Hydraulikanlage Schmidt Mit PS 5 Ausgabe 18 - EN

Hydraulic system with PS 5 control panel
Original operating manual

Product group
Vehicle equipment
Translation of the original

operating instructions
Hydraulic systems
with PS 5 control panel (from 2010)
List No. 190670-0
Revision 18
Keep these operating instructions in a safe place. They must be handed over in
the event that the machine is transferred to a third party.
We reserve the right to make changes to the technical details included in the
specifications and diagrams in these operating instructions. Reproduction,
translation and photocopying in whole or in part without written permission are
forbidden.
Because the scope of delivery is based on the order, the equipment of your
machine can differ in many descriptions and graphic representations.
Our machines are continually under further development. Please understand that we
must retain the right to changes in shape, components and technology. Therefore,
no binding agreements can be derived from the content of this description.
Aebi Schmidt Deutschland GmbH

Albtalstrae 36
D - 79837 St. Blasien
Telephone: +49 7672 412 0

Fax:
+49 7672 412 230
Internet: www.aebi-schmidt.com
E-Mail: info@aebi-schmidt.com


CONTENTS
CONTENTS..................................................................................................... 3
1
Preface ..................................................................................................... 7
Explanation of symbols and safety notices.......................................... 8
2.1
Explanation of symbols ......................................................................................... 8
2.2
Safety Regulations ................................................................................................ 9
Vehicle plate .......................................................................................... 11

3.1
Protective covering .............................................................................................. 12
Hydraulic system .................................................................................. 13

4.1
Single-circuit hydraulic system ............................................................................ 13
4.2
Dual-circuit hydraulic system ............................................................................... 13
4.3
Dual-circuit hydraulic system ............................................................................... 13
4.4
Load sensing system........................................................................................... 14
4.5
Electro-hydraulic system ..................................................................................... 14
4.6
Hydraulic connections ......................................................................................... 15
4.6.1
Front connections......................................................................................... 16
4.6.2
Connections behind the driver's cab ............................................................ 16
4.6.3
Connections between the axles ................................................................... 16
4.6.4
Connections at the rear ................................................................................ 16
Snow plough control ............................................................................ 17

5.1
Description .......................................................................................................... 17
5.2
Technical data ..................................................................................................... 18
5.2.1
Control panel model: PS 5 ........................................................................... 18
5.2.2
Couplings ..................................................................................................... 18
5.3
Vehicle hydraulic system ..................................................................................... 18
5.3.1
SCHMIDT Hydraulic valve block .................................................................. 18
5.3.2
Hydraulic oil supply ...................................................................................... 19
5.3.2.1
Mechanically driven pump..................................................................... 19

5.4
Electric hydraulic pump ....................................................................................... 19
5.4.1
Electric motor ............................................................................................... 19
5.4.2
Hydraulic pump ............................................................................................ 19
5.4.3
Operation ..................................................................................................... 19
5.5
Noise emission, vibration .................................................................................... 20
5.6
Intended usage ................................................................................................... 20
5.6.1
Vehicle hydraulic system .............................................................................. 20
5.6.2
Electro-hydraulic system .............................................................................. 20
5.7
Operating personnel ............................................................................................ 20
5.7.1
Clearing operation ........................................................................................ 20
5.7.2
Maintenance and repairs .............................................................................. 21
5.8
PS 5 control panel ................................................................................. 23

6.1
Personal protection ............................................................................................. 21
Operation, symbol description ............................................................................. 25
Control and drive .................................................................................. 32

7.1
Switching with the electrical hydraulic valve ........................................................ 32
7.2
Switch with ball cock behind the driver's cab....................................................... 33
7.3
Technical data ..................................................................................................... 33
7.3.1
Electrical system .......................................................................................... 33
7.3.2
Hydraulics .................................................................................................... 33
Control, maintenance operations ........................................................ 34

8.1
Please note: Servicing and installation work ....................................................... 34
8.2
Special tools ........................................................................................................ 36
8.3
Lubricant recommendations ................................................................................ 36
8.4
Filling quantities................................................................................................... 36
8.5
Maintenance schedule ........................................................................................ 37
8.5.1
8.5.2
Electro-hydraulics ......................................................................................... 39
Maintenance and repair work that may only be carried out by

workshop personnel ............................................................................. 40
9.1
Maintenance schedule ........................................................................................ 42
9.1.1
9.1.2
Electro-hydraulics ......................................................................................... 45
9.2
Special tools for workshop personnel .................................................................. 46

9.3
Maintenance work ............................................................................................... 46
9.3.1
Oil change .................................................................................................... 46
9.3.2
Vehicle hydraulics Changing the hydraulic oil and filter .............................. 47
9.3.2.1
Filter change ......................................................................................... 47
9.3.2.2
Changing hydraulic fluid ........................................................................ 48
9.3.3
Electro-hydraulics Changing the oil and cleaning the oil strainer ................ 49
9.3.3.1
Removing the oil ................................................................................... 49
9.3.3.2
Draining oil ............................................................................................ 49
9.3.3.3
Fill the hydraulic equipment with oil ...................................................... 49
9.3.3.4
Cleaning the oil strainer ........................................................................ 50
9.3.4
Pump drive ................................................................................................... 50
9.3.4.1
Pump drive via belts .............................................................................. 50
9.3.5
Changing hydraulic hoses ............................................................................ 51
10
PS 5 control panel adjustment .......................................................... 52
10.1
Adjusting the control panel to the machine.......................................................... 52
10.2
Setting the plough relief pressure ........................................................................ 58
10.3
Setting the oil volume for front hydraulic connections ......................................... 59
10.4
Setting the oil volume for hydraulic circuits 1 and 2............................................. 60
11
Malfunctions ....................................................................................... 61
11.1 Setting the throttle-valve and the pressure control valve ..................................... 61
11.1.1 Electro-hydraulics ......................................................................................... 61
11.1.2 Vehicle hydraulics with side wings ............................................................... 62
11.2
Fault in the magnetic coupling ............................................................................. 63
11.3 Fault display via the control panel ....................................................................... 64

11.3.1 PS 5 control panel fault display. ................................................................... 64
11.3.1.1 Fault messages ..................................................................................... 64
11.3.2 Additional fault display on the vehicle instrumentation panel. ...................... 65
11.4
12
Malfunctions and remedies ................................................................................. 66
Hydraulic system ............................................................................... 67
12.1 Hydraulic circuit diagram ..................................................................................... 67

12.1.1 Hydraulic circuit diagram vehicle hydraulics ................................................. 67
12.1.2 Hydraulic circuit diagram electrohydraulics .................................................. 68
12.2 Labels on hydraulic couplings on the vehicle ...................................................... 69
12.2.1 Connection for front snow plough without extension blade ............................ 69
12.2.2 Connection for front snow plough with extension blade ............................... 69
12.2.3 Connection for side snow plough ................................................................. 69
12.3
Hydraulic circuit diagram, VKS / gritter switch ..................................................... 70
12.4
Hydraulic circuit diagram, gritter on/off ................................................................ 71

13
Electrical system ................................................................................ 72
13.1
13.2
14
Lighting ............................................................................................... 74
14.1 Side lamp connection .......................................................................................... 74

14.1.1 Circuit diagram ............................................................................................. 74
14.2 Winter service lighting ......................................................................................... 74
14.2.1 Lighting adjustment ...................................................................................... 75
14.2.2 Circuit diagram ............................................................................................. 75
15
Manual actuation on the valve block ................................................ 76
16
Torque settings .................................................................................. 77
16.1
Hexagon bolts ..................................................................................................... 77
16.2
Special bolts ........................................................................................................ 78
17
Index .................................................................................................... 79

Preface
Read these operating instructions thoroughly before
putting the hydraulic system and vehicle plate into
operation. Any references to other documents that
are made in this operating manual automatically
include those documents as part of the
description/instructions. (e.g. for vehicle, tipper etc.).
These operating instructions contain all the
important instructions for using and carrying out
maintenance on the hydraulic system and vehicle
plate. If these instructions are adhered to, the
hydraulic system and vehicle plate will be capable
of completing their tasks satisfactorily and will
have a long service life.
Anyone working with the hydraulic system must fully
understand the hydraulic system functions and must
be able to safely operate the machine. To ensure
this is the case, the operating instructions should
always be available with the vehicle.
The operating instructions belong with the
hydraulic system and vehicle plate and should
remain with them should they be transferred to
a third party.
The operating instructions must not be reprinted,
translated or copied without written permission.
We reserve the right to make changes to the
technical details included in the specifications and
diagrams in these operating instructions.
No claims can be made as a result of these
changes. Special equipment can be described as
long as it requires an explanation.
Should you have any questions or problems with
the hydraulic system and vehicle plate, our
Service Department will be pleased to assist you
immediately.

Explanation of symbols and

safety notices
2.1
Explanation of symbols
The following symbols are used to indicate

information that will make work easier, extend the
service life of the machine, improve the
environment and prevent accidents.
TIP
Information that contributes to a general improvement of work or machine output is marked with
this symbol.
NOTE
This symbol denotes information that helps to

prevent damage to the machine.
ENVIRONMENT
This symbol denotes information that helps to

improve the environment.
CAUTION
This symbol denotes information that could lead to

personal injury if it is not adhered to.
DANGER
This symbol denotes information that could lead to

serious personal injury or possibly death if it is not
adhered to.
LIFE-THREATENING This symbol denotes information that could lead to

certain death if it is not adhered to.
SITUATION

2.2
Safety Regulations
Inspection, maintenance and repair work is

only to be performed by suitably trained
personnel. The vehicle engine must be at
a standstill and secured against any
LIFE-THREATENING unintentional starting (remove ignition key),
the control panel must be switched off.
SITUATION
Attachments must be lowered or secured with
the transport locks.
After completing maintenance and repair work,
all protective equipment is to be put back in
place properly.
Inadequate insulation on the lines can lead to
function faults on the attached machine
LIFE-THREATENING (e.g. snow plough). A person can be severely
injured or killed. Electrical control cables from
SITUATION
the control panel to the hydraulic control block
are to be checked regularly for damage and
are to be replaced if necessary.
DANGER
Oil can get onto area where the public walk or

drive and cause accidents. The hydraulic
equipment, (hoses and pipelines, hydraulic
pump, hydraulic block, hydraulic tank,
hydraulic connections etc.) must be checked
daily for damage (chafe marks, cracks,
leakages, screw connections that have come
loose etc.) and to ensure that it is fastened
tight before use and repaired if necessary.
Defective parts are to be replaced.
Hoses are to be replaced at least every 6 years.
Note the manufacturer's date (month/year) on
the hose fixtures.
DANGER
Low quality replacement parts could cause

accidents. Use only original parts or spare
parts of the same quality.
CAUTION
Hot hydraulic oil (over 50C) or oil that comes

out under high pressure can burn or penetrate
the skin. This can cause serious injuries.
Allow the hydraulic oil to cool down before
performing repairs. Depressurise the hydraulic
lines to be opened and wear protective clothing.

