Detail 3

Target-April 2013 -SP

Particulars
A

Unit

Qty

Rate

Lac Rs

Rs/MWh

Petcoke Coal

MT

LCV from B09 & B10

MT

22568

7273

1641

2608

1498

-1527

-23

CPP Gypsum Recovery

-36

MT

1432

-856

-12

-19.48

Variable cost

Net Fuel Cost

1606

2552

Water

KL

16243

12

2.0

Water treatment

KL

16243

13

2.1

Lime Cons

MT

2527

106

Handling Ch

Fuel Transfer Cost to RAS

Net Variable Cost

Semi Variable Cost

MT

22568

75

4.6

17

27

1634

2597

Store & Spare

43

69

Rep & Maint

70

111

113

180

Fixed Cost
Adm Exp
Employee cost
Total Cost(A+B+C)-Excl int & Dep

257928297.xls

13

100

159

108

172

1856

2949

Targets

Target-April 2013 -SP

Particulars

B#7

B#8

B#9

Days in the month

B#10

TG#7

24

24

TG#8

30

Running Hrs

24

24

Gross Power Generation ( MW)

24
_

24
#REF!

Auxiliary Power %

#REF!

SSC

TG Vaccum

4.24
-0.82

Qty of LCV coming out from CFBC

749

749

CV of LCV coming out from CFBC

1,728

1,728

Qty of Fly Ash coming out from CFBC

CV of Fly Ash coming out from CFBC

Lime Consumption ( MT )

-0.82

2527

Bed MAterial ( MT )

Bed Ash

1432

Coal Comsumption

MT

NCV

RS/MT

22568

8227

7273

South Africa coal Consumption

5798

6275

USA Fuel Consumption

6900

7301

5116

6292

Lignite Fuel Consumption

2800

2581

Biomass fuel

LCV fuel from Yard consumed in boiler 9/10

LCV Fuel from silo 3 &4 to Blr-9 & 10

10

Beawar LCV Fuel to Blr-9/10 (Bwr. YARD)

11

Beawar LCV Fuel to Blr# 9 / 10 (BULKER ) ( DRY )

Petcoke Fuel Consumption

2
3
4

Indonesian fuel Consumption

Bituminous ( Fgrade Coal)Consumption

6
7

Water Comsumption
Raw Water Consumption
Water Treatment cost

Cost

KL

RS/KL

16243

12.13

12.70

Rs. ( Lacs )

Lime consumption
Bed Material
Bed Ash
Handling Charges

4.64
16.93

Store & Spare

43.26

Rep & Maint

69.97

Employee cost

Specific Parameters

106

Average O2 in Flue gases

2360

Exhaust Flue gases temp.

856

Transportation cost from Bwr. To Ras

Adm Exp

Rs. ( MT )

8.14
100.23

Feed water Eco inlet temp

Target-April 2013 -SP

Particulars

Gross Gen(Avg basis) for the days

MW

MWh

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

Per Day

30

2 x 50 MW
Total Gross Gen
Aux

#REF!
Net Gen

Gross Heat rate

Kcal/kwh

#REF!

Gross Heat rate

Kcal/kwh

#REF!

Net Heat rate

Kcal/kwh

#REF!

Kcal/kg

1728

CV of LCV recovery From Boiler 10

Particulars

#REF!

#REF!

Rs/MWh

Unit

Qty

Rate

Lac Rs

Rs/MWh

Petcoke Fuel Consumption

MT

22568

7273

1641

#REF!

South Africa coal Consumption

MT

6275

#REF!

USA Fuel Consumption

MT

7301

#REF!

Indonesian fuel Consumption

MT

0.00

6292.00

0.00

#REF!

Bituminous ( Fgrade Coal)Consumption

MT

#REF!

Lignite Fuel Consumption

MT

2581

#REF!

Biomass fuel

MT

#REF!

LCV fuel from Yard consumed in boiler 9/10

MT

#REF!

LCV Fuel from silo 3 &4 to Blr-9 & 10

MT

#REF!

10 Beawar LCV Fuel to Blr-9/10 (Bwr. YARD)

MT

#REF!

11 Beawar LCV Fuel to Blr# 9 / 10 (BULKER ) ( DRY )

MT

0.00

#REF!

12 Lime consumption

MT

2527

106

2.68

#REF!

13 Bed Material

MT

2360

0.00

#REF!

Variable cost

13 A LDO Cost

Lt

40

14 Handling Charges
15 Transportation cost from Bwr. To Ras

#REF!

