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Automatic tool measurement manual (Tool probe)

O8000 PROBE CUSTOM CALIBRATIOM

As setting value can be changed during machine transfer, new equipment must confirm
certainly
Because there is danger of crash, use dry run, single block when confirm first time (par
6200#7)
Execute more once as follows
Program in machine can be different from this
1. Prepare standard tool (DIA 6-8 high spin tool with end point is good)
2. Select mode by Edit, and call O8000 program (detail page 1 reference). If setting
value amendment need, value is change
3. Change mode by Auto (Memory) and do execution Cycle start
4. Move to stylus center and axis is stopped in M00
5. Select mode Jog & by Handle convert and move to stylus top portion about 10-15
mm position
6. Change mode selection by Auto and do auto execution Cycle start again
At month, do trial about once

M200 AUTOMACTIC TOOL LENGTH MEASURMENT

1. Change to MDI mode and exchange by tool to measure
2. After input M200, do execution with Cycle start button. If amendment of value
need, value is change (detail page 2)

M300 AUTOMATIC TOOL LENGTH BREAK MEASUREMENT

1. Select MDI mode and exchange by tool to measure
2. After input M300, press Cycle start button. If amendment of value need, value is
change (detail page 3)

M400 SEMIAUTOMATIC MEASUREMENT

1.
2.
3.
4.

Change MDI mode and exchange by tool to measure

Input M400 and press Cycle start button (detail page 4)
Move to Stylus center and axis is stopped in M00
Mode select Jog & Handle convert and move to Stylus top portion about 1015mm position
5. Select Auto mode and press Cycle start again

CONTENT

1. O8000 Calibration setting Standard/ Absolute

2. M200 Automatic tool length measurement
3. M300 Automatic tool length breakage
measurement
4. M400 Semiautomatic measurement
5. M500 Automatic Work Z setting
6. Measurement application
7. Alarm messages
8. Service and maintenance

STANDARD CALIBRATION
%O8000 (Ren TS27R Calibration)
G91G28Z0
#523 X-axis position (machine position)
G80G40G0
#524 Y-axis position (machine position)
G90
(* Tool change*)
G00G53X#523Y#524 (X,Y measurement position for Stylus)
G00G53Z-20.
M00(STYLUS ON 10MM APPROACH)
#506=0.3 ( SURFACE BACK-OFF DISTANCE)
#507=1. ( X-AXIS MOVE VALUE -2 TOUCH)
#525=100. ( RAPID APPROACH POS. IN Z )
#526=50. ( Under DIA 10mm )
#527=50. ( Over DIA10mm
#528=60. ( MAX. CUTTER DIAMETER )
#529=3. ( 1(A), 2(B), 3(C ) WORK OFFSET TYPE )
#530=2.
#531=0. INCH/METRIC STORED DATA
M19
N1( LENGTH CALIBRATION)
G65P9851K0.Q15.
G91G28Z0.
G90
M02
N2( X DIAM CAL)
#5301=1.(X AXIS) X-AXIS SELECT
G65 P9852 S6 K12.7.Z-15. ( S6 : DIA Standard TOOL)
N3( Y DIAM CAL )
#5301=2.(Y AXIS) Y-AXIS SELECT
G65 P9852 S6 K12.7 Z-15. S-TOOL DIA K-STYL SIZE
M02

This does setting when install first time

Disk Stylus

ABSOLUTION CALIBRATION SETTING

%O8000(REN TS27R CALIBRATION)
G91G28Z0
#523- X axis position (machine postion)
G80G40G0
#524- Y axis position (machine position)
G90
(* TOOL CHANGE *)
G00G53X#523Y#524 (X, Y measurement position for Stylus )
G00G53Z-20.
M00(STYLUS ON 10MM APPROACH)
#506=0.3 (SURFACE BACK-OFF DISTANCE)
#507=1. (x-axis move value -2 touch )
#525=250. (RAPID APPROACH POS. IN Z)
#526=200. (DIA 10mm )
#527=200. (over dia 10mm )
#528=60. (MAX. CUTTER DIAMETER)
#529=3. (WORK OFFSET TYPE 1(A), 2(B), 3(C ) )
#530=2.
#531=0. INCH/METRIC STORED DATA
M19
N1(LENGTH CALIBRATION)
G65 P9851 K120. Q15. (K120 Standard TOOL LENGTH)
G91G28Z0.
G90
M02
N2(X DIAM CAL)
#5301=1.(X AXIS) X-AXIS SELECT
G65 P9852 S6 K12.7 Z-15. S-TOOL DIA K-STYL SIZE
N3( Y DIAM CAL )
#5301=2.(Y AXIS) Y-AXIS SELECT
G65 P9852 S6 K12.7 Z-15. S-TOOL DIA K-STYL SIZE
M02