ENVIRONMENT
Never allow hydraulic oil to get into the soil on

the ground. Note environmental regulations
concerning hydraulic oil. Dispose of drained
oil in accordance with regulations.
NOTE
Only machines/devices that are suitable for

use with the hydraulic system are to be
connected. When connecting the hydraulic
connections, make sure to pay attention to the
designations on the fittings to avoid faulty
functionality. The couplings and coupling
systems must match one another.
A functionality test (test run) is to be
performed with the consideration of special
safety precautions. Never allow persons to be
in hazard areas. In this case, the area that
could come into question if there were a fault
is also considered a hazardous area.
NOTE
Pressure control valve settings are not to be

changed. Function can no longer be guaranteed.
Corrections to the setting are only to be made
by trained technicians and with the approval of
SCHMIDT.
NOTE
When in transit, switch the control panel off and

secure the attached machine mechanically.
(Observe manufacturer's specifications).
DANGER
Plastics may contain hazardous materials

(such as adhesives, solvents or hardeners).
Prolonged contact with plastics may lead to
skin irritations.
Gloves must be worn for prolonged contact
with rubber or plastic parts, such as
connecting the hydraulic couplings, changing
the plastic cutting edges etc.
DANGER
Prior to commissioning the tipper the

operating instructions, in particular the safety
regulations from the tipper manufacturer, must
be observed.
10

Vehicle plate
The vehicle plate conforms to DIN 15432. It is
suitable for the attachment of front-mounted
machines. The height adjustment is designed in
the construction so that it complies with DIN
EN 15432 and is suitable for snow plough applications. A correction to these settings may be
required, for example on the vehicle if changes to
the tyres, suspension, attachments, etc. are
subsequently made. In this case, any bolts taken
out can be replaced by new bolts of the same
specifications. The bolts are to be tightened to the
specified torque (see 'Tightening torques' chapter).
DANGER
The fastening screws on the vehicle plate may

become loose as a result of work being carried
out.
The vehicle plate could fall onto the road
surface with the attached machine and cause
an accident. After the first 20 hours of use with
an attached machine (such as a snow plough),
all screws are to be tightened with the correct
torque (see 'Tightening torques' chapter).
They tightened again at each annual check.
NOTE
Screws that have become loose may be

retightened twice at the most to the correct
torque setting or rotation angle (see 'Tightening
torques' chapter). After this, the screws are to be
replaced with new ones with the same strength.
TIP
If the vehicle plate remains on the vehicle, the

vehicle plate must be entered into the vehicle's
documentation.
We also recommend placing a protective
covering (see 'Protective covering' chapter) on
the vehicle.
A towing ring is provided in the vehicle plate for
recovery assistance. The towing ring should not
be used for parking.
11

1
3.1
2
3
TIP
Protective covering
The protective covering (2) is attached at the front in

the vehicle plate (1) and fastened with two cylinder
screws (3).
The protective covering consists of a water and dirtresistant plastic and covers the existing outer edges.
The consequences of a frontal impact accident can
therefore be minimized. Furthermore, the protective
covering stops the vehicle plate getting dirty.
If the vehicle plate is on the HGV, we recommend

installing the protective covering on the vehicle plate
with the machine off in order to minimise the
consequences of accidents with frontal impact.
12

TIP
Hydraulic system
The hydraulic systems (volume flow rates,
pressure, output etc.) are designed according
to DIN EN 15431.
4.1
Single-circuit hydraulic system
The hydraulic pump is driven by the vehicle

engine via a V-belt or an auxiliary drive. The valve
block and hydraulic tank are mounted in the
engine compartment or in another free location in
the vehicle. The hydraulic system is designed for
snow plough control.
4.2
Dual-circuit hydraulic system
The dual-circuit hydraulic system is driven by

V-belts or an auxiliary drive from the vehicle
engine. The valve block and hydraulic tank are
mounted in the engine compartment or in another
free location in the vehicle. The hydraulic system
is designed for snow plough control and driving
a gritter (front-mounted device).
4.3
The three-circuit hydraulic system is driven by the

drive shaft of an engine auxiliary drive. The valve
block and hydraulic tank are mounted in the
engine compartment or in another free location in
the vehicle.
The pump drive can be switched on and off via
a magnetic coupling (special equipment).
The switch is located in the dashboard.
The hydraulic system designed is for controlling
a front and side snow plough and for driving the
gritter (frontal attachment).
13

4.4
Load sensing system
The load sensing (LS) vehicle hydraulic system is

a hydraulic control system with volume adjustment to
the current requirements of one or more consumers.
Consumers may be a snow plough, a gritter,
frontal attachment machine, etc.
The oil feed in these LS systems is done by
a variable displacement pump, which is driven via
a drive shaft and flexible coupling or electromagnetic coupling or directly via the auxiliary drive
of the vehicle engine. The variable displacement
pump enables a desired feed volume to be used,
even in a lower engine speed range.
Advantages are in the decreased noise because
of lower engine rpm and in the decreased
operating cost through the fuel savings.
If no flow volume is requested for the system,
(all directional valves in middle position) then only
the load sensing line to the tank is relieved and
the pump switches to idle. The idling pressure is
defined on the proportional valve (generally
between 5 and 20 bar) to minimise power loss.
4.5
Electro-hydraulic system
The hydraulic pump is driven by an electric motor.

The power is supplied via the vehicle battery.
The hydraulic pump, hydraulic tank and electric
motor make up one unit, which is mounted on the
device plate with the hydraulic valve block.
The system is only suitable for short-term operation.
The hydraulic system is designed for snow plough
control.
The release pressure for snow plough relief
control is ensured by a time trigger-controlled
hydraulic pump.
14

4.6
Hydraulic connections
Possible attachment locations for hydraulic

connections on vehicle
1. Hydraulic connections front right and left
2. Hydraulic connections behind the driver's
cab and between the axles
3. Hydraulic connections at the rear:
DANGER
Mounting for the first time must be carried out

by personnel with specialist knowledge and
experience of the vehicle and attached
machine (e.g. snow plough). If the machine is
not mounted correctly, it may cause serious
accidents and injury which could even be fatal.
The hydraulic connections between the
attached machine (e.g. snow plough) and the
vehicle must be marked so that it is not
possible to confuse the hydraulic connections
when mounting again.
In order to prevent incorrect operation of the
machine (e.g. snow plough) with the vehicle
hydraulic system, the assignment of each
control valve on the vehicle to the movements
of the attached machine should be
permanently labelled.
DANGER
When connecting the hydraulic connections,

pay attention to the designations on the fittings
to avoid malfunctions. People can, for example,
be trapped between the machine (snow plough)
and the vehicle. A functionality test (test run) is
to be performed with the consideration of
special safety precautions. Never allow persons
to be in hazard areas. In this case, the area that
could come into question if there were a fault is
also considered a hazardous area.
TIP
Only machines/devices that are suitable for

use with the hydraulic system, as well as the
couplings and coupling systems, are to be
connected.
15

4.6.1
Front connections
For example, connecting a snow plough or

sweeping machine
Connection 1:
Connection 2:
Connection 3:
Connection 4:
Connection 5:
Raise
Lower
Pivoting left
Pivoting right
Extension blade
Extend snow plough
Connection 6: Extension blade
Retract snow plough
Connection : Separate return
Connection : Pressure connection for
Sweeper drive
4.6.2
Connections behind the driver's

cab
e.g. connecting a gritter

Connection
: Pressure hose
Connection
: Separate return
4.6.3
Connections between the axles
e.g. connecting a side snow plough

Connection 1:
Connection 2:
Connection 3:
Connection 4:
4.6.4
Raise
Lower
Extend side snow plough
Retract side snow plough
Connections at the rear
e.g. connecting a mobile warning trailer

Connection
Connection
16
: Pressure hose
: Separate return

Snow plough control

The following describes the control for snow
plough application.
5.1
Description
The symbols for the snow plough control are on

the buttons on the control panel. The control panel
is used in combination with an electrically actuated
hydraulic system. All snow plough movements in
operation and for the quick-change procedure
(attachment and detachment of the machines) can
be controlled. An adjustable plough relief allows
sensitive adjustment of the snow plough pressure
on the road surface. When attaching machines,
ensure that the respective electrical and hydraulic
parts are approved for the maximum hydraulic
system values (pressure, voltage, current) and
that they are dimensioned sufficiently.
The hydraulic system is only to be used for the
purpose intended by SCHMIDT. Any use other
than that intended is not permitted.
The hydraulic system can be set via the control
panel (see chapter "PS 5 control panel adjustments) so that the snow plough is raised when the
reverse gear is engaged.
The type plate with the respective information is
located in the enclosed area of the driver's door.
17

5.2
Technical data
5.2.1
Supply voltage:
Dimensions: (LXWXH)
Inputs:
Outputs:
Data interface:
Errol messages:
Fuse protection:
12 volt and 24 volt (voltage independent)

