TB 100110

TEREX AERIALS
Index
Table of Contents
SELF-PROPELLED BOOM
MODEL TB100/110
TEREX
EX
TE R
FOR PARTS OR SERVICE

CONTACT:
TB110
PARTS MANUAL
Terex Aerials:
106 12th Street SE
Waverly, IA 50677
U.S.A
Terex Parts Sales Center

880 Rostin Road
P.O. Box 923
Southaven, MS 38671
U.S.A.
Telephone: (319) 352-3920

Facsimile: (319) 352-5727
Telephone: (662) 393-1351

Facsimile: (662) 393-1751
P/N 17164
Revised: February 2001
TEREX AERIALS
Index
INTRODUCTION
Table of Contents
SECTION 1 CONTAINS:
PAGE
TITLE
1.1
NOTICE TO USERS
1.2
TABLE OF CONTENTS
1.6
HOW TO USE THE PARTS MANUAL
1.8
HOW TO ORDER PARTS
1.10
ABBREVIATIONS AND SYMBOLS
Model
Issued
TB100/110
4-2000
1
1.0
Page
TEREX AERIALS
Index
Table of Contents
NOTICE TO USERS
Model
Issued
TB100/110
4-2000
1.0
1.1
Page
DISCLAIMER
Terex Aerials strives to include in the Parts Manual, information and illustrations that are
accurate, complete, and current. Due to on-going changes and revisions by our many suppliers, it is often impossible to show all variations of a given assembly. Therefore, this information is subject to change without notice.
NOTICE
The Parts Manual, though sometimes helpful in the process of assembly / disassembly, is NOT
intended to be assembly / disassembly instructions.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER, AND DESCRIPTION OF PART REQUIRED
1
1.2
1.0
Page
Model
TB100/110
Revised
11-2000
TEREX AERIALS
TABLE OF CONTENTS
SECTION 1
INTRODUCTION CONTAINS:
PAGE
TITLE
1.1
NOTICE TO USERS
1.2
TABLE OF CONTENTS
1.6
HOW TO USE THE PARTS MANUAL
1.8
HOW TO ORDER PARTS
1.10
ABBREVIATIONS AND SYMBOLS
SECTION 2
FINAL ASSEMBLY CONTAINS:
PAGE
TITLE
2.2
FINAL ASSEMBLY
2.3
MANUAL BOX
2.6
DECALS
2.8
SHEET METAL
SECTION 3
BASE CONTAINS:
PAGE
TITLE
3.1
BASE ASSEMBLY (4WD FIXED AXLE)
3.6
LOWER HYDRAULICS
3.8
TORQUE HUB (FAIRFIELD)
3.10
TORQUE HUB (AUBURN)
3.12
TORQUE HUB (AUBURN)
3.14
TORQUE HUB (BRADEN)
3.16
HYDRAULIC DRIVE MOTOR (HI-TORQUE)
3.18
HYDRAULIC DRIVE MOTOR
3.20
PARKING BRAKE
3.21
HYDRAULIC MOTOR BRAKE
3.22
STEERING CYLINDER
3.23
WHEEL & TIRE ASSEMBLY
3.24
4WD VALVE ASSEMBLY
3.26
TIE ROD ASSEMBLY
Index
Table of Contents
TEREX AERIALS
Index
TABLE OF CONTENTS
Table of Contents
Model
Revised
TB100/110
1-2001
SECTION 4 TURRET ASSEMBLY CONTAINS:

PAGE
TITLE
4.1
4.4
4.6
TURRET ASSEMBLY
TURRET ROTATION GEARBOX
SWING DRIVE
FORD ENGINE
PAGE
TITLE
4.8
4.10
4.11
ENGINE (FORD GAS & LP)

RADIATOR
AIR CLEANER
4.12
4.13
4.14
FUEL TANK
LP FUEL SYSTEM
BATTERY ASSEMBLY (FORD & CUMMINS)
4.15
ENGINE CONTROL PANEL

CUMMINS ENGINE
PAGE
4.16
4.19
TITLE
CUMMINS ENGINE
DEUTZ DIESEL ENGINE
PAGE
TITLE
4.20
4.22
4.23
ENGINE (DEUTZ)
AIR CLEANER
FUEL TANK (DEUTZ & CUMMINS)
4.24
4.25
BATTERY ASSEMBLY
PAGE
4.26
4.28
TITLE
TURRET WIRING
GROUND CONTROL BOX
4.30
4.34
4.36
UPPER HYDRAULICS
MAIN PUMP (HI-TORQUE)
MAIN PUMP (VICKERS)
4.38
4.39
4.40
MAIN PUMP CONTROL

EMERGENCY PUMP/MOTOR
MAIN VALVE
4.42
4.43
HYDRAULIC RESERVIOR & FILTER

ROTARY MANIFOLD
1
1.3
Page
1
1.4
1.0
Page
Model
TB100/110
Revised
1-2001
TEREX AERIALS
TABLE OF CONTENTS
Index
Table of Contents
SECTION 5 BOOM ASSEMBLY - 110 / 4 BAR JIB CONTAINS:
PAGE
TITLE
5.1
BOOM INSTALLATION - 110 / 4 BAR JIB
5.2
BOOM ASSEMBLY - 110 / 4 BAR JIB
5.10
BOOM LIFT CYLINDER
5.12
BOOM EXTEND CYLINDER
5.16
SLAVE LEVELING CYLINDER
5.18
CABLE SHEAVE ASSEMBLY
5.19
JIB ASSEMBLY
5.20
JIB LEVELING CYLINDER
5.21
JIB HYDRAULICS
5.22
MASTER LEVELING CYLINDER
SECTION 5A BOOM ASSEMBLY - 100 CONTAINS:
PAGE
TITLE
5A.1
BOOM INSTALLATION - 100
5A.2
BOOM ASSEMBLY - 100
5A.10
BOOM LIFT CYLINDER
5A.12
5A.16
5A.18
SECTION 5B BOOM ASSEMBLY - 110 7 x 9 TUBE JIB CONTAINS:
PAGE
TITLE
5B.1
BOOM INSTALLATION - 110 7 x 9 TUBE JIB
5B.2
BOOM ASSEMBLY - 110 7 x 9 TUBE JIB
5B.10
BOOM LIFT CYLINDER
5B.12
5B.16
5B.18
TEREX AERIALS
Index
TABLE OF CONTENTS
Table of Contents
Model
Revised
TB100/110
3-2001
SECTION 5B BOOM ASSEMBLY - 110 7 x 9 TUBE JIB CONTINUED:
PAGE
TITLE
5B.19
JIB ASSEMBLY
5B.20
SECTION 6 PLATFORM CONTAINS:
PAGE
TITLE
6.2
PLATFORM ASSEMBLY
6.6
AERIAL CONTROL BOX
6.8
PLATFORM ROTATOR
6.9
FOOT SWITCH
6.10
PLATFORM WIRING
SECTION 7 OPTIONS CONTAINS:
PAGE
TITLE
7.1
WARNING HORN
7.2
AMBER BEACON
7.3
ALL MOTION ALARM & TRAVEL WARNING ALARM
7.4
GENERATOR
7.5
MANIFOLD (GENERATOR)
7.6
WORKLIGHT ASSEMBLY
7.7
GLASS HANDLER
7.8
TOWING PACKAGE ASSEMBLY
7.10
AIRLINE TO PLATFORM
SECTION 8 ALPHABETICAL LIST CONTAINS:
PAGE
8.1
TITLE
ALPHABETICAL LIST
1
1.0
1.5
Page
Model
TB100/110
1.0
1.6
Page
Issued
4-2000
TEREX AERIALS
Index
HOW TO USE THE

PARTS MANUAL
Table of Contents
4
9
3
TEREX AERIALS
Index
HOW TO USE THE

PARTS MANUAL
Table of Contents
Model
Issued
TB100/110
4-2000
PART MANUAL FORMAT

1.
SECTION refers to the major divisions of the Parts Manual.
2.
PAGE indicates the page number of the illustration or parts list.
3.
The REF. number shown in the first column of the parts list corresponds to the callout
in the illustration on the same page or facing page.
4.
The Terex Aerials PART NUMBER is shown in the second column for items that
are serviceable.
5.
DESCRIPTION of the part or assembly is shown in the third column.
6.
QUANTITY indicates the quantity of items used in the assembly or sub-assembly

directly above.
7.
A.
Ref. indicates the item is not servicable or is part of another assembly.
B.
AR indicates the item is used as required. Some quantities may be specified

For Machine.
Indented items are items that are included in the subassembly directly above. See the
example below for the indenture system used in this manual.
EXAMPLE:
Ref.
1
2
Part No.
Description
Qty
123456
Assembly
Ref.
234567
345678
Part of Assembly
Subassembly
1
1
456789
Part of Subassembly
8.
Common abbreviations and symbols that are used throughout this manual are shown on
page 1.12 for reference.
REMARKS are shown in the fifth or far right column. The Remark column will include page
number references for more detailed breakdowns, keyed items included in Kits indicated by
symbols * ^ , sizes & special information.
1
1.7
1.0
Page
Model
TB100/110
1.0
1.8
Page
Issued
4-2000
TEREX AERIALS
HOW TO ORDER PARTS
1B
Index
Table of Contents
1A
TB85
11-99
1D
1C
TEREX AERIALS
Index
HOW TO ORDER PARTS
Table of Contents
1.
2.
Model
Issued
TB100/110
4-2000
Find the TEREX AERIALS Part Number.

