Hid 2000 Board

SERIES HiD 2000
INTRINSIC SAFETY SYSTEM

Termination Board User Instruction Manual
SERIES HiD 2000 INTRINSIC SAFETY SYSTEM

Termination Board Operating Manual
INDEX
PAGE
1. INTRODUCTION
1-1
1.1 Explanation of Contents
2. UNPACKING
2-1
3. STORAGE
3-1
4. DESCRIPTION AND SPECIFICATION

4.1
4.2
4.3
4.4
4.5
4.6
4.7
4-1
4-1
4-2
4-3
4-3
4-4
4-4
OVERVIEW
TERMINATION BOARD DESCRIPTION (KEY FEATURES)
PRODUCT SELECTION
GENERAL CONSTRUCTION
TECHNICAL DATA
ELECTROMAGNETIC COMPATIBILITY
CERTIFICATIONS AND APPROVALS
5. INSTALLATION
5-1
5-1
5-1
5-2
5-3
5-4
5-4
5-5
5-7
5-8
5-9
5-10
5.1 SAFETY INSTRUCTION (PRECAUTIONS)

5.1.1 Boards Installation
5.1.2 Cabinet Heat-Dissipation
5.2 DIMENSIONAL DRAWINGS
5.3 MOUNTING
5.3.1 Surface Mounting
5.3.2 Din Rail Mounting
5.4 BOARD POLARIZATION
5.5 T.B. TAGGING AND LABELING
5.6 TERMINATION BOARDS TAGGING STRIPS
5.7 MODULES MOUNTING
5.8 OPERATING ENVIRONMENT
6. ELECTRICAL CONNECTIONS
6.1 GENERAL
6.1.1 Termination Board Electrical Schematics
6.2 CHASSIS GROUND CONNECTION
6.3 SHIELD CONNECTIONS
6.4 POWER SUPPLY CONNECTIONS
6.5 FAULT BUS CONNECTIONS
6.6 ISOLATORS BLOCK DIAGRAMS AND TERMINAL ASSIGNMENT
6.7 HAZARDOUS AREA CONNECTIONS
6.7.1 General Info (Wiring of I.S. Circuits)
6.8 SAFE AREA CONNECTIONS
6.8.1 Connecting the Terminal Versions (SAT - SACWT)
6.8.2 Connecting the Connector Versions (SACON - SACWCON)
6.8.3 Connecting the CON plus HART versions (SACON-H and SACWCON-H)
6-1
6-2
6-3
6-3
6-4
6-5
6-6
6-11
6-11
6-12
6-16
6-17
6-19
7. FAULT FINDING AND MAINTENANCE

7.1 PRECAUTIONS
7.2 FAULT FINDING
7.3 MAINTENANCE SCHEDULE
8. WARRANTY
7-1
7-1
7-1
8-1
SERIES HiD 2000 Accessories
Appendix 1
HART Interface Solutions
Appendix 2
Warning: This manual is copyright of Pepperl+Fuchs Elcon with all rights reserved. This manual may
not be copied, in whole or in part, without the written consent of Pepperl+Fuchs Elcon.
Pepperl+Fuchs Elcon reserves the right to make changes of this manual without notice.
INDEX
DOC.TEC.
IM-ENG-112/GB-PN991190

1. INTRODUCTION
This manual is intended to provide guidance for the installation, operation and
maintenance of the HiD 2000 range of intrinsic safety isolators.
To avoid damage, failure or improper operation, carefully read this manual before
installing and operating the instrument.
This manual and the related equipment should not be used by untrained personnel
unless they are fully acquainted with the principles of intrinsically safe systems.
Elcon Instruments has published a complete tutorial entitled titled Guide to Intrinsic
Safety covering most aspect of intrinsic safety.
The book can be obtained from Elcon Instruments free of charge.
1.1 EXPLANATION OF CONTENTS

This instruction manual describes how to install, connect, check and maintain the
HiD series of termination boards.
Section 2 supplies the information about how to receive, unpack the units and
how to proceed in case of shipping damage.
Section 3 describes how to store the units if not used.
Section 4 supplies the general and technical specifications.
Section 5 shows how to install the units.
Section 6 describes how to make the electrical connections.
Section 7 deals with maintenance and first aid fault finding.
Section 8 is for warranty condition.
The final section is an appendix for the accessories list.
This termination board manual is intended to be read and used in conjunction with
the User Instructional Manual for the HiD Isolators Modules, IM-ENG 111/GB.
1-1

2. UNPACKING
Upon receipt of the materials it is recommended to check immediately the integrity
of the packing and their contents.
If there is any indication or evidence of shipping damage the equipment should not
be moved or unpacked. Moving the equipment to a remote storage or holding area
may unfavorably affect the owners shipping insurance protection.
The receiver should promptly and properly report to the shipper supplying all
necessary information.
If instruments are not for immediate use it is recommended that you check that all
characteristics shown on the instruments label meet order specifications (model,
supply voltage and frequency, input/output range, certification, tag etc.) as well as
the actual application requirements.
If not installed, equipment should be stored following recommendations in the next
paragraph, Storage.
2-1

3. STORAGE
In case of storage of instruments and accessories proper care should be taken to
protect from any possible damage.
Always store instruments in their sealed original packaging until they are installed.
Provide adequate protection to prevent damages that may be caused by exposure
to:
Rain, excessive humidity and/or temperature excursions (inadequate sheltering).
Dust (build-up of a corrosive patina that may cause oxidations and reduce
isolation).
Aggressive and polluting atmospheres (SO2 , H2S, mists, salts, smokes, etc.) with
consequent corrosion.
Access by insects/rodents (damage of packing or content).
Mechanical shocks or unauthorized packing opening.
Intense vibrations (loosening of fastened parts, fatigue failures etc.).
Any other possible risk.
Make sure the storage temperature does not exceed the limits of -20 to + 70 C
(-4 to 158 F) for medium/long term storage (days/months) and -25 to + 75 C
(-13 to 167 F) for short term (a few hours) transportation/shipment.
If inspection is completed, pack instruments in their original packing, seal plastic
bags including desiccant bags (i.e. silica gel) especially in humid environments.
List the contents on the packaging to avoid unnecessary further inspections.
3-1

4. DESCRIPTION AND SPECIFICATION

4.1 OVERVIEW
The Elcon HiD 2000 Series is designed to be used in connection with process
instrumentation systems and consists of a range of compact I.S. isolating interface
modules to handle the input and output signals of a process plant, and a range of
standard and custom made Termination Boards where the modules can be plugged
and quickly secured.
With this full line of modular plug-in I.S. isolator a significant cost reduction is
achieved in project planning, plant design commissioning and service.
The modules pack one, two or four digital isolated channels into a compact housing
which can be inserted or removed from the Termination Board without disturbing
any of the wiring, no specialist knowledge is required, thereby eliminating a
frequent source of errors. The new Quick Lok method of fixing the module without
the need for tools reduces installation time and is very easy to operate.
Pushing down a tab on each side of the module rotates a securing foot which locks
the unit to the Termination Board; to remove the module simply lift the tabs.
For servicing, only the defective module needs to be removed and the replacement
module plugged into the Termination Board and locked by the quick mechanism.
No special knowledge is required, the signal cables dont need to be detached and
re-connected, eliminating a frequent source of errors.
Polarization on the Board securely prevents modules from being swapped
inadvertently.
4.2 TERMINATION BOARD DESCRIPTION (KEY FEATURES)

The Termination Boards are supplied as standard with a rugged metal chassis (that
can be grounded by means of dedicated stud) which provide support and
protection for the printed circuit board. This rigid structure allows fast and reliable
mounting of the assembly within cabinets (wall mounting by screws or DIN rail
mounting by accessories) as well as good mechanical protection for the panel at no
extra cost.
Standard 8 position and 16 position Termination Boards, with or without the crosswiring feature are available. (See Table 1).
Any HiD 2000 interface module can be plugged into any position and module
types can be mixed on a termination board.
Separate hazardous and safe area pcb construction provides simple and flexible
method of customizing to specific requirements.
Additionally on the Termination Boards our patented cross-wiring system allows
multicore cables to be run with mixed signal types direct from the field to the
termination board but the connection of the cables to the input/output cards of the
measurement and control equipment achieved with matched signal types.
4-1

The Elcon cross-wiring system, using field-proven quick-connect terminals and

integrated cable raceway, enables I/O signals to be grouped to match the control
system in a simple, safe, neat and cost effective solution.
Conventional screw-clamp terminals or loop dis-connect terminals are available.
The use of loop dis-connect terminals for the field signals means that the rows of
separate knife-edge terminals which were previously mounted in marshalling
cabinets are no longer needed. The terminals also have test points for the
convenient location of probes to assist maintenance and commissioning tasks.
Both types of terminal ensure that there are no loose plugs or wires left hanging
from the cable trunking during the plant commissioning which may cause an
additional hazard.
An optional Fault Monitor Module can be plugged into standard termination boards
to provide composite logic output for fault signals from suitable interface modules.
Also, an extensive range of customized boards is available to interface the major
DCS, shutdown, fire & gas and PLC systems available on the market.
4.3 PRODUCT SELECTION

