
12.80
12.86
12.89
12.92
12.97
13.03
13.09
13.15
13.20
13.26
13.32
550F
14.00
14.05
14.11
14.19
14.23
14.28
14.34
14.40
14.43
14.46
14.51
14.57
14.63
14.69
14.74
14.80
14.86
600F
15.53
15.59
15.65
15.71
15.76
15.82
15.86
15.94
15.97
15.99
16.05
16.11
16.17
16.23
16.28
16.34
16.40
HEATING ELEMENT
1.
2.
3.
4.
5.
6.
59
IGNITION CONTROL
NOTE: When replacing Johnson Controls, G-60 or G-65 Ignition Control with the new
Honeywell Ignition control, the 24 VAC burner transformer (rated at 20VA) must be
replaced with the larger (rated at 40VA) #369531 Transformer.
1.
2.
3.
4.
5.
6.
7.
60
24V (GND)
24V
1 24V
2 24V
WHITE FROM
PILOT LIGHT
MV
MV/PV
PV
GND
9 SPARK
6 24V
24V GND
5
4 GND
PV
2 MV/PV
MV
IGNITOR/SENSOR
CABLE
FROM BLOWER
CENTRIFUGAL SWITCH
TO PILOT LIGHT
#3 RED FROM VALVE
FLAME SENSOR
1.
2.
3.
4.
5.
6.
61
BURNER IGNITOR
1.
2.
3.
4.
5.
6.
7.
3.
4.
5.
6.
7.
8.
6.
63
5.
6.
7.
8.
9.
10.
Remove the sprocket from the conveyor motor shaft by loosening the set screws and sliding
the sprocket off the shaft.
Unplug the wiring harness for the motor.
Disconnect the red and black wires from the terminals on the tach. generator which is mounted on the
top of the D.C. conveyor motor. Note which terminal the red and black wires are attached to.
(Reversing the polarity will cause motor to run wide open with no control from the speed pot.)
Remove the four (4) mounting bolts.
Remove dust cover, remove tach., tach. bracket, coupling, and optical encoder assembly for
reinstallation on new motor assembly. (See pages 104 & 105)
Reassemble in reverse order and calibrate in the conveyor D. C. control board (See D. C. Motor Control
Board - Calibration).
TACH. GENERATOR
1.
2.
3.
4.
5.
6.
7.
8.
4.
5.
6.
7.
65
GND
S3
S2
S1
A2
A1
F2
3 A.
FUSE
F1
L2
L1
REG
MIN
MAX
TERMINAL
STRIP
3 A. FUSE
66
L1
A+
4 A. FUSE
L1
A+
1 A. FUSE
RESISTOR
4 A. FUSE
L2
L2
A-
AP2
P2
P3
MAX
CHOKE
1 A. FUSE
P3
P1
MIN
IR
CL TACH
T1
T2
MAX
STYLE 1
P1
MIN
IR
CL
TACH
T1
T2
67
L1
A+
A FUSE
44 A.
FUSE
L1
1 A FUSE
RESISTOR
A+
4 A FUSE
L2
CHOKE
1 A. FUSE
L2
A-
ACHOKE
P2
P2
P3
MAX
P1 P 1
P3
P1
MIN
T1
MAX
T2
MIN
T1
T2
STYLE 2
L1
L2
A-
A+
RESISTOR
CAPACITOR
MIN
S3
MAX
S1
T1
T2
S2
STYLE 3
68
MOTOR
J6
J3
J1
J4
J5
5 4 3 2 1
ON
Max.
Conveyor
Speed Adj.
Min.
Conveyor
Speed Adj.
POTENTIOMETER
1.
Brown
Red
Blue Red
POWER
Gray
LOCKED ROTOR
Black to #4
To T/T display
White to #7
TIME/TEMP
With power off, the five (5) dip switches located on the conveyor control (see drawing
above) should be set as below.
DIP SWITCHES
CONTROL
SWITCH POSITION
2.
1
2
3
4
5
OFF OFF ON OFF OFF
With power off, the ten (10) dip switches located on rear of Time/Temp Display (see
drawing on page 73) should be set as below.