18

17

#REF!

75

Total Fuel Cost

#REF!

16 LCV Recovery

MT

1498

23

#REF!

17 Fly Ash Recovery

MT

500

#REF!

18 Bed Ash Recovery

MT

1432

856

#REF!

Total Recovery Cost

#REF!

Net Fuel Cost

#REF!

18 Water cost

KL

16243.2

12.1

#REF!

19 Water Treatment Cost

KL

16243.2

12.7

#REF!

Water Cost

#REF!
Net Variable Cost

#REF!

Semi Variable Cost

20

Store & Spare

43

#REF!

21

Rep & Maint

70

#REF!

Fixed Cost

22

Adm Exp

23

Employee cost

Semi Variable Cost

113

Fixed Cost

#REF!

100

#REF!

108
Total Cost

#REF!

#REF!
#REF!

Rs/NCV
0.88
5,638
1.06
1.23
0.00
0.92
0.00
#DIV/0!
1.000
0
#DIV/0!

4
145

225

et-April 2013 -SP

Rs/KWH

#REF!

#REF!
#REF!

#REF!
#REF!

#REF!

#REF!
#REF!

SHREE POWER RAIPUR

Sr.No.
1

Particulars
Average Load(Gross)

Unit

20 MW

30 MW

MW

20

30

2
3
4
5
6
7
8
9
10

Total Power generation

Auxiliary Power consumption
% of Aux. Power consumption
Net power Generation
TG Heat rate
Losses in heat rate due to inefficiency
Gross TG heatrate
Boiler Efficiency
Petcoke Fuel Consumption

KWH
KWH
%
KWH
Kcal/KWH
Kcal/KWH
Kcal/KWH
%
MT

480000
33600
7.00
446400
2400
48
2448
90
159

720000
50400
7.00
669600
2300
46
2346
90
228

11
12
13
14

CV of Petcoke Fuel
Heat Rate(Gross)
Heat Value(Gross) after advantage of unburnt
Raw water consumption(total)

Kcal/kg
Kcal/KWH
Kcal/kwh
KL

8227
2720
2625
240

8227
2607
2513
360

15
16
17
18
19
20
21
22
23

Lime consumption
Unburnt %
LCV from Silo
CV of LCV from Silo
Bed ash generation
Total Fuel cost
Petcoke Fuel Consumption
Water Cost With Chemicals
Water Cost

MT/Day
%
MT
Kcal
P./KWH
P./KWH
P./KWH
P./KWH

20
2.5
18
2500
7
259
259
1.33
0.65

30
2.5
27
2500
11
248
248
1.33
0.65

24
25
26
27
28
29

Water treatment
Lime cost
Handling Charge Plus Fuel Tranportation Cost
CPP_Gypsum Recovery
Total LCV Recovery
Total Net Variable Cost

P./KWH
P./KWH
P./KWH
P./KWH
P./KWH
P./KWH

0.68
0.47
3.50
-1.37
-9.00
253.50

0.68
0.47
3.50
-1.37
-8.89
242.83

30

Other Cost (Spares Maintenance / Over head / manpower )

31
32

Net Operating cost

Gross Operating Cost

P./KWH

40.0

40.0

P./KWH
P./KWH

293.5
273.0

282.8
263.0

Power Generation Cost -Raipur Project

S.No

Particulars

1
2
3
4
5
6
7
8
9

TG Capacity
PLF
Gross Gen -After PLF
Aux %
Net Gen -After PLF
SWC
Gross Heat Rate
Unburnt
Net Heat Rate

a
b
c
d
e
f
g

Variable Power Cost

Fuel Cost
Water
Water Treatment
Lime
RMH
LCV /Fly AshRecovery
CPP Gypsum Recovery