The following table shows the standard Boards available and their main features.
NUMBER
OF
MODULES
MODEL
NO.
2108/HAT/SAT
2116/HAT/SAT
16
2108/HAT/SACON
2116/HAT/SACON
2116/HAT/SACON-H
2116/HAT/SACWT
16
2108/HAT/SACWCON
2116/HAT/SACWCON
16
2108/HAKE/SAT
2116/HAKE/SAT
16
2108/HAKE/SACON
2116/HAKE/SACON
2116/HAKE/SACON-H
SAFE
AREA
CONNECTIONS
Screw clamp terminals Screw clamp terminals
Screw clamp terminals
16
2108/HAT/SACWT
HAZARDOUS
AREA
CONNECTIONS
Multiway connector
Sub D type 37 way
16
CROSS
WIRING
OPTION
SUITABLE
FOR MODULE
TYPE
NO
ALL
NO
ALL
YES
1 - 2 Ch.
not 2871/2/5/6
Multiway connector
Sub D type 37 way
YES
1 - 2 Ch.
not 2871/2/5/6
Knife edge loop

disconnect tmnls
plus test points
NO
1 - 2 Ch.
not Temperature IN
Knife edge loop

disconnect tmnls
plus test points
Multiway connector
Sub D type 37 way
NO
1 - 2 Ch.
not Temperature IN
Knife edge loop

disconnect tmnls
plus test points
YES
1 - 2 Ch.
not Temperature IN
not 2871/2/5/6
Multiway connector
Sub D type 37 way
YES
1 - 2 Ch.
not Temperature IN
not 2871/2/5/6
2108/HAKE/SACWT
2116/HAKE/SACWT
16
2108/HAKE/SACWCON
2116/HAKE/SACWCON
16
Knife edge loop

disconnect tmnls
plus test points
2116/HAT/SAT-TWIN
16
Screw clamp tmnls dual

ouput to DCS and EDS
NO
1 - 2 Ch.
not 2871/2/5/6
2116/HAKE/SAT-TWIN
16
Knife edge loop

disconnect tmnls
plus test points
Screw clamp tmnls dual

ouput to DCS and EDS
NO
1 - 2 Ch.
not Temperature IN
not 2871/2/5/6
NO
ALL
2108/HAT/SAT-NI
2116/HAT/SAT-NI
16
TAB. 1
Can be connected to the HART Mux boards allowing the Analog signals to be monitored.
4-2

4.4 GENERAL CONSTRUCTION

Terminals for redundant power supply connection, plus fuse and LED indication.
Terminal for the metal chassis grounding.
Screw clamp terminals for field cables shield connection (each position with its
own shield terminal). Cumulative shield terminal available on each Board.
TAG space for Board identification.
TAG space for module identification (on each position).
Optional mounting Kit for std. top Hat or G section Rail Mounting.
Optional plug-in fault monitor module, plus terminals and red LED.
4.5 TECHNICAL DATA

Power Supply 24 Vdc - 15% + 25% (20.4 V to 30 Vdc, 0.6 V voltage drop across
the series diodes [reverse polarity protection] must also be considered).
Electrical System Category 0 (Band I per IEC 449) - ELV Circuits
Redundant Supply + fuse suitable for customer replacement.
Fuse Rating: TB type 2108 = 2 Amp, 5 x 20 glass, time lag.
TB type 2116 = 4 Amp, 5 x 20 glass, time lag.
Reverse polarity protected.
Indication LED green Power ON.
Degree of Protection according to IEC 529 (EN 60.529).
Module inserted on board: IP20.
Connections: Hazardous Area (Field).
by screw clamps terminals or Loop disconnect terminals for
conductors up to 2.5 mm2 (12 AWG).
Safe Area
by screw clamps terminals for conductors up to 2.5mm2 (12 AWG),
or standard 37 pin female straight sub D type connector or direct
connections to the various DCS by custom made Interface Adaptor
Cards (IACs). Contact Elcon offices for the available customized
termination boards.
Environmental Requirements
ELEMENTS
RECOMMENDED
NORMAL
OPERATIVE
LIMITS
PACKED TRANSPORTATION
& STORAGE
Ambient Temperature
15 to 35 C (59 to 95 F)
0 to 60 C (32 to 140 F)
-20 to 70 C (-4 to 158 F)
10 to 75%
5 to 90%
up to 35 C
5 to 100%
Relative Humidity
(non-condensing)
4-3
Barometric Pressure
96.5 to 103.4 kPa
82.7 to 103.4 kPa
13.8 to 103.4 kPa
Thermal Shock
5.7 C /10 m. (10.2 F/10 m.)
66.7 C/hr (120 F/hr)

4.6 ELECTROMAGNETIC COMPATIBILITY

The HiD 2100 Termination Board Series are assemblies of passive components that
do not intentionally generate or use rediated or conducted energy, which are used
only in composition with HiD 2000 Modules for installation in a system and are not
themselves an apparatus with an intrinsic function.
The emission and immunity aspects was evaluated on the system HiD 2000 that
comply with the essential requirements relating to the electromagnetic compatibility
laid down in EMC UE Directive.
The harmonized european standards used to test the system are:
FAMILY
STANDARDS
PHENOMENA
Generic Emission
Radiated and Conducted Emission
Generic Immunity
RF Radiated
RF Radiated 900MHz
RF Conducted
Electrostatic Discharge (ESD)
Electric Fast Transient/Burst
TEST METHOD
STANDARDS
EN 50.081-2
EN 50.011
EN 50.082-2
ENV 50140
ENV 50204
ENV 50141
EN 61000-4-2
EN 61000-4-4
4.7 CERTIFICATIONS AND APPROVALS

The HiD 2100/HAT(HAKE) Boards are certified or approved for use with
HiD 2000 Modules by various Certification Body.
See the following table for a non-hexaustive list.
BODY
TIPE OF
CERTIFICATION
ZONE OF
INSTALLATION
STANDARDS
CERTIFICATE NO.
OR APPR. NO.
CESI
[EEx ia] IIC
Safe Area
EN 50.014
EN 50.020
EX-97.D.056
SIRA C.S.
Ex N IIC T4
Zone 2 (See Note)
BS 6941
Ex 97Y4109X
CSA
[Ex ia]
Class I, II, III, Div. 1,

Group A to G
C 22.2, No 157
66529-18
FM 3610
pending
FMRC
VNIIVE
Ex ia IIC
GOST 22782.5
pending
SAA
[Ex ia] IIC
AS 2380.1
AS 2380.7
pending
MARKS
Note: the type of protection N (suitable only for United Kingdom) is a protection
applied to an electrical apparatus such that, in normal operation, it is not
capable of igniting a surrounding explosive atmosphere, and a fault capable
of causing ignition is not likely ot occur (Zone 2).
4-4

5. INSTALLATION
5.1 SAFETY INSTRUCTION (PRECAUTIONS)
Correct and safe operation of ELCON HiD 2000 calls for expert installation and
commissioning as well as correct operation and meticulous maintenance.
Only those persons conversant with the installation commissioning, operation and
maintenance of similar apparatus and who has the necessary qualifications are
allowed to work on HiD 2000.
Make sure installation is carried out observing the safety regulations pertaining to
the installation and operation of electrical systems and the directives and guidelines
on explosion protection (Hazardous area equipment should comply with the
descriptive system document).
The installation must be performed by qualified personnel, it must comply with the
relevant national/international standards (e.g. IEC 79-14, CEI 64-2, BS 5345 Pt 4,
DIN VDE 165) and in line with the established installation rules and recommended
practice (eg. CEI 64-8, ANSI/ISA RP-12.6). The conformity of hazardous area
devices with the related system documentation must always be checked; this
instrumentation IS NOT intended for hazardous area installation unless it is
included in a proper explosion proof enclosure which conforms to the applicable
standards. For I.S. applications the max limit for AC power supply is 250 Vrms.
For more information on request Elcon will provide the manual Guide to Intrinsic
Safety, a comprehensive tutorial about the constraints imposed by the I.S. regulations.
5.1.1 Boards Installation

Series HiD 2000 Boards must be installed inside a cabinet or standard enclosure,
in safe area, providing at least IP20 protection.
Out door installation requires a higher IP rating (eg. IP54) to meet environmental
conditions. Installation in Hazardous Areas (Zone 1 or DIV. 1) is possible by
providing a flame-proof or purged or pressurized enclosure.
North America installation in Class I DIV 2, Groups A, B, C and D or non
Hazardous Locations requires an enclosure meeting the statements of ANSI/ISA-S82.
Installations in Class II, DIV 2, Groups F and G and in Class III, DIV 2 Hazardous
Area, requires an FMRC approved or NRTL listed dust ignition proof enclosure
appropriate for the environmental conditions.
The HiD 2108 (16)/HAT/SAT-NI types, are certified by Sira Certification Service
for United Kingdom as electrical apparatus with type of protection Ex N IIC T4
according to BS 6941 standard. Installation in Zone 2 according to British
Standard Code BS5345 part 2 must be performed also according to British
Standard Code BS5345 part 7 that gives guidance in the selection, installation and
maintenance for electrical apparatus with type of protection N.
5-1

5.1.2 Cabinet Heat-Dissipation

The operating range for recommended normal ambient temperature immediate to the
product is stated in Section 4.5 of this Instruction Bulletin. This specification is for free
air mounting. For integration into cabinets, or other enclosures which restrict free air
movement, the expected temperature rise within the enclosure should be calculated
and the room temperature environmental operative limits adjusted accordingly.
Normal practice is to design for a 10C ambient temperature rise inside a cabinet.
The cabinet should be provided with top and bottom louvres to provide convection air
flow. The use of cabinet fans is recommended for high module density installations.
5.2 DIMENSIONAL DRAWINGS

Typical 8 position board no CW
143 mm (5.629")
175 mm (6.889")
PWR
ON
FAULT STATUS
MODEL 2108/HAT/ SAT
190 mm (7.480")
202 mm (7.952")
ELCON INSTRUMENTS
Safe Area
Terminals
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
2842
2842
2842
2842
2842
2842
2842
2842
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
Hazardous
Area Terminals
4 Mounting Slot
for M4 (# 8-32) Screws.
Typical 8 position board with CW

132 mm (5.2")
233 mm (9.173)
Safe Area
Terminals
PWR
ON
FAULT STATUS
MODEL 2108/HAT/
245 mm (9.645")
257 mm (10.118")
ELCON INSTRUMENTS
Cross Wiring Area
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
2842
2842
2842
2842
2842
2842
2842
2842
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
Hazardous
Area Terminals
FIG. 1
5-2

