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Extreme submarine
Ross, Spahiu, Brown and Little present new charts
for use in the design of small submarines to
descend to the bottom of the deep ocean.
Astrit Spahiu
Graham X. Brown
ABSTRACT
The aim of this study was to produce design charts to predict inelastic collapse pressures for
thick-walled circular cylinders under uniform external pressure because the existing charts were
out of the range for shorter and thicker vessels. Both theoretical and experimental investigations
were carried out on 15 stainless steel models, which were tested to destruction and reported for
the first time. A theoretical investigation was also carried on other models, tested by previous
researchers, to give more points and more credibility to the design chart.
The theoretical investigation was based on an analytical method because previous work proved
that, in general, it was superior to numerical methods for this particular problem. It was hoped
that the details from the current series of models, together with the new design chart, would
enable some smaller submarines to descend to the bottom of the Marianas Trench (11.52 km or
7.16 mi); one of the models collapsed at a pressure of about 1000 bar, which was equivalent to a
submarine diving to a depth of about 10 km (6.2 mi).
The analytical solution adopted the von Mises buckling analysis via a home produced computer
program called MisesNP, which also calculated the Windenburg thinness ratio (). By plotting
the reciprocal thinness ratio against the plastic knockdown factor (PKD), where the PKD was
obtained by dividing the theoretical buckling pressure by the corresponding experimentally
obtained buckling pressure for each vessel, a useful design chart was produced.
INTRODUCTION
Research has found that the oceans contain
large quantities of precious metals and
minerals and Dickens et al. [1997] have
estimated that there are about 10,000 billion
tonnes of frozen methane hydrates buried
underground in the deep oceans. In monetary
terms, the total value of this gas is about
$7,500 trillion. Some people believe that we
(1)
where
If the ring-stiffeners are not strong enough, the
entire ring-shell combination can collapse
bodily, as shown in Figure 3 [Ross, 2001;
Bryant, 1954; Nash, 1995]. This mode of
failure is known as general instability.
Another mode of failure is known as
axisymmetric deformation [Ross, 2001; Ross,
1999], where the circular cylindrical shell
P = Pressure
R = Internal Radius
h = Wall Thickness
We will need the Hoop Stress formula of
equation (1) to show how the Windenburg
thinness ratio [Windenburg and Trilling, 1934]
is derived.
Previous researchers have found that shell instability [Ross, 2001; Bryan, 1888; von Mises,
1914;
Windenburg and Trilling, 1934] is the However,
most important
failure
mode
of pressure
the above
theories
are for
thin near-vessels
Shell Instability
Previous researchers have found that shell
under
external
because
circular many
cylinders
have
no resistance to
practice,
shorter
and little
thickerorvessels
instability
[Ross,pressure
2001; Bryan,
1888;thin-walled
von
buckle inelastically at pressures that are a
Mises, 1914; Windenburg and Trilling, 1934]
small fraction of the predictions of elastic
is the most important failure mode of pressure
theory. A thick-walled circular cylinder was
vessels under external pressure because thindefined by Wilson [1956] as one where h/R >
walled circular cylinders have little or no
1/30.
the present
h/R=1/9.3.
resistance
this mode
of failure.
One
of thetofirst
buckling
analyses by this mode
of For
failure,
whereseries,
the end
boundary conditions
Attempts to analyse the thicker and shorter
corresponded
that of
simple-supports,
presented
by von
Mises
[1914], as
One of the first to
buckling
analyses
by this mode was
types
of vesselsinby1914
so-called
exact
theories
of failure, where the end boundary conditions
have not been successful. This is because
follows:
corresponded to that of simple-supports, was
many models give rogue results where vessels,
presented in 1914 by von Mises [1914], as
which one would expect to have a higher
follows:
2
4
R
h
Eh
1
L
R
+
p=
+ 2
2
2
2
R 2 1 R
12 1
R
2
n + n +
2 L
circular
L = unsupported length of the
cylinder
2
2 R 2
n +
L
(2)
(2)
where
E = Youngs modulus
h 2
2.42 E
L
p=
3
1
1 2 4 L
h 2
0.45
2 R
2 R
(3)
(3)
Maritime andthat
Port Security,
Vol. 4, elastically,
No. 2, 2009 87 but in
Copyright Journal
Ocean Technology
2009
However,
theof above
theories
are for thin near-perfect vessels
buckle
in
the above
that for
most
Forfab
Limited,calculation,
Scotland, viasoSterling
Tubes.
collapse pressures for intermediate circular
cylinders. They called this their thinness ratio . The chemical composition is given in Table 1.
intermediate length vessels the value of would be approximately one.
