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Technical Description
Main Technical Specifications
Specifications of the large plate to be processed (entry side):
Length
Width
max. mm
min. mm
max. mm
min. Mm
6100
1250
2540
800
min. Mm
min. Mm
100
100
no.
no.
mm
mm
mm
N
1
1
32 (240)
5
80
3200
kW
11
Other Specifications:
Spindle rotation motor (S3)
Spindle rotation speed with continuous adjustment from
program
Maximum longitudinal traverse speed
Cross positioning speed
Working level height
RPM
m/min
m/min
mm
Mm
Mm
38
64
Mm
Mm
50
80
Pag. 1
INFEED CONVEYOR
OIC-02/1
Pag. 2
WU
WORKING UNITS
WU-01
WU-02
ISO
40
mm
32
mm
240
mm
2550
kW
11
RPM 250-6000 (8000)
Feeding system fitted with ball screw and servo motor controlled by
CNC.
Drill internal coolant system pneumatically operated.
NOTA:
The drill/milling head has been studied in order to use the newest tools
with a high rotating number and a low penetration.
For the research of the best parameters we suggest to contact the supplier
of the tools chosen.
Pag. 3
WU-03
Cross slide
Cross positioning system with precision gear-reduction, pinion and
rack.
Auxiliary positioning system for the vertical drilling head of the
plasma torch (see relevant option) with pinion rack parallel to the
main moving axis, suitable to carry out milling operations.
WU-04
Connection
Tools to be inserted
ISO
no.
40
8
The insertion and removal of the tool, as well as the tool choice, are
performed automatically through the CNC.
The tool-change system is supplied complete with an ISO 40 Weldon 25
connection.
OWU-01
OWU-0TOX
Pag. 4
CU
OCU-01/1
OCU-02/1
OCU-03/1
Pag. 5
HY
PNEUMATIC SYSTEM
HY-01
Pneumatic system
Pneumatic system receiving dry, clean and oil free air in the connection
point at pressure of 6 8 bar.
The system consists of:
Solenoid valves and machine system fully connected.
Pag. 6
EL
ELECTRICAL SYSTEM
EL-01
EL-02
Electric cabinet
Cabinet containing power and control equipments for the units
positioning axes and for the auxiliary services, integrated in the mobile
gantry group.
The standard equipment is manufactured according to EN 60204-1
standards. Special requests concerning both special rules and special
protections will be considered upon Customers request.
The power supply is 380 V - 50 HZ - 3 Phases.
The supply also includes the conditioner for the electric cabinet.
OEL-01
Non-standard voltage
Transformer necessary as the power supply voltage is different from the
European standard.
Pag. 7
CN
The CNC Open represents the ideal combination between CNC and
PC thanks to a high speed communication for data transfer.
The connection between the CNC and the high speed bus drivers is
performed by optical fibres.
All the input and output cards are connected to the CNC thanks to the
I/O Link bus and are located on the principal panel on machine board.
The operating video interface is integrated in the PC and let the
operator have the best system overview, thanks to the Touch Screen
technology and a keyboard for the operator.
WINDOWS XP Embedded operative system
Tele-service Software
The connection is possible:
- Via 10/100 RJ45 Ethernet port
- Via additional USB port
Programming
Simplified data input with tables and workpiece on-screen graphics
Absolute and incremental values
Standard drilling cycles:
- diam. 5mm 32mm (drilling)
- diam. 32mm 240mm (helical milling)
- diam. 5mm 32mm (top countersinking)
- diam. 5mm 32mm (top counterboring)
- pointing with drill bit
- pointing with special tool
Tapping cycles with tapping tool up to M16
Milling with U & Y axis:
- Longitudinal slot with double drilling + milling (diam.
532mm)
- Longitudinal milling slot (diam. 560mm)
- Rectangular flattening (10240mm)
Processing
Optimizing of sequence of working steps
Execution
Automatic cycle stop for setup modification, and on-screen
indication of the tools to be changed (up to no. 8 tools).