Typical 16 position board no CW
PWR
ON
FAULT STATUS
CH 1
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
CH 1
CH 2
CH 2
CH 2
PWR
ON
FAULT STATUS
CH 1
CH 1
CH 1
CH 2
PWR
ON
FAULT STATUS
CH 2
PWR
ON
FAULT STATUS
CH 1
CH 2
PWR
ON
FAULT STATUS
CH 1
CH 2
PWR
ON
FAULT STATUS
CH 1
CH 2
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
CH 1
CH 1
CH 2
CH 2
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
CH 1
CH 1
CH 2
CH 2
PWR
ON
FAULT STATUS
CH 1
CH 2
PWR
ON
FAULT STATUS
CH 1
CH 2
PWR
ON
FAULT STATUS
CH 1
CH 2
PWR
ON
FAULT STATUS
CH 1
CH 2
2842
2842
2842
2842
2842
2842
2842
2842
2842
2842
2842
2842
2842
2842
2842
2842
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
190 mm (7.480")
202 mm (7.952")
335 mm (13.188")
4 Mounting Slot for M4 (# 8-32) Screws.
Typical 16 position board with CW
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
10 mm
(0.393")
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
2842
2842
2842
2842
2842
2842
2842
2842
2842
2842
2842
2842
2842
2842
2842
2842
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
245 mm (9.645")
257 mm (10.118")
292 mm (11.5")
End Stop
(when used)
FIG. 1 CONTINUED
5.3 MOUNTING
2108 and 2116 type of Termination Boards have different width (for 8 or 16
Modules) and different depth (with or without the cross-wiring option) providing four
different sizes. (See Fig.1).
On the metal chassis which protects the PCB, four slots in the corner permit Board
mounting on the surface by the use of four M4 (# 8-32) screws.
Alternatively two mounting kits are available to allow the board mounting on a
standard top hat (T section) or omega (G section) DIN rail, (see chapter 5.3.2).
5-3

5.3.1 Surface Mounting

Consider that you can place the board either horizontally or vertically and
consequently proceed as follows:
a) Drill four holes into the surface onto which the Board will be mounted according
to the drawing in Fig. 1 chapter 5.2 (select the holes spacing according to your
Board type).
b) Tap holes M4 (or #8-32).
c) Use four M4x10 (or #8-32 x 1/2) flat head screws, mount the T.B. and tighten
the screws to secure it to the surface.
ELCON INSTRUMENTS
M3 Screws
T or G Rail
18 mm (0.708")
FIG. 2
5.3.2 Din Rail Mounting

DIN rail adapter assembly are optionally available, suitable for DIN rails T and G
section mounting.
The kit (code DINK 1) comprises two plastic rail adapter, one end stop and four
M3 screws. The kit (code DINK 8) comprises two plastic adapters, one end stop
and two M3 screws.
Proceed as follows:
a) Attach the plastic adapters to the metal chassis positioning it into the openings
present on the rear. Secure it by the use of the M3 screws, positioning them into
the threaded inserts present on the chassis. (See Fig. 2)
b) Clip the board onto the DIN rail previously positioned in the exact middle of the
board.
c) Prevent the board sliding along the rail by mounting at its lower end the END
STOP provided and securing it. (Fig. 3).
5-4

d) To remove the board from the rail simply pull-it positioning your hands at the Safe
and Hazardous area side.
Note that the rail adapter kit will add some millimeters both in depth (18 mm; see
Fig. 2) and in width (10 mm; see Fig. 1) to the overall board dimensions.
They must be considered when designing the cubicle or panel architecture.
Rail end Stop
Top Hat
(T Section Rail)
10 mm
TOP
Omega
(G Section Rail)
SIDE
FIG. 3
5.4 BOARD POLARIZATION

The modules are provided with 4 prongs protruding from the bottom of the case, to
mate the corresponding holes on the termination board (Fig. 4).
Polarization prevents the interchange of barriers having different (Higher) safety
parameters. Module polarization is performed according to the applicable safety
parameters by cutting the appropriate combinations of prongs according to the
corresponding safety parameters group.
The termination boards are also factory polarized according to the customer
specifications by inserting plugs as appropriate.
Where there is no customer specification the board is supplied standard with all
holes obstructed by plugs. Spare plugs are available (PN 908138).
The customer can easily remove the four buttons using the little handle wich keeps
them together and re-insert only the ones required to polarize the boars according
to the isolators to be plugged in, following the polarization scheme in Fig. 4.
Warning:
5-5
Elcon will not be held responsible for any damage caused by the
improper use and no respect for the procedure here described or for
anomalous conditions of use.

Board and module polarization scheme

Termination Board
HiD Module
Top view
Bottom view
Hazardous Area
Safe Area
4 3 2 1
Safe Area
Safety
Description
HiD Module
Types
Hazardous Area
1 2 3 4
NON I.S.
MODULES (all)
A
4 3 2 1
1 2 3 4
4 3 2 1
1 2 3 4
4 3 2 1
1 2 3 4
4 3 2 1
1 2 3 4
B
C
D
E
26.25 V / 184 mA
4 3 2 1
1 2 3 4
13.1 V / 22 mA
4 3 2 1
4 3 2 1
2822/24
2842/44
2061/62
26.25 V / 93 mA
2025/26
2025SK/26SK
2029/30
2029SK/30SK
2031/32
26.25 V / 110 mA
2871/72
2873/74
1 2 3 4
2881
2071/72
2821
2033/34
2035/36
2037/38
2875/76
2877/78
1 2 3 4
H
4 3 2 1
1 2 3 4
4 3 2 1
1 2 3 4
4 3 2 1
1 2 3 4
4 3 2 1
1 2 3 4
4 3 2 1
1 2 3 4
4 3 2 1
1 2 3 4
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
2871/NI
2872/NI
I
J
K
L
M
N
O
SPARE EMPTY
POSITION
P
Use POLARIZING BUTTON
PN .908138 to Blank Holes
Pins to be trimmed
MODULE
SIDE VIEW
STNEMURTSNI NOCLE
BOARD LAYOUT
FIG. 4
5-6

5.5 T.B. TAGGING AND LABELING

On the termination board there are marked areas (silk screened) for identifying the
termination Board (BOARD TAG), and specified modules locations. (See Fig. 5)
Use these areas for your identification before plugging the isolators into the board.
Safe Area
Terminal
Layout
& Numbers
Module
Identification
MODEL 2108/HAT/ SAT
Board Model
Identification No.
Board Tag
Haz. Area
Terminal
Layout
& Numbers
FIG. 5
5-7

5.6 TERMINATION BOARDS TAGGING STRIPS

Tagging strips and labels are available on the boards for the eight position
(optional spare kit TAG 2108) and 16 position (optional spare kit TAG 2116)
termination boards.
The strips are clipped onto the Board chassis over the Hazardous Area blue screw
terminal block by means of the two side walls upstanding from the chassis.
The label must be slide into the plastic strip and can be used to identify the signal
wires toward the field.
Lock the TAG holder into position

and remove it by operating as
shown in the figure
Tagging strip
(see APPENDIX 1 Accessories)
Plastic TAG holder
FIG. 6
5-8

5.7 MODULES MOUNTING

Isolator modules are plug-in units, factory polarized to be inserted into the board at
the appropriate (polarized) position.
a) Attach a label on the Termination Board (or hand write) on the marked yellow
area under each module to identify the location of the isolator.
b) Be sure the yellow tabs are in the upper position.
c) Exercise care to center the polarization holes and mate the connectors pins; then
gently press the module to engage the connectors, this automatically makes all
Safe Area circuit, Hazardous Area circuit and power connections from the board
to the module.
d) Push down the yellow tabs (the QUICK-LOK mechanism) on each side of the
module to secure it to the panel. This method of fixing the module avoid the need
of tools, reduces installation times and is very easy to operate.
To remove the module simply lift the tabs. (See Fig. 7)
e) Additionally labels for the modules tag are available (TSHT 2000) in sheet DIN
A4 format (92 TAG each).
They can be inserted in the appropriate area available on the front transparent
panel at the top of every module.
Module tag
Quick-Lok operating
mechanism
Push down to lock
FIG. 7
5-9

5.8 OPERATING ENVIRONMENT

The operating range for recommended normal ambient temperature immediate to
the product is stated in chapter 4.5, however every effort to provide a low to
moderate operating temperature (i.e. 15 to 35 C) will significantly reduce
instrument failure rates and increase product life.
Practical considerations suggest to limit other environmental stresses such as:
condensation, presence of dust or corrosive atmosphere, excessive vibrations etc.
5-10

6 ELECTRICAL CONNECTIONS
6.1 GENERAL
Field, control room, supply and alarm connections are made at the board terminal
blocks (or multiway connectors for custom type) located on either side of the
modules.
All electrical connections and wiring must be performed by qualified personnel and
must comply with the relevant national and international standards and installation
rules (e.g. BS 5345 Pt 4, CEI 64-2, DIN VDE-165 and ANSI/ISA RP-12.6)
applicable in the country of installation.
When properly installed, the modules will ensure that the safety of connected
intrinsically safe circuits is not impaired by fault conditions which could transfer a
dangerous level of energy into hazardous area circuits. See chapter 6.7 for other
informations about I.S. wiring.
Note: Instruction covering installation of customized boards are provided with the
units.
6-1

6.1.1 Termination Board Electrical Schematics
SAFE AREA
HAZARDOUS AREA
D1
D2
F1
+24V
PS1
LD1
GREEN
PS2
PWR
ON
+
FAULT
LD2
RED
SAFE AREA
Cumulative
SHIELD
MM2100
Module
FAULT
SAFE AREA
Cumulative
SHIELD
HAZ. AREA
Cumulative
SHIELD
HAZ. AREA
Cumulative
SHIELD
6B 1B 1A 2B 2A
11
14
12
15
BB
AA
B
A
8A
DD
CC
D
C
10A
11
14
8A
7A
5A
5B
1
4
5A
5B
1
4
12
15
10A
1A
1B
2
5
1A
9A
2
5
N.C.
N.C.
13
16
9B
3A
10B
3B
N.C.
N.C.
17
18
8B
7B
7A
7A
9A
C
W
19
SHD
7B
MODULE 1
SHD
1B
3
6
N.C.
N.C.
7
8
N.C.
N.C.
S
E
C
T
I
O
N
6B 1B 1A 2B 2A
11
14
12
15
BB
AA
B
A
8A
DD
CC
D
C
10A
11
14
8A
7A
5A
5B
1
4
5A
5B
1
4
12
15
10A
1A
1B
2
5
1A
9A
2
5
N.C.
N.C.
13
16
9B
3A
10B
3B
N.C.
N.C.
17
18
8B
7B
7A
7A
9A
19
SACWT Option
Note:
N.C.
SHD
7B
MODULE 16
SHD
1B
3
6
N.C.
N.C.
7
8
N.C.
N.C.
Standard HAT / SAT Board
HAKE Option
terminal block reference number also used in module connection diagrams.