A.
Using the Table of Contents, find the Section and Page Number.
B.
Match the required part to the illustration and note the item number.
C.
Find the corresponding Reference number in the parts list below the
illustration or on the facing page.
D.
Use the Terex Aerials Part Number listed next to the Ref. number
when ordering.
E.
Always include the complete part number, as shown in the Parts Manual, along with
the description of the part and specify the quantity of the part you wish to order.
F.
Anticipate your spare parts requirements.
G.
Place orders early in the day.
H.
Keep a supply of normal maintenance and recommended spare parts in stock.
I.
Obtain recommended parts stocking requirements from Terex Aerials or your

Terex Aerials Distributor.
Customer Ordering:
Genuine Terex Aerials parts are available worldwide and must be ordered through your
local Terex Aerials Distributor. For your nearest Terex Aerials Distributor contact the
Parts Sales Center at the numbers listed below.
3.
Distributor Ordering: Listed below in the respective order of preference, are the
methods of ordering parts.
A.
ON LINE
(Preferred)
B.
FAX:
(601) 393-1751
C.
PHONE:
(601) 393-1351
D.
MAIL:
Terex - Southaven
8800 Rostin Road
P.O. Box 923
Southaven, MS 38671-0923
NOTE: If your Parts Department is not ON-LINE, contact the

PARTS SALES CENTER for information on using this
system.
4.
Any errors, comments, or suggestions should be fowarded to the Service Support Manager
at the following address:
Terex Aerials
106 12th Street S.E.
Waverly, IA 50677
Facsimile: (319) 352-9395
1
1.0
1.9
Page
Model
TB100/110
1.0
1.10
Page
Issued
4-2000
2WD
4WD
4WS
AC
ADPTR
AMP
APPROX
AR
AVAIL
BRG
BRKT
CCW
CFM
CHRG
CTSK
CVR
CW
CYL
DC
DIA
DRV
ENG
EXH
EXT
GR
GSK
HD
HEX
HP
HSG
HT
HYD
HZ
ID
INCL
TEREX AERIALS
ABBREVIATIONS &
SYMBOLS
2-WHEEL DRIVE
4-WHEEL DRIVE
4-WHEEL STEER
ALTERNATING CURRENT
ADAPTER
AMPERE
APPROXIMATELY
AS REQUIRED
AVAILABLE
BEARING
BRACKET
COUNTER CLOCKWISE
CUBIC FEET PER MINUTE
CHARGING
COUNTERSUNK
COVER
CLOCKWISE
CYLINDER
DEGREE
DIRECT CURRENT
DIAMETER
DRIVE
ENGINE
EXHAUST
EXTERNAL
GRADE
GASKET
HEAD
HEXAGON
HORSEPOWER
HOUSING
HEAT TREATED
HYDRAULIC
HERTZ
INSIDE DIAMETER
INCLUDES
INT
INV
LG
LH
MAX
MIN
MM
MTG
P/N
NO
NSS
OD
OSC
PTO
#
RD
REF
RH
ROT
RPM
SL
SM
SPD
SS
STD
T
THK
THRU
V
VAC
VARI
VS
W/
W/O
Index
Table of Contents
FEET
INCHES
INTERNAL
INVERTED
LENGTH
LEFT HAND
MAXIMUM
MINIMUM
MILLIMETER
MOUNTING
PART NUMBER
NUMBER
NOT SOLD SEPARATELY
OUTSIDE DIAMETER
OSCILLATING AXLE
POWER TAKE-OFF
POUND
ROUND
REFERENCE
RIGHT HAND
ROTATION
REVOLUTIONS PER MINUTE
SLOTTED
SMALL
SPEED
STAINLESS STEEL
STANDARD
TOOTH
THICK
THROUGH
VOLT
VOLTS ALTERNATING CURRENT
VARIABLE
VARIABLE SPEED
WITH
WITHOUT
TEREX AERIALS
Index
FINAL ASSEMBLY
Table of Contents
Model
Issued
TB100/110
4-2000
SECTION 2 FINAL ASSEMBLY CONTAINS:

PAGE
TITLE
2.2
FINAL ASSEMBLY
2.3
MANUAL BOX ASSEMBLY
2.5
DECALS
2.7
SHEET METAL
2
1.0
2.0
Page
TEREX AERIALS
Index
Table of Contents
NOTES
Model
TB100/110
Issued
4-2000
This Page Intentionally Left Blank
2
2.1
Page
2
1.0
2.2
Page
Model
TB100/110
Revised
2-2001
TEREX AERIALS
Index
FINAL ASSEMBLY
Table of Contents
2
3
5
1
7
8
9
Ref.
Part No.
Description
Qty
212901
Final Assembly - TB100
Ref.
214026
Final Assembly - TB110
Ref.
212826
Final Assembly - TB100 4x4
Ref.
214076
Final Assembly - TB110 4x4
Ref.
213442
Final Assembly - TB100CE
Ref.
214028
Final Assembly - TB110CE
Ref.
213477
Final Assembly - TB100 4x4CE
Ref.
214001
Final Assembly - TB110 4x4CE
Ref.
Remarks
Includes Items 1 thru 9
Index
Table of Contents
Ref.
TEREX AERIALS
FINAL ASSEMBLY
Description
Part No.
Model
TB100/110
Revised
2-2001
Qty
Remarks
See Page 4.2 for Details
212898
Turret Assembly (Cummins) - TB100 & TB100CE
213915
212459
Turret Assembly (Cummins) - TB100 4x4
213928
213932
Turret Assembly (Ford LP/Gas) - TB110 4x4
212457
212966
213933
Turret Assembly (Ford LP/Gas H.A.) - TB110 4x4
212458
Turret Assembly (Ford Gas) - TB100 4x4
212967
213930
213931
Turret Assembly (Ford Gas H.A.) - TB110 4x4
213491
Turret Assembly (Deutz Diesel) - TB100 4x4
213929
212043
Upper Hydraulic Assembly - TB100/110
212038-1
Sheet Metal Assembly - TB100/110
213580
Ground Control Box - TB100/110
213996
Ground Control Box - TB100/110CE
213579
Aerial Control Box Assembly - TB100/110
213795
Aerial Control Box Assembly - TB100/110CE
213808
Turret Wiring Assembly - TB100/110
213443
Turret Wiring Assembly - TB100/110CE
213976
Carriage Assembly - TB100
214027
212828
Carriage Assembly - TB100 4x4 & TB100 4x4CE
214002
Carriage Assembly - TB110 4x4
212902
Carriage Assembly - TB100CE
214029
5
6
7
2
1.0
2.3
Page

213906
Boom Assembly, w/ 10 Jib
24310-1
Boom Assembly
See Page 5A.2 for Details
213603
Boom Assembly, w/ 7 x 9 Jib
See Page 5B.2 for Details
213686
Platform Assembly, 6 - TB110
213687
Platform Assembly, 8 - TB100
213815
Platform Assembly, Glass Handler
Model
TB100/110
1.0
2.4
Page
Issued
4-2000
TEREX AERIALS
MANUAL BOX ASSEMBLY
Index
Table of Contents
3
4
Ref.
1
Description
Part No.
Qty
135322
Manual Box
1200-1
Capscrew
1209-2
Washer
1205-13
Nut
Remarks
TEREX AERIALS
Index
Table of Contents
NOTES
Model
TB100/110
Issued
4-2000
2
2.5
Page
2
2.6
1.0
Page
Model
TB100/110
Revised
11-2000
TEREX AERIALS
Index
DECALS
Table of Contents
TEREX
40
36
Index
Table of Contents
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Part No.
TEREX AERIALS
DECALS
Description
213530
213918
TB100 Decal Assembly

TB110 Decal Assembly
12400-766
183507
182871
213784
181113
182307
181322
181997
182934
12400-3
182122
12260-701
12400-223
20508
183101
182863
181829
181830
185707
2020
2033
181321
183502
185702
182121
182821
12400-243
182710
182709
20462
20461
183503
184504
12400-811
12400-927
183405
183404
7140493-4
181330
12400-851
183520
183521
182839
182840-1
182840-2
182840-3
182840-4
Decal, Terex
Decal, Crown
Decal, Terex
Decal, Caution Lanyard Attach Only
Decal, Operation & Safety
Decal, Safety Belt First
Decal, Capacity
Decal, Range TB100
Decal, Range TB110
Decal, Booster Cable
Decal, Death or Injury
Decal, Fan Warning
Decal, Danger
Decal,Transportation
Decal, Tire Replacement
Decal, ID Nameplate (Opt.)
Decal, Gasoline
Decal, Diesel
Decal, Power to Platform
Decal, Gasoline or Petrol
Decal, Diesel Fuel Only
Decal, No Smoking
Decal, Hydraulic Fluid
Decal, Circuit Breaker
Decal, Danger Crushing
Decal, Liquid Tank
Decal, Caution No Step
Decal, Directional Arrow
Decal, Directional Arrow
Decal, Forward Arrow AFT
Decal, Forward Arrow Hold
Decal, Cheveron Stripe RH
Decal, Cheveron Stripe LH
Decal, Stripe-Red (31-3/4 Lg.)
Decal, Stripe-Red (49 Lg.)
Decal, General Checkout & Operation
Decal, Aux.Control
2 Wide Red Stripe
Decal, Capacity 6 Ft., TB100
Decal, Flag
Decal, Model ID TB100
Decal, Model ID TB110
Decal, Aerial Control Box (Inside Box -Not Shown)
Model
TB100/110
Revised
11-2000
Qty
Remarks
Ref.
Ref.
Incl. Items 1 thru 41

3
1
2
2
1
1
2
2
2
1
2
1
2
2
4
1
1
1
1
1
1
1
2
1
1
2
2
2
2
1
1
1
2
2
3
1
1
1
1
1
1
1
1
1
1
1
1
Part of PN 69449
2
1.0
2.7
Page
Model
TB100/110
Issued
4-2000
TEREX AERIALS
SHEET METAL
1.2.8
Page
Index
Table of Contents
13
9,11
2
3 (Opposite)
8,10
4
6 (Opposite)
5
7 (Opposite)
12
Ref.
212038-1
Sheet Metal Assembly
213005
Sheet Metal
2
3
4
5
6
7
8
211970
213542
211972
211973
211974
211975
211993
1203-261
1222-343
1200-29
1209-46
1210-17
1209-89
1205-45
1211-12
1209-24
213568
10
11
12
13
Description
Part No.
Cover, Top Right

Cover, Top Left
Door, Right Front
Door, Right Rear
Door, Left Front
Door, Left Rear
Bracket
Bolt, Step 3/8 x 1 1/4
Nut, Pal .38 Zinc
Capscrew, 5/16-18 x 3/4 Gr 5
Flatwasher, 5/16
Lockwasher, 5/16
Washer, 3/8
Locknut
Screw, Thd 5/16-18 x 3/4
Washer, .31 ID x 1.25 OD x 16 Ga
Plug, White
Qty
Remarks
1
1
1
1
1
1
4
18
18
8
8
8
18
18
28
28
4
(Ford, Deutz)
(Inserted far side top for Cummins Air Cleaner Bracket - Not Used)
TEREX AERIALS
Index
BASE ASSEMBLY
Table of Contents
Model
Issued
TB100/110
4-2000
SECTION 3 BASE ASSEMBLY CONTAINS:

PAGE
TITLE
3.1
BASE ASSEMBLY(4WD FIXED AXLE)
3.6
LOWER HYDRAULIC ASSEMBLY
3.8
TORQUE HUB (FAIRFIELD)
3.10
TORQUE HUB (AUBURN)
3.12
TORQUE HUB (AUBURN)
3.14
TORQUE HUB (BRADEN)
3.16
DRIVE MOTOR (HI-TORQUE)
3.18
HYDRAULIC DRIVE MOTOR
3.20
PARKING BRAKE
3.21
3.22
STEERING CYLINDER
3.23
3.24
4WD VALVE ASSEMBLY
3.26
TIE ROD ASSEMBLY
3
3.0
3.0
Page
TEREX AERIALS
Index
BASE ASSEMBLY
4WD FIXED AXLE
Table of Contents
Model
Revised
TB100/110
2-2001
D
3
1,2
Ref.
Description
Part No.
Qty
3
3.1
Page
Remarks
213976
Ref.
214027
Ref.
212828
Carriage Assembly - TB100 4x4 & TB100 4x4CE
Ref.
214002
Carriage Assembly - TB110 4x4
Ref
212902
Ref.
214029
Ref.
Detail A
Steering Assembly
Ref.
Detail B
Rear Drive Motor & Hubs
Ref.
Detail C
Front/Rear Hubs
Ref.
Detail D
Front Drive Motors
Ref.
212829-1
Base Weldment
212483
Base Hydraulics
213538
Cover
3
3.2
Page
Model
TB100/110
Revised
1-2001
TEREX AERIALS
Index
BASE ASSEMBLY
4WD FIXED AXLE
6
Table of Contents
11
Ref.
12
Description
Part No.
10
Qty
212829
Base Weldment
Ref.
1222-344
Rod Pin
22212
Steering Cylinder Assembly
213787
Steering Arm
211912
Pin, Steering Cylinder
1242-134
Capscrew
1208-36
Machinery Bushing
1209-37
Machinery Bushing
64910
Bushing, Steering Arm Pin
64310
Pin, Cotter 1/8 x 2
10
24157
Tie Rod Assembly
Ref.
11
22045
Pin, Main Steering
12
65949
Screw Cap Hex Head
Remarks
TEREX AERIALS
Index
BASE ASSEMBLY
4WD FIXED AXLE
Table of Contents
Model
TB100/110
Revised
1-2001
13
14
15
16
17
18
19
20
21
19
22
15
Description
Qty
Ref.
Part No.
13
1203-220
Capscrew
14
60622
Capscrew
15
213881
Tire & Rim Assembly
16
23982
Steering Yoke, LH
17
24973
Spacer
18
80004-03
Connector Straight Thread
19
80004-21
Connector Straight Thread
20
23984
Pin, King
21
65103
Fitting, Grease Straight
22
23981
Steering Yoke, RH
Remarks
3
3.3
Page
Model
TB100/110
3.4
Page
Issued
4-2000
TEREX AERIALS
Index
BASE ASSEMBLY
4WD FIXED AXLE
Table of Contents
23
24
25
Ref.
Description
Part No.
Qty
23
160718
Lug Nut
24
65106
Gear Oil
25
1242-45
Capscrew 5/8-11 x 1 1/2
36
1209-48
Flatwasher
36
Remarks
4
4 pints
TEREX AERIALS
Index
BASE ASSEMBLY
4WD FIXED AXLE
Table of Contents
Model
TB100/110
Revised
9-2000
26
27
28
27
29
Ref.
26
Description
Part No.
Qty
60705
Nut, Hex 1/2-13 UNC
63305
Lockwasher, 3/8
63501
Flatwasher, 1/2 Heavy Duty
27
80012-21
Elbow, Straight Thread
28
80001-04
Connector, Male Parker
29
80031-05
Tee, Union Parker
Remarks
Not Shown
3
3.5
Page
3
3.6
Page
Model
TEREX AERIALS
TB100/110
Revised 9-2000
LOWER HYDRAULICS
To M8 Port
On Valve
To M7 Port
On Valve
Index
Table of Contents
9
15
7
18
Across to-4 Port On

Opposite Hydraulic
Motor
Use As Reqd
Where Needed
14
13
To M3 Port
on Valve
6
17,8
16
To -6 Union Tee
This Port
Towrard
Front Of
Machine
11
This Port
Toward
Rear Of
Machine
Across to -6 Port On
Opposite Hydraulic
Motor
To Tank Port
On Valve
12
to M4 Port
On Valve
To Brake Port on
Valve
31
4
To M2 Port
On Valve
Across To -6 Tee
On Opposite
Hydraulic Motor
15
T0-6 Union Tee
14
Use As Reqd
Where Needed
13
To M1 Port
On Valve
To M5 Port
On Valve
To M6 Port
On Valve
12
This Port
Toward
Rear Of
Machine
This Port
Towrard
Front Of
Machine
11
10
Across To -4Tee
On Opposite
Hydraulic Motor
TEREX AERIALS
Index
LOWER HYDRAULICS
Table of Contents
Ref.
Description
Part No.
Model
Revised
Qty
212483
Lower Hydraulic Assembly
213975
Lower Hydraulic Assembly
81446
Valve, Hydraulic
12182-15
Trim-Lok
212382-111
Hose
212110-52
Hose
212378-57
Hose
1219-802
Adapter, 90
12019-548
Adapter, 90
1219-776
Adapter, 90
1219-389
Adapter, Str
10
212381-114
Hose
11
1219-663
Adapter, 45
12
212382-125
Hose
13
212383-84
Hose
14
1222-184
Tie, Plastic
10
15
12193-90
Sleeve, Cordura
16
212381-120
Hose
17
12019-112
Tee
18
12019-453
Hose
19
212378-124
Hose
20
212110-109
Hose
21
1200-59
Capscrew,.38C x 1.00
22
1210-20
Washer, Lock,.38
23
1209-4
Washer, Flat. 38
24
212378-78
Hose
25
212110-61
Hose
26
80031-05
Tee
27
212378-36
Hose
28
212382-24
Hose
29
212110-24
Hose
30
212382-22
Hose
31
212381-111
Hose (213975 only)
TB100/110
10-2000
3.7
Page
Remarks
3
3.8
Page
Model
TB100/110
Issued
4-2000
TEREX AERIALS
Index
TORQUE HUB
(FAIRFIELD)
Table of Contents
1
8
9
10
12
13
14
15
17
11
16
19
18
18
26
27
28
29
30
28
27
26
24
20
21
25
22
23
31
18
34
19
35
37
18
36
32
38
39
33
40
32
3
41
42
TEREX AERIALS
Index
Table of Contents
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Part No.
TORQUE HUB
(FAIRFIELD)
Description
Model
TB100/110
Revised
9-2000
Qty
212509
67870
Torque Hub (Fairfield P/N W3B210354ZB)

Kit, Seal
1
1
67881
600600
68287
68293
67892
66524
66399
67920
67912
67884
68286
68302
67913
67921
67903
66516
68290
66436
66437
68292
67889
67905
66429
66433
66431
66430
66434
66423
66432
67904
68289
66397
68291
66724
66439
66341
66438
66230
66115
67928
67929
67930
67905
Coupling
Spindle
Plug, Pipe, 1/8 NPTF
Spring
Washer, Thrust
Ring, Retaining
Seal
Cone, Bearing
Cup, Bearing
Stud
Plug, Pipe, 3/8 NPTF
Hub
Cup, Bearing
Cone, Bearing
Washer, Thrust
Ring, Retaining
Gear, Internal
Washer, Thrust
Bearing, Thrust
Shaft, Input
Ring, Retaining
Spacer, Input
Carrier
Pin, Roll
Shaft, Planet
Washer, Thrust
Washer, Thrust
Roller, Needle
Gear, Cluster
Spacer
Sun Gear, Input
O-Ring
Gear, Ring
Cover
O-Ring
Cap, Cover
O-Ring
Rod, disconnect
Cap, Disconnect
Bolt, 1/4C x 3/4
Bolt
Bolt, Shoulder
Spacer, Thrust
1
1
1
1
2
1
1
1
1
10
2
1
1
1
1
1
1
4
2
1
1
1
1
3
3
6
6
84
3
3
1
2
1
1
5
1
5
1
1
4
8
4
1
Remarks

Incl. Items w/Asterisk *
*
*
3
3.9
Page
Model
TB100/110
3.10
Page
Issued
4-2000
TEREX AERIALS
TORQUE HUB
(AUBURN)
Index
Table of Contents
TEREX AERIALS
Index
Table of Contents
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
TORQUE HUB
(AUBURN)
Description
212900
Torque Hub (Auburn P/N 60001011)
600620
600607
600609
600619
600618
600617
600616
600629
600611
600614
600615
600632
600631
600630
600605
600603
600606
600612
600624
600628
600627
600608
600622
600601
600604
600610
600623
600613
600625
600621
600602
Coupling
Input Shaft
Spindle
Seal
Seal
Cone, Bearing
Cup, Bearing
Wheel Bolt
Hub
Cup, Bearing
Cone, Bearing
Washer, Thrust
Lockwasher
Nut
Ring, Retaining
Washer, Thrust
Disengage Spring
Ring Gear
Magnetic Plug
Carrier Assembly (Secondary)
Carrier Assembly (Primary)
Sun Gear
Washer, Thrust
Disengage Plunger
O-Ring
Large Cover
Hex Head Bolt
Flatwasher
Pipe Plug
Disengage Cover
Hex Head Bolt
Qty
Ref.
Model
TB100/110
Revised
4-2000
Remarks
1
1
1
1
1
1
1
10
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
10
10
1
1
2
3.11
Page
Model
TB100/110
3.12
Page
Issued
4-2000
TEREX AERIALS
TORQUE HUB
(AUBURN)
Index
Table of Contents
TEREX AERIALS
Index
Table of Contents
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
TORQUE HUB
(AUBURN)
Description
212509
Torque Hub (Auburn P/N 8W2B513499R)
600620
600607
600609
600619
600618
600617
600616
600629
600611
600614
600615
600632
600631
600630
600605
600603
600606
600612
600628
600627
600608
600622
600601
600604
600610
600623
600613
600624
600625
600621
600602
Coupling
Input Shaft
Spindle
Seal
Seal
Cone, Bearing
Cup, Bearing
Bolt, Wheel
Hub
Cup, Bearing
Cone, Bearing
Washer, Thrust
Lockwasher
Nut
Retaining Ring
Washer, Thrust
Spring
Ring Gear
Carrier Assembly (Secondary)
Carrier Assembly (Primary)
Sun Gear
Washer, Thrust
Plunger
O-Ring
Cover
Bolt, Hex Head
Flatwasher
Magnetic Plug
Plug
Cover, Disengage
Bolt, Hex Head
Qty
Ref.
Model
TB100/110
Revised
4-2000
Remarks
1
1
1
1
1
1
1
10
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
12
12
1
1
1
2
3.13
Page
Model
TB100/110
3.14
Page
Issued
4-2000
TEREX AERIALS
Index
TORQUE HUB
(BRADEN)
Table of Contents
10 11
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
12
13
TEREX AERIALS
Index
Table of Contents
Ref.
Part No.
212900
601597
3
4
5
6
9
10
11
12
13
14
16
601598
3
4
14
16
31
601599
601600
601601
601602
21
22
23
25
27
28
29
30
31
601603
21
23
25
27
28
29
30
31
601604
601605
601606
601607
1
601608
25
23
28
29
24
26
TORQUE HUB
(BRADEN)
Description
Torque Hub (Braden P/N 04622)