DISPLAY
1
2
3
4
5
6
7
SWITCH POSITION OFF *
*
ON OFF
OFF ON
*SWITCH 2 - OFF FOR 60HZ, ON FOR 50HZ
*SWITCH 3 - OFF FOR F, ON FOR C
3.
4.
5.
6.
8
ON
9
OFF
10
ON
With conveyor running, set conveyor speed control so Time/Temp. Display indicates 5:00 minutes. Place
a pan on the conveyor, measure (STOPWATCH) the time (SPEED OF PAN) of the leading edge in to
leading edge out of oven. Turn the speed adjustment pot. on the rear of the Time/Temp. Display so
display agrees with time measured by the stop watch. (See drawing on page 73).
Turn conveyor speed control fully counterclockwise and adjust the stepper control maximum speed pot
(refer to drawing above) so the display indicates 50 seconds.
Turn conveyor speed control fully clockwise and adjust the stepper control minimum speed
pot so the display indicates 30 minutes.
NOTE: Repeat 4 and 5 to be sure settings are accurate.
Turn power off and set #1 dip switch to its (ON/OFF) other position and verify that the
conveyor reverses direction when power is applied. Set conveyor travel direction as
customer requests.
CAUTION: ALWAYS REMOVE POWER BEFORE CHANGING CONVEYOR DIRECTION.
69
All ovens leaving our plant are wired to operate conveyors from left to right. To reverse conveyor direction, use
the following procedure.
1.
2.
3.
4.
5.
BEARING, CONVEYOR
SN 100-2163
1.
2.
3.
DRIVE END
1.
2.
3.
4.
5.
IDLER END
4.
5.
6.
70
BEARING, CONVEYOR
SN 2164 AND ABOVE
1.
2.
3.
DRIVE END
4.
5.
6.
7.
IDLER END
4.
5.
6.
7.
DISCARD
OLD STYLE
NEW STYLE
71
THERMISTOR - REPLACEMENT
1.
2.
3.
4.
5.
6.
To test the thermistor probe, refer to the following chart and instructions
OVEN TEMPERATURE
300 F
325 F
350 F
400 F
425 F
450 F
OHMS
182
138
102
62
48
38
500 F
24
550 F
16
Place test pyrometer thermocouple and preheat oven as specified under temperature calibration.
Disconnect the thermistor probe from terminals 9 and 10 and measure the resistance across the 2 yellow leads.
Refer to the above chart to determine if probe is producing the proper resistance.
EXAMPLE: The probe resistance at 500F(260'
C) should be 24 ohms.
TRANSFORMER, TIME/TEMP. DISPLAY
1.
2.
3.
4.
5.
6.
72
1
OFF
2
OFF*
3
ON
4
ON
5
ON
10
ON
OFF
6
OFF*
*
ON
ON
OFF
OFF
OFF*
OFF*
OFF**
OFF**
ON
ON
ON
ON
OFF
ON
OFF
OFF*
OFF**
ON
OFF
OFF
ON
ON
OFF
ON
OFF
OFF
**
ON
OFF
ON
ON
ON
OFF
ON
OFF
OFF
**
ON
OFF
OFF
ON
ON
OFF
ON
3 4
5 6
7 8
9 10
FROM
TRANSFORMER
TO
SET
SWITCH
YELLOW
YELLOW
RED
WHITE
PURPLE
BLACK
PURPLE
RED
YELLOW
RED
SWITCH POSITION
ON
HI
TEMP
TEMP CAL TIME
10
OFF
TO
THERMISTOR
PROBE
TO CONVEYOR
MOTOR PICK UP
73
10
Check incoming power to display at Terminals 1, 2, and 3. Approximately 13 VAC at 1-3, 6.5
VAC at 1-2, 6.5 VAC at 2-3.
WithpowerOFF,removeleadsfrom4,5,6,7,8,9,and10.Installtime/temp.simulator
terminals 4,7,9,10.
To identify display type: (MEASURE WIDTH OF COVER ON DISPLAY)
Type I is 51/8 inches wide.
Type II is 5 5/8 inches wide.
Type I & II have a 6 position dip switch module.
Type III has a 10 position dip switch module.