no active connection is available.
FIG. 8
6-2


The metallic support of the termination board (chassis) has a standard terminal for
conductor up to 4 mm2 (10 AWG) to be connected to the structural Ground.
MODEL
This ground must not be confused with the I.S. Ground (if any) from which it must
be completely isolated. (see fig. 9).
GROUND
2
4 mm (10 AWG)
PWR
ON
FAULT STATUS
CH 1
PWR
ON
FAULT STATUS
CH 1
PWR
ON
FAULT STATUS
CH 1
FIG. 9
CUMULATIVE SHIELD
CONNECTION
2
PWR
ON
FAULT STATUS
4 mm (10 AWG)
CH 1
FIG. 10
6.3 SHIELD CONNECTIONS

When shielded cables are used, proper shield grounding is provided on the screw
terminal blocks, either in the Hazardous Area and Safe Area section for each
module position.
Cumulative shield terminals for 4 mm2 wire (10 AWG) are provided separate.
(see fig. 10).
6-3


Plug in connectors for dual 24 Vdc power supply are available for redundancy on
the Board, the supply line is then bussed to the isolators by the PCB backplane.
Note: The boards type NI (SIRA certification for zone 2) do not provide removable
plug-in terminals.
Diode separation, reverse polarity and series fuse protection are provided to avoid
damaging the modules in case of accidentally reversed polarity connection.
A green LED on the board indicates the supply presence.
Connect the primary and/or the secondary supply to the plug-in connector
(Fig.11), preferably via dedicated circuit breaker and using conductors up to
2.5 mm2 (12 AWG).
Plug the connectors into the socket on the mother board.
The supply fuse rating is 2A for 8 position board and 4A for the 16 position
board.
/
FAULT MODULE (MM 2100)
2 Channel
2 Channel
2842
2842
CH 2
CH 2
CH 1
CH 1
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
2 Channel
2842
CH 2
CH 1
FAULT STATUS
PWR
ON
FUSE
FAULT (RED) and

SUPPLY PRESENCE (GREEN) LEDs
FAULT
+
24 Vdc
+
24 Vdc
+
FAULT
PS 1
PS 2
SUPPLY and FAULT Connectors Layout (CW Termination Boards)

FIG. 11
6-4

MODEL 2108/HAT/ SAT
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2842
2842
FAULT MODULE
(MM 2100)
CH 2
CH 2
CH 1
CH 1
FAULT STATUS
PWR
ON
2 Channel
Contact
Repeater
2842
CH 2
CH 1
FAULT STATUS
FAULT STATUS
PWR
ON
PWR
ON
2 Channel
Contact
Repeater
2842
CH 2
2 Channel
Contact
Repeater
2842
CH 2
CH 1
CH 1
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
2 Channel
Contact
Repeater
2842
CH 2
CH 1
FAULT STATUS
PWR
ON
2 Channel
Contact
Repeater
2842
CH 2
CH 1
FAULT STATUS
PWR
ON
FUSE
FAULT LED (RED)
24 Vdc
+
24 Vdc
+
PS 1
PS 2
FAULT
FAULT
+
SUPPLY PRESENCE
LED (GREEN)
SUPPLY and FAULT Connectors Layout

on the non CW Termination Boards
FIG. 11 CONTINUED
6.5 FAULT BUS CONNECTIONS

An optional fault monitor module provides a composite logic output signal to the
control or shutdown system when suitable modules are mounted on a termination
board, to indicate faults in the field wiring for operators or to initiate control action.
The plug in fault module (Part. No. MM 2100) can be field added to the
termination board. (See appendix 1 Accessories)
Connect the 2.5 mm2 (12 AWG) Max wire to the appropriate fault pluggable screw
terminals (see Fig. 11). The Boards with the suffix NI (SIRA certification for zone 2)
do not provide removable plug-in terminals.
Note that this terminal block cannot be mismatched with the supply ones since they
are of different size.
The fault condition is signalled by the Fault red LED present on the Board near to
the supply green LED and the activation of the MM 2100 module when fitted.
6-5

6.6 ISOLATORS BLOCK DIAGRAMS AND TERMINAL ASSIGNMENT

SINGLE CHANNEL MODULES
DUAL CHANNEL MODULES
Model HiD 2025
Model HiD 2026
2 Wire
Tx
2 Wire
Tx
HHC
HHC
11
RL
IN
Ch. 1
14
4
2 Wire
Tx
HHC 4-20 mA
11
HHC
OUT
Ch. 1
2 Wire
Tx
IN
Ch. 2
Tx
HHC
mA
Tx
HHC
11
RL
OUT
Ch. 1
14
HHC
mA
Tx
mA
mA
IN
14
=
=
Tx
Tx
IN
Ch. 2
mA
Fault Bus
ELCON INSTRUMENTS
1
+
+
mA
HHC
IN
Ch. 1
12
RL
OUT
Ch. 2
+
15
Fault Bus
F
DC Supply Bus
HHC 4-20 mA
11
OUT
Ch. 1
~
14
2
+
HHC
OUT
Ch. 1
14
=
=
OUT
Ch. 1
RL
DC Supply Bus
HHC 4-20 mA
11
11
Model HiD 2030 SK
DC Supply Bus
HHC
Model HiD 2029 SK
~
~
ELCON INSTRUMENTS
ELCON INSTRUMENTS
1
+
Fault Bus
F
HHC
2
+
OUT
Ch. 2
HHC
HHC
IN
Ch. 2
Tx
1
+
IN
Ch. 1
HHC 4-20 mA
12
DC Supply Bus
Model HiD 2030
15
Model HiD 2029
OUT
Ch. 1
ELCON INSTRUMENTS
IN
Ch. 1
ELCON INSTRUMENTS
1
+
IN
Ch. 1
HHC 4-20 mA
11
DC Supply Bus
14
HHC
IN
Ch. 1
14
OUT
Ch. 2
Model HiD 2026SK
+
4
DC Supply Bus
Model HiD 2025SK
RL
+
15
ELCON INSTRUMENTS
12
ELCON INSTRUMENTS
HHC
OUT
Ch. 1
HHC
F
+
5
2 Wire
Tx
IN
Ch. 1
RL
+
14
HHC
IN
Ch. 2
11
IN
Ch. 1
2 Wire
Tx
HHC
HHC
OUT
Ch. 1
HHC 4-20 mA
12
OUT
Ch. 2
15
=
=
DC Supply Bus
Fault Bus
F
DC Supply Bus
ELCON INSTRUMENTS
FIG. 12
6-6

Model HiD 2031
+
OUT
Ch. 1
Model HiD 2032

11
4-20
mA
~
P
14
=
4
IN
Ch. 1
+
OUT
Ch. 1
11
+
4-20
mA
IN
Ch. 1
OUT
Ch. 1
Model HiD 2036
FIRE
DETECTORS
11
+
VIN
Ch. 1
OUT
Ch. 1
11
+
Ch. 1
SHUNT
FIRE
DETECTORS
OUT
Ch. 2
Ch. 2
Model HiD 2037
Model HiD 2038
+
OUT
Ch. 1
HHC
HHC
4-20
mA
~
P
14
=
4
IN
Ch. 1
OUT
Ch. 1
ELCON INSTRUMENTS
SHUNT
11
HHC
~
=
~
F
12
IN
Ch. 2
Fault Bus
~
+
DC Supply Bus
4-20
mA
15
=
5
IN
Ch. 1
HHC
~
P
4-20
mA
14
=
4
Fault Bus
HHC
~
OUT
Ch. 2
VIN
15
ELCON INSTRUMENTS
11
ELCON INSTRUMENTS
12
~
5
VIN
14
SHUNT
HHC
IN
Ch. 2
14
4-20
mA
15
Model HiD 2035
IN
Ch. 1
ELCON INSTRUMENTS
12
ELCON INSTRUMENTS
4-20
mA
14
FIRE
DETECTORS
DC Supply Bus
OUT
Ch. 2
11
14
OUT
Ch. 1
Model HiD 2034
DC Supply Bus
ELCON INSTRUMENTS
=
P
IN
Ch. 2
15
=
5
4-20
mA
Model HiD 2033
12
ELCON INSTRUMENTS
OUT
Ch. 1
IN
Ch. 1
~
F
4-20
mA
14
=
4
OUT
Ch. 2
11
DC Supply Bus
ELCON INSTRUMENTS
FIG. 12 CONTINUED
6-7

Model HiD 2062
Model HiD 2061
RL
OUT
Ch. 1
CJC
mV/ TC B
11
=
14
IN
Ch. 1
TC
mV/ TC B
IN
Ch. 2
ELCON INSTRUMENTS
Model HiD 2071
Model HiD 2072
11
RTD RTD
POT 4W 3W
RL
OUT
Ch. 1
14
7
1
IN
Ch. 1
11
14
OUT
Ch.1
17
18
15
=
5
OUT
Ch.2
13
16
F
IN
Ch.4
12
13
17
17
12
2
13
OUT
Ch.1
IN
Ch.1
IN
Ch.2
OUT
Ch.2
IN
Ch.3
IN
Ch.4
Fault Bus
13
17
OUT
Ch.1
OUT
Ch.2
OUT
Ch.3
OUT
Ch.4
Fault Bus
F
DC Supply Bus
18
16
15
~
F
12
~
F
DC Supply Bus
14
ELCON INSTRUMENTS
1
4
16
F
11
15
Fault Bus
F
OUT
Ch.4
18
=
8
DC Supply Bus
14
OUT
Ch.3
16
Model HiD 2844
OUT
Ch.2
15
=
5
OUT
Ch.1
14
Model HiD 2842
ELCON INSTRUMENTS
ELCON INSTRUMENTS
18
IN
Ch.2
IN
Ch.3
Fault Bus
11
IN
Ch.1
IN
Ch.1
IN
Ch.2
12
IN
Ch.2
DC Supply Bus
Model HiD 2824