Now if we examine equation (3), we can see in Alloying elements affect properties and the
microstructure of DSS in various ways, thus
the denominator on the right hand side of
It
should(2)
be that
noted
in thelarger
abovethan
analyses, the
general
instability
mode
of failure
was not
each
must be
understood
in order
to maximise
equation
L/dthat
is much
the effectiveness and to prevent the alloying
0.45*(h/d)0.5, thus if we neglect 0.45*(h/d)0.5
considered.
and assume that = 0.3, we can simplify
element from becoming harmful and instead
equation (3) to the form:
being beneficial to the marine application.
MODELS
AND 2.5
SPECIMENS
/ (L/d) ,
Pcr = 2.6*E*(h/d)
C
Si
Mn
Cr
Ni
Mo
0.018
0.45
0.79
22.16
5.34
3.11
Table
1:
Chemical
Composition
of
SAF2205
Duplex
Stainlesss
Steel
(%).
Note: The data was provided by the suppliers in their Material Test Certificate.
N
0.182
N.B. The data was provided by the suppliers in their Material Test Certificate.
88 The Journal of Ocean Technology Reviews & Papers
O/D
60.17
60.02
60.01
60.31
60.16
60.18
60.16
60.24
60.18
60.15
60.17
60.17
60.17
60.17
60.16
Mean
Out of
Radius Circularity (e)
28.6
0.0796
28.6
0.0884
28.6
0.0876
28.6
0.0733
28.6
0.0753
28.6
0.0722
28.6
0.0571
28.6
0.0884
28.6
0.0756
28.6
0.0685
28.6
0.0861
28.6
0.0654
28.6
0.0581
28.6
0.0564
28.6
0.0466
Figure 5: Test models and end bungs with O-Ring nitrile gaskets.
Figure 9: Uniaxial tensile test results (first test). Tensile test to find yield stress and UTS; = 24 mm.
Figure 10: Uniaxial tensile test results (second test). Tensile test to find yield stress and UTS; d = 24 mm.
relationship, the experimental Youngs modulus was calculated from Roarks formula, Table
Whereas Figures 9 and 10 are Load-Deflection relationships and it may have been preferable
to have plotted Stress-Strain relationships, Figures 9 are 10 were automatic computer outputs
from the tensile testing machine.
The measured and the manufacturers values of the material properties are given in Table 3.
Figure 11: Non-destructive O Ring test to obtain E. O-Ring testing results to find Young Modulus E; = 1 mm.
Young
Modulus E
(GPa)
Ultimate
Tensile
Strength UTS
(MPa)
Yield
Stress YP
(MPa)
Experimental
158
713
Data
Manufacturers
756
Data (1) & (2)
739
Table 3: Mechanical Properties of Duplex Stainless Steel.
Table 3: Mechanical Properties of Duplex Stainless Steel.
to have plotted Stress-Strain relationships,
THEORETICAL
Figures
9 are 10 wereINVESTIGATION
automatic computer
outputs from the tensile testing machine.
Poissons
Ratio
(Assumed)
543
0.3
589
554
cylinders subjected to uniform external pressure and simply supported at their ends together
The buckling pressures are based on the DTMB formula and also the von Mises formula
[Windenburg and Trilling, 1934]. The following input data was used for this program:
Equipment Used
The specimens were tested in a high-pressure
tank supplied by Sonardyne Limited (Yateley,
Unsupported Length; from Table 2 Hampshire, United Kingdom) with a
maximum working pressure of 1200 bar; see
Shell Thickness: 3.07 mm
Figure 13. The equipment was pressurised by a
hand-driven hydraulic pump; thus, line losses
Mean Radius; from Table 2
were negligible. The hydrostatic pressure was
Figure 12: Output of the computer program MisesNP.
measured by a Bourdon Tube pressure gauge.
Young Modulus E; from Table 3
A screen dump of the output of MisesNP is
shown in Poissons
Figure 12 and
the from
resultsTable
are shown
Ratio;
3 in Experimental Procedure
Table 4; it is a very easy program to use and the 1. Each specimen was sealed off with
Yield
Stress
ypgiven
; frominTable
instructions
for using
it are
[Ross,32001]. the end bungs.