74
to
Dip Switch
TYPE I
TYPE II
TYPE III
1
OFF
OFF
OFF
2
OFF
OFF
OFF
3
OFF
OFF
OFF
4
ON
OFF
OFF
5
OFF
OFF
OFF
6
OFF
OFF
OFF
10
OFF
ON
OFF
ON
IDENTIFICATION:
REPLACEMENT:
75
THE FOLLOWING ITEMS ARE USED IN THE MODEL 1030, 1046, 1047
IMPINGER OVEN (EXPORT)
AIR PRESSURE SWITCHES - REPLACEMENT AND ADJUSTMENT
1.
2.
3.
4.
5.
To adjust the air pressure switch, remove snap on cover on the side of the switch to
expose adjusting screw. To increase sensitivity, turn screw counter clockwise; to
decrease sensitivity, turn screw clockwise. Check for proper line voltage switching from
N.C. to N.O. as the air pressure switch closes.
GAS VALVE - REPLACEMENT AND ADJUSTMENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
TOP VIEW
OUTPUT
MANIFOLD
PRESSURE
ADJUSTMENT
PRESSURE
CONTROLLER
ADJUSTMENT
+
gnd
FILTER
COVER
PLATE
FILTER
COVER
PLATE
1 2
3
3
2
gnd
76
ELECTRICAL
CONNECTOR
ELECTRICAL
CONNECTOR
FLOW
BURNER ALARM - REPLACEMENT
1.
2.
3.
4.
77
Place temperature probe between top fingers #2 and #3 (making sure probe is
not touching any metal) and adjust potentiometer P6 to a Maximum temperature
of 575F.
RED
POTENTIOMETER
2.5 K OHMS
BLACK
2
WHITE
P6
P5
11
10
P3
L 1 120 VAC
L2
9
LOAD
THERMOCOUPLE
TYPE J
78
79
80
PART NO.
369003
369207
369337
369110
369209
369828
369157
1534
369057
369643
1009
369062
369046
369367
369140
369903
369141
369139
369058
369211
369369
369203
369749
369204
369373
369205
369651
369379
369052
369030
369328
369904
369218
369053
369055
369748
369690
370048
369673
369244
369887
369886
369199
369246
DESCRIPTION
Door Hinge
Handle Retainer
Retainer (See Page E-18)
Access Window (See Page E-18)
Latch & Strike
Handle Spacer
Complete Door
Finger Support Assy.
Support Bracket Pins
Strike Assy.
Oven Top
Top, Control Panel
Flue Assy. (Gas)
Flue Assy. (Electric)
Compression Spring
Flat Washer, 5/16
Conveyor Hold Down Bracket
Shoulder Screw
Baffle, Inlet and Outlet
Thumb Screw
Seam Cover, Conveyor Opening
Stud Wing Head
Chain Cover Assy. ( S/N Q14974 & Above)
Split Ring Retainer
Receptacle, Snap In
Chain Guard Cover S/N 2164 to Q14973
Top, Chain Guard S/N 2164 to Q14973
Bottom Chain Guard S/N 2164 to Q14973
Adjustable Leg
Caster 6
Leg, Stand
Insulation Holder
Internal Crumb Pan
Finger Housing
Columnating Plates (See Installation Manual)
Finger Cover
Bracket, Chain Cover S/N Q14974 & Above
Label, Time/Temp Display Cover
Instrument Cover
Thermostat Guard
Instrument Cover Assy.