11
OUT
Ch. 2
ELCON INSTRUMENTS
Model HiD 2822
RL
DC Supply Bus
ELCON INSTRUMENTS
15
IN
Ch.1
12
RL
14
IN
Ch. 2
OUT
Ch. 1
DC Supply Bus
11
IN
Ch. 1
DC Supply Bus
ELCON INSTRUMENTS
OUT
Ch. 2
RL
+
15
RTD RTD
POT 4W 3W
12
CJC
OUT
Ch. 1
14
TC
RL
CJC
11
IN
Ch. 1
TC
mV/ TC B
DC Supply Bus
ELCON INSTRUMENTS
FIG. 12 CONTINUED
6-8

Model HiD 2872
Model HiD 2871

+
OUT
Ch. 1
11
17
18
Control
14
+ 1
Loop
Powered
IN
Ch. 1
OUT
Ch. 1
11
OUT
Ch. 2
Loop
Powered
12
15
Control
13
=
F
Loop
Powered
+
DC Supply Bus
DC Supply Bus
ELCON INSTRUMENTS
ELCON INSTRUMENTS
Model HiD 2873
Model HiD 2874
OUT
Ch. 1
11
=
+
14
IN
Ch. 1
OUT
Ch. 1
14
OUT
Ch. 2
OUT
Ch. 1
IN
Ch. 2
Fault Bus
F
DC Supply Bus
DC Supply Bus
ELCON INSTRUMENTS
Model HiD 2876

11
17
18
Control
14
+ 1
+
15
Model HiD 2875
12
ELCON INSTRUMENTS
Fault Bus
IN
Ch. 1
11
Loop
Powered
IN
Ch. 1
OUT
Ch. 1
11
OUT
Ch. 2
=
F
OUT
Ch. 1
Model HiD 2878

11
IN
Ch. 1
OUT
Ch. 1
14
=
12
15
IN
Ch. 2
Fault Bus
F
DC Supply Bus
ELCON INSTRUMENTS
IN
Ch. 1
Fault Bus
OUT
Ch. 2
11
Loop
Powered
DC Supply Bus
Model HiD 2877
14
IN
Ch. 2
16
ELCON INSTRUMENTS
Control
13
ELCON INSTRUMENTS
15
DC Supply Bus
Loop
Powered
12
IN
Ch. 1
18
~
F
Control
17
14
1
4
IN
Ch. 2
16
IN
Ch. 1
18
~
F
Control
17
14
DC Supply Bus
ELCON INSTRUMENTS
FIG. 12 CONTINUED
6-9

Model HiD 2881

Control Input
11
+
14
=
+
OUT
17
+
Loop
Powered
18
12
+
Fault Output
15
Fault Bus
DC Supply Bus
ELCON INSTRUMENTS
Model HiD 2873
OUT
Ch. 1
11
=
+
Model HiD 2874
14
IN
Ch. 1
OUT
Ch. 1
14
OUT
Ch. 2
OUT
Ch. 1
IN
Ch. 2
Fault Bus
F
DC Supply Bus
DC Supply Bus
ELCON INSTRUMENTS
Model HiD 2876

11
17
18
Control
14
+ 1
+
15
Model HiD 2875
12
ELCON INSTRUMENTS
Fault Bus
IN
Ch. 1
11
Loop
Powered
IN
Ch. 1
OUT
Ch. 1
11
OUT
Ch. 2
=
F
Model HiD 2878
OUT
Ch. 1
11
IN
Ch. 1
OUT
Ch. 1
14
=
12
15
IN
Ch. 2
Fault Bus
F
DC Supply Bus
ELCON INSTRUMENTS
IN
Ch. 1
Fault Bus
OUT
Ch. 2
11
+
14
Loop
Powered
DC Supply Bus
Model HiD 2877
IN
Ch. 2
16
ELCON INSTRUMENTS
Control
13
ELCON INSTRUMENTS
15
DC Supply Bus
Loop
Powered
12
IN
Ch. 1
18
~
F
Control
17
14
DC Supply Bus
ELCON INSTRUMENTS
FIG. 12 CONTINUED
6-10

6.7 HAZARDOUS AREA CONNECTIONS

Two alternative types of connections are available on the Boards to connect the
Hazardous Area circuits of the isolators: the conventional screw clamp terminals on
the HAT type or the loop disconnect terminals on the HAKE type (See FIG. 14), both
terminal types are blue colored and are for 2.5 mm2 (12 AWG) Max.
The use of loop disconnect terminals for the field signals means that the rows of
separate knife-edge terminals previously mounted in the marshalling cabinets are
no longer needed. These terminals also have test points for the convenient location
of probes (see Fig. 13) to assist maintenance and commissioning tasks. Termination
Boards with loop disconnect terminals (HAKE) are suitable for use with all 1 and 2
channel modules except temperature inputs. Termination Board with conventional
terminals (HAT) are suitable for use with all module types.
Connection Procedure:
Check the pin assignment for the module type by reference to the drawings in Fig. 12.
Refer to the module installation sheet and manual for more detailed informations.
Use conductor max size 2.5 mm2 (12 AWG), trim insulation of conductors back
7 mm or use the appropriate Pin Lug.
Connect the signal wire to the appropriate module position and terminal on the
Board following the pin assignment number shown in Fig. 13.
3 Level Screw
Terminal Blocks
(HAT version).
3 2 1
Loop
Disconnection
Terminals
(HAKE version).
2,3 mm Banana Plug

for Test Point
6 5 4
9 8 7
(SHD)
5 2 4 1
FIG. 13
6.7.1 General Info (Wiring of I.S. Circuits)

Installation shall be in accordance with Intrinsic Safety standards and installation
rules (eg. IEC 79-14 ANSI/ISA RP 12.6), applicable in the country where the
application is made. See also the section 5.1 for more details.
Intrinsically safe circuits shall be identified. Color coding may be used for
6-11

identification, if the color used is light blue and no other wiring is color coded light
blue. Other identification means may be for example: signs, tags, markings which
shall be visible after installation.
Wiring of intrinsically safe circuits shall be positively separated from non
intrinsically safe wiring (such as power wiring) by one of the following methods:
Using separated raceway.
Providing an insulating or grounded metal partition.
Spacing of at least 50 mm and separately tied down.
Different intrinsically safe circuits shall not be run in the same multiconductor cable
unless at least 0.25 mm thick insulation is used on each conductor.
Cables, raceways or conduits used to contain intrinsically safe circuits must not
transmit flammable atmosphere from hazardous to non hazardous location.
Otherwise they must be sealed or vented.
6.8 SAFE AREA CONNECTIONS

Intrinsic safety standards require that equipment connected to safe area terminals of
the I.S. isolators must neither be powered nor generate more than 250 V.
Two different connection styles are available at the Safe Area (control room) side of
the Boards:
1) SAT type, with nine conventional screw clamp terminal per position (8 signal + 1
screen) up to 2.5 mm2 (12 AWG) Fig. 14.
SACWT type with 4 conventional screw clamp terminal per position for signal
(2.5 mm2) plus cumulative screen on a separate stud (Fig. 14).
2) SACON and SACWCON type, with 37 pin sub D type connector DIN 41652,
female terminals; one connector for each 4 positions on non CW boards, one
for each 8 positions on the CW boards (Fig. 15).
6-12

Terminals
Layout
(See FIG. 19)
CROSS - WIRING
OPTION
PWR
ON
FAULT STATUS
CH 1
PWR
ON
FAULT STATUS
CH 1
PWR
ON
FAULT STATUS
CH 1
PWR
ON
FAULT STATUS
CH 1
PWR
ON
FAULT STATUS
CH 1
PWR
ON
FAULT STATUS
CH 1
PWR
ON
FAULT STATUS
CH 1
PWR
ON
FAULT STATUS
CH 1
Terminals
Layout
(See FIG. 18)
PWR
ON
FAULT STATUS
HAZARDOUS AREA
MODEL 2108/HAT/ SAT
SAFE AREA
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
2842
2842
2842
2842
2842
2842
2842
2842
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
2 Channel
Contact
Repeater
Terminals
Layout
(See FIG. 13)
LOOP-DISCONNECT KNIFE-EDGE TERMINAL OPTION
Terminals
Layout
(See FIG. 13)
FIG. 14
6-13

Connector J5
up to 16 channels
Modules 5 to 8
connected
to J6
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
Modules 1 to 4
connected
to J5
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
2842
2842
2842
2842
2842
2842
2842
2842
2842
Modules 13 to 16
connected
to J8
PWR
ON
PWR
ON
PWR
ON
FAULT STATUS
FAULT STATUS
PWR
ON
FAULT STATUS
2842
2842
2842
2842
2842
2842
8 position cross-wiring board
8 position standard board
FAULT STATUS
2842
Modules 9 to 12
connected
to J7
PWR
ON
PWR
ON
FAULT STATUS
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
Modules 5 to 8
connected
to J6
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
Modules 1 to 4
connected
to J5
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
16 position standard board
PWR
ON
FAULT STATUS
Connector J6
Connector J5
up to 16 channels
up to 16 channels
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
PWR
ON
FAULT STATUS
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 1
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
CH 2
16 position cross-wiring board