W-12 Bearing Kit
Dirt Excluder Seal
Oil Seal
Outer Bearing Cone
Outer Bearing Cup
Inner Bearing Cup
Inner Bearing Cone
Tongued Washer
Bearing Lock Washer
Lock Nut
O-Ring
O-Ring
W-12 Seal Kit
Dirt Excluder Seal
Oil Seal
O-Ring
O-Ring
O-Ring
Ring Gear
Spindle
Hub, H3 w/o Brakeholes
W-12 End Cap Kit
Thrust Washer, Sun Gear
End Cover
Plug, 1/4 NPT
Plug; Magnetic 1/2 NPF
Cap, Disconnect
Lockwasher, M8
Capscrew, M8 X 1-1/4
Plunger, Disconnect
O-Ring
W-12 Disconect Kit
Thrust Washer, Sun Gear
Plug, 1/4 NPT
Plug; Magentic 1/2 NPT
Cap, Disconnect
Lockwasher, M8
Capscrew, M8 X 1-1/4
Plunger, Disconnect
O-Ring
Output Planet Carrier Assembly
Primary Planet Carrier Assembly
Primary Sun Gear
W-12 Driveshaft Kit
Motor Coupling
W-12 Fastener Kit
Plug; Magnetic 1/2 NPT
Plug, 1/4 NPT
Lockwasher, M8
Capscrew, M8 x 1-1/4
Lockwasher; M10
Capscrew, M10 x 1.5
Model
Revised
Qty
TB100/110
4-2000
Remarks
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
2
1
1
1
1
1
118
Driveshaft Assembly1
1
1
2
2
12
12
3.15
Page
Model
TB100/110
3.16
Page
Issued
4-2000
TEREX AERIALS
Index
HI-TORQUE DRIVE MOTOR
11
12
13
14
15
2
1
20
19
21
18
Table of Contents
22
16
30
17
26
27
26
28
32
33
25
17
18
19
20
24 9
23
29
TEREX AERIALS
Index
Table of Contents
Ref.
HI-TORQUE DRIVE MOTOR

Description
Part No.
Model
TB100/110
Issued
4-2000
Qty
Remarks
81506
81507
Hydarulic Motor w/Brake

Hydraulic Motor wo/Brake
2
2

Seal Kit
Oil Seal
Woodruff Key
1
3
3
Incl. Items w/Asterisk*

*
68132
69694
69685
2
3
4
69686
69687
69688
Drive Pin
Retaining Ring
Drive Gear
1
2
1
5
6
7
69689
69690
69691
Spacer Washer
Retaining Ring
Bearing Race
1
1
2
8
9
11
69692
69693
69695
Bearing, Thrust
Bearing, Needle
Rear End Cap
1
2
1
12
60063
600650
600639
Roller, Tip Seal (.65)

Roller, Tip Seal (.98)
Roller, Body Seal (.65)
3
3
18
600651
60040
600652
Roller, Body Seal (.98)

Rotor (.65)
Rotor (.98)
18
1
1
16
600641
600653
600642
Plate, Seal (.65)

Plate, Seal (.98)
Abutment Valve
3
3
2
17
18
19
69701
69702
69703
Bearing, Needle
Bearing, Step
O-Ring
4
4
4
20
21
22
69704
69705
69706
Back-up Ring
Dowel Pin
Capscrew
4
2
9
23
24
25
69707
69708
600643
Seal, Shaft
Front End Cap
Displacement Housing
1
1
1
26
27
28
69710
69711
600644
Retaining Ring
Pinion Gear
Shaft, Splined (13T) (W/81507)
4
2
1
29
30
600645
69713
69714
Shaft, Splined (13T) (W/81506)

Retaining Ring
O-Ring
1
1
1
31
32
33
69715
600646
600647
Front Sealing Cap

Gear Cover (W/81507 only)
Screw (W/81507 only)
1
1
7
13
14
15
*
Not Shown
3
3.17
Page
Model
TB100/110
3.18
Page
Issued
4-2000
7 8 7 3
TEREX AERIALS
Index
HYDRAULIC MOTOR
10 9
11
10
12 12A
13
Table of Contents
14
15
17
32
21
16
18
19
10
20
26
27
26
29
28
30
25
Ref.
1
2
3
4
5
6
7
Description
Part No.
17
16
Qty
81549
81550
601013
Motor w/Brake (RSCO8S-27-50-228)

Motor w/o Brake (RSCO8S-27-50)
Seal Kit
2
2
1
69685
601522
601523
601524
601525
601526
601527
Woodruff Key
Drive Pin
Retaining Ring
Drive Gear
Spacer Washer
Retaining Ring
Bearing Race
3
1
2
1
1
1
2
18
19 24
Remarks
23
31
TEREX AERIALS
Index
HYDRAULIC MOTOR
Table of Contents
Ref.
Description
Part No.
Model
Issued
Qty
TB100/110
4-2000
3
3.19
Page
Remarks
601528
Thrust Bearing
601529
Roller Bearing
10
Oil Seal
11
601548
Rear End Cap
12
601530
Tip Seal Roller
12A
601531
Body Seal Roller
18
13
601532
Rotor
14
601533
Seal Plate
15
601534
Abutment Valve
16
601535
Needle Bearing
17
601536
Step Bearing
18
O-Ring
19
Back-up Ring
20
601537
Dowel Pin
21
601538
Cap Screws
23
Shaft Seal
24
601549
-27 Front End Cap
25
601539
Displacement Housing
26
69710
Retaining Ring
27
601540
Pinion Gear
28
601550
S-14 Tooth Splined Shaft
For P/N 81550 Only
601551
S-Shaft for Brake
For P/N 81549 Only
29
601541
Gear Cover
Not Used on Motor w/Brake
30
600647
Cap Screw (Self Tapping)
Not Used on Motor w/Brake
31
Retaining Ring
32
601542
O-Ring
33
601543
SAE C Front Sealing Cap
Not Shown
Model
TB100/110
3.20
Page
Issued
4-2000
TEREX AERIALS
Index
PARKING BRAKE
8
10
Table of Contents
3
2
1
7
9
13
11
Ref.
12
Description
Part No.
14
15
Qty
Remarks
69731
Parking Brake
68134
Seal Kit
69716
Housing
69717
Spacer Ring
69718
Friction Disc.
69719
Plate Driver
69720
O-Ring
69721
Brass Washer
69722
Socket Head Capscrew
69723
Adapter Plate
69724
Die Spring
10
69725
Pressure Plate
11
69726
Back-Up Ring
12
69727
O-Ring
13
69728
Socket Head Capscrew
14
69729
O-Ring
15
69730
Back-Up Ring
TEREX AERIALS
Index
Table of Contents
8

6
10
Model
TB100/110
Issued
4-2000
3
3.21
Page
3
2
1
16
11
Ref.
Part No.
601552
601546
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
69717
69718
601544
69720
69721
600647
69724
69725
601014
*
*
*
*
*
12
Description
Brake Only
Housing & Adapter Plate Assy
Housing
Spacer Ring
Friction Disc
Driver Plate
O-Ring
Brass Washers
Cap Screw (Self Tapping)
Adapter Plate
Die Spring
Pressure Plate
Seal Kit
Back-up Ring
O-Ring
Socket Head Cap Screws
O-Ring
Back-up Ring
O-Ring
14
15
13
Qty
Remarks
1
1
1
9
8
1
6
6
1
8
1
1
1
3
8
1
1
2
Attached to P/N 81549

Incl. Items 1,8,13

*
*
*
*
*
Model
TB100/110
3.22
Page
Issued
4-2000
TEREX AERIALS
STEERING CYLINDER
Index
Table of Contents
Ref.
Part No.
Description
Qty
22212
Steering Cylinder Assy
Ref
2
3
4
5
6
7
800012-03
22119
600325
601553
601554
601059
Straight Thread Elbow

Steering Cylinder (COLUMBUS MAR-0290-03)
Seal Kit
Clevis Pin
Clip, Clevis Pin
Lock Rear
2
1
1
1
1
1
Remarks
TEREX AERIALS
Index
Table of Contents
Ref.
Description
Part No.
Qty
213881
Wheel & Tire Assy, Mono-filled - RH
213881
Wheel & Tire Assy, Mono-filled - LH
213884
Tire (NSS)
212505
Rim (NSS)
160728
Valve Stem (NSS)
160729
Valve Cap (NSS)
Model
TB100/110
Issued
4/2000
Remarks
Shown
Tread Opposite
Tire & Wheel can only be purchased as

an Assembly. Mono-Fill is necessary for
machine stability and to prevent tire from
deflating.
3
3.23
Page
Model
TB100/110
3.24
Page
Issued
4-2000
TEREX AERIALS
4WD VALVE ASSEMBLY
Index
Table of Contents
TOP VIEW
RIGHT SIDE VIEW
BOTTOM VIEW
LEFT SIDE VIEW
TEREX AERIALS
Index
Table of Contents
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
4WD VALVE ASSEMBLY

Description
Part No.
Qty
81446
Propel Valve, Complete
NSS
600633
69446
69580
69444
69581
69445
69587
69446
69582
69447
NA
NA
600636
69561
69447
69588
69589
69590
69591
69592
69593
NA
NA
NA
NA
NA
NA
NA
NA
600634
69448
69420
69483
Manifold
Flow Divider/Combiner Valve
Seal Kit
Differential Pressure Sensing Valve
Seal Kit
Differential Pressure Sensing Valve
Seal Kit
Pilot Operated Directional Valve
Seal Kit
Relief Valve
Seal Kit
1
2
Pilot Piston
Check Valve
Seal Kit
Ball
Seat
O-Ring
Orifice Disk
Spring
Setscrew
1
2
1
1
1
1
1
1
1
Flow Divider/Combiner Valve

Seal Kit
Check Valve
Seal Kit
Model TB100/110
Issued 4-2000
Remarks
4
1
7
1
1
1
2
1
3
3.25
Page
Model
TB100/110
3.26
Page
Issued
4/2000
Ref.
1
2
3
4
5
6
TEREX AERIALS
TIE ROD ASSEMBLY
Description
Part No.
Index
Table of Contents
Qty
24157
Tie Rod Assembly
213706
20567
27410
20566
65103
213705
Tie Rod End - RH

LH Jam Nut
Tie Rod
RH Jam Nut
Zerk, Grease
Tie Rod End - LH
2
4
2
4
4
2
Remarks
TEREX AERIALS
Index
TURRET ASSEMBLY
Table of Contents
Model
TB100/110
Revised
1-2001
4.0
Page

PAGE
4.2
4.4
4.6
TITLE
TURRET ASSEMBLY
TURRET ROTATION GEARBOX
SWING DRIVE
PAGE
4.8
4.10
4.11
4.12
4.13
4.14
4.15
FORD ENGINE
TITLE
ENGINE (FORD GAS & LP)
RADIATOR
AIR CLEANER
FUEL TANK
LP FUEL SYSTEM
BATTERY ASSEMBLY (FORD & CUMMINS)
PAGE
4.16
4.19
CUMMINS ENGINE
TITLE
CUMMINS ENGINE
PAGE
4.20
4.22
4.23
4.24
4.25
DEUTZ DIESEL ENGINE

TITLE
ENGINE (DEUTZ)
AIR CLEANER
FUEL TANK (DEUTZ & CUMMINS)
BATTERY ASSEMBLY
Model
4.0b
Page
Revised 1-2001
TB100/110
TEREX AERIALS
TURRET ASSEMBLY
Index
Table of Contents