Instrument Cover Label
Window F
Window C
Display Bezel
81
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
FF
82
P/N
369012
369013
369014
369064
369066
369260
350225
369104
369025
369022
369113
369114
369115
369032
369008
369080
369543
N. L. A.
369531
369366
369009
369029
369108
369300
369263
369393
369344
369006
369072
369099
369144
369202
369075
369073
369100
369076
369142
369007
369902
369067
369063
DESCRIPTION
Fuseholder
Fuse, 3 Amp
Fuse, 10 Amp
Conveyor Speed Control Dial
Sprocket, Drive - Prior to S/N 4390
Switch, On/Off
Lens, Red
Pilot Light, 24 VAC
Blower Air Switch
Conveyor Motor- S/N 4389 & Below
Brush
Brush Cap
Brush Spring
Relay
D. C. Conveyor Controller - S/N 4389 & Below
Reverse Switch w/Harness - S/N 4389 & Below
Transformer, 230/460/575 VAC
See Burner Blower Motor - Page 55
Transformer, 120/24V - 40VA
Burner Blower Motor Kit
Thermocouple
Temperature Gauge
Thermostat Knob (Degree F)
Thermostat Knob (Degree C)
Gas Valve (Body Only), NAT/LP
Ignition Control, NAT & LP
Pilot Shut Off Valve
Temperature Control Valve
Main Burner Orifice, Natural Gas
Main Burner Orifice, LP
Pilot Shield, Extension
Pilot Shield, Main
Flame Sensor
Pilot Orifice, Natural Gas
Pilot Orifice, LP
Burner Ignitor
Flame Target
Temperature Sensing Switch
Sensing Rod Kit
Air Switch Tube
Conveyor Speed Controller - S/N 4389 & Below
83
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
FF
GG
HH
II
JJ
KK
LL
MM
NN
OO
84
P/N
369247
357107
369012
369013
369014
369064
369248
369158
350705
369260
350224
369104
369507
369025
369032
369155
357028
369201
369240
369007
369173
369363
369543
N. L. A
369531
369366
369331
369193
369167
369172
369029
369108
369300
369263
369393
369344
369006
369072
369099
369144
369202
369075
369073
369100
369076
369142
369154
369124
369535
369067
369152
DESCRIPTION
85
86
P/N
369247
357107
369013
369014
369248
369158
350705
369260
350224
369104
369025
369507
369032
369155
357028
369201
369240
369007
369902
369173
369363
369543
N. L. A.
369531
369366
369331
369193
369167
369172
369108
369300
N.L.A.
369344
369006
369072
369099
369144
369202
369075
369073
369100
369076
369142
369154
369378
369535
369067
369152
DESCRIPTION
Shaft Lock Ring
Fuse Holder
Fuse, 3 Amp
Fuse, 10 Amp
Knob
10 Tooth Sprocket - S/N 4390 & Above
Switch, ON/OFF
Double Pole Fan Switch
Lens, Yellow
Pilot Light, 24 VAC
Blower Air Switch
Cooling Fan Thermostat
SEE PAGE 104
Relay
Conveyor Motor Control Board
Fuse, Non Delay, 1 A 250V
Fuse, 4 Amp, 250V
Hi Hat
Temperature Sensing Switch
Sensing Rod Kit
Control Transformer
Unit Relay Cover, Top LH
Transformer, 230/460/575 VAC
See Burner Blower Motor - Page 55
Transformer, 120/24V - 40VA
Burner Blower Motor Kit
Finger Guard, Cooling Fan
Thermistor Probe
Set Switch Assy.
Digital Display
Thermostat Knob (Degree F)
Thermostat Knob (Degree C)
Gas Valve
Pilot Shut Off Valve
Temperature Control Valve
MAKE FROM 369067
Main Burner Orifice, Natural Gas
Main Burner Orifice, LP
Pilot Shield, Extension
Pilot Shield, Main
Flame Sensor
Pilot Orifice, Natural Gas
Pilot Orifice, LP
Burner Ignitor
Flame Target
0.7 Amp Circuit Breaker
Fan Motor, 230 VAC
Cord Set, Cooling Fan
Air Switch Tube
Oven Conveyor Control Pot.
BLOW UP / 1006
87
PARTS / 1028-1029-1032
LETTER
A
B
C
X
Not Shown
P/N
369247
357107
369014
369335
369195
369304
369013
369248
369064
369066
369158
369260
369605
350224
369128
369025
369022
369113
369114
369115
369302
354258
369127
369368
369154
369118
369007
369902
369119
369134
369155
369008
369640
357028
369201
369240
369193
369167
370046
369172
369029
Y
Z
AA
BB
CC
DD
EE
369342
369340
369132
369173
369131
369032
369124
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
88
DESCRIPTION
Shaft Lock Ring
Fuseholder
Fuse, 10 Amp
Fuse MDL Time Delay, 1 Amp
Fuse, 1 Amp FNM1
Fuseholder for FNM1 Fuse
Fuse, 3 Amp
Knob
Conveyor Speed Control Dial (Non-digital Display Ovens)
Sprocket, Drive - S/N 4389 & Below and Q19078 & Above
10 Tooth Sprocket - S/N 4390 to Q19077
Switch, ON/OFF
Transformer (Stepper)
Lens, Yellow
Neon Pilot Light, 125 VAC
Blower Air Switch
Motor,Conveyor S/N 4389 & Down See Pg 104 S/N 4390 & Up
Brush (For 369022)
Brush Cap (For 369022)
Brush Spring (For 369022)
Contactor, 50A, 120V
Transformer, 230V-115V
Hi Limit Thermostat
Hi Limit Thermostat--Bulb & Capillary
0.7 Amp Circuit Breaker
Power Terminal Block
Temperature Sensing Switch
Sensing Rod Kit
60A Fuseholder
Fuse, 50A
Conveyor Motor Control Board S/N 4390-Q19077
Conveyor DC Control Board - S/N 4389 & Below
Control Stepper, S/N Q19078 & Above
Fuse, Non Delay, 1A 250V
Fuse, 4 Amp, 250V
Hi Hat
Thermistor Probe
Set Switch Assy.