FIG. 15
6-14

The boards with the CW suffix are the cross wiring versions (Fig. 14 and 15).
They are provided in the safe area side with insulation displacement contacts (IDC)
for solid conductors from 0.4 to 0.65 mm (26 to 22 AWG), overall insulation 0.7
to 1.4 mm and accepts two wires max per terminal.
One 4 way block is provided adjacent to each module on the board (2 contacts for
each channel), they are marked A-B for ch.1 and C-D for ch. 2.
Another 4 way block per module marked AA-BB and CC-DD is provided, facing the
previous ones (near to the Safe Area terminals).
To cross connect the various signals, simply connect the wires from the various
modules to the assigned control room terminal by the use of the special tool
(Fig. 17) having care not to reverse their polarity. For example the A terminals must
always be connected to the AA or the CC ones respectively, no matter what their
position is (even to different termination boards). See schematic diagram at Fig. 8
and example Fig. 16 for reference.
FIG. 16
The cross wiring area cover carries a marking strip and forms an effective cable
raceway. With this option the mismatch between field and control room signal
sequence to DCS, can be resolved at the output side (Safe Area) of the Termination
Board. Cross wiring connection between the two rows of terminals can be made
with the ELCON wire available upon request (code No. 1303/CA) and tool
(code No. 1301/PZ).
The tool inserts and cuts the wire with a simple downward pressure (Fig. 17)
A small screw driver and a hook are provided on the tool to be used to disconnect
wire if necessary.
N.B. Cross wiring is suitable for use with all 1 and 2 channel modules, but check
the signal connections which are required to be made.
6-15

INTRINSIC SAFETY SPECIALIST
FRONT
ELCON INSTRUMENTS
SIDE
INSERTION
TOOL
SIDE
TO BE
CUTTED
CONNECTIONS
PCB
- How to use Insertion Tool for cross wiring FIG. 17
6.8.1 Connecting the Terminal Versions (SAT - SACWT)

Check the module terminal assignment by reference to the block diagrams in
Fig. 12.
Refer to the module installation sheet and manual for more detailed informations.
Use conductors max size 2.5 mm2 (12 AWG) trim insulation of conductors back
7 mm or use the appropriate Pin Lug.
Connect the appropriate signal to the module position screw terminal block
according to the terminal layout reproduced in Fig. 18 for the SAT Board type
and in Fig. 19 for the SACWT type.
11 12 13
11 12
14 15 16
14 15
17 18 19 (SHD)
FIG. 18
FIG. 19
6-16

6.8.2 Connecting the Connector Versions (SACON - SACWCON)

These Termination Boards are provided with one 37 way sub D connector female
terminals to DIN 41652 (eg. Harting type 0966411 6502) for each group of 4
modules (SACON versions) or one connector same style for each group of 8
modules for the SACWCON versions.
The mating connector is a male 37 way sub D connector to DIN 41652 with crimp
contacts and shell connector housing and # 4-40 fixing screw.
Here below some suggested mating connector and manufacturer:

Manufacturer
Harting
T&B
Amphenol
Connector
Code
Crimp
Contact
Shell
Housing
09 67 037 5601
09 67 000 8168
09 67 037 0424
DCP-37P-1000
DCB-PA-001
D-ACCR-37H
17-307-01
17-766-02
17-1590-02
Check the module terminal assignment by reference to the block diagrams in Fig. 12.
Connect the appropriate signal to the connector pin following the pin assignment
in Table 2 and connector Layout in Fig. 20. On the table, the columns called
Standard Terminal Reference are indicated, showing the terminal numbers for
the SAT and SACWT Board type (Terminals out) so that the channel function and
connections can be checked on the block diagrams at Fig. 12.
Plug the connector in the correct position on the board and secure it by the
locking screws.
Note: For the custom boards connection, having different connectors and
arrangement to satisfy the various DCS types and requirement, please refer to
the dedicated Product Support Note.
Cable Connector Layout (viewed from connecting surface)
20
19
37
FIG. 20
6-17

37 Way Sub D Connector Pin Assignment Table
CW
ICD
Contact
Isolators
Standard Terminal
Reference
37 Way
Sub D
Connector
Pin
Identification
BB
AA
DD
CC
BB
AA
DD
CC
11
14
12
15
11
14
12
15
37
19
36
18
35
17
34
16
11
14
12
15
13
16
17
18
BB
AA
DD
CC
BB
AA
DD
CC
11
14
12
15
11
14
12
15
33
15
32
14
31
13
30
12
11
14
12
15
13
16
17
18
BB
AA
DD
CC
BB
AA
DD
CC
11
14
12
15
11
14
12
15
29
11
28
10
27
9
26
8
11
14
12
15
13
16
17
18
BB
AA
DD
CC
BB
AA
DD
CC
11
14
12
15
11
14
12
15
25
7
24
6
23
5
22
4
11
14
12
15
13
16
17
18
SHD
V
+ 24 Vdc
21
20
1
Cable
Presence
2
3
Boards Type ... SACW CON / SACW CON-H / SA CON-H

D
Connector
Designation
Module
Position
J5
or
or
J6
J5
or
or
J6
10
J5
or
or
J6
11
J5
or
or
J6
12
J5
or
or
J6
13
J5
or
or
J6
14
J5
or
or
J6
15
J5
or
or
J6
16
Board Type ... SA CON

Isolators
Standard Terminal
Reference
Module
Position
D
Connector
Designation
J5
or
or
J6
J7
13
J8
J5
or
or
J6
10
J7
14
J8
J5
or
or
or
or
or
or
or
or
or
or
J6
11
J7
15
J8
J5
or
or
or
or
or
or
J6
12
J7
16
J8
or
or
or
or
TAB. 2
6-18

6.8.3 Connecting the CON plus HART versions (SACON-H and SACWCON-H)
These boards are provided with the same sub D 37 way female connectors used
on the non HART versions (see 6.8.2) and accept the two channel Analog I/O
modules only.
Follow the indications in chapter 6.8.2 and Table 2 for detailed informations and
Connection Procedure.
They can also be connected to the HART ability termination boards (i.e. the
2116/128-HART) by the two 34 way flat cable connectors for up to 16 channel
each.
Connection to this board allows the AI/O signals present on the board to be
monitored by the MUX 1700 multiplexer and dedicated PC software. (See FIG. 21).
For this purpose the standard cable (PN803179) flat - to - round shielded 1,8 mt
length is available from Elcon. If different lengths (Max 10 mt.) or style are requested
please contact Elcon for different code / price / delivery.
6-19
ON
TEST
BAUD
ADDRESS
INSTRUMENTS
OFF
ELCON
T
R1
R0
B4
B3
B2
B1
B0
INSTRUMENTS
TEST
BAUD
ADDRESS
ELCON
ON
Fault
OFF
Power ON
Fault
Tx
1
Tx
Power ON
Multiplexer
CH 1
CH 2
FAULT STATUS
2000
PWR
ON
CH 2
CH 1
FAULT STATUS
2000
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
2000
CH 2
CH 1
2000
CH 2
FAULT STATUS
CH 1
PWR
ON
16 HART Channel
FAULT STATUS
(cable PN 803179)
MUX 1700
PWR
ON
T
R1
R0
B4
B3
B2
B1
B0
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
CH 2
FAULT STATUS
2000
Multiplexer
OFF
T
R1
R0
B4
B3
B2
B1
B0
1
INSTRUMENTS
TEST
BAUD
ADDRESS
ELCON
ON
Fault
Power ON
Tx
Multiplexer
MUX 1700
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
CH 2
FAULT STATUS
2000
16 HART Channel
MUX 1700
OFF
T
R1
R0
B4
B3
B2
B1
B0
1
X1
INSTRUMENTS
TEST
BAUD
ADDRESS
ELCON
ON
Fault
Power ON
Tx
Multiplexer
MUX 1700
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
FAULT STATUS
2000
CH 2
CH 1
CH 2
FAULT STATUS
PWR
ON
(cable PN 803179)
2000
System Cable
to DCS
J5
PWR
ON
X2
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
CH 2
CH 1
CH 2
FAULT STATUS
CH 1
PWR
ON
16 HART Channel
FAULT STATUS
PWR
ON
Board model
2116/128-HART
2000
J6
CH 1
CH 2
(cable PN 803179)
2000
X2
FAULT STATUS
PWR
ON
16 HART Channel
2000
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
2000
CH 2
CH 1
PWR
ON
(cable PN 803179)
FAULT STATUS
X1
PWR
ON
J6
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
CH 2
FAULT STATUS
PWR
ON
CH 1
CH 2
2000
System Cable
to DCS
System Cable
to DCS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
CH 2
FAULT STATUS
2000
6-20
System Cable
to DCS
FAULT STATUS
2000
Board model
2116/HAT/SACON-H
/
/
Board model
2116/HAT/SACON-H
/
/
J5

16 HART Channel each (cable PN 803179)
to other two HART Ability boards.
FIG. 21

7 FAULT FINDING AND MAINTENANCE

7.1 PRECAUTIONS
The personnel performing installations and maintenance should refer to the specific
documentation and Codes of Practice for Intrinsic Safety.
They should be qualified with the technical background that in some countries is a
requisite to obtain the license for repairing certified equipment.
7.2 FAULT FINDING

Check the 24 Vdc supply is within the specified limits (20.4 Vdc to 30 Vdc), and
correct polarity applied.
Check that on the Board the Power On green LED is On; if not, check the
supply fuse, replace it if it is blown; ratings are 2A for the 8 positions Board,
4 A for the 16 positions Board.
Check that the PWR On green LED on the isolators are On (Bus powered type).
Check that the Fault red LED on the Board and on the isolators are not lit.
Check: Field wiring connection, polarity, cable routing and separation from non IS
conductors.
Control room wiring, polarity.
Cross-wiring connections properly made.
Correct module type has been plugged.
Output signal to match the application.
Replace the eventually faulty modules with spare healthy unit by simply lifting the
side yellow tabs of the module case and unplugging it from the backplane,
without disturbing any of the wiring (all the modules are Hot swappable).
With this concept there are no live wires or loose plugs left hanging from the
cable truncking during the plant commissioning, repairing or maintenance
phases, which may cause and additional Hazard.
Return faulty modules to ELCON Factory or the ELCON local representative.
7.3 MAINTENANCE SCHEDULE