2. Each model was submerged in turn
in the pressure tank, which was filled
EXPERIMENTAL INVESTIGATION
with water.
A screen dump of the output of MisesNP is shown in Figure 12 and the results are shown in
The main aim of the experimental investigation 3. The tanks closure plate was screwed
down.
was
to determine
collapse
pressurestoofuse
the and
Table
4; it is a the
very
easy program
the instructions
for using it are given in [Ross,
4. The trapped air in the tank was pumped
Duplex stainless models. The models were
2001].when the end bungs were fitted together out through the closure plates bleed hole
sealed
and then the bleed hole was sealed.
with their O-ring gaskets.
Model
AS1a
AS1b
AS2a
AS2b
AS3a
AS3b
AS4a
AS4b
AS5a
AS5b
AS6a
AS6b
AS7a
AS7b
AS8
MisesNP
No Lobes
Pcr1(MPa)
643.82
634.51
462.87
460.65
355.12
356.19
278.61
287.53
232.29
232.13
187.03
187.03
110.76
110.72
74.19
4
4
4
4
3
3
3
3
3
3
3
3
2
2
2
DTMB
Pcr(MPa)
644.55
646.84
458.11
455.93
352.23
352.99
289.42
288.66
242.26
242.29
184.00
184.00
115.82
115.82
84.34
1/
0.381
0.381
0.440
0.440
0.492
0.492
0.539
0.539
0.582
0.582
0.661
0.661
0.823
0.823
0.958
2.625
2.625
2.273
2.273
2.033
2.033
1.855
1.855
1.718
1.718
1.513
1.513
1.215
1.215
1.047
11
Maritime and Port Security, Vol. 4, No. 2, 2009 93
Experimental Results
Table 5 gives the experimentally obtained collapse
pressures Pexp, together with other observations.
Although strain gauges were not used, the
vessels appeared to fail plastically. This type of
failure was assumed in the experiments
because of the massive plastic deformations
that took place when each vessel collapsed. If
the vessels collapsed elastically, then they may
have regained their shape, partially or fully,
because of the hydrostatic pressure drop that
was accompanied when each vessel collapsed.
It is true some vessels that collapse elastically
suffer from post-failure plastic deformation,
but in general this plastic deformation would
normally be relatively small due to the
experimental procedure.
Overall
Unsupported
Pressure Pressure
Post-Failure Remarks
Length Lo
Length L
Pexp (MPa) Pexp (bar)
(mm)
(mm)
40.06
30.06
93
930 Perfect Axisymetric Failure
40.09
30.09
100
1000 Perfect Axisymetric Failure
Plastic Buckling Partially
50.02
40.02
84
840
Axisymetric
Lobar Buckling Partially
50.01
40.01
84
840
Axisymetric
60.04
50.04
71.5
715 Inelastic Buckling
60.04
50.04
70.5
705 Inelastic Buckling
70.42
60.42
66.5
665 Inelastic Buckling
70.02
60.02
65.0
660 Inelastic Buckling
One Sided Failure over its
80.35
70.04
66.0
650
length
80.30
70.03
65.0
650 Inelastic Buckling
One Sided Failure over its
100.32
90.32
61.8
618
length
One Sided Failure over its
100.36
90.32
61.8
618
length
One Sided Failure over its
149.96
139.96
57.5
575
length
One Sided Failure over its
149.99
139.99
57.5
575
length
One-sided Failure over its
199.96
189.96
58.0
580
length
Pcr 1
Pexp
Figure 14: Plan view of the collapsed AS Series of models together with the end bungs and the nitrile O Rings.
Unsupported
Pcr1 MisesNP Pexp
1/
PKD
Length (mm)
(MPa)
(MPa)
AS1a
30.06
0.381
2.62
643.82
93
6.92
AS1b
30.09
0.381
2.62
634.51
100
6.35
AS2a
40.02
0.440
2.27
462.87
84
5.51
AS2b
40.01
0.440
2.27
460.65
84
5.48
AS3a
50.04
0.492
2.03
355.12
71.5
4.97
AS3b
50.04
0.492
2.03
356.19
70.5
5.05
AS4a
60.42
0.539
1.86
278.61
66.5
4.19
AS4b
60.02
0.539
1.86
287.53
66
4.36
AS5a
70.04
0.582
1.72
232.29
65
3.57
AS5b
70.03
0.582
1.72
232.13
65
3.57
AS6a
90.32
0.661
1.51
187.03
61.8
3.03
AS6b
90.32
0.661
1.51
187.03
61.8
3.03
AS7a
139.96
0.823
1.22
110.76
57.5
1.93
AS7b
139.99
0.823
1.22
110.72
57.5
1.93
AS8
189.96
0.958
1.04
74.19
58
1.28
Table:
6 Plastic
Factors
Table:
6 Plastic
KnockdownKnockdown
Factors for the present
series.for the present series.