Button Only
Digital Display
Temperature Gauge (Non-digital Display Ovens)
Uses 369009 Thermocouple
Knob, Temperature Control
Potentiometer, Temp. Control & Harness
Temperature Control Board
Control Transformer
Thermocouple Probe Assy.
Relay
Cooling Fan, Control Box
89
90
P/N
369247
369248
357107
369013
369014
369260
350224
369507
369158
369154
369007
369902
369032
369575
369543
369155
369640
369240
369381
369173
369574
369579
369331
369368
369573
369728
369085
369736
369398
369572
369167
369172
350225
369522
369520
369366
369589
369548
369571
369570
369580
369542
369590
369382
369152
369391
369378
369605
DESCRIPTION
Shaft Lock Ring
Knob
Fuse Holder
Fuse, 3 Amp
Fuse, 10 Amp
Double Pole Fan Switch
Lens, Yellow
Cooling Fan Thermostat
10 Tooth Sprocket
See Page 104
0.7 Amp Circuit Breaker
Temperature Sensing Switch
Sensing Rod Kit
Relay
Differential Air Pressure Switch
Transformer, 230/460/575 VAC
Conveyor motor Control Board, S/N 17170 & Below
Control, Stepper S/N 17171 & Above
Hi-Hat
Fan Relay
Control Transformer
Spark Generator
Alarm (Burner Shutdown)
Finger Guard, Cooling Fan
Thermostat, Hi-Limit
Ignition Control, 220 VAC
Temperature Control (Thermostat)
Junction Box
Terminal, 3 Pole
4 Cover, Junction Box-Blank
Burner Shutdown Light
Set Switch Assy.
Digital Display
Lens, Red
Knob, Thermostat Thermologic
Thermologic, Potentiometer
Burner Blower Motor S/N 17170 & Below
Burner Blower Motor, 220V S/n 17171 & Above
Coil, Asco Valve
Connector, 4 Pole
Connector, 3 Pole
Gas Valve, Multi Block
Solenoid, 2 Way Valve
Main Burner Orifice Nat.
Ignitor Sensor Probe
Pilot Light, Harness
Oven Conveyor Control Pot.
Speed Pot., Stepper Control S/N 17171 & Above
Fan Motor, 230 VAC
Transformer, Stepper
BLOW UP / 1030
91
92
P/N
369378
369247
369248
357107
369013
369014
369260
350224
369067
369507
369158
369066
369025
369032
369543
369155
369640
369240
369173
369007
369902
369154
369393
369331
369085
353082
369398
369317
369167
369046
369172
369316
369263
369344
369086
369398
369072
369099
369144
369202
369075
369073
369100
369076
369142
369366
369531
369270
DESCRIPTION
Fan Motor, 230 VAC
Shaft Lock Ring
Knob
Fuse Holder
Fuse, 3 Amp
Fuse, 10 Amp
Double Pole Fan Switch
Lens, Yellow
Air Switch Tube
Cooling Fan Thermostat
10 Tooth Sprocket, S?n 4390 Q14970
Sprocket, S/n Q14971 & Above - See Page 104
Blower Air Switch
Relay
Transformer, 230/460/575 VAC
Conveyor Motor Control Board S/N 4390 Q14970
Control, Stepper, S/n Q14971 & Above
Hi-Hat
Control Transformer
Temperature Sensing Switch
Sensing Rod Kit
.7 Amp Circuit Breaker
Ignition Control NAT/LP
Finger Guard, Cooling Fan
Junction Box
Terminal Lug
4 Cover, junction Box-Blank
Pot., Temperature Adjustment w /Faceplate
Set Switch Assy.