Periodic checks (yearly based) can be scheduled to verify the Boards and modules
performances, based on the following:
Remove dust from module and Boards.
Dust on circuit board facilitate corrosion in humid environments producing effects
similar to that of a corrosive atmosphere, and reduces the thermal exchange rate.
All wiring to the Hazardous Area and Safe Area side are properly made and
screws are securely tight.
7-1

Modules are of the exact model specified and properly plugged into the correct
position on the Termination Board.
Cables are not damaged, of the correct type and properly routed in the trunks.
Cubicle or enclosure where the instruments are installed are not damaged and
provide the adequate protection level and ventilation.
Warning: Any repair made by unauthorized or not skilled personnel may
completely invalidate the intrinsic safety of the instruments.
Repair not made by ELCON INSTRUMENTS is fully at users risk and
responsibility and the warranty terms of the instruments will be null and
void to all effect.
All faulty unit (module or backplanes) should be returned to ELCON
factory or Reps for repairs or replacement.
7-2

8 WARRANTY
For the warranty terms and conditions please refer to the Series HiD 2000 isolators
Instruction Manual.
8-1

APPENDIX 1
Series HiD 2000 ACCESSORIES
Part code
Part
Description
MM2100
Fault monitor output module.
DINK1
DIN-rail mounting kit for the 2116 and 2112 Termination Boards.
DINK8
DIN-rail mounting kit for the 2108 Termination Boards.
HiD blank
Blank module, non-functional.
TAG2108
Tagging strip for 8 position termination board.
TAG2116
Tagging strip for 16 position termination board.
1301/PZ
Cross Wiring Tool.
1303/CA
Cross Wiring Wire.
PPP2000
Polarization plastic pins.
TSHT2000
Sheet of tagging labels, perforated, for typing,

format DIN A4 (92 tag each).
DINK1
and
DINK8
1 x Rail end Stop
4 x M3 Screws
(2 x M3 Screws
for the DINK8)
2 x Rail Adapter
TAG2108
4 12
TAG2116
1301/PZ
TSHT2000
ELCON INSTRUMENTS
INTRINSIC SAFETY SPECIALIST
Appendix 1

APPENDIX 2
Hart Interface Solutions
1 INTRODUCTION
This appendix provides the required guidelines about the installation, usage and
maintenance as for the applicable HIS (HART Interface Solutions) termination
boards. The HIS boards make possible to easily integrate an Hart communication
capability on an existing system or installation.
HART is a digital communication protocol superimposed to a standard 4/20 mA
field loop, so to permit a wide set of configuration and maintenance activities on
the connected HART-compliant field device. The HART access is effectively obtained
by a 32-channel HART multiplexer which in turn connects with a PC running a
suitable, maintenance SW package.
We recommend to fully read this Appendix before installation, so to avoid any
possible damage or misbehaviour of the relevant units.
The Appendix organisation is as in the following:
section 2 is about the recommended acceptance procedure;
section 3 comprises a product description with all relevant specifications;
section 4 deals with the installation procedure;
section 5 describes the required electrical connections;
section 6 outlines the main troubleshooting within actions.
As a complement to the information provided this Appendix, please also refer to
the User Manual of the Mux2700 Hart Multiplexer module (IM-ENG-116/GB).
2 ACCEPTANCE PROCEDURE
When you receive the material, we recommend to immediately verify the package
and the content integrity. When any damage should be detected, please urgently
notify it with all the applicable ancillary information to the relevant delivery
service.
You should also check as soon as possible that the received material is in line with
your original order and with the real application requirements. When needed,
please urgently refer to your P+F contact point so that any required corrective
action can be immediately implemented.
When you store the material, please use the original package and check that it is
properly sealed. This is especially important for areas with relevant humidity,
temperatures or corrosive atmosphere. Strong mechanical stress or vibration should
also be avoided.
Appendix 2-1

3 PRODUCT DESCRIPTION
3.1 GENERAL FEATURES
Supply connection by screw terminals;
Supply is fuse protected and with LED indication;
Dedicated terminal to connect to earth the metal chassis;
Dedicated terminal to connect the RS485 communication cable shield;
RS485 interface terminals to communicate with the MUX2700 HART multiplexer
module;
Hart loop interface connectors (depending on version);
Optional DIN-rail mounting kit ( T or G rail mounting is possible).
The HIS boards make possible the remote monitoring of any HART- compatible
4/20 mA field-loop. This is obtained by one (or more) locally mounted HART
multiplexer modules (MUX2700) and by interface connectors to access the relevant
loops. Each MUX2700 plug-in module can manage up to 32 HART channels, with
optional Hart multi-drop capability.
Hot plug in is fully supported, you dont need to switch off the power supply to
insert/remove a MUX unit. The same is true as for the interface connectors used to
access the relevant Hart loops. The MUX2700 connects, via the RS485 interface,
with an external PC running a suitable maintenance SW package. Each PC can
communicate with many MUX2700, located on the same or on different HIS
boards, in a multi-drop RS-485 mode (each MUX 2700 must be set to a different
slave address). For all additional functional details about the MUX2700 module,
please refer to the relevant Instruction Manual (IM-ENG-116/GB). The HIS boards
are equipped with a rugged metal chassis to properly support and protect the
PCB (printed circuit board) and, when required, to permit an easy and reliable
DIN-rail mounting by the optional kits ( both top hat T-section and omega Gsection rails are supported).
Etichetta Modulo
Meccanismo di
azionamento Quick-Lok
Per bloccare, spingere
verso il basso
FIG. A
Appendix 2-2

3.2 PRODUCT VERSIONS

By the following table, the available HIS product versions can be easily identified.
MODEL
Resident MUX units/

number of
HART channels
HART interface
connector
type
2108/64-HART-D
2 / 64
SUB-D 37pole Female
2108/64-HART-F
2 / 64
FLAT 34poli Male
3.3 TECHNICAL SPECIFICATIONS

Power supply: 24 Vdc, 15% +25%, green LED as power ON indication
Supply terminals: redundant with diode separation and polarity-inversion protection
Supply fuse: single fuse, user serviceable
Fuse specs: 2A, 5x20 (glass-type), delayed intervention
As for other general environmental specifications, please refer to what applicable
for the HiD 2000 series termination boards.
For all the technical specifications of the MUX2700 module, please refer to the
relevant Instruction Manual (IM-ENG-116/GB).
Appendix 2-3
Tx
T amb.: 60 C
DC
Supply
Bus
GND
RS-485
SERIAL LINE
9600
19200
OPERATION MODE
SW8
Normal OFF
Test
ON
RS 485 BAUD RATE

SW6
SW7
OFF
OFF
ON
OFF
Ch.32
Ch.1
Made in Italy by ELCON INSTRUMENTS
Tx
HART DEVICES
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
a n d
SW1
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
S A F E T Y
A0
190 mm (7.480")
202 mm (7.952")
SW5
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
S P E C I A L I S T S
RS 485 ADDRESS
SW2
SW3
SW4
OFF
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
ON
OFF
OFF
ON
OFF
ON
ON
OFF
ON
ON
OFF
OF
OFF
ON
OF
OFF
ON
ON
OFF
ON
ON
OFF
ON
OFF
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
ON
OFF
OFF
ON
OFF
ON
ON
OFF
ON
ON
OFF
OFF
OFF
ON
OFF
OFF
ON
ON
OFF
ON
ON
OFF
ON
OFF
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ELCON INSTRUMENTS
I N T R I N S I C
MULTIPLEXER
MUX 32 CHANNEL HART
2700

4 INSTALLATION
4.1 SAFETY GUIDELINE
As for the general, installation-related safety guidelines, please refer to what
applicable for the HiD 2000 series termination boards.
4.2 MECHANICAL DRAWINGS
175 mm (6.889")
143 mm (5.551")
34 W FLAT CABLE
Channel 1-16
to HART MUX
132 mm (5.196")
34 W FLAT CABLE
Channel 17-32
to HART MUX
34 W FLAT CABLE
Channel 1-16
to HART MUX
34 W FLAT CABLE
Channel 17-32
to HART MUX
FAULT HART TX
PWR
ON
MUX
Chassis Ground Terminal

for 4 mm2 (10 AWG) Wire
FAULT HART TX
PWR
ON
2700
2700
32 Channel
Hart
Multiplexer
32 Channel
Hart
Multiplexer
MUX
175 mm (6.889")
FIG. B
Appendix 2-4

4.3 SURFACE MOUNTING

At the corners of the HIS board metal chassis, you can find four fixing holes. To
mount the board on a panel (i.e. a suitable flat surface) proceed as in the
following:
a) drill four holes on the panel as shown in fig, C (the holes spacing depends on
the board) ;
b) tap holes M4 (or # 8-32), use equivalent flat head screws ;
c) mount the board and tighten the screws to firmly fix it.
M3 screws
T or G rail
18 mm (0.708")
FIG. C
Appendix 2-5

4.4 DIN RAIL MOUNTING

DIN rail adapter assembly are optionally available, suitable for usage with T and
G rail sections.
The kit (code DINK 1) comprises two plastic rail adapters, one end stop and four
M3 screws. The kit (code DINK 8) comprises two plastic adapters, one end stop
and two M3 screws.
Proceed as follows:
a) Attach the plastic adapters to the metal chassis positioning it into the openings
present on the rear. Secure it by the use of the M3 screws, positioning them into the
threaded inserts present on the chassis. (Fig. C)
b) position the DIN rail at the middle of the board and clip the board onto it
c) Prevent the board from sliding along the rail by mounting and fixing at its
lower end the available END STOP accessories (Fig. D).
d) To remove the board from the rail, simply pull-it with your hands at both sides.
Note that the rail adapter kit will add some millimetres both in depth (18 mm; see
Fig. C) and in width (10 mm) to the overall board size. This should be considered
when sizing tightly-packed cabinets.
10 mm
TOP VIEW
DIN rail
end stop
Top Hat
(T rail)
Omega
(G rail)
SIDE VIEW
FIG. D
Appendix 2-6

