TANMIA FOR OIL & CONSTRUCTION LIMITED

Hazard Identification and Risk Assessment Worksheet

Project:

CCU EXTENSION PROJECT

Work Activity:
No.
01

Doc. No.
Revision No.
Revision Date
Page

Location:

RA-011
A
Jan. 2010
1 of 5

KHARIR

ARC WELDING

Potential Hazards
Radiation (Ultra violet &
infra red rays) harmful to
naked eyes.

Harm

Severity

Likely
hood

Risk
Level

Control Measures

Welding flash causing

eye injury , permanent
eye damage.

Severity

Residual Risk
Likely
hood

Risk Level

Personal protective equipment for

welding is to be worn as follows:
Fire resistant gauntlet gloves to
cover wrist and forearms.

Safety boots.

Overall or leather apron.

Welding helmet with shield and

visor.

Goggles.
Never contact lenses while welding.
Person assisting with the welding
process should use suitable eye
protection and avoid looking directly
at the arc.

SERIOUS

HIGH

NOT
ACCEPTA
BLE

02

Splinters / slags

Burns injury to skin

SERIOUS

03

Harmful fumes released

during welding / cutting.

HIGH

Fire, explosion, injury

to personnel,
respiratory illness,
dermatitis.

SERIOUS

Risk Assessment Worksheet (HSE 4-063)

Revision 0, January 2010

NOT
ACCEPTA
BLE

HIGH

NOT
ACCEPTA
BLE

MINOR

LOW

ACCEPTA
BLE

MINOR

LOW

ACCEPTA
BLE

MINOR

LOW

ACCEPTA
BLE

Fire proof apron / gloves / screen.

Use PPE (fire proof apron / gloves /

screen / mask)
Extraction system must be provided
to remove smoke / fumes, if natural
ventilation is not adequate.
Conduct gas testing before work
starts and periodically.

UNITED OLEFINS COMPLEX PROJECT

EO / EG PHASE II
Contract No.: BA-0673

TANMIA FOR OIL & CONSTRUCTION LIMITED

Hazard Identification and Risk Assessment Worksheet

Project:

CCU EXTENSION PROJECT

Work Activity:
No.
04

05

Location:

RA-011
A
Jan. 2010
2 of 5

KHARIR

ARC WELDING

Potential Hazards

Harm

Fall of job piece (the job

being welded)

Injury to the
personnel / crash
injury.

Presence of flammable
gas

Fire / explosion

Severity

SERIOUS

Likely
hood

HIGH

Risk
Level
NOT
ACCEPTA
BLE

Control Measures

SERIOUS

HIGH

NOT
ACCEPTA
BLE

06

Doc. No.
Revision No.
Revision Date
Page

Improperly using Electric

Arc Welding Equipment.

Fire / Explosion,
electrocution, personal
injury.

SERIOUS

HIGH

NOT
ACCEPTA
BLE

Risk Assessment Worksheet (HSE 4-063)

Revision 0, January 2010

Severity

Residual Risk
Likely
hood

Risk Level

Provide proper clamp and support.

Conduct gas test before work starts

and monitor atmospheric condition
periodically.
Keep work place clean and no
combustible materials in the work
place.
Provide adequate fire extinguishers.
Use appropriate PPE.
PREPARATION:
The frame of all fixed arc welding
and cutting machines is to be
grounded.
Welding grounds and lugs are to be
securely attached by cable lugs,
clamps or bolts.
Regularly examine cables for cuts
and abrasions. Do not use damaged
or faulty cables or equipment.
Do not splice welding cables.
All defects are to be reported to the
supervisor for repair or replacement.
Protect gas cylinders form falling
sparks.
Provide forced ventilation whenever
work is carried out in a confined

UNITED OLEFINS COMPLEX PROJECT

EO / EG PHASE II
Contract No.: BA-0673

MINOR

LOW

ACCEPTA
BLE

MINOR

LOW

ACCEPTA
BLE

MINOR

LOW

ACCEPTA
BLE

TANMIA FOR OIL & CONSTRUCTION LIMITED

Hazard Identification and Risk Assessment Worksheet

Project:

CCU EXTENSION PROJECT

Work Activity:
No.