PAGE
4.26
4.28
4.30
4.34
4.36
4.38
4.39
4.40
4.42
4.43
4.44
TITLE
TURRET WIRING
GROUND CONTROL BOX
UPPER HYDRAULICS
MAIN PUMP (HI-TORQUE)
MAIN PUMP (VICKERS)
MAIN PUMP CONTROL
EMERGENCY PUMP/MOTOR
MAIN VALVE
HYDRAULIC RESERVIOR & FILTER
ROTARY MANIFOLD
TEREX AERIALS
Index
Table of Contents
NOTES
Model
TB100/110
Issued 4-2000
4
4.1
Page
Model
TB100/110
4.2
Page
Revised
1-2001
TEREX AERIALS
Index
TURRET ASSEMBLY
10
7
Table of Contents
10
3
8
1
5
TEREX AERIALS
Index
TURRET ASSEMBLY
Table of Contents
Ref.
Description
Part No.
Model
TB100/110
Revised 1-2001
Qty
Remarks
212898
Ref
213915
Ref
212459
Ref
213928
Ref
213932
Ref
212457
Ref
212966
Ref
213933
Turret Assembly (Ford LP/Gas H.A.) - TB110 4x4
Ref
212458
Ref
212967
Ref
213930
Ref
213931
Turret Assembly (Ford Gas H.A.) - TB110 4x4
Ref
213491
Ref
213929
Ref
213004
Turret Weldment
214025
Gearbox, Rotation
24056
Lift Cylinder Assembly
22021
Gear, Ring
212043
Hydraulic Assembly
212657
Air Cleaner Assembly (Ford LP/Gas)
212496
Air Cleaner Assembly (Diesel)
212452
Engine Assembly (Cummins (Standard))
212924
Engine Assembly (Cummins (Hi-Torque))
212081
Engine Assembly (Ford LP/Gas)
212963
Engine Assembly (Ford LP/Gas (Hi-Alt. Optional))
212082
Engine Assembly (Ford Gas)
212965
Engine Assembly (Ford Gas (Hi-Alt. Optional))
212436
Engine Assembly (Deutz Diesel)
213350
Battery Assembly (Ford & Cummins)
214044
Battery Assembly (Deutz Diesel)
213972
Fuel Tank Assembly (Cummins & Deutz)
212645
Fuel Tank Assembly (Ford)
212599
LP Fuel Tank Assembly (Ford)
21084
Master Leveling Cylinder Assembly
10
4
4.3
Page
TEREX AERIALS
Model
4.4
Page
Issued 4-2000
TB100/110
TURRET ROTATION
GEARBOX
Index
Table of Contents
1
2
TEREX AERIALS
Index
TURRET ROTATION
GEARBOX
Table of Contents
Ref.
Description
Part No.
Model
TB100/110
Issued 4-2000
Qty
214025
Rotation Gearbox Assembly
Ref
213944
Swing Drive Assembly
60602
Capscrew
22998
Mounting Plate
Remarks
4
4.5
Page
Model
4.6
Page
Revised 11-2000
TEREX AERIALS
TB100/110
SWING DRIVE
20 17
3 11
Index
8 9
28,
14 20 15 16 18 29 22 26
Table of Contents
34
35
6 13 12 5 4
19
30
21
2 27 23
30 24, 25
36
37
38
39
33
TEREX AERIALS
Index
SWING DRIVE
Table of Contents
Ref.
Description
Part No.
Model
TB100/110
Revised 11-2000
Qty
Remarks
213944
Swing Drive
Ref.
600220
Seal Kit
66428
O-Ring
67877
Shaft Output
66510
Ret, Ring-Ext
68286
Pipe Plug
68329
Housing
67917
Brg, Tapered-Cup (NSS)
67924
Brg, Tapered-Cone (NSS)
600410
Tapered-Cup & Tapered-Cone Set
10
67915
Brg, Tapered-Cup (NSS)
11
67923
Brg, Tapered-Cone (NSS)
12
600444
Tapered-Cup & Tapered-Cone Set
Includes 67915 & 67923
13
68315
Seal, Lip
14
67911
Washer, Thrust
15
68287
Pipe Plug
16
67898
Washer, Thrust-Tanged
17
67918
Brg, Needle
96
18
67907
Spacer, Thrust
19
68331
Pin, Roll
20
68332
Shaft, Planet
21
68333
Carrier
22
68334
Gear, Planet
23
68328
Gear, Ring
24
67882
Gear, Sun
25
68310
Washer, Thrust
26
68335
Plate, ID
27
68295
Screw, Drive
28
67899
Washer, Thrust
29
68330
Cover, Input
30
66426
Bolt, Shdr.
31
66427
Bolt, Hex-Unc.
32
68303
Pipe Plug
33
Flare Tube End CAp
34
Elbow
35
O-Ring
36
Brake
37
Bolt
38
Bolt
39
Hydraulic Motor
Includes 67917 & 67924
4
4.7
Page
TEREX AERIALS
Model TB100/110
4.8
Page
Issued 4-2000
ENGINE
(FORD GAS & LP)
36
Outside View
24
Index
Table of Contents
25
2
7, 8
20
32,33
Inside View
22
37
15
9,10,11,12
13
39
38
17
16
18
TEREX AERIALS
Index
Table of Contents
Ref.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
32
33
36
37
38
39
Part No.
212081
212963
212082
212965
213439
213441
213438
213440
212657
212538
600648
600755
601196
81526
1200-98
1210-6
1209-6
160672
160673
160674
1200-156
1200-160
1205-90
600753
600754
601191
160669
601202
601204
12148-20
212551
212550
601216
1200-380
1200-45
600769
69353
212631
1205-45
1209-4
213427
213552
601158
601200
69782
600887
601214
ENGINE
(FORD GAS & LP)
Description
Ford LP/Gas Engine Assy

Ford LP/Gas Engine Assy
Ford Gas Engine Assy
Ford Gas Engine Assy
Dual Fuel Engine (Ford LRG425)
Dual Fuel Engine (Ford LRG425) (Hi-Alt.Optiona)
Gas Engine (Ford LRG425)
Gas Engine (Ford LRG425) (Hi-Alt.Optional)
Air Cleaner
Harness, Engine
Pump Drive
Gasket, Exhaust Flange
Drain Cock
Pump
Capscrew, 1/2C x 1-1/4
Lockwasher
Flatwasher
Bushing, Motor Mount
Washer
Washer
Capscrew, 5/8C x 3
Flatwasher
Locknut, 5/8C
Pipe, Exhaust Stack
Clamp, 2
Muffler
Tube, Exhaust
Starter
Alternator
Gasket, Foam
Baffle Plate Assy
Baffle Spacer
Starter Relay
Capscrew, 3/8C x 5
Locknut, 3/8C
Carburetor
Beam Kit (Dual Fuel only)
Control Panel
Locknut, 3/8C
Flatwasher
Mount
Rubber Elbow
Actuator, Rotary (In Carburetor)
Pump, Fuel
Oil Filter
Fan Guard Kit
Radiator
Model
TB100/110
Issued
4/2000
Qty
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
1
1
1
1
4
4
4
4
8
4
4
2
4
1
2
1
1
1
1
4
1
2
1
4
4
1
1
1
2
2
2
1
1
1
1
1
1
4
4.9
Page
Remarks

Incl. Items 1 thru 36-Less 25
Incl. Items 1 thru 36-Less 25
See Ford For Parts & Service
1x1
4
4.10
Page
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
TEREX AERIALS
Model TB100/110
Issued 4-2000
Part No.
69776
69777
212083
69778
69779
69780
69783
212039
212072
212052
69781
69782
160676
1219-214
U441 6822
212076
RADIATOR & ENGINE

FORD GASOLINE
Description
Radiator
Radiator Cap
Radiator Support Bracket
Upper Hose
Lower Hose
Recovery Tank
Fan Belt
Alternator Cover
Governor Mounting Bracket
Grovernor Bracket Support
Fuel Filter
Oil Filter
Temperature Switch
Bushing
Oil Pressure Switch
Wire Harness
Index
Table of Contents
Qty
Remarks
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
TEREX AERIALS
Index
FORD ENGINE
AIR CLEANER
Table of Contents
Ref.
Description
Part No.
Qty
212657
Air Cleaner Assembly
P822768
Primary Element
P822769
Safety Element
P539422
Cover
P538928
Latches
P522958
Vacuator Valve
Model
TB100/110
Issued
4/2000
Remarks
Included with Item #4

1
4
4.11
Page
Model TB100/110
4.12
Page
Revised 11-2000
Ref.
TEREX AERIALS
Index
FUEL TANK
Description
Part No.
Table of Contents
Qty
Remarks
212645
Fuel Tank Assembly (Ford Engine)
213079
Tank, Fuel (Plastic)
39 Gal.
600992
Cap
601485
Sender, Fuel
81536
Tube
1205-45
1209-89
Flatwasher
161-A
Clamp
212863
Tube
160091-.63
Hose
10
80008-06
Adapter
11
213528
Strap
12
80021-01
Elbow
TEREX AERIALS
Index
LP FUEL SYSTEM
Table of Contents
20
19
Model
13
15
12
14
1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Description
Part No.
4.13
Page
Issued 4-2000
10
Ref.
TB100/110
Qty
212599
LP Fuel System
65937
70970
1219-351
212417-72
16506
65142
486-B
1200-57
21896
212418-44
20815
65391
80029-07
1209-4
1210-20
1200-335
182821
67779
68579
69155
600921
600922
Liquid Propane Tank

Toggle Switch
Elbow
Hose
Elbow Female
Socket, Quick Disconnect
Bracket, Tank W/Hardware
Capscrew
Swivel Bracket
Hose 5/16 ID
Swivel Joint
Nipple Pipe
Tee Female Branch
Flat Washer
Lock Washer
Capscrew
Decal, Liquid Tank
Sol. Vave, Fuel Shut-Off w/Filter
Regulator, Propane
Repair Kit
Adapter, Carb.
Venturi, LP
2
1
1
1
1
2
2
16
1
2
1
1
1
2
2
2
2
1
1
Remarks
Ref.
Ref.
TEREX AERIALS
Model TB100/110
4.14
Page
Issued 4-2000
Index
BATTERY ASSEMBLY
(FORD & CUMMINS)
15
12
Table of Contents
16
11
10
3
4
5
14
Ref.
1
2
3
4
5
7
8
9
10
11
12
13
14
15
Description
Part No.
13
Qty
213350
Battery Assembly
1223-824
706 8846
212541
213317
1205-34
1209-3
70797
70799
70800
70851
23808
1200-309
212210
1205-170
1210-77
1210-20
1200-57
1210-20
Battery
Masonite Battery Isolation Plate
Battery Hold-Down
Battery Hold-Down Rod
Locknut
Flatwasher
Battery Cable (-)
Engine Ground Cable
Starter Cable
Emergency Pump Cable
Bar, Buss
Capsecrew
Masonite Plate
Brass Nut
Ext. Tooth Washer
Lockwasher
Capscrew
Lockwasher
1
1
1
2
4
4
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
TEREX AERIALS
Index
Model
FORD ENGINE
CONTROL PANEL
Table of Contents
2,3,4
TB100/110
Issued 4-2000
4
4.15
Page
15
18
10,11
7,8,9
17
20
21
5
22
2,3,4
12
19
2,3,4
2,3,4
16
13,14
6
Ref.
1
Description
Part No.
Qty
212631
Control Panel Assy
Ref.
212632
Harness, Control Panel
1202-6
Screw, Machine
13
1210-7
Washer, Lock
13
1205-5
Nut
13
70919
Governor Cont.
1221-13
Grommet
1200-1
Capscrew
1205-13
Nut
1210-14
Washer
10
441 4026
Breaker, Circuit, 20A
11
442 2399
Boot
12
441 6828
Relay
13
1233-22
Screw, Machine
14
1230-11
Keps. #5-40
15
212028
Plate
16
7099
Block, Terminal
17
1209-2
Washer, Flat
18
70923
Starter, Lockout
19
200B2007-4
Clamp
20
117C
Eyelet #10
21
1205-6
Nut #10-32
22
1205-3
Nut #8-32
23
69488
Relay Base
Remarks
Incls. Items 1 thru 22
4
4.16
Page
TEREX AERIALS
Model TB100/110
CUMMINS ENGINE
Issued 4-2000
42
Index
53
50
31,32,33
51
22
29 37
35
Table of Contents
23
25 47 48
46
68
66
17,9,11,70
27,28,44
67
54,70
Outside View
3
43
69
34
40
16
57
Inside View
52
TEREX AERIALS
Index
Table of Contents
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Part No.
CUMMINS ENGINE
Description
212452
212924
Engine Assembly (Cummins 4B3.9) (Standard)

Engine Assembly (Cummins 4B3.9) (Hi-Torque)
213803
213804
213845
213844
1205-45
1209-4
6422
085 310 18
1200-116
1200-98
1209-6
1210-27
1210-7
1205-34
70912
70913
81535
81526
213315
212926
213316
212096-22
69301
69303
600966
70829
70830
600967
69313
70920
70921
69312
600968
600969
69297
69309
600970
600971
600972
600973
600649
69780
600890
600974
69308
600975
600938
600986
600987
600988
69299
600977
Engine (Standard)
Engine (Hi-Torque)
Engine Control Panel Assy
Wire Harness
Locknut
Flatwasher
Spring Per B/P
Washer
HHCS 1/2 NC x 3 1/2
HHCS 1/2 NC x 1 1/4
Washer
Lockwasher
Washer
Locknut Hex
Connector Receptacle (Not Shown)
Wedge, Locking (Not Shown)
Tube, Suction
Pump, Vickers
Exhaust Assy
Elbow
Flange
Hose
Rod End, ADDCO
Clamp Kit, ADDCO
ADDCO Boot Kit
Throttle Actuator
Adden- Controller
5/8-11 x 3.75
Washer
Oil Pressure Switch
Coolant Temperature Switch
Bolt, Fan
Fan
Spacer Fan 2.5
Rear Mounting Bracket
Bracket, ADDCO Throttle
Throttle Return Spring Bracket
1/4 x 3/8 Shoulder Bolt
Kit, Hardware
Kit, Pump Drives
Pump Drive Housing Hayes
Coolant Recovery Tank
Overflow Hose (Feet)
Kit, Remote Oil
Vibration Mounts, Lord
Kit, Exhaust Assembly
Muffler, 7 Rear Mount
Exhaust Pipe and Flange
3 Exhaust Clamp
Exhaust Gasket (Not Shown)
Fan Guard
Radiator Hose, Upper
Model
TB100/110
Revised 9-2000
Qty
Remarks
Ref.
Ref.
1
1
1
1
2
2
1
8
4
2
2
2
5
6
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
4
1
1
1
1
1
1
1
1
1
1
4.5
1
2
1
1
1
1
1
1
1
44
4.17
Page
4
4.18
Page
Ref.
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
Model TB100/110
Issued 4-2000
Part No.
600978
69290
600979
600980
600981
600982
600983
600984
600985
70806
70807
709 1310
1243-67
1240-216
1219-282
375 1406
1219-442
69295
1209-6
600976
69305
601444
69289
69288
69099
69304
TEREX AERIALS
Index
CUMMINS ENGINE
Description
Radiator Hose, Lower

Radiator
Front Mount/Radiator Mount
Radiator Bracket
Radiator Bracket
Radiator Brace
Isolator
Washer for J-4624 Series Isolator
Isolator (Max 35 lbs @ 0.125
Pin, Contact (Not Shown)
Socket, Contact (Not Shown)
Tube (Not Shown)
Elbow, Air InTake (Not Shown)
Clamp (Not Shown)
Adapter, Str.
Adapter, 90
Adapter, Str.
Bracket, Remote Oil Filter
Flat Washer 1/2 Std
Kit, Front/Mount B-Series
Exhaust Bracket
Exhaust Pipe & Flange (For 600938)
Alternator
Starter
Pump Drive
Spark Arrestor Assembly
Table of Contents
Remarks
Qty
1
1
1
1
1
2
2
2
2
8
8
1
2
4
1
1
1
1
2
1
1
1
1
1
2
1
For Air Cleaner

For Air Cleaner
For Air Cleaner
Optional
TEREX AERIALS
Index
CUMMINS ENGINE
CONTROL PANEL
Table of Contents
Model
TB100/110
4.19
Page
Issued 4-2000
12
11
13
10
4
8
5
7
14
15
16
5
18
17
6
Ref.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part No.
213845
1202-4
1210-7
1205-5
70923
1209-2
1200-1
1210-14
1205-13
70209
1221-61
1202-6
1210-7
1205-5
70843
7099
70842
1221-78
212161
70830
1202-6
1210-7
1205-5
441 6828
70916
70915
70807
213844
1222-184
Description
Control Panel Assembly
Machine Screw
Lockwasher
Nut
Starter, Lockout
Flatwasher
Machine Screw
Lockwasher
Nut
Relay
Grommet
Machine Screw
Lockwasher
Nut
Diode/Resistor Assembly
Block, Terminal
Diode Assembly
Grommet
Plate
Governor
Machine Screw
Lockwasher
Nut
Relay
Wedge, Locking
Connector, Plug
Contact Socket
Wire Harness
Tywrap
Qty
Ref.
1
1
1
1
2
2
2
2
1
1
6
6
6
1
2
1
1
1
1
6
6
6
1
1
1
1
1
1
Remarks
Model
TB100/110
4.20
Page
Revised
10-2000
TEREX AERIALS
Index
DEUTZ DIESEL ENGINE

28
18
Table of Contents
52
7, 12
11
OUTSIDE VIEW
1
27
23
5
2
3,4
10
37
6
16
17
20
22
21, 25,
26, 24
47
49
INSIDE VIEW
45
18
27
28
19
38
31
36
29
35
34
45
44
45
TEREX AERIALS
Index
Table of Contents
Ref..
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
Part No.
DEUTZ DIESEL ENGINE

Description
Model
Revised 10-2000
Remarks
Qty
212436
212847
Deutz Engine Assembly

Deutz Engine (F4L1011)
Ref.
1
212806
70912
70913
81526
81535
160682
213305
212171
70806
160543
210792
1200-67
212853
1200-59
1209-4
1205-45
16230
213498
212096-78
1200-139
12368-51
81548-75
1200-134
1209-64
1205-67
212117
212116
16318
160255-1.3
709 1304
1200-96
1209-6
1210-27
212107
1219-282
375 1406
1219-442
70807
600675
600676
68787
600668
68789
68724
600670
68792
68793
550388
600672
600673
160588
212103
70829
70830
70831

Connector, Receptacle
Wedge, Locking
Vickers Pump
Tube
Clamp Hose
Baffle Assembly
Strip, Black Poly.
Contact Pin
Duct, Air Comp. Flex
Duct, Engine
HHCS 3/8-16 x 2
Air Inlet
HHCS 3/8NC x 1
Washer Flat 3/8 STD
Locknut Hex 3/8-16
Muffler Clamp 2
Muffler Bracket
Hose
Screw, Cap
Hose
Hose, Assy
HHCS 1/2 NC x 7
Washer
Locknut Hex 1/2-13
Pipe Lower
Pipe Upper
Clamp 4
Hose
Air Cleaner
Capscrew, 1/5-13 x 1-1/4
Flatwasher 1/2 STD
Lockwasher
Flywheel Coupling
Adapter Park
Elbow 90
Adapter Park 8-10
Contact Socket
Starter, 12 volt
Flywheel
Solenoid, Shutdown
Ring, Air Guide
Service Indicator
Element, Replacement
Harness, Wiring
Mount, Engine
Muffler, Manifold
Filter, Oil
Switch, Oil Temp
Switch, Oil Pressure
Guard, Fan Belt
Plate, Pump Mounting
Actuator Throttle
Controller Throttle
Hardware Mounting
1
1
1
1
1
2
1
1
8
52
2
4
1
2
2
2
1
1
1
3
1
1
1
3
3
1
1
2
1
1
1
2
2
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
TB100/110
Incl. Items 1 thu 66

See Deutz for Parts & Service
Includes Items 33-54
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Gasket P/N 601221
Not Shown
Not Shown
4
4.21
Page
4
4.22
Page
Model
TEREX AERIALS
TB100/110
Index
AIR CLEANER
Revised 11-2000
Table of Contents
5
3
6
4
7
Ref.
Description
Part No.
Qty
709 1304
Air Cleaner Assembly
207536
Body Assembly
207537
Element Assembly
207538
Nut Assembly
207539
Cup Assembly
29350
Clamp Assembly
207540
Baffle
207541
Valve
207542
Marking
Remarks
Not Shown
TEREX AERIALS
Index
Table of Contents
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
FUEL TANK
(DEUTZ & CUMMINS)
Description
Model
Revised
TB100/110
9-2000
4.23
Page
Remarks
Qty
213972
Fuel Tank Assembly (Deutz & Cummins Engine)
213079
600992
601485
69231
1200-61
1209-89
1240-100
212164
200B2007-2
1205-45
1209-4
1219-904
160091-63
212163
1219-559
200B2007-2
1205-45
1209-4
160091-.85
181830
213971
Tank, Fuel (Plastic)

Cap
Sender, Fuel
Tube
Flatwasher
Clamp
Tube, .31 OD (Return Line)
Clamp
Locknut 3/8
Flatwasher, 3/8
Adapter, 90
Hose, .31 ID x 24 (Return)
Tube, .375 OD (Supply Line)
Adapter
Clamp
Locknut, 3/8
Flatwasher, 3/8
Hose, .38 ID x 20 (Supply)
Decal, Diesel Fuel
Strap
1
1
1
1
4
4
4
1
4
2
2
1
1
1
1
4
2
2
1
1
2
39 Gal.
4
4.24
Page
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
TEREX AERIALS
Model
TB100/110
Revised 9-2000
Part No.
214044
1223-824
706 8846
212541
23808
1205-32
1209-3
70835
70797
70833
70834
1200-366
08531018
1205-225
1210-20
212210
BATTERY ASSEMBLY
(DEUTZ)
Description
Battery Installation (Deutz Engine)

Battery
Masonite Battery Isolation Plate
Battery Hold Down
Battery Hold Down Rod
5/16C Locknut
Flatwasher
Battery Emergency Pump Cable
Battery (+) Cable
Engine Ground Cable
Starter Cable
Capscrew
Lockwasher
Brass Nut
Lockwasher
Masonite Plate
Index
Table of Contents
Qty
1
1
1
1
2
4
4
1
1
1
1
1
1
1
1
1
Remarks
TEREX AERIALS
Index
Table of Contents
DEUTZ ENGINE
CONTROL PANEL
20
6,8,9
Model TB100/110
Issued 4-2000
4
4.25
Page
10
7,8,9,17
7,8,9
11
3
4,12
13,14
16
21
2
5
7,8,9
16
23
22
24
19
18
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Part No.
Description
212806
212804
70209
70923
1209-2
70843
1202-4
1202-6
1210-7
1205-5
70830
1221-78
1200-1
1210-14
1205-13
1223-428
70843
441 6828
1222-184
1221-61
212161
7099
70915
70916
70807
1223-428
1209-44
1200-1
Harness, Control Panel

Relay
Starter, Lockout
Lockwasher
Diode/Resistor Assy
Screw, Machine
Screw, Machine
Lockwasher
Nut
Grovernor
Grommet
Screw, Machine
Lockwasher
Nut
Eyelet, #10
Diode/Resistor Assy
Relay
Tie Plastic Cable
Grommet
Plate
Terminal Block
Connector Plug
Locking Wedge
Contact Socket
Eyelet, #10
Flatwasher, 1/4
Clamp, 1/2
Qty
1
Remarks
1
1
1
2
1
4
10
14
14
Ref.
1
2
2
2
1
2
4
1
1
3
3
1
1
8
1
1
1
Model TB100/110
4.26
Page
Issued 4-2000
TEREX AERIALS
TURRET WIRING
Index
Table of Contents
1
2
7
6
VIEW A-A
TEREX AERIALS
Index
TURRET WIRING
Table of Contents
Ref..
Model
Description
Part No.
Revised 2-2001
Remarks
Qty
214075
Chassis/Valve Wiring Assy - TB100, TB110, TB100 4x4, TB110 4x4
213443
Chassis/Valve Wiring Assy - TB100CE, TB100 4x4CE, TB110CE
213808
Chassis/Valve Wiring Assy - TB110 4x4CE
1209-2
Flatwasher, .25
12177-1
Trim, Flexible
38
213580
Ground Control Box Assembly w/214075
213996
Ground Control Box Assembly w/213443 & 213808
200B2007-7
Clamp
1205-36
Nut, .38-16
1210-20
Lockwasher, .38
1209-4
Flatwasher, .38
212539
Wire Harness, Chassis
213548
Bracket, Prox.
1209-2
Flatwasher, .25
1200-1
Capscrew, .25C x .75
60711
Locknut, .25
441 6834
Prox. Switch
70955
Cable
331 1000
Washer, #10
340 1504
Locknut, #10-24
310 1507
Capscrew, #10-24 x 2.00
TB100/110
4
4.27
Page
Model TB100/110
4.28
Page
Issued 4-2000
TEREX AERIALS
Index
GROUND CONTROL BOX
Table of Contents
5
3
6
3
8
1
11
10
16
12
13
14
15
TEREX AERIALS
Index
GROUND CONTROL BOX
Table of Contents
Ref..
Description
Part No.
Model
Revised 2-2001
Remarks
Qty
213580
Ground Control Box Assy - TB100/110
Ref.
213996
Ground Control Box Assy - TB110/110CE
Ref.
69163
Toggle Switch SPDT With Guard
601277
Guard, Switch
69258
Meter, Volt
69232
Toggle Switch, SPDT With Guard
69164
Toggle Switch, DPDT With Guard
601276
Decal
601240
Meter, Dual Fuel and Hour 12V
69255
Toggle Switch, DPDT With Guard
601277
Guard, Switch
2717
Switch, Ignition
69166
Switch, Mushroom Pushbutton
10
601225
Receiver, Digital
11
601238
Enclosure
12
601684
Card, Relay
13
70929
Controller, Superflex 4
14
03752906
Pin, Male Deutsch
70815
Connector, 24 Pin Flange Mount
69376
Plug, Nylon
601665
Vent, Plug
16
601686
Quick Disconnect
17
70930
Optimizer
Not Shown
18
69462
Cable, Optimizer
Not Shown
15
TB100/110
4
4.29
Page
TEREX AERIALS
Model TB100/110
4.30
Page
Index
UPPER HYDRAULICS
Issued 4-2000
Table of Contents
TOP VIEW
To Emergency
Retract Pump
65,66
To Main Valve
45
44
7,8
To Main Valve
46
10
To Hyd. Tank
Note: Location of
Pump May Vary Per
Engine Variant
13
14
47
12 To Rotary Manifold
11 To Main Valve
43
42
10 Hose Ref
To Drain Port On
Main Pump
DETAIL OF SOLENOID PLUMBING

40
15
41
16
DETAIL OF HYD TANK

1,2
Hose Ref.
To Inlet On Main Pump (Behind Eng.)
DETAIL OF MASTER LEVELING CYLINDERS

TEREX AERIALS
Index
Table of Contents
Ref.
1
2
3
5
7
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
UPPER HYDRAULICS
Description
Part No.
Qty
Model
TB100/110
Revised 2-2001
4
4.31
Page
Remarks
212043
Turret Upper Hydraulic Assy
12368-51
12368-54
378 0301
212380-95
81548-75
212094-75
212095-69
212097-15
212096-42
214038
1219-693
12019-447
363 0411
709 5097-39
12019-153
430 3022
81448
362 4006
316 2346
1209-89
1205-194
1200-100
1209-6
12169-17
12182-20
12169-25
1200-33
1209-46
212112-66
213521-59
213521-112
212112-50
212112-44
212382-22
707 4525
213521-135
212113-13
212113-12
213521-18
213521-90
213521-135
213521-75
213521-130
213522-26
Hose
Hose
Clamp
Hose
Hose
Hose
Hose
Hose
Hose
Tank, Hydraulic
Tee
Adapter
Insert, Beaded
Hose
Adapter
Cock, Drain
Filter
Adapter
Capscrew
Flatwasher
Locknut
Capscrew
Flatwasher
Trimlock
Trimlock
Trimlock
Capscrew
Flatwasher
Hose
Hose
Hose
Hose
Hose
Hose
Tube
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
6
4
4
4
1
2
1
4
4
2
1
1
2
1
2
1
1
2
2
1
1
1
1
2
1
Used in Deutz & Ford Engine

Used in Cummins Engine
Used in Deutz & Ford Engine

Model TB100/110
4.32
Page
Issued 4/2000
TEREX AERIALS
Index
UPPER HYDRAULICS
74
Table of Contents
53
52
75
51
50
75
49
76
48
77
85
78
78
79
80
84
81
82
82
83
55,87
82
58
59
56
60
54
61
56
51
55,62
60,75
60,75
60,52
56,86
72,73
57
63 60 60 61
TEREX AERIALS
Index
UPPER HYDRAULICS
Table of Contents
Ref.
Description
Part No.
Model TB100/110
4
4.33
Revised 1-20001
Remarks
Qty
48
213521-76
Hose
49
212113-136
Hose
50
212113-140
Hose
51
212380-92
Hose
52
212378-87
Hose
53
81600
Valve, Main Hyd
54
1219-620
Reducer
55
1200-59
Capscrew
56
1219-605
Adapter
57
81505
Pump, Emergency Ret.
58
1219-663
Adapter
59
1219-763
Plug
60
1219-959
Adapter
61
1219-389
Adapter
62
1209-4
Flatwasher
63
81583
Rotary Manifold
64
375 0701
Reducer
65
12019-205
Adapter
66
80018-03
Adapter, 45
67
212113-38
Hose
68
212113-21
Hose
69
1240-91
Clamp
70
1210-20
Lockwasher
71
1222-202
Tie, Plastic
10
Not Shown
72
212096-78
Hose
Used in Deutz Engine
73
212096-22
Hose
Used in Cummins & Ford
Engine
74
212380-95
Hose
75
212112-66
Hose
76
213521-59
Hose
77
213521-12
Hose
78
212120-50
Hose
79
212112-44
Hose
80
212097-15
Hose
81
81548-75
Hose
Used in Deutz Engine
212094-75
Hose
82
212382-22
Hose
83
707 4525
Tube
84
709 5097-39
Hose
Page
Model
4.34
Page
Issued 4-2000
TB100/110
TEREX AERIALS
MAIN PUMP
Table of Contents
10
11
12
Index
13
TEREX AERIALS
Index
MAIN PUMP
Table of Contents
Ref..
Description
Part No.
Model
TB100/110
Issued 4-2000
Qty
81551
Pump Assembly (High Torque)

(Saver Sunstrand P/N 4577086)
Ref
601584
Rear Bearing Kit
601585
Swashplate Bearing
601586
Swashplate Assembly
601587
Front Bearing Kit
601588
Priston Guide Assembly
601589
Valve Plate, RH
601590
PC Valve Kit
601591
Wedge
601592
Shaft, 14 Tooth
10
601593
Cylinder Block
11
601594
Piston Assembly
12
601595
Seal Nut
13
601596
Set Screw
14
601464
Overhaul Seal Kit
Remarks
4
4.35
Page
TEREX AERIALS
Model
TB100/110
4.36
Page
Issued
4-2000
MAIN PUMP
Index
Table of Contents
TEREX AERIALS
Index
Table of Contents
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
MAIN PUMP
Description
Part No.
Model
TB100/110
Issued
4-2000
4.37
Page
Qty
81526
600772
Pump, Complete (Vickers #PVE19R-9-30-CVP-12-357)

Kit, Seal
1
1
N.S.S.
600773
600774
600775
600776
600777
600778
600779
600780
600781
N.S.S.
*
600782
600655
600783
*
600784
600786
600787
600788
600789
*
600790
600791
600792
*
600793
*
600794
600795
600796
600797
600798
600799
600800
Housing
Kit, Rotating Group
Spacer
Waffer Plate
Bearing
Pin
Pin
Seat
Valve
Spring
Cover
O-Ring
Plug
Compensator
Plug
O-Ring
Rod
Piston
Screw
Cover
Shim Kit
O-Ring
Spacer
Bearing
Retaining Ring
Seal
Screw
Gasket
Spring
Seat
Seat
Roll Pin
Bearing
Yoke
Shaft
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
8
2
2
2
2
2
1
1
6
1
1
1
1
1
1
1
1
Remarks