125x 140x 40 mm
5 switch inputs for + switching signals
1 sensor input for analogue values
1 frequency input
10 digital switch outputs for on-board power
Max. current of 3 A each
2 of which can be used as proportional outputs
with max. 2 A
Serial interface according to RS232 standard
Can be used for connecting two panels or for
downloading new software versions
Shown on display and warning signal
All inputs are short-circuit protected to 30 V
All outputs are short-circuit protected and
temperature protected
5.2.2
Connection couplings:
Vehicle hydraulic system
5.3.1
Gritter and Sweeper:
Couplings
Plug couplings or optionally pipeline couplings or

quick release coupling
5.3
Supply voltage:
Pressure control
Primary for snow plough:
Secondary for pivoting cylinder:
Control panel model: PS 5
SCHMIDT Hydraulic valve block
12 or 24 V
150 bar
Standard 300 bar (depending on the snow
plough e.g. for model SCHMIDT SNK the value
must be reset)
200 bar
With plough relief, an additional pressure
proportional valve is required.
18

5.3.2
Hydraulic oil supply
5.3.2.1 Mechanically driven pump
TIP
Single circuit:
Dual-circuit:
Three-circuit:
Load sensing:
The hydraulic systems (volume flow rates,

pressure, output etc.) are designed according
to DIN EN 15431.
10 litre tank volume
40/55 litre tank volume
70/90 litre tank volume
90/140/160 litre tank volume
5.4
Electric hydraulic pump
5.4.1
Voltage:
Output:
Electric motor
12 V or 24 V
2000 W
5.4.2
Delivery volumes:
Tank volume:
Hydraulic pump
1.9 ccm/R
5 litres
5.4.3
NOTE
Short-term operation
Operation
Electric motor can be damaged. The maximum

admissible continuous operation of the electric
hydraulic pump may not exceed 2 minutes.
Continuous operation exceeding this time
requires the electric motor to be cooled down
over an extended period.
1:10 (Use to waiting time)
19

5.5
Noise emission, vibration
Under normal circumstances/normal operation,

the hydraulic system does not cause any noise
emission or vibration that is above that of the
vehicle or that changes that of the vehicle.
5.6
Intended usage
5.6.1
As a winter service vehicle, the hydraulic system

corresponds to standard DIN EN 15431. It is
designed for operating snow ploughs, gritters,
etc. in accordance with the design of the vehicle
hydraulics. Any other use of the hydraulic system,
e.g. as the drive for a wood splitter, or any other
similar hydraulically driven machines, is considered as improper use. SCHMIDT accepts no liability
for any damage resulting from improper use.
The risk is borne solely by the operator.
5.6.2
The hydraulic system is only suitable for shortterm operation for controlling a snow plough or for
lifting a tipper. Any other use of the hydraulic
system, e.g. as the drive for a gritter, or any other
hydraulic machines, is considered as improper
use. SCHMIDT accepts no liability for any damage
resulting from improper use. The risk is borne
solely by the operator.
5.7
Operating personnel
5.7.1
Clearing operation
Requirements for the operator of the hydraulic

system.
Valid driving licence to drive the vehicle.
Training and instruction for the vehicle.
Training and instruction for the hydraulic
system.
Learning to drive with the attached
machine.
20

Operating personnel who have been trained and

instructed may initially only use the hydraulic
system and the attached machine under the
supervision of an experienced person. Once the
training period has been completed, this should be
confirmed in writing.
5.7.2
Maintenance and repairs
Maintenance and service operations may only be

executed by personnel with the appropriate
training who have been instructed and trained in
how to handle the device.
5.8
Personal protection
Hearing protection
When the device is running and the motor cabin is
open, hearing protection must be worn when close
to the vehicle. Hearing protection must be worn
from 85 dB(A).
Gloves
Prolonged contact with plastics may lead
to skin irritations. Plastics may contain
hazardous materials (such as adhesives, solvents or hardeners).
Protect hands from the cold. Skin can
freeze onto cold objects.
Sharp objects can injure hands.
Fluids (such as oils, coolant, battery
acid etc.) can injure hands.
Safety shoes
Reduce injuries to feet
Improve grip
21

Reflective clothing, weather protection and

protective clothing
Reflective clothing improves visibility
when outside the vehicle.
Weather protective clothing should
protect against dangers to health when
working in the open air.
Protective clothing improves protection
against damaging influences such as
maintenance work, cleaning the
machine, etc.
Facial protection
Facial protection protects the eyes in particular
from splashed dirt particles when cleaning the
hydraulic system or vehicle with a pressure
washer.
22

PS 5 control panel
TIP
If the control of the machine attached at the

front is not performed via the following
PS 5 control panel, the control is described in
the machine operating instructions (e.g. CJS,
TJS etc.).
All position information in this chapter refers to the
control panel shown below.
Item Symbol
Function
Control panel on/off
The functions raise/lower and pivot apply only to the side snow
plough. These are switched off for the front snow plough.
Switching the additional lighting on and switching between
the low beam and high beam. For switching off the additional
lighting, the control panel must be switched off.
Two-handed operation for unlatching the hydraulic
latching system
Gritter on/off
OFF
Switch on the automatic control
23
Symbols
according
to DIN
30707-2

Item
Symbol
Function
Ground pressure on (Raise implement plate)
Extend the extension blade
Raise snow eject lock on the snow plough

Unlatch latching system
Gritter on/off
5
Retracting the extension blade
Lower snow eject lock on the snow plough
Lock latching system

The extension blades left and right are preselected
(e.g. for SCHMIDT snow plough model MF 11.3).
When engaging the reverse gear the snow plough is raised.

Standard setting
Brief actuation: Snow plough relief "ON"

Long actuation: Increase snow plough relief in stages
(see display)
With standard setting
Brief actuation:
Snow plough relief "ON"
Long actuation:
Decrease snow plough relief in stages

(see display)
Snow plough raises
24
Symbols
according
to DIN
30707-2

Item
Symbol
Function
Snow plough pivots to the right
10
Snow plough lowers into working position
11
Snow plough pivots to the left
12
Symbols
according
to DIN
30707-2
Display
Operating mode display: floating position
Operating mode display: Snow plough relief
Operating mode display: Latching system unlocked
Operating mode display: Latching system locked
13
Bright-dark sensor for display
14
Control panel connection
6.1
Operation, symbol description
The system is only to be operated by trained and

instructed personnel. The hydraulic system must be
installed and tested by a competent workshop.
Ensure that the control panel is only supplied with
power when the ignition is switched on. The plough
movements are controlled with the control panel.
These movements in the area around the snow
plough can cause hazards. Therefore, ensure that
there are no persons or objects within the range of
25

movement of the snow plough before initiating any

movement. The symbols and the movements that
they represent on the machine must be known by
the operator. All safety regulations concerning the
attached devices (snow plough, attachment, etc.)
are to be observed. When the control panel is
switched on, no installation work is to be performed
on the hydraulic system or the electrical system.
When the control system is switched on, the battery
is not to be disconnected from the on-board network. The operating instructions of the attached
machine are to be strictly observed.
Button Pos. 1
The hydraulic system is switched into ready mode
with the switch. When the panel is switched on,
the switch is illuminated brightly. All functions can
be activated immediately and the search lighting
for the other buttons is switched on. On hydraulic
systems, with drive shaft or V-belt drive, the
vehicle engine must be in operation for raising,
lowering or pivoting.
Button Pos.2
The button can be defined with the following
functions.
If this button is actuated, the control panel can be

used for controlling the side plough (raise/lower
and pivot).
DANGER
The functions raise/lower and pivot

(Pos. 8, 9, 10, 11) switched off for front plough
The button for switching on the two-hand

operation is for the side snow plough with
hydraulic latching system. The button (Pos. 4)
is also to be actuated for unlocking the hydraulic
latching system.
26

The additional lighting on the snow plough is

switched on with the button. A subsequent
actuation of the button then switches between
low beam and high beam. For switching off the
additional lighting, the control panel must be
switched off.
Switch hydraulic circuit for gritter drive on/off.
OFF
With an automatic control, the vehicle must be

equipped with an electro-hydraulic pressure switch
for the plough end-limit indication.
To switch from manual to automatic operation,
the button is to be pressed briefly, the switch is
illuminated. The raise (button Pos. 8), pivot right
(button Pos. 9) and pivot left (button Pos. 11)
commands must only be activated with a brief
actuation. The movement of the plough will then
run automatically to the end position (maximum
16 seconds). If the automatic control is switched
off with button Pos. 2, yellow indicator light goes
out, manual operation is possible again.
Button Pos.3
This button switches the float setting or the snow
plough relief off and lowers the plough under
pressure. The "Ground pressure" setting is
normally only required for:
Raising the implement plate for a quickchange procedure.
If pressing the snow plough onto the
ground is required.
Button Pos.4
functions.
This button extends the extension blade on the

front plough.
27

People may be crushed. This button can only be

pressed when no-one is on the snow plough.
By pressing the button the eject lock on the snow
plough is raised.
The button for unlatching the latching system is

for the side snow plough with hydraulic latching
system. This requires switching on the control
panel. Unlatching is possible within 30 seconds.
Press both buttons Pos.2 and Pos.4 two-hand
operation at the same time until the "Unlocked"
symbol appears on the display.
Button Pos. 5
functions.
The button is used for retracting the extension

blade if an extension blade is implemented.
People may be crushed. This button can only be

pressed when no-one is on the snow plough.
By pressing the button the eject lock on the snow
plough is lowered.
The button for locking the connecting equipment

is for the side snow plough with hydraulic latching
system.
With a front plough with an extension blade, the

default function of the button is for pivoting the
blades in and out.
With button Pos. 11, the blades can then be pivoted out together on the left and right (clearing or
working position).
With button Pos. 9, the blades can then be pivoted
in together on the left and right (transport position).
28

When engaging the reverse gear the snow plough

is raised.
The control panel must be adapted to the function
(see chapter "PS 5 control panel adjustments)
Button Pos. 6
With default setting
With a brief press of this button, the snow plough
relief is switched on.
A long press of the button causes a stage-bystage increase in the snow plough relief.
The individual stages are indicated on an LED
strip on the display.
When reprogramming (reversed button
functionality see chapter "Adjusting the machine
to the control panel)
With a long press of this button, the snow plough
relief is switched on.
A brief press of the button causes a stage-bystage increase in the snow plough relief.
Button Pos. 7
With default setting
A brief press of this button switches off the snow
plough relief.
A long press of the button causes a stage-bystage reduction in the snow plough relief.
When reprogramming (reversed button
functionality see chapter "Adjusting the machine
to the control panel)
With a long press of this button, the snow plough
relief is switched off.
A brief press of the button causes a stage-bystage reduction in the snow plough relief.
29

Button Pos. 8
This button is used for raising the snow plough or
for lowering the implement plate with the plough
removed. When pressing this button the plough
relief or float position is switched off by actuating
this button.
Button Pos. 9
The button pivots the snow plough to the right for
the duration that the button is held down.
Button Pos. 10
When this button is actuated, the snow plough is
lowered. The plough can be operated in float or
locked position or relief control depending on the
plough type and programming (see chapter "PS5
Control panel adjustments").
Button Pos. 11
This button is used for pivoting the snow plough to
the left or against the stop for as long as the
button is held down.
Display Pos. 12
Operating mode display
Operating mode display for float setting
Operating mode display for snow plough relief

Appears after pressing the button (Pos.6 or Pos.7).
The LED light chain on the right in the display
shows the respective stage of reduction or
increase in plough relief. The more LEDs that are
illuminated, the higher the plough relief setting.
30

With a side plough with hydraulic latching system,

the following operating mode indications also exist
on the display:
Latching system unlatched
In this status, the snow plough is only raised
or lowered for attaching or detaching with
button (Pos. 3, 8, 10). Pivoting is not possible.
Latching system latched

All functions are now possible.
Sensor Pos. 13
The bright/dark sensor causes an automatic
brightness adaptation to the local environmental
lighting on the display.
Plug Pos.14
Electrical cable with 37 pin plug-in connection.
Power supply for the control panel
Control line for the hydraulic block
31

Control and drive

The oil supply for gritter, frontal attachment
machine, tipper etc. takes place via the vehicle
hydraulic system.
NOTE:
Electrohydraulic system suffers damage. The

electrohydraulic system is not suitable for
continuous use. The electrohydraulic system
is not suitable for driving sweepers or gritters.
It can only be used for short-term operation.
NOTE:
If no consumer is connected, the pressure

connection is not to be switched on.
Otherwise, the hydraulic system could be
damaged by overheating.
7.1
NOTE:
2 VKS
VKS
Switching with the electrical

hydraulic valve
If there are multiple hydraulic circuits installed in

the vehicle but they are not to be used simultaneously, they respectively lock each other out
electrically. The activated hydraulic circuit is
indicated with the indicator light.
The manufacturer's documentation applies for
machine operation.
A solenoid valve switches the oil flow from
circulation without pressure to the pressure
connection. The changeover of the oil flow is
carried out with a rocker switch (A) with a separate
indicator light in the vehicle instrument panel or
using a button on the PS 5 control panel (B).
The function is switched on if the switch indicator
light illuminates. The switches are identified with
the corresponding symbol.
Switch symbols
1 gritter
2 sweeper
3 tipper
4 gritter or sweeper
5 crane
6 Hook lift-roll off tipper
32

7.2
NOTE:
A
B
Switch with ball cock behind

the driver's cab
If no consumer is connected, the ball cock

must be turned to position B. The oil is then in
no-pressure circulation. Otherwise, the
hydraulic system could be damaged by
overheating.
The oil supply is switched on with a ball cock
(on the left behind the driver's cab).
In position "B", the oil flow is in no-pressure
circulation.
In position "A", the oil flow is routed to the
pressure connection. Position "A" is only to
be actuated if a consumer is connected to the
pressure connection.
7.3
Technical data
7.3.1
Supply voltage:
12 V or 24 V
7.3.2
Switching valve on/off
Pressure limitation
Electrical system
Hydraulics
Solenoid valve
200 bar- 250 bar depending on device
33

Control, maintenance operations

8.1
NOTE
Please note: Servicing and

installation work
The chapter "Maintenance and repair work

which can only be carried out by workshop
personnel" must be strictly observed
DANGER
Maintenance, repairs and services must only

be undertaken by trained mechanics; all work
on the hydraulic and electrical equipment must
only be carried out by persons with specialist
knowledge and experience.
DANGER
A person could be severely injured or killed.

The vehicle must be correctly parked for all
work performed on the hydraulic system:
Lower the snow plough to the ground
or lift it and fasten the transport safety
device.
Apply handbrake
Switch the control panel off.
Turn off the vehicle engine.
Remove the vehicle ignition key.
If necessary, place wheel chocks under
the wheels.
DANGER
Risk of accident and damage.

Only use genuine SCHMIDT spare parts.
Replacement parts must comply with the
technical specifications prescribed by the
manufacturer. Only genuine spare parts are
guaranteed to meet these specifications.
ENVIRONMENT
Environmental hazard!
Once the machine has been cleaned, all
hydraulic oil hoses must be checked for leaks,
loose connections, abrasion marks and
damage. Any leaking hydraulic oil must be
collected or the leak blocked.
Observe environmental protection regulations.
34

Environmental hazard!
Renew hydraulic hoses every 6 years.
The date of manufacture is marked on the
hydraulic hoses.
ENVIRONMENT
1
2
3
4
DANGER
Manufacturers code
Month of manufacture (e.g. October)
Year of manufacture (e.g. 1999)
Maximum permitted operating pressure
(e.g. 345 bar)
After maintenance and repair work, replace all

safety equipment and check that all parts are
present.
NOTE
Before and after each clearing season,

a complete maintenance service must be
executed.
NOTE
The oil level can only be checked when the

vehicle is standing in a horizontal position.
Documenting maintenance work

To uphold guarantee claims, maintenance work
must be documented on the maintenance sheet
and is to be confirmed in the maintenance booklet.
Disposal
Dispose of old oil and replaced parts appropriately.
Certain parts are labelled to indicate that they can
be recycled.
Prior to extended downtimes
Prior to extended downtimes, you must thoroughly
clean the machinery, lubricate all greasing points
and exposed parts and touch up any damage to
paintwork.
DANGER
Walkways on which oil and grease have been

spilled are slippery. People may fall and hurt
themselves badly. Clean any walkways
contaminated with oil or grease thoroughly.
35

8.2
Special tools
The usual tools in a technical workshop are

required for performing maintenance tasks.
8.3
TIP
Winter
operation:
All-year
operation:
Lubricant recommendations
The oil type filled by the factory for delivery is

noted on the hydraulic tank.
Mixing different types of oil is to be avoided if
at all possible.
HLP 22 hydraulic oil with DIN 51524 T2 or

Range of application
ISO VG 22 DIN 51519 increased corrosion
70 C to -20 C
protection.
BP AUTRAN DX D-22309
75 C to -40 C
HVLP 46 DIN 51524- T3
75 C to -10 C
TIP
When using environmentally friendly oils

(bio-degradable hydraulic oils), the customer
service information "Approved environmentally
friendly bio-hydraulic oils" must be observed
8.4
Load sensing
Filling quantities
5 litres
10 litres
40/55 litres
70/90 litres
90/140/160 litres
36

8.5
Maintenance schedule
8.5.1
3
3
3
6
4
1
2
8
8
7
5
37

operating hours
Item
Description of maintenance work
Lubricant
10*
Check hydraulic pumps for leaks
Check hose lines and screws for leaks.
Check hydraulic or quick release

coupling (observe manufacturer's
operating instructions) for leaks.
Check hydraulic blocks for leaks
Check hydraulic tank for leaks
Check on/off switching valve for leaks
Check the oil level in the hydraulic tank

through the view glass.
When the cylinders are retracted the oil
level must be between the markings on
the view glass.
Drive via belt

Check the operational noise of the
tensioning roller. If this deviates from the
normal operational noise, the cause must
be rectified.
Drive via drive shaft

Check the operational noise of the drive
shaft. If this deviates from the normal
operational noise, the cause must be
rectified.
* and check prior to each use
38
50
200

8.5.2
Electro-hydraulics
1
2
operating hours
Item
Lubricant
10*
Check electrohydraulic pumps for leaks
Check hose lines and screws for leaks.
Check hydraulic or quick release

coupling (observe manufacturer's
operating instructions) for leaks.
Check the oil level using the dipstick.

When the cylinders are retracted the oil
level must be between the markings on
the dipstick.
* and check prior to each use
39
50
200

Maintenance and repair work that may only be carried

out by workshop personnel
NOTE
The chapter "Inspection and maintenance

work" must be strictly observed
DANGER
Maintenance work is to be carried out in

suitable workshops. All necessary tools and
equipment must be on hand. The workshop
personnel must have the required
qualifications and the necessary specialist
knowledge for the work to be carried out on
the machine.
DANGER
A person could be severely injured or killed.

The vehicle must be correctly parked for all
work performed on the hydraulic system:
Lower the snow plough to the ground
or lift it and fasten the transport
safety device.
Apply handbrake
Turn off the control panel to control the
snow plough.
Turn off the vehicle engine.
Remove the ignition key of the vehicle.
If necessary, place wheel chocks under
the wheels.
CAUTION
All steps and treadways must be kept free

from dirt, grease, oil, snow and ice to prevent
accidents.
DANGER
All moving parts must be secured against

unintentional movements.
40

TIP
A functional test must always be carried out

after maintenance and repair work.
CAUTION
Protective equipment that has not been fitted

makes it possible to access danger zones.
If people are in the danger zones, they could
suffer a dangerous injury. The injuries could
also lead to death. When the work is finished,
protective equipment must be re-fitted and
a check made to ensure that all parts are
present. A functional test must be performed.
CAUTION
Risk of injury due to excessive physical effort.

Assistance is to be sought or a suitable lifting
device is to be used for work that requires
much physical exertion.
NOTE
If the maintenance intervals are not adhered

to, a full service is to be carried out after each
clearing season.
41

9.1
9.1.1
12
13
11
5
5
5
4
3
1
8
2
9
10
6
7
42

Item
Lubricant
Check the vehicle hydraulic system for:

Damage
Tightness
Connector for corrosion
operating hours
50
250 500
(if required treat with contact grease)
Check hydraulic hoses and screw

connections for:
Status
Routing
Tightness
Check hydraulic couplings for

(in the case of quick release couplings also refer to
the manufacturer's operating instructions):
Status
Tightness
Operation of the locking
mechanism
Check hydraulic block for:

Damage
Tightness
(if required treat with
contact grease)
Check hydraulics or quick release
coupling for:
Status
Tightness
Operation
(in the case of quick release couplings

also refer to the manufacturer's
operating instructions)
Oil change
Change oil filter

Check V-belt / flat drive beltfor:
Tension
Cracks
Oil
Wear
Hydraulic fluid
X
X
We recommend always changing the

flat drive belt and tensioning roller at
the same time.
43

Item

Lubricant
Check drive shaft for:
Play on the universal joint shaft
Play on the shapes
Bolted joints
10
11
operating hours
50
250 500
(M8 10.9 Tightening torque 35 Nm)
Guard (if present)
Lubricate linkage and longitudinal shift

on the drive shaft
Grease
3 grease nipple
Check electrical lines for:

Condition and routing
Short-circuit
(if required treat with contact grease)
12
Touch up paint damage and grease

bare parts.
13
Check technical safety in accordance

with current accident prevention
guidelines.
44
- Paint
- Multi-purpose
grease
- Machine oil
Annually

9.1.2
8
Electro-hydraulics
5
1
2
3
Item
Lubricant
operating hours
50
250 500
Check electrohydraulic system for:

Damage
Tightness
contact grease)
Check hydraulic hoses and screw

connections for:
Status
Routing
Tightness
Check quick release coupling for:

Status
Tightness
Operation of the locking
mechanism
Observe the manufacturer's operating
instructions.
Oil change
Clean the oil strainer
Hydraulic fluid
X
X
45

operating hours
Item
Lubricant
50
Check electrical lines for:

Condition and routing
Short-circuit
contact grease)
250
500
- Paint
- Multi-purpose
grease
- Machine oil
Touch up paint damage and grease

bare parts.
Check technical safety in accordance

with current accident prevention
guidelines.
9.2
Annually
Special tools for workshop

personnel
The usual tools in a technical workshop are

required for performing maintenance tasks.
Supports and lashing straps must be used to
fasten components that might fall.
9.3
Maintenance work
9.3.1
CAUTION
NOTE
ENVIRONMENT
Oil change
Risk of scalding
Always note the oil temperature when
changing oil. They can cause skin damage
from temperatures of 50C and above in cases
of contact. Always wear protective clothing
(such as gloves) when changing oil.
Use only oils that have been approved by

SCHMIDT.
Used oil is to be disposed of according to the

applicable regulations.
46

TIP
It is possible to have oil quality checked by

a specialist company. These specialist
companies provide information about whether
oil can still be cleaned or whether it needs
changing.
TIP
If oil is sucked out of the hydraulic tank, the oil

should be at a temperature of approximately
50 C.
NOTE
Dirt in the hydraulic equipment can irreparably

damage hydraulic components.
Always change the hydraulic filter in good
time. The highest levels of cleanliness should
be ensured when changing the filter or
changing the oil.
9.3.2
Vehicle hydraulics
Changing the hydraulic oil and
filter
9.3.2.1 Filter change

1
Take out the filter

Shut off the hydraulic system.
Have the oil collection pan and cleaning
cloths ready in order to catch and remove
any oil that may run out.
Open the filler cap (1) in order to get rid of
any pressure in the tank.
Take of the screws (1) on the cover fastening

(4 screws, SW 15) and remove cover (2).
Check the surface of the filter for residual dirt
and larger particles. These impurities can lead
to damage to hydraulic components.
47

Pull the filter element (1) from the filter housing.

Clean the housing and cover.
Check the O rings on the cover for damage
and change these if necessary.
Install the filter

Installing the filter is carried out by reversing the
disassembly sequence.
Wet the sealing surfaces with clean oil.
The identification markings on the new filter
element must correspond to those on the old filter
element. Turn on hydraulic equipment and check
the filter for leakages; check the oil level and fill
if necessary.
9.3.2.2
TIP
Changing hydraulic fluid
It is possible to have oil quality checked by

an oil analysis carried out by a specialist
company. These specialist companies provide
information about whether oil can still be
cleaned or whether it needs changing.
2
3
Open the ventilated filler cap (1)

Place catch pan under draining point. Open the
oil release screw and empty the tank completely.
Block the oil drainage point again with the
drain plug and a new seal.
Fill with new hydraulic fluid.
To get any possible dirt particles out of the new
oil, the oil should be filled using a filter unit or
through the filter (3). After filling, the filter cover
(2) and the ventilated filler cap (1) are to be
closed. Check oil level using the control panel.
Leave engine running for approximately one
minute and then switch it off. Check the oil and
add more oil if necessary.
Repeat procedure until the oil level
no longer changes
48

9.3.3
Electro-hydraulics
Changing the oil and cleaning
the oil strainer
2
3
9.3.3.1 Removing the oil

Warm the hydraulic fluid to approximately
50 C by moving the snow plough
(raising, lowering, pivoting).
Park the vehicle safely.
Unscrew the filler cap with oil dipstick (1).
Suck out the oil with suction equipment (2).
Put the suction nozzle (3) into the filler opening
and suck out the oil.
9.3.3.2 Draining oil

Place the oil capture container under the
electrohydraulic pump.
Carefully loosen the tank by loosening the
4 screws (1) until oil flows out between the
pump flange and the oil container.
Remove the tank
Clean the tank, especially the magnets that are
in the tank.
Reinstall the tank. Ensure that the sealing
surface is clean and that the sealing ring has
been lightly oiled.
9.3.3.3
2
3
1
Fill the hydraulic equipment

with oil
Fill with oil (approximately 5 litres) using the
filler opening (1).
Check oil level using the dipstick (2). The oil
must be between the markings (3) when the
hydraulic cylinders are retracted.
Turn on the hydraulic equipment and carry out
all hydraulic functions. Check oil level again.
Repeat the procedure until the oil level no
longer changes.
49

9.3.3.4 Cleaning the oil strainer

The oil strainer (2) does not need to be changed,
only cleaned.
3
1
2
Remove oil from the container (3)

(see "Oil change" chapter).
Remove the container by loosening the four
screws (1).
Clean the oil strainer that is released (2) with
compressed air and cleaning agent
(petroleum ether). Note the safety and hazard
warnings before using the cleaning agent.
Reinstall the tank (3). In doing so, ensure that:
o The magnets in the tank that hold the
iron swarf have been cleaned.
o The sealing surface between the
hydraulic tank and the hydraulic
pump is clean and the sealing ring is
lightly oiled.
Fill the oil container with oil
(see "Topping up the oil" chapter)
9.3.4
Pump drive
9.3.4.1 Pump drive via belts

Tensioning the belts
Tighten the V-belt so that you can press it in
approx. 10 mm with your thumb, e.g. with an axle
distance of 590 mm and a force of 41 N. If the
V-belt is too tight or too loose, it will wear too
quickly and damage the belt pulley bearing.
Check that new V-belts are at the correct tension
after the first few operating hours and retighten if
necessary.
1
2
Tensioning the flat drive belt

The flat drive belt (1) is tensioned using
a tensioning roller (2).
If the flat drive belt is worn, we recommend that
the flat drive belt and tensioning roller are always
changed together.
50

9.3.5
Changing hydraulic hoses
All hydraulic lines that are to be opened must be

depressurised before repair work is started.
1
2
ENVIRONMENT
Never allow oil to get onto the ground.

Properly catch any oil that runs out and
dispose of it properly. Note environmental
regulations concerning oils.
TIP
The date of manufacture is marked on the

hydraulic hoses.
Manufacturers code
Month of manufacture (e.g. October)
3 Year of manufacture (e.g. 1999)

4 Maximum permitted operating pressure
(e.g. 345 bar)
The hose lines are to be checked at least once
a year by an expert. The hoses are to be replaced
immediately if the following criteria have been
established:
Renew hydraulic hoses in general every
6 years.
Damage to the outer layer through to the
insert (such as chafing points, cuts,
cracks etc.).
Brittleness (formation of cracks) on the
outer layer.
Deformations when not under pressure
or when under pressure or when bent
that do not correspond to the natural
form of the hose line (such as separation of layers, formation of bubbles,
areas that have been squashed, kinks,
etc.)
Damage, deformation, corrosion of the
hose fittings that impair the seal
51

10 PS 5 control panel adjustment
NOTE:
An incorrectly adjusted control panel can damage the hydraulic system and cause malfunctions.
This also invalidates any warranty claim.
Modifications to the parameters set on the PS 5
control panel can only be undertaken by instructed and trained personnel who have been
approved by the factory. Changes must be
recorded in writing and signed.
10.1
Adjusting the control panel to

the machine
Function
Switch panel off with button Pos. 1.
Hold button Pos. 8 pressed down, then switch
panel on with button Pos. 1.
The version is shown on the display e.g. 1.1 =
Version 1.1 and the beeper beeps every second.
Hold button Pos. 6 pressed down until a 1 appears
on the display.
The beeper continues to beep each second.
Use buttons Pos. 6 and 7 to set the desired setting
according to the table (Settings, Display column).
Use button Pos. 2 to enable setting mode. The 1
remains on the display and the beeping stops.
Use buttons Pos. 6 and 7 to set the value
according to the table (Settings, Selection column).
Save the values with button Pos. 2. The 1 flashes
on the display.
Switch the panel on and check values with button
Pos. 1.
Settings
NOTE:
Display "OFF = off

Display "ON" = on
52

NOTE:
On control panel version 1.5 (the version is

shown at the start of programming on the
display), only positions 1 to 15 can be set.
When programming begins, the version is
shown. Depending on the version, different
parameters (see following table) can be set.
NOTE:
Display
number
1
2
3
4
Control panel Version 1.5

Set value
adjustable up to positions 15.

Selection
Adjusting the pressure for plough

Setting for minimum/maximum
relief (see chapter "Setting plough
relief pressure.
relief pressure").
Intermittent float setting
(automatic float setting when
ON / OFF
plough is raised)
ON = Float setting
Snow plough working position
OFF = Locked
Plough relief
ON / OFF
ON = Electrohydraulics /
vehicle hydraulics with
Electrohydraulics / vehicle
solenoid valve coupling
hydraulics with solenoid valve
coupling or vehicle hydraulics
OFF = Vehicle hydraulics
without solenoid valve coupling
without solenoid valve
coupling
0 = Geared pump
1 = LS pump block as of 09/2000
2 = LS pump bock up until 08/2000
3 = RPS-H (reflector post washer)
4 = Hydraulic system BW fleet
Hydraulic model or machine
5 = Function for FS auger/spinner
6 = Function for SF3Z cutter
7 = LS pump (Block as from 2007 with PLC)
8 = Special system double prop block
9 = FS tractor attachment
53
Standard
OFF
ON
ON
OFF

Display
number
Set value
Selection
Extension blade (e.g. with plough

ML51-A)
Hydraulic device lock for CPS
Lock valve for side-plough
10
11
Cycle for plough relief 10:2sec

(only with electro-hydraulic)
Automatic operation with pulse
contact control
Standard
ON / OFF
OFF
ON / OFF
OFF SCHMIDT CPS
ON Beilhack
OFF
OFF
ON / OFF
OFF
ON / OFF
OFF
ON / OFF
OFF
ON / OFF
OFF
ON / OFF
OFF
Activating the button Fig. 1 Pos. A

(e.g. for switching a gritter valve)
12
13
14
15
16
17
18
19
Eject lock
Reversing valve for auxiliary
function
Lighting function for NIDO
ON / OFF
0 = Switched off
Raise snow plough when engaging
1..9 = Raising time
reverse gear
3 to 11 seconds
FLUID -Hydraulic block
ON / OFF
Relief adjustable in 10 stages
ON / OFF
MF11K function
ON / OFF
Button actuation
Pos. 6 and 7 briefly
Change relief
Button actuation
Pos. 6 and 7 long
Relief ON with button
Pos. 6 and relief OFF
with button Pos. 7
Reverse double function upon button
actuation (Relief Pos. 6 and 7)
Button actuation
Pos. 6 and 7 briefly
Relief ON with button
Pos. 6 and relief OFF
OFF with button Pos. 7
OFF
0
OFF
OFF
OFF
ON
20
Button actuation
Pos. 6 and 7 long
Change relief
54
OFF

Display
number
Set value
Selection
21
Setting minimum and maximum oil

quantity for circuits 1 and 2.
No setting
(see chapter "Setting oil quantity
for front hydraulic connections").
22
Change cycle for plough relief.
23
Oil supply for crane or tilt-hoist

operation (circuit 2).
24

operation (circuit 2A).
25

operation.
Cycle for plough relief is

extended to 60:2 sec.
Number 10 must be ON
OFF No function
Prerequisite:
Display No. 6
(Parameter) must
be programmed on
hydraulic model 7.
ON
Oil flow with set litre
output "see hydraulic
plan) can be rerouted
to crane operation or
tilt-hoist operation
OFF No function
Prerequisite:
Display No. 6
(Parameter) must
be programmed on
hydraulic model 7.
ON
Oil flow with set litre
output "see hydraulic
plan) can be rerouted
to crane operation or
tilt-hoist operation
OFF No function
Prerequisite:
Display No. 6
(Parameter) must
be programmed on
ON
hydraulic model 7.
ON
Oil flow is rerouted via

an electrically actuated
valve.
55
Standard
OFF
OFF
OFF
OFF

Display
number
26
27
28
29
30
31
32
Set value
Selection
OFF Signal tone switched on

ON Signal tone switched off
OFF No function
Prerequisite:
Display No. 6
(Parameter) must
Oil supply for frontal attachment
be programmed on
sweeper (circuit 2A).
ON
hydraulic model 7.
Additional oil supply for
sweeper drive can be
added.
OFF No function
Warning is displayed
Warning if oil is low or oil
(see chapter "Fault
temperature is too high
ON
display via the control
panel)
OFF No function
Prerequisite:
Display No. 6
Switch on oil supply for crane or
(Parameter) must
tilt-hoist operation via separate
be programmed on
ON
switch (circuit 2).
hydraulic model 7.
Oil flow is rerouted via
an electrically actuated
valve.
OFF No function
Prerequisite:
Display No. 6
Switch over function "Gritter on/off"
(Parameter) must
from button Pos. 2 to button Pos. 4
be programmed on
(see chapter 5). Set the oil quantity ON
hydraulic model 7.
via circuit 2A.
Display No. 27
(Parameter) must
be programmed to
"ON".
OFF No function
Switch over control panel to SNK
Electrohydraulic
electrohydraulic system as from
ON system as from model
model year 2009
year 2009
End position detection.
OFF No function
Adjustment value for the pressure
Prerequisite:
sensor in automatic mode.
Automatic mode
Adjustable over the range 0..25.
ON
parameter 11 must
(The value times 10 results in the
be switched to ON.
pressure e.g. 9 set = 90bar).
Signal tone upon button actuation
56
Standard
OFF
OFF
OFF
OFF
OFF
OFF

Display
number
Set value
Selection
33
Level and temperature shutdown
34
Reversal of the hydraulic functions

"Relief / ground pressure" and
activation of the tipper function
NOTE:
DANGER
OFF No function
Prerequisite:
Parameter 6.
Hydraulic model 7
must be activated.
ON
(LS pump with PLC
control via separate
valve in the LS
pump line)
OFF No function
Prerequisite:
Parameter 6.
Hydraulic model 0
must be activated.
Parameter 31.
ON
Electrohydraulic
system as from
model year 2009
"ON" must be
activated.
Standard
OFF
OFF
If parameter 17 (see table Display 17) is

changed, the relief pressure has to be reset
(see chapter "Setting the pressure for
plough relief").
If the control valve (see table Display 12) and the
solenoid valve coupling or electro-hydraulic
(table Display 15) are simultaneously set to ON,
the solenoid coupling or the electro-hydraulics
are switched on immediately when the control
panel is switched on.
57

10.2
NOTE:
Setting the plough relief

pressure
Before the values are changed for the plough

relief, the plough relief must be programmed
to ON.
Function
on the display.
Use button Pos. 6 and 7 to set selection 1.
on the display remains, the beep stops.
Setting values:
Setting higher pressure (Maximum 60 bar).
Hold the button Pos. 8 down and set the value
with buttons Pos. 6 and 7.
Mounted machines are not to be raised.
Setting lower pressure (minimum 15 bar).
on the display.
Pos. 1.
58

10.3
Setting the oil volume for front

hydraulic connections
Function
on the display.
remains on the display and the beeping stops.
Setting values:
Setting the maximum oil volume.
Setting the minimum oil volume.
on the display.
Pos. 1.
59

10.4
NOTE:
Setting the oil volume for

hydraulic circuits 1 and 2
Before the values have to be changed for oil

volumes for hydraulic circuits 1 and 2, the
control panel must first be adapted to your
hydraulic system (see chapter 8.1 Settings, Display 6)..
On LS hydraulic systems, the hydraulic plan
adapted to your vehicle must be observed.
Function
panel on with button Pos. 1. The version is shown
on the display e.g. 1.1 = Version 1.1 and the
beeper beeps every second.
on the display.
on the display remains, the beep stops.
Setting values:
Setting the maximum oil volume for circuit 1.
Hold the button Pos. 8 down and set the value with
buttons Pos. 6 and 7.
Setting the minimum oil volume for circuit 1.
Setting the maximum oil volume for circuit 2.
Setting the minimum oil volume for circuit 2.
Setting the maximum oil volume for circuit 2A.
on the display.
Pos. 1.
60

11 Malfunctions
If faults occur during operation, troubleshooting will either be done on the electrical or
hydraulic parts of the system.
TIP
DANGER:
When actuating the valve manually, the

attachment machine moves.
- DANGER OF ACCIDENT -
11.1
Setting the throttle-valve and

the pressure control valve
11.1.1 Electro-hydraulics
If necessary, the throttle valves or pressure control
valves are to be reset to the specified values
(see circuit diagram). The one-way restrictor valve
in line A1 remains completely open. The lowering
speed can be set with the one-way restrictor valve
in line B1. Loosen lock nut Pos. 1 (SW 10) and
cylinder head screw Pos. 2 (SW 5) to set the
desired lowering speed.
A1
B1
1
2
Throttle valve Setting dimensions

Dimension X
A1 valve open, set dimension 19 mm
B1 valve restricted, set dimension = 15.8 mm
61

11.1.2 Vehicle hydraulics with side

wings
DANGER:
A
1
The lowering process for the front-mount

machine attachment is never to occur at
a free-fall.
Setting the throttle valve on the one-way
restrictor valve (Pos. 1)
The lowering speed of the front-mount machine
attachment can be set using the one-way restrictor
valve (Pos. 1). This requires loosening the
lock-nut (Pos. 2) (wrench size 17) and using
hexagon socket head bolt (Pos. 3) to set the
lowering speed (factory setting: Dimension A
7 mm) (wrench size 5).
Setting the pressure control valve (Pos. 4)
The pressure control valve (Pos. 4) is used for
setting the system pressure (hydraulic circuit for
the front attachment).
This requires loosening the lock-nut (Pos. 5)
(wrench size 17) and using hexagon socket head
bolt (Pos. 6) (wrench size 5) to set the specified
value (see hydraulic circuit diagram) with the help
of a measuring device.
Setting secondary valve
NOTE
The hydraulic system or the side snow plough

can be damaged. Settings on the hydraulic
block can only be adjusted by an expert using
suitable measuring devices.
The start-up pressure by be set by the secondary

valve (1). In the case of a SCHMIDT side snow
plough MODEL CPS, the pressure must be set
to 150 bar. After setting the pressure must be
rechecked.
62

11.2
NOTE:
DANGER:
Fault in the magnetic coupling
The mechanical block for the magnetic

coupling is an emergency solution and is not
permitted for continuous operation. The fault
is to be rectified as soon as possible.
The magnetic coupling switch will not function.
Pumps run when the vehicle engine is running.
When working on the magnetic coupling, the
vehicle engine is to be switched off.
Mechanical blocking of the magnetic coupling

(with pump drive via magnetic coupling, see
chapter 3.3)
If there is a fault in the flow of current for the
magnetic coupling, it can be blocked mechanically
(emergency operation). In this case, the vehicle
engine must be switched off.
Remove the two cylinder head bolts (SW 6)

with lock-nut (SW 13) (Pos. 1).
Turn the outer ring (Pos. 2) until the gap is

above the threaded hole in the inner ring.
Screw in the cylinder head bolts (Pos.1)

without lock-nuts into the two threaded
holes (Pos. 3) of the inner ring and tighten.
The solenoid coupling is blocked.
Magnetic coupling will not function.
63

11.3
Fault display via the control panel

11.3.1 PS 5 control panel fault display.
1
The fault display occurs optically and acoustically

via the control panel.
The fault message is shown on the display (1).
11.3.1.1 Fault messages
Display flashes and buzzer is sounded.
Possible causes:
Hydraulic oil level too low in the hydraulic
tank.
Electrical line to the sensor interrupted.
Display flashes and buzzer is sounded
Possible causes:
Hydraulic oil temperature to high in the
hydraulic tank.
Electrical line to the sensor interrupted.
Display (F+number) flashes and buzzer is sounded.
Faulty output stage displayed indirectly. 1 is to be
added to the number of the fault message to attain
the faulty output stage.
For example:
Display of fault message "F5" means that output
stage 6 is defective.
Possible causes:
Respective electrical output on the panel is
defective (see electrical circuit diagram).
Short-circuit to ground in the vehicle wiring.
Display (F8) flashes and buzzer is sounded
Possible causes:
Electrical output for proportional output
stage 1+ is defective (see electrical
circuit diagram).
64

Display (F9) flashes and buzzer is sounded

Possible causes:
Electrical output for proportional output
stage 2+ is defective (see electrical
circuit diagram).
Display flashes and buzzer is sounded

Voltage is applied to more than pin no. 1, 5, and
10, before the panel is switched through.
or
Possible causes:
Plug-in connection vehicle - control panel is
defective. When the ignition of the vehicle
is switched on, voltage is only applied to pin
no. 1, 5, and 10.
Panel defective (internal short-circuit).
11.3.2 Additional fault display on the

vehicle instrumentation panel
Hydraulic oil temperature to high in the hydraulic
tank.
Hydraulic oil level too low in the hydraulic tank.
65

11.4
Malfunctions
Hydraulic pump does not run
No oil supply to the consumers
Fault message on the control

panel display
Malfunctions and remedies
Possible cause/remedy
Control panel is not switched on
o Switch on control panel
Control panel defective
o Repair/replace control panel
Power supply interrupted
o Establish power supply
Fuse defective
o Replace fuse
Electric motor (in the electrohydraulic system) defect
o Repair/replace electric motor
Pump drive defective
o Repair or replace V-belt or drive shaft
Hydraulic pump does not run
o See fault "Hydraulic pump does not run"
No, or not enough, oil in the hydraulic tank
o Filling up with oil
Oil strainer/hydraulic filter dirty
o Clean oil strainer/hydraulic filter
Hydraulic valve does not switch
o Repair electrical connection
o Replace solenoid coil
Control panel defective
o Repair/replace control panel
Hydraulic system not connected properly
o Reconnect hydraulic system properly
See chapter "Fault display on the control panel"
66

12 Hydraulic system
12.1
Hydraulic circuit diagram
12.1.1 Hydraulic circuit diagram

vehicle hydraulics
6
7
8
9
2
3
1
1 Hydraulic tank
2 Hydraulic pump
3 Possible drive variants for hydraulic pumps
4 Hydraulic block for the front-side oil supply
Hydraulic block for rear-side (behind the driver's cab)
5
oil supply
Hydraulic couplings on front. Oil supply, e.g. for
6
a front-mount snow plough.
Hydraulic couplings behind the driver's cab.
7
Oil supply, e.g. for a side snow plough.
Control panel for the control of the front-mount
8
snow plough
Control panel for the control of a snow plough
9
mounted between the axles
67

12.1.2 Hydraulic circuit diagram

electrohydraulics
1 Electrohydraulic pump with hydraulic block

2
Hydraulic couplings behind the driver's cab.

Oil supply, e.g. for a side snow plough.
3 Power supply for electrohydraulic pump

Control panel for the control of the front-mount
4
snow plough
68

12.2
Labels on hydraulic couplings

on the vehicle
Identification of the hydraulic couplings on

the vehicle
Hydraulic connections on the machine
12.2.1 Connection for front snow

plough without extension blade
Identification for hydraulic
coupling on the snow plough
Coupling
Coupling No. 1
Coupling No. 2
Coupling No. 3
Coupling No. 4
Hydraulic connection
Front snow plough without extension blade
Return line
Raise front snow plough
Lower front snow plough
Pivot front snow plough to the left
Pivot front snow plough to the right
12.2.2 Connection for front snow

plough with extension blade
Coupling No. 6
Coupling No. 1
Coupling No. 2
Coupling No. 3
Coupling No. 4
Coupling No. 5
Coupling No. 6
Hydraulic connection
of the snow plough function
Return line
Raise front snow plough
Lower front snow plough
Pivot front snow plough to the left
Pivot front snow plough to the right
Extend front snow plough side blade
Retract front snow plough side blade
12.2.3 Connection for side snow

plough
Coupling No. 1
Coupling No. 2
Coupling No. 3
Coupling No. 4
Connecting the snow plough functions

Raise side snow plough
Lower side snow plough
Extend side snow plough
Retract side snow plough
69

12.3
Hydraulic circuit diagram,

VKS / gritter switch
2
200 bar
1
9
10
11
1
2
3
4
5
6
7
8
9
10
11
Connection control block pressure line

Pressure connection on the front of the vehicle (VKS)
Pressure connection on the rear of the vehicle (gritter)
Return line on the front of the vehicle (VKS)
Return line on the rear of the vehicle (gritter)
Connection control block return line
Reversing valve
Hydraulic pumps
Pressure control valve (200 bar)
Hydraulic filter
Hydraulic tank
70

12.4
Hydraulic circuit diagram,

gritter on/off
2
6
210 bar
1
4
5
8
9
0318676-4
1 Connection control block pressure line

2 Return line behind the driver's cab
3 Pressure connection behind the driver's cab (gritter)
4
5
6
7
8
9
Connection control block return line

Separate return
Reversing valve
Hydraulic pumps
Hydraulic filter
Hydraulic tank
71

13 Electrical system
13.1
Voltage on plug-in contact (37 pin plug-in on cable) fro front plough
B = with intermittent float setting switched on (see chapter 10)
X = Power
- = No power
Plough relief "off"
Pin No.
Plough functions with
control panel actuation
Raise
Neutral position
Pivoting, right
Neutral position
Pivot, left
Neutral position
Lower**
Neutral position
Lower***
Neutral position
Ground pressure on
off
Pivot blade in
Pivot blade out
34 2
15
22
B
X
-
X
-
X
X
-
X
X
X
X
X
-
X
X
X
X
-
28
-
33
36
37
X
-
Plough relief "on" (first float setting then delayed switch on after 3 seconds)
Pin No.
Raise
Neutral position
Pivoting, right
Neutral position
Pivot, left
Neutral position
Lower**
Neutral position
Ground pressure on
off
Pivot blade in
Pivot blade out
34 2
-
B
X
-
TIP
*
**
***
15
22
X
-
X
X
-
X
X
X
X
X
X
X
X
X
-
X
-
28
-
33
37
X
X
X
X
-
X
-
Settings on control panel see chapter

"Settings on the PS 5 control panel".
Only with electro-hydraulics.

With float setting switched off
With float setting switched on
72

13.2
Voltage on plug-in contact (37 pin plug-in on cable) fro front plough
B = with intermittent float setting switched on (see chapter 10)
X = Power
- = No power
Plough relief "off"
Pin No.
Raise
Neutral position
Pivoting, right
Neutral position
Pivot, left
Neutral position
Lower**
Neutral position
Lower***
Neutral position
Ground pressure on
off
Pivot blade in
Pivot blade out
34* 2
X
X
X
X
X
X
B
X
-
15
22
X
-
X
X
-
X
X
X
X
X
-
X
X
X
X
-
28
-
33
36
37
X
-
Plough relief "on" (first float setting then delayed switch on after 3 seconds)
Pin No.
Raise
Neutral position
Pivoting, right
Neutral position
Pivot, left
Neutral position
Lower**
Neutral position
Ground pressure on
off
Pivot blade in
Pivot blade out
34* 2
X
x
X
X
X
X
X
X
X
X
B
X
-
TIP
*
**
***
15
22
X
-
X
X
-
X
X
X
X
X
X
X
X
X
X
X
X
X
-
X
-
28
-
33
37
X
X
X
X
-
X
-
Settings on control panel see chapter

"Settings on the PS 5 control panel".
Only with electro-hydraulics.