Button only
Digital Display
Knob, Temperature Adjustment
Gas Valve (Body Only), NAT/LP
Pilot Shut Off Valve
Pilot Line Assy., S/N 121 & Above
Solenoid Valve, NAT & LP
Main Burner Orifice, Nat. Gas
Main Burner Orifice, LP gas
Pilot Shield, Extension
Pilot Shield, Main
Flame Sensor
Pilot Orifice, Nat. Gas
Pilot Orifice, LP Gas
Burner Igniter
Flame Target
Burner Blower Motor Kit
Transformer, 120/24V 40 VA
Electronic Temperature Control
93
94
P/N
369247
369248
357107
369013
369014
369603
369066
369260
350224
369572
369507
369422
369253
369605
369508
369640
369173
369543
369368
369331
369579
369574
369573
369771
369580
369571
369570
369398
369193
369172
369801
369131
369072
369099
369144
369202
369075
369073
369100
369076
369142
369589
369736
369737
369575
369124
369391
369898
DESCRIPTION
Shaft Lock Ring
Knob
Fuse Holder
Fuse, 3 Amp
Fuse, 10 Amp
Motor, Gear Box Assy.
Sprocket, 10 Tooth
On/Off
Lens, Yellow
Burner Light
Cooling Fan Thermostat
Relay, 240V
Relay, 120V
Transformer, Stepper Control
Timer, 20 Minute
Control, Stepper
Transformer, Control
Transformer, Power
Thermostat, Hi-Limit
Finger Guard
Alarm
Spark Generator
Ignition Control
Push Button Switch
Gas Valve (Multi Block)
Connector, 4- Pole
Connector, 3- Pole
Solenoid Valve, Nat & LP Gas
Thermistor Probe
Time/Temp Display
Temperature Control
Thermocouple
Main Burner Orifice, Nat. Gas
Main Burner Orifice, LP Gas
Pilot Shield, Extension
Pilot Shield, Main
Flame Sensor
Pilot Orifice, Nat. Gas
Pilot Orifice, LP Gas
Burner Igniter
Flame Target
Burner Blower Motor
Magnet
Sensor, Hall Effect
Differential Air Pressure Switch
Cooling Fan
Potentiometer, Conveyor
Flame Monitor, 1033/ 1034
95
PARTS / 1228-1229
LETTER
A
B
C
D
E
F
H
I
J
K
L
M
N
O
Q
R
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
96
P/N
369247
357107
369013
369014
369335
369248
369252
369260
350224
369128
369025
369302
354258
369127
369118
369007
369902
369119
369134
369193
369167
370046
369172
369342
369340
369132
369131
369173
369032
369124
369535
369067
369253
369254
369652
DESCRIPTION
Shaft Lock Ring
Fuse Holder
Fuse, 3 Amp
Fuse, 10 Amp
Fuse MDL Time Delay, 1 Amp
Knob
Paddle Switch
Switch, ON/OFF
Lens, Yellow
Neon Pilot Light, 125 VAC
Blower Air Switch
Contactor, 50A, 120V
Transformer, 230V-115V
Hi Limit Thermostat
60A Fuseholder
Temperature Sensing Switch
Sensing Rod Kit
60A Fuseholder
Fuse, 50A
Thermistor Probe
Set Switch Assy.
Button Only
Digital Display
Knob, Temperature Control
Potentiometer, Temp. Control &Harness
Temperature Control Board
Thermocouple Probe Assy.
Control Transformer
Relay
Cooling Fan, Control Box
Cord Set, Cooling Fan
Air Switch Tube
Speed Pot., "A" S/N 14974 & Below
Speed Pot., "B" S/N 14974 & Below
Speed Pot. (Stepper) S/N 14974 & Above
97
98
P/N
369247
357107
369013
369014
369248
369252
369260
350224
369131
369507
369025
369032
369363
369543
369173
369393
369331
369366
369317
369193
369167
369172
369316
369263
369344
369086
369398
369072
369099
369144
369202
369075
369073
369100
369076
369142
369933
369007
369902
369944
369067
369104
369652
369378
369531
369270
DESCRIPTION
Shaft Lock Ring
Fuse Holder
Fuse, 3 Amp
Fuse, 10 Amp
Knob
Paddle Switch
Switch, On/Off
Lens, Yellow
Thermocouple
Thermostat, Cooling Fan
Air Pressure Switch
Relay
Cover, Relay
Transformer, Power
Transformer, 12.6 VAC
Ignition Control
Finger Guard
Burner Blower Motor
Temperature Control Pot.
Thermister
Set Switch
Time/Temp. Display
Temperature Dial
Gas Valve Nat/LP (Body Only)
Pilot Shut-Off Valve
Pilot Line
Solenoid Valve Nat. & LP
Main Burner Orifice, Nat. Gas
Main Burner Orifice, LP Gas
Pilot Shield, Extension
Pilot Shield, Main
Flame Sensor
Pilot Orifice, Nat. Gas
Pilot Orifice, LP Gas
Burner Igniter
Flame Target
Flange, Burner
Temperature Sensing Switch
Rod, Sensing Kit
Washer
Air Switch Tube
Pilot Light, 24 VAC
Conveyor Pot. Assy.
Cooling Fan Control Box
Transformer, 120/24, 40 VA
Temperature Control
99
Not Shown
N.L.A.
369026
369215
369028
369020
369027
369545
369547
369318
Not Shown
369321
L
M
N
100
P/N
369048
369212
369214
369192
369045
369306
369646
369647
369213
DESCRIPTION
Motor and Fan Cover
Motor, S/N begins with a"Q"
Motor, 50 Hz, 240V
Capacitor 7.5 MFD, 370 VAC
Oven Back- S/N 4612 & Below
Oven Back Assy. - S/N 4613 & Above
Rod, Stand Off
Inlet Panel, 16"
Fan, S/N begins with a "Q"
See Page 108
See Conversion Kits Below
Heat Slinger Bar
Motor Support Assy - S/N Q4613 & Above
Motor Mount Support Assy. - S/N 4612 & Below
Oven Fan Motor- S/N 4612 & Below
Motor Cooling Fan
Wire Form, Thermostat Bulb
Wire Form, Thermostat Bulb -1040 Series
Cone Conversion Kit 60 HZ
Replaces N.L.A. Fan Assy. with New Style Oven Back Assy.
Cone Conversion Kit 50 HZ
Replaces N.L.A. Fan Assy. with New Style Oven back Assy.
101
F
G
H
I
J
K
L
102
P/N
369699
369212
369214
369192
369307
369122
369287
369315
369647
369213
M
N
O
Not Shown
N.L.A
369646
369026
369215
369028
369020
369027
369547
369319
Not Shown
369320
Not Shown
369322
Not Shown
369323
DESCRIPTION
Rear Cover Assy.
Motor, S/N begins with a "Q"
Motor, 50 Hz, 240V
Capacitor 7.5 MFD, 370 VAC
Oven Back Assy. - S/N 4768 & Above
240V Heating Element
208V Heating Element
220V Heating Element
Inlet Panel, 16"
Fan, S/N begins with a "Q"
See Detail Page 108
See Conversion Kits Below
Rod, Stand Off
Heat Slinger Bar
Motor Support Assy - S/N Q4768 & Above
Motor Mount Support Assy. - S/N Q4767 & Below
Oven Fan Motor- S/N Q4767 & Below
Motor Cooling Fan
Wire Form, Thermostat Bulb- Electric Ovens
Cone Conversion Kit 208V 60 HZ
Replaces N.L.A. Fan Assy. with New Style Oven Back Assy
Cone Conversion Kit 240V 60 HZ
Replaces N.L.A. Fan Assy. with New Style Oven Back Assy.
Cone Conversion Kit 220V 50 HZ
Replaces N.L.A. Fan Assy. with New Style Oven Back Assy.
Cone Conversion Kit 240V 50 HZ
Replaces N.L.A. Fan Assy. with New Style Oven Back Assy.
103
104
P/N
369291
369384
369294
369296
369290
369151
369146
369294
369292
369297
369156
369293
369150
369298
369299
350247
369295
369603
369737
369900
369658
369736
DESCRIPTION
Motor, DC - Conveyor
Motor Brush Assy.