This does setting when install first time

Disk stylus

AUTOMATIC TOOL LENGTH MEASUREMENT

M200T_S_Q
Ex: M200 T10
M200 T10 S12
T: Offset number (if unused, tool number and offset number are same). Notice:
If use waiting tool, input T-no certainly
S: Flat end mill diameter size (Over Dia 11mm). Reverse after move to bed
inside as S/2
Q: Distance that can move than setting value to O8000 more by Z shaft. If
unused recognize by default value 50mm

Under Dia 10 mm

Over Dia 10mm

S (size)

AUTOMATIC TOOL LENGTH BREAKAGE MEASUREMENT

M300T_S_H
Ex: M300 T10
M300 T10 S12
T: Offset number (if unused, tool number and offset number are same). Notice:
If use waiting tool, input T-no certainly
S: Flat end mill diameter size (Over Dia 11mm). Reverse after move to bed
inside as S/2
H: Tool damage range. If unuse, recognize by default value 0.5mm

S (size)

SEMIAUTOMATIC MEASUREMENT
M400T_S_
Ex: M400 T10
M400 T10 S12

Move by Jog & Handle

S

10-15mm

AUTOMATIC WORK Z- SETTING

M500T_S_B
Ex: M500 T5 S1
M500 T5 B50 S2
T: Offset value (work coordinate system setting tool)
S: Work coordinate number (S1-S6 ->G54-G59, S101-S148 ->G54.1P1G54.1P148)
B: Block gauge or presenter height ( B+ application possibility)

B+
Z

Work piece

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MEASUREMENT APPLICATION
1. Full tool setting program (length only)
Can measure all tool at once
%O1234
Length value (Example)
M6T1
M200T1
H1: 95
M6T2
M200T2
H2: 20
.
.
M6T25
M200T25
H25: 51
M02
%
2. Tool setting included in the part program
Process during processing can finish and measure. And do heat displacement
revisions
%O2000
G91G28Z0
G40G80
M6T1
M200T1
G90G54G0X?Y?
G43H1Z50.

Tool No 1 measurement

M300T1
G91G28Z0
G49
M02

Tool breakage check

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ALARM MESSAGES
1. 3091 Format error
Cause: Unused character that specify or mistake input
Action: Confirm again and re-input and execution
2. 3092 Probe open
9. Cause 1: Present measurement tool is long case more than #526 setting value
Action: Adjust #526 value according to tool length (detail page 1)
10. Cause 2: Dirty thing accumulates in connection region of TS27R measuring
instrument
Action: Clean connection portion so that chip does not accumulate
3. 3092 Probe fail
Cause: Measurement tool does not touch in Stylus
Action: Set point Q value use or change (detail page 1)
4. 3099 Broken tool
Cause: In case tool is broken
Action: Confirm damage of tool and exchange tool (detail page 1)
Other alarm message consult with machine brand

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EXCHANGE WEAK LINK METHOD

1. Throw away weak link and damaged bolt

2. Assemble new weak link like picture

Assemble using wrench to measuring
Instrument

4. Connect built Stylus using wea

Link and mood volt B

5. Finally, assemble connection

ring using C bolt on Stylus holder
bottom

3. With mood volt A Disk Stylus & Stylus

holder assemble
Weak link damage example

Stylus horizontality (example X- axis)

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Side horizontality
Ex: X-axis

0.005mm

A (Washer)

If tighten A screw, star llreoseu is been slanted for 1 direction & A if do loosen for 2
directions be slanted.
Control of B screw ends to A screw and act role that do to be not loosen

Front side horizontality (example Y-axis)

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0.005mm

If tighten A screw, star llreoseu is

been slanted for 1 direction & A if do
loosen for 2 directions be slanted. Screw tightens each other as do not untie and execute
Calibration (see page 1).

Q/A
Q1. Gap occurs to work piece
A1. Confirm indicator Stylus horizontality. If is 0.005mm something wrong, adjust
horizontality again. After adjust horizontality, execute Calibration (O8000)
Q2. Probe became broken
A2. Whole probe broken or measurement region (weak link page 8) is broken was
checking. Whole probe damage inquiry by telephone