With float setting switched off
With float setting switched on
73

14 Lighting
14.1
Side lamp connection
The 7 pin socket (according to DIN EN 15431)

allows the connection of the side lamps. This is
automatically provided with power when the
vehicle lighting is switched on
14.1.1 Circuit diagram
58R
8A
8A
58
54
58L
24V
GN/GE
14.2
31
Winter service lighting
If standard headlights are covered by attached

front-mount machines (snow plough), additional
headlights mounted higher can be switched on.
Only one pair of headlights are allowed to be
switched on at any time however.
B
Explanation of symbols on the lighting switch

A
B
Headlights on
Additional headlights on
74

14.2.1 Lighting adjustment

Additional headlights have no range
adjustment and must be adjusted properly
so that other traffic is not blinded. Take the
load on the vehicle into account as well.
NOTE
Set the dipped beam lights on the additional

headlights
Position the vehicle parallel in front of
a white wall in such a way that the
additional headlights are at a distance
of 10 metres.
Switch on the dipped beam lights on the
additional headlights.
Check the light/dark limit of the dipped
beam lights according to the drawing
opposite. Set headlights if required.
Fix the headlights again to prevent an
adjustment of the headlights due to
vibration or other influences.
H
2/3 H
10 Meter
H
2/3 H
10 Meter
14.2.2 Circuit diagram
4
3
9 7
1
2
3
4
5
Additional indicator relay

Switch
Plug-in connector
Normal lighting
High-beam/driving light left
8
6
7
8
9
10
75
4-5441-193351-4 (6.12.95)
High-beam/driving light right

Parking light left
Parking light right
LH indicator
RH indicator

15 Manual actuation on the valve block
Danger
Emergency manual activation may only be

used in the event of a failure (fault) in the
electrical system. It may only be used to
bring the attached machine to the transit
position and to move the vehicle out of
a possible danger zone as a result.
Before using manual activation, the operator must be aware of all danger zones
where the machine may possibly move.
The control panel is to be switched off.
The vehicle is to be secured against
rolling or driving. Upon using the manual
actuation, the operator is to ensure that
no persons, including the operator him/
her-self, are located in the hazard area
(movement range) of the machine.
Use a finger to press the rubber cap on the

magnets down until you feel the slider move.
CAUTION
Machine moves.
76

16
Torque settings
Bolts that become loose during use may be
retightened 3 times. These bolts are then to be
replaced with the specified torque or angle of
rotation.
DANGER:
16.1
Hexagon bolts
Tightening torques /Nm/

Torques/Nm / Couples de serrage/Nm Aanhaalkoppels/Nm / /Nm
Prerequisite: Cleaned and lightly oiled threads
Prerequisite: cleaned an lightly oiled screw threads / Exigence: nettoyer et lubrifier lgrement le filetage
Foorwaarde: schroefdraad schoongemaakt en licht geolied / :
Thread
M2
M 2.3
M 2.6
M3
M 3.5
M4
M5
M6
M7
M8
M8x1
M 10
M 10 x 1.25
M 12
M 12 x 1.25
M 12 x 1.5
M 14
M 14 x 1.5
M 16
M 16 x 1.5
M 18
M 18 x 1.5
M 20
M 20 x 1.5
M 22
M 22 x 1.5
M 24
M 24 x 2
M 27
M 27 x 2
M 30
M 30 x 2
M 33
M 36
M 39
M 42
M 45
Property classes
Property class / Classe de rsistance / Sterkteklasse /
8.8
10.9
12.9
0,4
0,6
0,9
1,3
2
3
6
10
17
25
27
50
53
87
95
90
140
150
210
220
290
320
410
450
560
600
710
760
1050
1130
1400
1600
1900
2500
3200
4000
5000
0,5
0,8
1,2
1,9
3
4
8
15
25
35
38
70
77
125
130
120
190
210
300
310
410
450
580
640
790
880
1000
1070
1500
1600
2000
2200
2700
3500
4500
5600
7000
77
0,6
1
1,5
2,2
3
5
10
18
28
42
45
85
90
148
160
150
240
250
360
380
490
540
700
760
940
1000
1200
1300
1800
1900
2400
2600
3300
4200
5400
6700
8400

16.2
Verbus-Ripp
Hexagon bolts
Flange head
screws
Special bolts
Bolt size
Property class
Wrench size
Tightening torque
Angle of rotation
(not oiled, 0.14)
M 10 x 1.5 / 10.9
M 12 x 1.5 / 10.9
M 14 x 1.5 / 10.9
M 16 x 1.5 / 10.9
SW 15
SW 17
SW 19
SW 22
85 Nm
145 Nm
250 Nm
370 Nm
M 16 x 1.5 / 10.9
(only with MB-Atego
vehicle plates)
SW 24
M 16 x 1.5 / 10.9
M 20 / 10.9
M 20 x 1.5 / 10.9
SW 24
SW 30
SW 30
78
1 stage 225 Nm
2 stage 90 +/- 2 angle
of rotation without
setting down
Check value 260 Nm
260 Nm
550 Nm
520 Nm

17 Index
Additional fault display on the vehicle instrumentation panel.
Adjusting the control panel to the machine
Changing hydraulic fluid
Changing hydraulic hoses
Circuit diagram
Circuit diagram
Cleaning the oil strainer
Clearing operation
Connection for front snow plough with extension blade
Connection for front snow plough without extension blade
Connection for side snow plough
Connections at the rear
Connections behind the driver's cab
Connections between the axles
Control and drive
Control panel model: PS 5
Couplings
Description
Draining oil
Electric hydraulic pump
Electric motor
Electrical system
Electrical system
Electro-hydraulics
Electro-hydraulics
Electro-hydraulics
Electro-hydraulics Changing the oil and cleaning the oil strainer
Explanation of symbols
Explanation of symbols and safety notices
Fault display via the control panel
Fault in the magnetic coupling
Fault messages
Fill the hydraulic equipment with oil
Filling quantities
Filter change
Front connections
79
Page
65
52
48
51
74
75
50
20
69
69
69
16
16
16
32
18
18
17
49
13
13
19
19
33
72
20
14
39
45
61
49
8
8
64
63
64
49
36
47
16

Hexagon bolts
Hydraulic circuit diagram
Hydraulic circuit diagram electrohydraulics
Hydraulic circuit diagram vehicle hydraulics
Hydraulic circuit diagram, gritter on/off
Hydraulic circuit diagram, VKS / gritter switch
Hydraulic connections
Hydraulic oil supply
Hydraulic pump
Hydraulic system
Hydraulic system
Hydraulics
Index
Inspection, maintenance work
Intended usage
Labels on hydraulic couplings on the vehicle
Lighting
Lighting adjustment
Load sensing system
Lubricant recommendations
Maintenance and repair work that may only be carried out by workshop personnel
Maintenance and repairs
Maintenance work
Malfunctions
Malfunctions and remedies
Manual actuation on the valve block
Mechanically driven pump
Noise emission, vibration
Oil change
Operating personnel
Operation
Operation, symbol description
Personal protection
Please note: Servicing and installation work
Preface
Protective covering
PS 5 control panel
PS 5 control panel adjustment
PS 5 control panel fault display.
Pump drive
Pump drive via belts
Removing the oil
80
Page
77
67
68
67
71
70
15
19
19
13
67
33
79
34
20
69
74
75
14
36
40
21
37
42
46
61
66
76
19
20
46
20
19
26
21
34
7
12
23
52
64
50
50
49

Safety Regulations
SCHMIDT Hydraulic valve block
Setting the oil volume for frontal hydraulic connections
Setting the oil volume for hydraulic circuits 1 and 2
Setting the plough relief pressure
Setting the throttle-valve and the pressure control valve
Side lamp connection
Snow plough control
Special bolts
Special tools
Special tools for workshop personnel
Switch with ball cock behind the driver's cab
Switching with the electrical hydraulic valve
Technical data
Technical data
Torque settings
Vehicle hydraulics Changing the hydraulic oil and filter
Vehicle hydraulics with side wings
Vehicle plate
Winter service lighting
81
Page
9
18
59
60
58
61
74
13
17
78
36
46
33
32
18
33
77
18
20
37
42
72
73
47
62
11
74

Hydraulikanlage Schmidt Mit PS 5 Ausgabe 18 - EN

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Hydraulikanlage Schmidt Mit PS 5 Ausgabe 18 - EN

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Hydraulic system with PS 5 control panel

Original operating manual

Translation of the original

Aebi Schmidt Deutschland GmbH

D - 79837 St. Blasien

Telephone: +49 7672 412 0

Hydraulic system with PS 5 control panel

Hydraulic system with PS 5 control panel

Explanation of symbols and safety notices.......................................... 8

Explanation of symbols ......................................................................................... 8

Safety Regulations ................................................................................................ 9

Vehicle plate .......................................................................................... 11

Protective covering .............................................................................................. 12

Hydraulic system .................................................................................. 13

Single-circuit hydraulic system ............................................................................ 13

Dual-circuit hydraulic system ............................................................................... 13

Dual-circuit hydraulic system ............................................................................... 13

Load sensing system........................................................................................... 14

Electro-hydraulic system ..................................................................................... 14

Snow plough control ............................................................................ 17

Hydraulic system with PS 5 control panel

Noise emission, vibration .................................................................................... 20

PS 5 control panel ................................................................................. 23

Personal protection ............................................................................................. 21

Operation, symbol description ............................................................................. 25

Control and drive .................................................................................. 32

Switching with the electrical hydraulic valve ........................................................ 32

Switch with ball cock behind the driver's cab....................................................... 33

Control, maintenance operations ........................................................ 34

Please note: Servicing and installation work ....................................................... 34

Special tools ........................................................................................................ 36

Lubricant recommendations ................................................................................ 36

Maintenance and repair work that may only be carried out by

Special tools for workshop personnel .................................................................. 46

Hydraulic system with PS 5 control panel

PS 5 control panel adjustment .......................................................... 52

Adjusting the control panel to the machine.......................................................... 52

Setting the plough relief pressure ........................................................................ 58

Setting the oil volume for front hydraulic connections ......................................... 59

Setting the oil volume for hydraulic circuits 1 and 2............................................. 60

Fault in the magnetic coupling ............................................................................. 63

11.3 Fault display via the control panel ....................................................................... 64

Malfunctions and remedies ................................................................................. 66

Hydraulic system ............................................................................... 67

12.1 Hydraulic circuit diagram ..................................................................................... 67

Hydraulic circuit diagram, VKS / gritter switch ..................................................... 70

Hydraulic circuit diagram, gritter on/off ................................................................ 71

Hydraulic system with PS 5 control panel

Electrical system ................................................................................ 72

Vehicle hydraulic system ..................................................................................... 72

Vehicle hydraulic system ..................................................................................... 73

14.1 Side lamp connection .......................................................................................... 74

Manual actuation on the valve block ................................................ 76

Torque settings .................................................................................. 77

Hexagon bolts ..................................................................................................... 77

Special bolts ........................................................................................................ 78

Hydraulic system with PS 5 control panel

Hydraulic system with PS 5 control panel

Explanation of symbols and

The following symbols are used to indicate

This symbol denotes information that helps to

This symbol denotes information that helps to

This symbol denotes information that could lead to