Model
* Denotes Reynolds
inelastic lobar buckling of
circular cylindrical shells
under external hydrostatic
pressure.
Table 8: Collapse of ring reinforced cylinders by Ross and Reynolds.
TVR-1 had the largest ring stiffeners at the ends of the shell and TVR-3 had the smallest ring
stiffeners at the ends of the shell. The models of Tables 10 to 12 were carefully machined
Lobar Buckling, Thin-Walled Cylinder, Ross [1965]
from mild steel and their
initial o-o-c was less than PKD
0.13 mm, where the initial o-o-c was
DTMB
Model
1/
Experimental
formula
(Pcr/Pexp)
measured with the aid of a Talyrond Machine.
7
1.424 0.70
427
568
0.75
Table
9: Pressure
Buckling
of Model Number 7.
Table
9: Buckling
of ModelPressure
Number 7.
Buckling Pressures with Boundary Conditions, Ross and Johns [1971]
In another study, Ross and Johns [Ross and Johns, 1971] believed that boundary conditions
von
PKD
Model
1/
Experimental
Mises
(Pcr/Pexp)
play an important role in the experimentally
obtained buckling
pressures for many vessels.
TVR-1
1.629
0.61
245
320
0.77
Fixed
boundaries
are
found
to
produce
larger
collapse
pressures
than
those with simplyTVR-2
1.629
0.61
245
316
0.78
TVR-3
1.747
0.57
244
304
0.80
supported edges. This proof comes from testing to destruction (see Table 10) of three
Table 10: Buckling Pressures for TVR Series; see Figure 1.
Table 10: Buckling Pressures for TVR Series; see Figure 1.
machine-stiffened circular cylinders under uniform external pressure (see Figure 1), where
Ross et al. [1995]
TVR-1 had the largest ring stiffeners at the ends of the shell and TVR-3 had the smallest ring
von
PKD
The
theoretical
and experimental
buckling
pressures
obtained by
Ross et al. [1995] based on
Model
1/
Experimental
(Pcr/Pexp)
stiffeners at the ends of the shell. Mises
The models of Tables 10 to
12 were carefully machined
the
shell
instability
of
circular
cylinders
is
given
in
Table
11.
1
0.599
1.67
198.67
60
3.31
from
mild
steel
and
their
initial
o-o-c
was
less
than
0.13
mm,
where the initial o-o-c was
2
0.532
1.88
273.77
63.24
4.34
3
0.482
2.07
326.1
71.72
4.55
measured with the aid of a Talyrond Machine.
Table
11: Pressures
Buckling
based on shell Instability.
Table
11: Buckling
based Pressures
on shell Instability.
In another study, Ross and Johns [1971] believed where the initial out-of-circularity was
Buckling
Boundary
Johns
[1971] Machine.
19 Ross
measured
with and
the aid
of a Talyrond
that
boundaryPressures
conditions with
play an
important Conditions,
According to Ross [2001] and Kimber, there may be a connection between plastic shell
role in the experimentally obtained buckling
von
PKD
Model
1/
Experimental
The of
theoretical
and circular
experimental
bucklingunder uniform
pressures
for many
vessels. axisymmetric
Fixed boundaries
Mises
(Pcr/Pexp)
instability
and plastic
collapse
machined
cylinders
pressures obtained by Ross et al. [1995] based
are found to produce larger collapse pressures
TVR-1
1.629
0.61
245
320
0.77
on the and
shellexperimental
instability of circular
cylinders isof buckling
than
those with
simply-supported
edges.
This
external
pressure.
The results
from
theoretical
investigations
TVR-2
1.629
0.61
245
316
0.78
given in Table 11.
proof comes from testing to destruction (see
TVR-3
1.747
0.57
244
304
0.80
pressures
showed
this
(see
Table
12).