Doc. No.
Revision No.
Revision Date
Page

Location:

RA-011
A
Jan. 2010
3 of 5

KHARIR

ARC WELDING

Potential Hazards

Harm

Severity

Likely
hood

Risk
Level

Control Measures

SERIOUS

HIGH

NOT
ACCEPTA
BLE

Risk Assessment Worksheet (HSE 4-063)

Revision 0, January 2010

Severity

Residual Risk
Likely
hood

Risk Level

space.
Never contact lenses while welding.
WELDING PROCESS:
Keep all doors, covers, and panels
in place when operating the
machine.
Ensure that the engine protection
push button pops out when the
engine switch off.
Full length of cable is to be stretched
out on the ground.
Do not adjust the current control
while welding is in progress.
Switch off the current to the
electrode holder and remove the
electrode whenever it is set down
and is not actually in use.
Spent electrode stubs are to be
disposed in suitable metal bins.
Mark completed work Hot with
white chalk.
Danger- Welding In progress signs
are to be placed near the work area.
Ensure personnel work a safe
distance away from welding /
cutting.
A suitable fire extinguisher and/or
welding blanket and First Aid Kit are
to be available in the welding area.

UNITED OLEFINS COMPLEX PROJECT

EO / EG PHASE II
Contract No.: BA-0673

MINOR

LOW

ACCEPTA
BLE

TANMIA FOR OIL & CONSTRUCTION LIMITED

Hazard Identification and Risk Assessment Worksheet

Project:

CCU EXTENSION PROJECT

Work Activity:
No.

Location:

Harm

Severity

Likely
hood

Risk
Level

Control Measures

<<<END>>>

Jan. 2010

RA-011
A
Jan. 2010
4 of 5

KHARIR

ARC WELDING

Potential Hazards

Date:

Doc. No.
Revision No.
Revision Date
Page

Assessed
by:

Position:

Name / Signature

HSE Manager

RODRIGO C. SANGALANG & below named persons.

PERSON RESPONSIBLE FOR IMPLEMENTATION
Position

Name and Signature

CHRISTOPHE MOALEU
ABDUL SATTAR
IMRAN KHAN

Risk Assessment Worksheet (HSE 4-063)

Revision 0, January 2010

CONSTRUCTION MANAGER
CONSTRUCTION SUPERINTENDENT
SITE HSE MANAGER

UNITED OLEFINS COMPLEX PROJECT

EO / EG PHASE II
Contract No.: BA-0673

Severity

Residual Risk
Likely
hood

Risk Level

TANMIA FOR OIL & CONSTRUCTION LIMITED

Hazard Identification and Risk Assessment Worksheet

High

Tolerable if
ALARP

Not
Acceptable

Not
Acceptable

Not
Acceptable

Low

Acceptable

Tolerable if
ALARP

Not
Acceptable

Not
Acceptable

Acceptable

Acceptable

Tolerable if
ALARP

Tolerable if
ALARP

Moderate

Serious

Minor

RA-011
A
Jan. 2010
5 of 5

Severity Table
Probability Table
High

Medium

Probability

Recommended Decision Table

Doc. No.
Revision No.
Revision Date
Page

Major
Medium

Low
Serious

Major
Moderate

Severity

Anticipated to occur one or more times during the entire system/operational life of an item.

Unlikely to occur to each item during its total life. May occur several times in the life of an entire
system or
operation.
Large reduction in safety margin or functional capability
Crew physical distress/excessive workload such that operators cannot be relied upon to
perform required tasks accurately or completely.
Serious
or fatal
injury
to during
small number
of employees
Not anticipated
to occur
to each
item
its total life.
May occur a few times in the life of an entire
Fatal injury to employee or general public
system or
operation.
Serious or intermediate damage or pollution to Environment

Results in multiple fatalities and/or loss of the system /major property damage.

Recommended Risk Assessment Approval Table

Minor
Conclusion

Risk Assessment Approval

Acceptable

Site HSE Manager

Tolerable if
ALARP

Project Management + Site

HSE Manager

Not Acceptable

None - (no authorized person)

Risk Assessment Worksheet (HSE 4-063)

Revision 0, January 2010

Significant reduction in safety margin or functional capability

Significant increase in employee workload
Conditions impairing employee efficiency or creating significant discomfort
including injuries:
Major occupational illness/injury and/or environmental damage, and/or property
damage
Injury more than First Aid

Does not significantly reduce system safety. Actions required by employees are well within their
capabilities. Include:
Slight reduction in safety margin or functional capabilities
Some physical discomfort to employees
Minor occupational illness (First Aid Injury) and/or minor environmental damage, and/or
minor property damage
Acceptable if ALARP

UNITED OLEFINS COMPLEX PROJECT

EO / EG PHASE II
Contract No.: BA-0673