#4 Lockwasher
Screw, 4-40 x 1/4
Optical Encoder Assy.
Coupling and Encoder Disc (.050 in. Allen Wrench included)
Hex Nut, 4-40
#4 Lockwasher
Bracket, Tach. Generator
Screw, 6-32 x 1/4
#6 Lockwasher
Screw, 4-40 x 3/8
Tach. Generator
Dust Cover
Bushing
Screw, 10-32 x 3/8
#10 Lockwasher
Stepper Motor Gearbox Assy. - includes R, S, T, U
Hall Effect Sensor
#8 Lockwasher
Screw, 8-32 x 1/4
Magnet
105
P/N
369002
369314
369835
369312
369160
369641
369220
369005
369237
369161
369066
O
P
Q
369413
369219
369644
369206
369163
369362
369143
369036
N.L.A.
R
S
T
U
V
W
X
Y
Z
AA
BB
369380
369060
369037
369034
369035
369042
369039
369038
369043
369059
369040
K
L
M
N
106
DESCRIPTION
Tension Knob, Conveyor
Roll, Conveyor-Notched
Conveyor Frame Assy.
Conveyor Shaft, Idler
Conveyor Pan Stop
Idle Bearing Bracket
Idle Bearing
Conveyor Belt Connecting Link
Conveyor Drive Shaft
Roller Chain Sprocket, S/N 2164-Q14973 (Gas)
S/N 2164-Q19077 (Electric)
Drive Sprocket S/N Q14974 & Above (Gas)
S/N Q19078 & above (Electric)
Drive Key
Rod End, Female
Screw 1/2-20 x 3/4
Crumb Pan
Conveyor Belt
Conveyor Belt by Foot
Crumb Pan
Drive Bearing Assy.
Conveyor Frame
(Replace with 369117 Complete Conveyor Assy.)
Conveyor Guard Strap
L.H. Conveyor Guard Assy.
Snap Ring
L.H. Conveyor Idler Bearing Assy.
R.H. Conveyor Idler Bearing Assy.
Idler Shaft
Blank Drive Gear
Notched Drive Gear
Drive Shaft
R.H. Conveyor Guard Assy.
Conveyor Sprocket (Uses 369042 Key
107
G
H
I
J
K
L
M
108
P/N
369012
369013
369240
369155
369640
357028
369201
369272
357028
369201
369154
N. L.A.
369665
369289
369242
369696
369124
369605
DESCRIPTION
SEE PAGE 104
Fuseholder
Fuse, 3 Amp
Hi Hat
Conveyor Motor Control, "A" S/N Q4613 to Q14973
Conveyor Control (Stepper) S/N Q14974 & Above
Fuse, Non Delay, 1A 250V
Fuse, 4 Amp, 250V
Conveyor Motor Control "B" S/N Q4613 to Q14973
Fuse, Non Delay, 1A 250V
Fuse, 4 Amp, 250V
0.7 Amp Circuit Breaker
Chain Guard
Sprocket, 5/8" - S/N Q14791 & Below
Sprocket, 1/2" (Stepper) S/N Q14791 & Above
Clip, Chain Guard
Cooling Fan, Control Box
Transformer (Stepper)
109
110
P/N
369277
369275
369276
369274
369279
369278
369241
369242
369005
369280
369284
369039
369038
369281
369160
350238
369697
369282
369206
369273
369249
369250
369817
369818
DESCRIPTION
Retaining Block, Inner
Flanged Bearing, .50 ID
Inner Drive Shaft
Flanged Bearing, .75 ID
Retaining Block, Outer
Outer Drive Shaft
Sprocket 3/4" Bore
Sprocket 1/2" Bore
Conveyor Belt Connecting Links
Idler Shaft, Inner
Collar Shaft Spacer
Blank Drive Gear
Roll, Conveyor, Notched
Idler Shaft, Outer
Conveyor Pan Stop
Nut, 10-24
Lockwasher, SS #10
Compression Spring
Crumb Pan
Complete Conveyor Belt
Drive Chain, Long
Drive Chain, Short
Drive Chain, Long (Stepper Drive)
Drive Chain, Short(Stepper Drive)
111
112