Table 10) of three machine-stiffened circular
Table 10:
Buckling
for TVR
see Figure
1. [2001], there may be a
According
to Ross
cylinders
under
uniformPressures
external pressure
(seeSeries;
connection between plastic shell instability and
Figure 1), where TVR-1 had the largest ring
plastic axisymmetric collapse of machined
stiffeners at the ends of the shell and TVR-3
Plastic
Axisymmetric
Buckling
of
Thin-Walled
Cylinders,
circular Circular
cylinders under
uniform external
had the smallest ring stiffeners at the ends of
The
theoretical
and
experimental
buckling
pressures
obtained
by Ross et al. [1995] based on
Ross
[1996]
pressure. The results from theoretical and
the
shell.
The models of Tables 10 to 12 were
experimental
investigations
carefully
fromofmild
steel and their
von
the shellmachined
instability
circular
in Table
11. PKDof buckling
Model
1/ cylinders is given
Experimental
Table 12).
initial out-of-circularity was less than 0.13Mises
mm, pressures showed this (see
(Pcr/Pexp)
4
0.476
2.10
420.69
97.24
4.33
5
0.406
2.46
642.00
111.72
5.75
98 The Journal of Ocean Technology Reviews & Papers
Copyright
Journal
of
Ocean
Technology 2009
6
0.336
2.98 1084.34
131.72
8.23
Table 12: Plastic axisymmetric buckling pressures of machined cylinders.
1/
von
Mises
Experimental
PKD
(Pcr/Pexp)
4
0.476
2.10
420.69
97.24
4.33
5
0.406
2.46
642.00
111.72
5.75
6
0.336
2.98 1084.34
131.72
8.23
Table
12:axisymmetric
Plastic buckling
axisymmetric
buckling
pressures of machined cylinders.
Table
12: Plastic
pressures of machined
cylinders.
Inelastic and elastic stability of ring stiffened shells, Hom and Couch [1961]
DTMB
PKD
In Table 13
stiffened
circular cylinders tested to
Experimental
Model
the results are
1/ listed from ten machined
formula
(Pcr/Pexp)
destruction under0.855
external hydrostatic
pressure by Hom975
and Couch [1961].
12
1.17
1786
1.83The cylinder
65
0.893
1.12
2969
1695
1.75
were designed with geometries so that they would collapse in the lobar buckling range and
13
0.986
1.01
1807
1160
1.56
22
1.035
0.97 hardened
963steel. The models
735 of Table 13 were
1.31 machined by
they were machined
from strain
62
1.111
0.90
4628
1335
3.47
the
DTMB,
but
their
initial
o-o-c
was
not
given.
Table
14
gives
the
results
54
1.34
0.75
616
695
0.89of Seleim and
23
1.354
0.74
665
705
0.94
Kennedy [1990]. These models were machined in aluminium alloy and their maximum initia
55
1.358
0.74
651
730
0.89
56
0.69
654
725
0.90
o-o-c was 0.9 mm.1.443
73
1.671
0.60
387
475
0.81
Table
13:ofResults
of [Ross
Hom
[Ross and Johns, 1971].
Table
13: Results
Hom and Couch
and and
Johns, Couch
1971].
20
shown in Figure 15. This design chart adopts the results of the present series of models
Copyright Journal of Ocean Technology 2009
together with those of similar near-perfect circular cylindrical shells that collapsed unde
Table 13: Results of Hom and Couch [Ross and Johns, 1971].
Pcr
Pexp
PKD
MisesNP
Model
1/
(MPa)
(Pcr/Pexp)
(MPa)
1
0.62
15.5
14.6
1.06
2
1.11
22.76
12.3
1.85
Table
14:ofResults
imperfection
sensitivity
of stiffened cylinders [Ross et al., 1995].
Table
14: Results
imperfectionof
sensitivity
of stiffened cylinders
[Ross et al., 1995].
much greater than unity, appears to indicate that it will prove a very useful design tool for
The
design chart was obtained from models
industry.
made from mild steel, high-tensile steel, stainless
steel, and aluminium alloys; thus, the chart
should be suitable for structural design in such
metals. The elastic portion of the chart is to
the left of the vertical line and the plastic portion
is above the long inclined line; that is, where
the reciprocal thinness ratio is greater than 0.8.
How to Use the Design Charts
Determine the design diving depth of a circular
cylindrical section of a submarine pressure
hull with the following particulars: