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SUBSTATION &
PRODUCTS
SUBSTATION
PRODUCTS
INDEX
Section ST
INDEX
Reference data
ALUMINUM AND BRONZE CONNECTORS...............................................................................ST-1
RECOMMENDED TYPES OF HARDWARE AND INSTALLATION MOUNTING........................ST-4
AMPACITY RATINGS, BOLTED PAD CONNECTIONS..............................................................ST-5
CATALOG NUMBER SUFFIXES FOR SPECIAL FEATURES....................................................ST-6
ANDERSON CATALOG NUMBER CODES................................................................................ST-7
ANDERSON PAD DESIGNATIONS FOR NEMA STANDARD DRILLING..................................ST-8
NEMA CONSTRUCTION STANDARDS ELECTRIC POWER CONNECTORS..........................ST-9
WELDING PROCEDURES ALUMINUM BUSES AND CONNECTORS...................................ST-11
May 2013
INSTALLATION PROCEDURE
Bolted............................................. Procedure #1
Welded.......................................... Procedure #2
Compression............................... Procedure #3
Welded and Bolted................... Procedure #2 followed by Procedure #1
Compression and Bolted........ Procedure #3 followed by Procedure #1
Welded and Compression...... Procedure #2 followed by Procedure #3
ANDERSON
FARGO
SEPTEMBER 2011
ST-1
ST-2
Tin PlatingTin plating can be furnished on certain connectors by adding suffix GP to the catalog number,
aluminum distribution.
HardwareAnodized Aluminum Clamping Bolts are
standard with most Aluminum Power Connectors and
may be supplied at extra cost with other connectors. The
SEPTEMBER 2011
ANDERSON
FARGO
ST-3
ANDERSON
FARGO
SEPTEMBER 2011
Bronze
Silicon Bronze Bolt
Note:
Contact sealant should be used between Aluminum to
Aluminum and Aluminum to Copper connections.
Copper
ALUMINUM CONNECTORS
RECOMMENDED TORQUE VALUES FOR
BOLTED CONNECTORS
BOLT
DIA.
RECOMMENDED TORQUE
NON-LUBRICATED
STEEL & SILICON BRONZE HDWE.
LB. INCHES
RECOMMENDED TORQUE
LUBRICATED HDWE.
& ALUMINUM HDWE.
LB. INCHES*
5/16
3/8
1/2
5/8
3/4
180
240
480
660
840 1
120
168
300
480
720
ST-4
*Reduced torque limits apply when replacing aluminum clamping hardware with steel in bolted aluminum connectors.
Aluminum
ANDERSON
FARGO
Bolted Pad
Bolts (2)
Dimensions (in)
Inhibitor Type
Style
B
Width
1.5
Length
3.0
Number
2
Size (in)
0.5
Standard
1220
HTJC (3)
1400
B2
2.0
3.0
0.5
1260
1450
3.0
3.0
0.5
2450
2825
4.0
4.0
0.5
2580
3000
6.0
4.0
0.5
3825
4400
NOTES:
(1) Heavy duty connectors are defined as having continuous cross section about the periphery of the conductor and through the pad, equal to or
greater than 125% of the conductor.
(2) Ratings assume use of steel clamping bolts and Belleville spring washers. Higher ampacity ratings can be achieved if conductive bolts, nuts and
washers are used.
(3) HTJC is the Anderson/FARGO conductive grit joint compound, recommended for maximum conductivity in compression and bolted pad joints.
(4) Ratings are based on conductor temperature of 90C in 40C ambient, 2 ft/sec. cross wind.
ST-5
ANDERSON
FARGO
SEPTEMBER 2011
Catalog
No.
Suffix
A
AH
AS
BNK
BNN
BW
C
CF
CRF
E
ED
FW
G
HW
GP
HP
GA
Catalog
No.
Suffix
Description of Change
or Modification
Aluminum loop will be supplied instead of copper loop.
LW
N
NSB
S
SE
SF
SP
TB
TP
U
UD
XB
XY
Description of Change
or Modification
Hexagon head bolt with a flat washer under the head will be
supplied instead of the usual bolts.
A lockwasher will be supplied instead of a flatwasher.