Drilling parameters table with tools life cycle control.
All the indications are clearly displayed on the screen, and concern:
Current program indication, with clear description of the program
running at the moment
CNC inside and outside alarms
Registration of the date and time of the last 100 alarm messages
Diagnostic messages to the operator
The supply also includes:
WIN-NEST Software Package, specifically studied for nesting of
the piece programs into the large plate after having imported them
either from a CAD application, or from the software package WINSTEEL (not included in the supply). The package runs on an IBM
PC or compatibles (hardware not included in this quotation).
Minimum Hardware Required
The WIN-NEST software package must be installed on a personal
computer connected to a network (PC and network not included in the
supply) having the following main specifications:
Operating system Windows XP SP2 and following versions (32 bit
versions)
1.8 GHz processor (Dual core suggested processor)
1 GB minimum RAM memory (2 GB with Windows Vista)
1.5 GB minimum disk memory
OpenGL high quality graphics card (for 3D and act/unfold products),
as per nVidia Quadro FX ora ATI FireGL, in case they are compatible
with the operating system
SXGA (1280 x 1024) monitor, or higher versions
2.0 USB port
DVD or CD reader
Pag. 9
PA
STANDARD PAINTING
The system is painted in the following standard colours:
LIGHT GREY
RAL 7035
BLACK GREY
RAL 7021
RED
RAL 3002A
Labels on board in Russian version
TD
TECHNICAL DOCUMENTATION
(ccording to pos. 6.2 and Appendix 2 of contract
The system is supplied with the following technical documentation:
in Russian version:
Maintenance, use and instruction manual
Programming manual
in English language
Electric diagrams
Pneumatic diagrams
Hydraulic diagrams
List of spare parts
1 copy in electronic format to email to the contact person to be confirmed
at pos. 6.2 of the contract.
No 1 set by courier separately from the delivery of the equipment
Pag. 10
TR
The supply does not include all costs pertinent to travel, living, lodging of
Sellers personnel who will held the training course.
The supply does not include all costs pertinent to inland transportation
(airport-hotel-factory and back) of the Sellers personnel during the
training course. It does also not include the costs for material and parts to
be possibly used to run-test the machine, as well as the transportation
charges for said material.
The personnel attending the training course is required to have a good
basic knowledge of the training subjects.
Pag. 11
CO
COMMISSIONING
(Travel, full board, lodging expenses of Ficep personnel are included,
inland transfer are excluded)
The supply includes services of our personnel to supervise the erection,
initial start-up and commissioning of the machines at the customers site,
as well as take care of the electric, electronic, hydraulic and pneumatic
connections.
Language: Russian or English upon Sellers personnel availability. If an
interpreter is required is provided by the Buyer at his care and charge
Duration of the Commissioning, start up and final testing included: 7
working weeks (according to Appendix No 3) for the full Equipment in
supply.
For the time in excess due to reasons beyond our control, the service will
be paid for by the customer in accordance with the UCIMU rates
applicable at the time.
The following costs are included:
Travelling hours,
Working hours,
Airplane ticket
Full board and lodging in a first class hotel for the entire stay of our
personnel at the customers premises.
The following costs are not included:
Inland transportation for our personnel, airport-hotel-factory and
back
Customers skilled personnel to assist our service engineers during the
installation and operation of the system, as well as the necessary
transport and lifting means.
Foundation plates (with relevant fixing devices), as well as any other
work which is necessary for the installation of the system, to be
carried out by the customers personnel in accordance with the
drawings supplied by FICEP.
The supply of the following is also excluded:
Material and parts for the electric, hydraulic, and air connections,
Air compressor for the air-operated equipment,
Oil and lubricants, any type of liquid according to Russian custom
rules in force
Material and parts to be used to run-test the machine, and whatelse not
included in the quoted price and not mentioned in this proposal.
Pag. 12