HINDUSTAN PETROLEUM CORPORATION LIMITED

TENDER: TANKAGE WORKS

STANDARD
INSPECTION & TEST PLAN
(I T P )
FOR
TANK PAD

CHAPTER:
STANDARD INSPECTION & TEST PLAN

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HINDUSTAN PETROLEUM CORPORATION LIMITED

TENDER: TANKAGE WORKS

STANDARD INSPECTION & TEST PLAN (I T P ) :

1.0

GENERAL NOTES:
Inspection and Test Plan(ITP) given herein is indicative only. The Contractor
shall prepare and submit ITP for all activities The provisions indicated herein for
stage wise inspection are minimum and the Engineer-in-Charge may decide to
increase the Hold Point / Witness Point. Contractor has to prepare ITPs for any
of the activities not covered herein, submit the same to HPCL and obtain their
approval.
Contractor to prepare required reporting formats and job procedures for each
activity i.e. Setting out of work, levels at 5x5m grid co-ordinate wise, submission
of min. 5 no. murrum samples meeting tender specifications along with soil lab.
test report, watering, OMC, Rolling , carting away earth etc to HPCL for
approval well in advance prior to commencement of activity. Any deviation to
ITP shall be subjected to HPCLs written approval. Contractor to carry out 100%
examination of all activities and proper records shall be maintained and made
available to HPCL Officers requirement at any time of inspection the contract
period.

2.0

LEGEND :

2.1

HP: HOLD POINT

A point which requires inspection/verification and acceptance by HPCL before
any further processing is permitted.
The contractor shall not process the activity/item beyond the Hold Point without
written approval from Engineer-in-Charge.

2.2

W:
Witness Point
An Activity which requires witness by HPCL when activity is performed.

2.3

RW : Review of Contractors Documentation

2.4

S : Surveillance Inspection by HPCL

Monitoring of observations to verify whether or not materials/items/services
confirms to specified requirement. Surveillance activities may include audit,
inspection, witness of testing, review of quality documentation & records,
personnel qualifications, etc.

2.5

WC: 100% examination by Contractor.

CHAPTER:
STANDARD INSPECTION & TEST PLAN

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HINDUSTAN PETROLEUM CORPORATION LIMITED

3.0

The Indicative Inspection and Test Plan(ITP) is as given below:

Sr.
No.
1
1.1

1.2
1.3
1.4

1.5

1.6

TENDER: TANKAGE WORKS

ACTIVITY

CONTRACTOR

HPCL

TANK pad FOUNDATION

Fixing of Tank Centre co-ordinates with
respect to HPCLB.M. as per HPCL lay out ,
Setting out of various Control point &
alignment, grid levels 5mx5m ,Co-ordinates
wise survey & recording. The readings will
Be taken on same co-ordinates in
subsequent activity.
Excavation as per drawings
Collection of Murrum samples from various
borrow areas locally, soil sample lab
analysis, submission to HPCL for approval
with all requisite details.
Verification of Soil investigations report
inline with Scope of Work, as per Scope of
Work & HPLCs EIC to ascertain & satisfy
that Soil investigation report stands good for
given tank centre co-ordinate.
(A) Rolling of virgin soil/ weathered bed
rock & testing for 95% max. lab. Dry density
achieved in case of soil only.
(B) In case of soil encountered in 1.5(A)
above, lab results indicating 95% MDD to
be submitted to HPCL prior to taking up
further murrum laying in 200mm layers.
(A) MURRUM LAYING :
200mm layer checking it with
templates/tools at
various co-ordinates &
recording.
- Watering the layer, checking the
OMC through Moisture Tester & recording
co-ordinate wise.
(B) COMPACTION :
Rolling the OMC watered layer
immediately once tested for OMC till 95%
Standard Proctor dry density achieved.
- Testing for compaction to confirm
its 95% Standard Proctor dry density

CHAPTER:
STANDARD INSPECTION & TEST PLAN

WC

HP

WC
WC

HP
HP

WC

WC

WC

HP

WC

WC

WC

WC

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HINDUSTAN PETROLEUM CORPORATION LIMITED

TENDER: TANKAGE WORKS

achieved co-ordinate wise, Recording the

levels co-ordinate wise . (Min. 1 no test per
100 sq. Mtr.)
- Offering Tested layer to HPCL to
inspect & witness to give clearance for next WC
layer.
1.7

1.8

1.9

Construction of Murrum Pad to receive

Storage tank as per Approved For
Construction drawing to be prepared by
Contractor based on general civil detail
drawing furnished in this tender duly
approved by HPCL, to be executed as per
1.6 above, cutting / making of edges etc &
HPCLs Site-in Charge instructions.
ANTI- CORROSION LAYER :
Hot Mixing of Sand & Bitumen as per
specification.
Laying Hot Sand Bitumen in loose
layer of required thickness.
- Rolling/Ramming the loose layer with
2 T Roller/ hand rammers till required
thickness is achieved. Taking measurement
at various points to achieve 100mm min.
thickness.
RCC APRON
- Pad to be cleaned of loose materials.
- Alcathene sheet to be provided
- Reinforcement steel to be placed as
per
HPCL
approved
Bar
bending
schedules/drawings
with
cover
blocks/spacers.
- Counting of authorized laps & chairs
Mass batching of aggregates &
cement as per Mix Designed & placement
of Concrete.
- Vibrating, tamping & finishing smooth
Measurement of finished thickness
- Slump cone test
- Cube test sample collection
- Curing for 7/10 days as per IS:456
Final acceptance after core test/
Hammer Test/ any other test as per IS
Code and carried out on RCC

CHAPTER:
STANDARD INSPECTION & TEST PLAN

HP

WC

W/ HP

WC

WC

W/HP

WC

W/HP

WC
WC
WC

W
W/HP
W/HP

WC
WC

W/HP
W/HP

WC
WC

W
W/HP

WC
WC
WC
WC

W
W
W
W

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HINDUSTAN PETROLEUM CORPORATION LIMITED

2.0

RCC TOE BEAM

Beam portion to be cleaned of loose
materials.
Approved quality shuttering to be
provided. Inside dimensions to be marked.
Reinforcement steel to be placed as per
HPCL approved Bar bending schedules /
drawings with cover blocks/spacers.
Counting of authorized laps and
chairs.
Mass batching of aggregates and
cement as per Mix Design and placement of
Concrete.
Vibrating, tamping and finishing
smooth
Measurement of finished dimensions
Slump cone test
Cube test sample collection
Curing for 7/10 days as per IS:456
Final acceptance after core test/
Hammer Test/ any other test as per IS
Code and carried out on RCC.

CHAPTER:
STANDARD INSPECTION & TEST PLAN

TENDER: TANKAGE WORKS

WC

WC

W/HP

WC

W/HP

WC

W/HP

WC

W/HP

WC

WC
WC
WC
WC
WC

W/HP
W
W
W
W

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