Neither socket nor clevis fittings will be supplied with
suspension, or dead end clamps.
No spacer bar on straight line dead end clamps.
A socket will be supplied with suspension and dead end
clamps.
A static eliminator spring will be supplied on bus supports.
Side formed tongue will be supplied when a center formed
tongue is standard.
The catalog number specified is to be modified for particular
requirements which the item will not otherwise fill. (Special)
Electro-tin plate loop (bail) .0002-.0004.
Tin plating will be supplied on bronze items, (Electro-tin
.0002-.0004 thick).
U-bolts may be supplied on these items.
An undrilled tongue will be supplied on terminals or lugs.
The connector will be supplied with the grooves coated with a
petroleum base sealant and enclosed in a polyethylene bag.
Contact surface finished on both sides of tongue.
When more than one suffix is required to designate more than one special feature, they should be arranged in alphabetical order except when the suffix is published as part of the catalog number.
ST-6
SEPTEMBER 2011
ANDERSON
FARGO
CONDUCTOR RANGE
ALUMINUM
COPPER
ACSR
AWG-MCM
AWG-MCM
#41/0 250400
350600
600900
9001250
12501600
15002000
20002500
25003000
#41/04/0
4/0336.4
336.4477
556.5795.5
715.51113
11131272
12721590
*Decimal Range
DECIMAL
RANGE INCHES
.232.398
.368.575
.563.744
.681.893
.8701.108
1.0811.293
1.2891.459
1.3821.632
1.6321.824
1.8242.000
2.0002.200
Copper or Aluminum
Flat Bar
CODE
WIDTH
NO.
IN INCHES*
10
1
14
1 1/2
20
2
24
2 1/2
30
3
34
3 1/2
40
4
5
50
6
60
8
80
10
100
120
12
*Bar thickness & spacing (if same)
are added at end of completed
catalog number as 14, 12, etc.
Large Groove
DECIMAL
RANGE INCHES
.162.419
.204.575
.325.813
.3651.031
.5221.152
.4741.412
.8111.632
Small Groove
ANDERSON
Copper or Aluminum
Flat Bar
CODE
IPS
NO.
DIAMETER
1/4
02
3/8
03
1/2
04
3/4
06
1
10
1 1/4
12
1 1/2
14
2
20
2 1/2
24
3
30
3 1/2
34
40
4
4 1/2
44
5
50
6
60
FARGO
SEPTEMBER 2011
ST-7
ST-8
SEPTEMBER 2011
ANDERSON
FARGO
Standard
Pipe Size,
Inches
3/8
1/2
3/4 thru 1
1 1/4 thru 2
2 1/2
3 thru 4
4 1/2 thru 6
Aluminum or
ACSR Cable
Outside
Copper Cable, Diameter,
kcmil
Inches
#4 thru 2/0 0.200 thru 0.399
...
3/0 thru 500
...
550 thru 800
900 thru 2000 0.400 thru 1.412
900 thru 2000 0.400 thru 1.412
2250 thru 3000 1.413 thru 1.850
...
...
Diameter Of Bolts,
Inches
3/8
1/2
5/8
3/8L
1/2L
5/8L
Foot/Pound
20
40
55
15
25
40
Inch/Pound
240
480
660
180
300
480
LLubricated
ANDERSON
2 (number of
conductors)
2 (number of
conductors)
a total of eight1/2-inch-diameter
bolts per fitting
FARGO
SEPTEMBER 2011
ST-9
ST-10
SEPTEMBER 2011
ANDERSON
FARGO
ANDERSON
ST-11
FARGO
SEPTEMBER 2011
metal welding should be selected for training in welding aluminum for a period of training of not less than
one week after which time the man can be considered
proficient in the use of the equipment and in the welding of aluminum joints. After this period, there should be
no difficulty experienced in welding aluminum alloys. It
is suggested, if practical, that welders should practice on
actual fittings or buses before proceeding with the welding of the required job.
The following is Andersons recommended specification for current fittings, wire feeds, gas flows, etc. These
specifications are of a general nature to the extent that
many factors have to be considered such as:
l.Type of equipment used, whether water cooled or not,
etc.
2.The size and mass of the piece to be welded.