5 ELECTRICAL CONNECTIONS
+24V
F1
D1
D2
PS1
LD1
GREEN
PS2
PWR
ON
GND
RS-485
B
INTERFACE
POWER
SUPPLY
UNIT
OPTO
ISOL.
CPU
MUX
A
HART
MODEM
CH1
CH32
FIG. E
Appendix 2-7


The termination board metal chassis has a standard terminal for conductors of up to
4 mm2 (10 AWG) to be connected to the relevant ground point.
FLAT CABLE
annel 17-32
HART MUX
Chassis ground terminal

for 4 mm2 (10 AWG) wire
FIG. F
Appendix 2-8


Redundant, removable screw-terminals are available to connect the 24 Vdc supply.
The two supply inputs are coupled by diodes to a common internal supply bus, so
that reverse polarity protection is also obtained. A single protection fuse (userserviceable) is also available. A green LED on the board indicates the supply
presence.
Note: some board versions could be equipped with fixed supply terminals.
To connect the supply, proceed as in the following:
Connect the primary and/or the secondary supply to the plug-in connector (Fig.
G), using conductors up to 2.5mm2 (12 AWG).
Plug the connectors into the supply socket of the board.
The supply fuse rating is 2A.
PWR
ON
FIG. G
5.3 RS-485 INTERFACE CONNECTIONS

Each HIS board is equipped with an RS485 terminal block. This is the interface
point to connect an external PC (equipped with a suitable RS-485 interface) to the
HART multiplexer modules located on the board.
For all details about RS-485 connections, please refer to the relevant Hart Mux
Instruction Manual (IM-ENG-116/GB).
What makes the various HIS boards different is the type of connectors used to
interface with the 4/20 Hart loops to be monitored. A single connector always
interfaces to only 16 of the channels of one Hart multiplexer.
Appendix 2-9

Interface connectors pin-out

2108/64-HART-D model:
SUB-D 37 pole
female connector
2108/64-HART-F model:
FLAT 34 pole
male connector
Ch1+ / Ch17+
Ch1- / Ch17-
Ch2+ / Ch18+
22
Ch2- / Ch18-
21
Ch3+ / Ch19+
Ch3- / Ch19-
Ch4+ / Ch20+
24
Ch4- / Ch20-
23
Ch5+ / Ch21+
Ch5- / Ch21-
10
Ch6+ / Ch22+
26
11
Ch6- / Ch22-
25
12
Ch7+ / Ch23+
13
Ch7- / Ch23-
14
Ch8+ / Ch24+
28
15
Ch8- / Ch24-
27
16
Ch9+ / Ch25+
11
17
Ch9- / Ch25-
10
18
Ch10+ / Ch26+
30
19
Ch10- / Ch26-
29
20
Ch11+ / Ch27+
13
21
Ch11- / Ch27-
12
22
Ch12+ / Ch28+
32
23
Ch12- / Ch28-
31
24
Ch13+ / Ch29+
15
25
Ch13- / Ch29-
14
26
Ch14+ / Ch30+
34
27
Ch14- / Ch30-
33
28
Ch15+ / Ch31+
17
29
Ch15- / Ch31-
16
30
Ch16+ / Ch32+
36
31
Ch16- / Ch32-
35
32
Appendix 2-10
PWR
ON
PWR
ON
FAULT HART TX
MUX
2700
32 Channel
Hart
Multiplexer
MUX
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
FAULT STATUS
2000
CH 2
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
FAULT HART TX
X1
CH 1
CH 2
FAULT STATUS
2000
J5
2700
PWR
ON
DCS
system cable
32 Channel
Hart
Multiplexer
PWR
ON
CH 1
FAULT STATUS
2000
CH 2
CH 1
CH 2
FAULT STATUS
PWR
ON
(cable PN 803179)
2000
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
FAULT STATUS
2000
CH 2
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
DCS
system cable
J6
PWR
ON
X2
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
CH 2
CH 1
PWR
ON
Board model
2108/64-HART-F
FAULT STATUS
(cable PN 803179)
2000
PWR
ON
CH 2
CH 1
FAULT STATUS
2000
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
2000
CH 2
CH 1
(cable PN 803179)
FAULT STATUS
X2
PWR
ON
CH 2
CH 1
FAULT STATUS
2000
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
2000
CH 2
CH 1
PWR
ON
(cable PN 803179)
FAULT STATUS
X1
PWR
ON
J6
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
CH 2
CH 1
PWR
ON
DCS
system cable
FAULT STATUS
2000
16 channels HART
16 channels HART
16 channels HART
16 channels HART
DCS
system cable
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
2000
CH 2
FAULT STATUS
PWR
ON
CH 1
CH 2
FAULT STATUS
2000
Appendix 2-11
Board model
2116/HAT/SACON-H
/
/
Board model
2116/HAT/SACON-H
/
/
J5

When using the 2108/64-HART-F HIS board, you can directly use a FLAT pin-to-pin
cable to directly connect with many compatible HiD2000 Termination Boards.
Please contact P+F Elcon for more details.
FIG. H

6 TROUBLE-SHOOTING
On the board, check the supply LED (green); if the LED is off:
- check the supply voltage value and polarity
- check the protection fuse integrity
Measure the voltage level at the supply terminals,
(the acceptable range is from 20,4 Vdc to 30 Vcc)
On each Hart multiplexer module, check the supply LED (green); if the supply
voltage is O.K. and the LED is off, the Hart Multiplexer is faulty and must be
returned for repair.
For more detailed troubleshooting information about the Hart Multiplexer module,
please refer to the relevant Instruction Manual (IM-ENG-116/GB).
When you need to substitute the protection fuse, be sure to be in line with the
applicable specifications
N.B.: there is no serviceable part within the Hart Multiplexer module. Trying to
open it will likely damage the plastic enclosure and make any warranty null
and void.
Appendix 2-12
ELCON REPRESENTATIVE & DISTRIBUTOR:
www.pepperl-fuchs.com
Worldwide Headquarters
Pepperl+Fuchs GmbH Knigsberger Allee 87
68307 Mannheim - Germany
Tel. +49 621 776-0 Fax +49 621 776-10 00
http://www.pepperl-fuchs.com
e-mail: info@de.pepperl-fuchs.com
Italy Headquarters
Pepperl+Fuchs Elcon
Via delle Industrie, 4 20050 Mezzago (MI) - Italy
Tel. +39 039 6292 1 Fax +39 039 6292 240
e-mail: info@it.pepperl-fuchs.com
USA Headquarters
Pepperl+Fuchs Inc. 1600 Enterprise Parkway
Twinsburg, Ohio 44087 Cleveland - USA
Tel. +330 425 35 55 Fax +330 425 46 07
Asia Pacific Headquarters
Pepperl+Fuchs Pte Ltd P+F Building
18 Ayer Rajah Crescent Singapore 139942
Tel. +65 779 90 91 Fax +65 873 16 37
Subject to reasonable modifications due to technical advances Copyright PEPPERL+FUCHS ELCON Printed in Italy IM-ENG-112/GB-A6-PN991190

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SERIES HiD 2000

INTRINSIC SAFETY SYSTEM

SERIES HiD 2000 INTRINSIC SAFETY SYSTEM

1.1 Explanation of Contents

4. DESCRIPTION AND SPECIFICATION

5.1 SAFETY INSTRUCTION (PRECAUTIONS)

7. FAULT FINDING AND MAINTENANCE

SERIES HiD 2000 Accessories

HART Interface Solutions

SERIES HiD 2000 INTRINSIC SAFETY SYSTEM

1.1 EXPLANATION OF CONTENTS

SERIES HiD 2000 INTRINSIC SAFETY SYSTEM

SERIES HiD 2000 INTRINSIC SAFETY SYSTEM

SERIES HiD 2000 INTRINSIC SAFETY SYSTEM

4. DESCRIPTION AND SPECIFICATION

4.2 TERMINATION BOARD DESCRIPTION (KEY FEATURES)

SERIES HiD 2000 INTRINSIC SAFETY SYSTEM

The Elcon cross-wiring system, using field-proven quick-connect terminals and

4.3 PRODUCT SELECTION

Screw clamp terminals Screw clamp terminals

Screw clamp terminals

Screw clamp terminals Screw clamp terminals

Screw clamp terminals

Knife edge loop

Screw clamp terminals

Knife edge loop

Knife edge loop

Screw clamp terminals

Knife edge loop

Screw clamp terminals

Screw clamp tmnls dual

Knife edge loop

Screw clamp tmnls dual

Screw clamp terminals Screw clamp terminals

SERIES HiD 2000 INTRINSIC SAFETY SYSTEM

4.4 GENERAL CONSTRUCTION

4.5 TECHNICAL DATA

-20 to 70 C (-4 to 158 F)

96.5 to 103.4 kPa

82.7 to 103.4 kPa

13.8 to 103.4 kPa

5.7 C /10 m. (10.2 F/10 m.)

66.7 C/hr (120 F/hr)

SERIES HiD 2000 INTRINSIC SAFETY SYSTEM

4.6 ELECTROMAGNETIC COMPATIBILITY

4.7 CERTIFICATIONS AND APPROVALS

[EEx ia] IIC

Zone 2 (See Note)

Class I, II, III, Div. 1,

[Ex ia] IIC

SERIES HiD 2000 INTRINSIC SAFETY SYSTEM

5.1.1 Boards Installation

SERIES HiD 2000 INTRINSIC SAFETY SYSTEM

5.1.2 Cabinet Heat-Dissipation

5.2 DIMENSIONAL DRAWINGS

MODEL 2108/HAT/ SAT

Typical 8 position board with CW

Cross Wiring Area

SERIES HiD 2000 INTRINSIC SAFETY SYSTEM

Typical 16 position board no CW

4 Mounting Slot for M4 (# 8-32) Screws.

Typical 16 position board with CW

SERIES HiD 2000 INTRINSIC SAFETY SYSTEM

5.3.1 Surface Mounting