Total Variable Cost

Semi-Variable & Fixed Cost
Total Gen Cost

1
2
3
4
5
6

Input Rates
Fuel
Water
Water Treatment
Lime
LCV /Fly AshRecovery
CPP Gypsum

1
2
3
4
5
6

Inputs
Fuel
Water
Lime
LCV /Fly Ash
LCV /Fly Ash -CV
CPP Gypsum

UOM
MW
%
Lacs KWH/Day
%
Lacs KWH/Day
Ltr/Kwh
Kcal/Kwh
%
Kcal/Kwh

Petcoke
Case 1
Case 2
20
98
4.70
7.00
4.37
0.40
2803
2.00
2747

30
98
7.06
7.00
6.56
0.40
2686
2.00
2632

Rs/Kwh
Rs/Kwh
Rs/Kwh
Rs/Kwh
Rs/Kwh
Rs/Kwh
Rs/Kwh

2.76
0.005
0.006
0.00
0.02
-0.06
-0.02

2.65
0.005
0.006
0.00
0.02
-0.05
-0.02

Rs/Kwh
Rs/Kwh
Rs/Kwh

2.72
0.40
3.12

2.60
0.40
3.00

Rs/MT
Rs/KL
Rs/KL
Rs/MT
Rs/MT
Rs/MT

6965
12
13
106
1882
743

6965
12
13
106
1882
743

MT
KL
MT
MT
Kcal/Kg
MT

173
188
17
13
2054
13

249
282
25
18
2054
18

Power Generation Cost

ration Cost -Raipur Project

Other Coal
Case 1
Case 2
20
98
4.70
8.00
4.33
0.40
2830

30
98
7.06
8.00
6.49
0.40
2712

2830

2712

3.10
0.005
0.006
0.00
0.10
-0.21
-0.01

2.97
0.005
0.006
0.00
0.10
-0.20
-0.01

2.99
0.44
3.43

2.87
0.44
3.31

2921
12
13
106
500
500

2921
12
13
106
500
500

459
188
0
184
145
10

660
282
0
264
145
15

Power Generation Cost

Power Generation Cost -Raipur Project

Petcoke
S.No

Particulars

Remark
Case 1

1 Gross Gen
2 TG Heat Rate
3 Boiler Efficiency - Indirect (Net to Unburnt)

Other Coal

UOM
Case 2

Case 1

Case 2

Kwh

4.70

7.06

4.70

7.06

Kcal/Kwh

2400

2300

2400

2300

90

90

90

90

Kcal/Kwh

2667

2556

2667

2556

5 Losses

6 Losses

Kcal/Kwh

80

77

107

102

7 Heat Rate (Net to Unburnt)

Kcal/Kwh

2747

2632

2773

2658

4 Plant Heat rate (Net to unburnt)

8 Unburnt with Petcoke And Other

9 Gross Heat Rate
10 Fuel CV-NAR

With CFBC

Piping , CBD and Other

Miscellaneous

Kcal/Kwh

2803

2686

2830

2712

Kcal/Kg

7600

7600

2900

2900

11 Fuel Requirement

MT

173

249

459

660

12 Ash in Fuel

40

40

13 Ash in LCV

95

95

95

95

14 Ash in Bed Ash

15 Sulphur in Fuel

16 Lime Required ( % of Fuel)

10

10

17 Lime

MT

17

25

18 Lime in LCV

35

35

19 Lime in Bed Ash

65

65

20 LCV /Fly Ash Qty

MT

13

18

184

264

21 LCV /Fly Ash -CV

Kcal/Kg

2054

2054

145

145

MT

11

16

13

23 Moisture in Bed Ash

10

10

10

10

24 Bed Ash-Wet

MT

13

18

10

15

24 CPP Gypsum Purity

30

30

22 Bed Ash-Dry

Assumed

Assumed

Technical Parameters

USD=Rs.54.50

FUEL COST STATEMENT FOR RAIPUR PLANT

IMPORTED
PETCOKE

E/F GRADE

CFR PRICE $98

E AUCTION

RAIL

RAIL

BASIC PRICE
EXCISE & CUSTOM DUTY- IRIL DTA@14.42%/
17.80%
STEVEDORING
PORT SHORTAGE 0.5%/
CST @ 2% /ENERGY CESS
SUB TOTAL
ADD: TRANSPORTATION COST
ENTRY TAX @3%
TRANSIT SHORTAGE 2.5% / 1%
SUB TOTAL
LESS: CENVAT @14.42% /14.78%
LESS: ASH GAIN / DISCOUNT
TOTAL COST (CEMENT)
TOTAL COST (POWER)
LESS: INTEREST ARBITRAGE GAIN 2%
TOTAL COST (CEMENT)
TOTAL COST (POWER)
NAR K.CAL/KG

5341

2400

927

350
33
0
6651
1000
0
191
7842
770
0
7072
7842
107
6965
7735
7600

0
0
50
2450
400
0
71
2921
0
0
2921
2921
0
2921
2921
2900

COST PER MILLION NAR (Rs.) CEMENT/CPP

916
1018

1007
1007

COST PER MILLION NAR (Rs.) SMP