3.The position of the weld.
4.And most important of all, the operators skill.
5.AII persons in the welding area should wear the proper
shields. The arc is approximately twice as strong as the
standard AC welding arc. Extreme caution should be exercised for the protection of eyes.
ST-12
SEPTEMBER 2011
ANDERSON
FARGO
MATERIAL:
PROCEDURES:
It is of the utmost importance to remove oil, grease, water and oxide from the surfaces to be welded. All surfaces
to be welded should be wire brushed with a stainless
steel brush prior to welding. If more than one weld pass
is requ*ed, the original weld should be wire brushed
before applying additional weld.
Pre-heating of surfaces to 400 E is optional, but by preheating the surfaces before welding it is possible for the
operator to weld easily and faster.
PREHEAT F
None
WIRE SPEED
INCHES PER MIN.
170
NO. PASSES
1
IPS SIZE
1/2
WALL THICKNESS
.108
AMPERES
125-150
4043 FILLER
ROD SIZE
1/16
3/4
.113
125-150
1/16
20
None
180
.133
125-150
1/16
30
None
180
1-1/4
.140
160-170
1/16
30
None
180
1-1/2
.144
160-170
1/16
30
None
180
.154
170-190
1/16
30
None
180
2-1/2
.203
170-190
1/16
40
None
180
.216
170-190
1/16
40
Optional to 400 F
180
3-1/2
.226
170-190
1/16
40
Optional to 400 F
200
.237
180-200
1/16
50
Optional to 400 F
200
4-1/2
.247
180-200
1/16
50
Optional to 400 F
200
.258
180-200
1/16
50
Optional to 400 F
200
1 or 2
.280
180-200
1/16
50
Optional to 400 F
200
1 or 2
Flat Bar
APPROX.
ARGON FLOW
CFH
30
PREHEAT F
None
WIRE SPEED
INCHES PER MIN.
180
AMPERES
125-150
4043 FILLER
ROD SIZE
1/16
1/4
180-200
1/16
50
Optional to 400 F
180
3/8
300
1/16
50
Optional to 400 F
200
1/2
340
1/16
60
400 F
200
3/4
375
1/16
60
400 F
200
ANDERSON
FARGO
SEPTEMBER 2011
ST-13
Tungsten - Arc
IPS SIZE WALL THICKNESS
1/2
.108
AMPERES
125-150
TUNGSTEN DIA.
INCHES
1/8
ARGON FLOW
CFH
20
PREHEAT F
None
NO. PASSES
1
4043 FILLER
ROD SIZE
1/8
3/4
.113
125-150
3/8
1/8
20
None
1/8
.133
125-150
3/8
1/8
30
None
1/8
1-1/4
.140
160-170
3/8
1/8
30
None
1/8
1-1/2
.144
160-170
3/8
1/8
30
None
1/8
.154
170-190
1/8
1/8
30
None
3/16
2-1/2
.203
170-190
1/2
3/16
40
None
3/16
.216
170-190
1/2
3/16
40
Optional to 400 F
3/16
3-1/2
.226
170-190
1/2
3/16
40
Optional to 400 F
3/16
.237
180-200
1/2
3/16
50
Optional to 400 F
3/16
4-1/2
.247
180-200
1/2
3/16
50
Optional to 400 F
3/16
.258
180-200
1/2
3/16
50
Optional to 400 F
1 or 2
3/16
.280
180-200
1/2
3/16
50
Optional to 400 F
1 or 2
3/16
Flat Bar
FLAT BAR
THICKNESS
1/8
PREHEAT F
None
NO.
PASSES
1
4043
FILLER
ROD SIZE
1/8
30
None
3/16
3/16
50
Optional to 400 F
1/4
5/8
1/4
50
400 F
1 or 2
1/4
450
5/8
1/4
50
400 F
5/16
500
5/8
5/16
50
50
5/16
AMPERES
125
GAS CUP
DIA. INCHES
3/8
TUNGSTEN
DIA.
1/8
ARGON FLOW
CFH
30
1/4
150
1/2
3/16
3/8
300
1/2
1/2
400
3/4
1
ST-14
SEPTEMBER 2011
ANDERSON
FARGO