Incl. Items marked*
*
*
*
See Kit Above
*
Model
TB100/110
4.38
Page
Issued
4-2000
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
TEREX AERIALS
Index
MAIN PUMP CONTROL
Description
Part No.
Table of Contents
Qty
600655
Load Sense & Pressure Compensator Control
N.S.S.
600801
*
600802
600803
600804
600805
*
600818
600806
600807
600808
*
600809
600810
600822
600812
600813
600814
600815
600816
*
*
600817
Body
Plug
O-Ring
Screw
Spool
Seat
Spring
O-Ring
Plug
Seal
Lockwire
Plug
O-Ring
Set Screw
Seat
Spring
Seat
Spool
Plug
Plug
Check Valve
Gasket
O-Ring
Plug
1
1
1
4
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
Remarks
Items w/Asterisk * Included
in Seal Kit on Page 4.39
*
*
*
TEREX AERIALS
Index
EMERGENCY
PUMP/MOTOR
Table of Contents
Model
TB100/110
Issued
4-2000
4.39
Page
1&5
3&6
Ref.
Description
Part No.
Qty
81505
Emergency Pump/Motor (J.S. Barnes #1210 599)
69045
Pump
68129
Plate, Adapter
66780
Motor
68510
Relay
601060
Seal Kit
81505
Emergency Pump/Motor (Fenner #DB-1300)
601052
Pump
601054
Coupling, Pump
601053
Motor
601055
Solenoid
601056
Seal, Pump
601057
Set, Brush For P/N 601053
Remarks
Inc. Items 1 thru 6
Model
TB100/110
4.40
Page
Issued
4-2000
TEREX AERIALS
MAIN VALVE
Index
Table of Contents
TEREX AERIALS
Index
MAIN VALVE
Table of Contents
Ref.
Description
Part No.
Model
TB100/110
Revised
1-2001
Remarks
Qty
81600
Main Valve Assembly
81601
Main Valve, Complete (Vickers MCD7128)
69556
Valve, Differential Pressure Sensing
600823
Valve, Counterbalance
600824
Valve, Relief
69559
Valve, Solenoid
69560
Plug, Orifice,.020
69561
Valve, Check
600835
Valve, Solenoid
(Spool P/N 601420)
600996
Valve, Solenoid
(Spool P/N 601419)
600827
Valve, Solenoid
69565
Coil only-For Items 7, 8, 9
(Coil P/N 69497)
AR
10
NSS
Manifold
11
69567
Plug, Orifice, .031
12
69568
Check, Sensing
15
13
69569
Plug, Expander (Under Valves # 9 & 32)
14
69570
Plug, Expander
52
15
69571
Plug, Expander (Bottom Side)
16
NSS
Plug
11
SAE - 6
17
NSS
Plug
10
SAE - 8
18
600828
Orifice Disc
19
NSS
Rivet
20
NSS
Nameplae
21
601745
Kit, Bolt
22
69573
Valve, Solenoid
23
69574
Cover
24
600830
Capscrew
25
69576
O-Ring
26
69577
O-Ring
27
600831
Lockwasher
28
600832
Valve, Solenoid
29
600833
Shuttle Valve
30
NSS
Plug
31
69001
Diff. Pressure Sensing Valve
32
601744
O-Ring
33
601742
Orifice Plug
34
67717
Plug
35
601743
Orifice Plug
36
212539
Wire Harness
Not Shown
37
707 4525
Tube
Not Shown
(Spool P/N 601417)

SAE - 4
4
4.41
Page
Model TB100/110
4.42
Page
Revised 2-2001
TEREX AERIALS
Index
HYDRAULIC
RESERVIOR & FILTER
2
Table of Contents
7
6
8
5
10
3
Ref.
Description
Part No.
Qty
Remarks
214038
Hydraulic Tank Assembly
213945
Hydraulic Tank
Includes Items w/Asterick*
69766
Fill/Breather Cup
69767
Suction Strainer
69768
Sight Gauge
69769
Magnetic Plug w/O-Ring
69770
O-Ring
Includes Items 7& 8

(Use P/N P550388)
81448
Filter
69620
Head
69621
Spin-On Cartridge
241030
Plate
10
213946
Strap
TEREX AERIALS
Index
ROTARY MANIFOLD
Table of Contents
Ref.
Model
Description
Part No.
Issued
Qty
TB100/110
4-2000
4.43
Page
Remarks
81583
Rotary Manifold, Complete(ALA Officine P/N A-775)
601489
Seal Kit
Inc. Items w/Asterisk*
601490
Lockwasher
601491
Capscrew
601492
Retainer, Spool
601493
Spool
601494
Housing
Seal
V Seal
Seal
O-Ring
4
4.44
Page
Model
TB100/110
Issued 4-2000
TEREX AERIALS
NOTES
Index
Table of Contents
TEREX AERIALS
Index
BOOM ASSEMBLY
110 / 4 BAR JIB
Table of Contents
Model
Revised
TB100/110
1-2001
5.0
5.0
Page
SECTION 5 BOOM ASSEMBLY 110 / 4 BAR JIB CONTAINS:

PAGE
TITLE
5.1
BOOM INSTALLATION - 110 / 4 BAR JIB
5.2
BOOM ASSEMBLY - 110 / 4 BAR JIB
5.10
BOOM LIFT CYLINDER
5.12
5.16
5.18
5.19
JIB ASSEMBLY
5.20
5.21
JIB HYDRAULICS
5.22
TEREX AERIALS
BOOM INSTALLATION
110 / 4 BAR JIB
Index
Table of Contents
Model
TB100/110
Revised 1-2001
5
5.1
Page
4, 8, 9
3
1
Ref.
Part No.
24056
24094
213251
1242-45
1222-345
24364
1242-134
23456
1242-134
21084
21111
211912
1222-344
60607
213255
1222-344
60607
214057
3
4
5
6
8
9
Description

Lift Cylinder
Base Pin, Lift Cylinder
Capscrew
Rod End
Rod Pin, Lift Cylinder
Capscrew
Pin, Boom Pivot
Capscrew
Master Leveling Cylinder
Base Pin
Rod Eye
Capscrew
Rod Pin
Rod Eye
Capscrew
Tube, Rnd.
Bushing
Qty
1
1
1
3
3
1
2
1
2
2
1
2
2
2
2
2
2
1
1
Remarks
TEREX AERIALS
Model
TB100/110
5.2
Page
Issued
4-2000
BOOM ASSEMBLY
110 / 4 BAR JIB
Index
Table of Contents
15
16 17
18
19
20
21
14
13
24
10 11
12
25
26
27
28
29
22
30 31
23
DETAIL C
DETAIL D
TEREX AERIALS
Index
Table of Contents
Ref..
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
BOOM ASSEMBLY
110 / 4 BAR JIB
Description
213906
Assembly, Final Boom
80011-03
61245
61944
22121
60403
63303
61245
61919
212136
24228
62221
60416
63303
24225
61805
24328
213785
24226
24227
62204
24454
62229
213411
24242
62204
61101
22171
60325
20453
213692
211962
211963
316 2338
1210-20
213907
22125
61821
24402
60705
63327
24072-1
60534
60701
63301
63401
2912
16268
212093-304
22207
60603
63302
80045-06
212093-312
22207
Union Bulkhead Elbow

Locknut, 3/8-16
Capscrew, Socket Button
Plate, Cover
Capscrew, 3/8-24
Lockwasher, Split 3/8
Locknut, 3/8-16
Plate
Pin, Trunnion
Setscrew, 1/2-13C x 1
Capscrew, 3/8-24
Wear Pad
Capscrew, Flathead
Assembly, Outside Extend Cylinder
Shim
Bracket, Wear Pad
Pin, Anchor
Setscrew, Hex Socket Head
Bushing, Eccentric
Setscrew, 3/8 Nylon Lock
Bracket, Sensor
Wear Pad
Jam Nut, 1/2-13
Plate, Cover
Capscrew, 3/8-16
Plate, Pad Pressure
Wear Pad
Shim
Shim
Capscrew, 3/8 x 7/8 Gr 5
Lockwasher, 3/8
Assembly, Outer/Inter Boom
Wear Pad
Capscrew
Clamp
HexNut, 1/2-13
Lockwasher, 1/2 Split
Outer Boom
Capscrew, 1/4-20
Nut, 1/4-20
Lockwasher, 1/4
Flatwasher, 1/4
Cable
Clamp, Hose
Hose Assembly
Bracket, Bulkhead
Capscrew, Locking 5/16
Union Bulkead Parker
Hose Assembly
Bracket, Bulkhead
Model
TB100/110
Revised 9-2000
Qty
1
4
4
1
4
4
4
4
1
2
1
4
4
2
4
1
4
1
1
2
2
2
1
2
2
2
2
3
2
4
4
2
4
4
1
1
2
1
2
2
1
1
1
1
1
45 ft
1
2
1
4
4
2
2
1
Remarks
5
5.3
Page
TEREX AERIALS
Model
TB100/110
5.4
Page
Issued
4-2000
BOOM ASSEMBLY
110 / 4 BAR JIB
Index
Table of Contents
2
1
5
15
16
17
18
19
20
8
9 10 11
12
13 14
22
25
26
21
27
24
28
23
23
32
33
30
29
VIEW A-A
31
VIEW B-B
TEREX AERIALS
Index
Table of Contents
Ref..
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Part No.
BOOM ASSEMBLY
110 / 4 BAR JIB
Description
213907
Sub-Assembly, Outer-Intermediate Boom
24401
60625
24241
61801
62229
61805
22031
24239
61827
213712
213713
23894
60701
60644
63301
24230
63302
60367
22703
24238
65082
22708
65076
22710
64301
24074
213692
211962
211963
316 2338
1210-20
213908
213310
70953
1200-58
1210-20
213810
60910
2912
60607
21353
22703
65082
24239
61827
24229
23213
24240
61806
60607
24392
213770
Plastitrak Assembly
Capscrew, 5/16
Wearpad
Capscrew, 3/8
Setscrew, 3/8
Capscrew, 3/8
Bracket
Wear Pad
Capscrew, 3/8
Pin
E-Clip
Bracket
Nut, 1/4C
Capscrew, 1/4
Lockwasher, 1/4
Cover Plate
Lockwasher, 5/16
Capscrew, 5/16
Pin
Retraction Cable Lever
Snap Ring
Pin
Snap Ring
Clevis
Cotter Pin
Outer/Inter. Mill
Wear Pad
Shim
Shim
Capscrew, 3/8C x 7/8
Lockwasher, 3/8
Int/In Boom Assembly
Plate
Proximity Switch
Lockwasher, .38
Cover
Nut, Jam 3/4-10C
Cable
Capscrew, 3/8
Bushing
Pin
Snap Ring
Wear Pad
Capscrew, 3/8
Ext. Cable Lever
Ext. Cyl, Pin
Wear Pad
Capscrew, 3/8
Capscrew, 3/8
Wear Pad
Bracket, Boom End
Model
TB100/110
Revised 9-2000
Qty
1
4
2
4
2
2
1
1
4
2
2
1
4
4
4
1
4
4
2
1
4
1
2
1
1
1
1
1
1
2
2
1
1
1
2
2
1
2
200
10
2
4
8
2
4
1
1
2
4
4
2
1
Remarks
5
5.5
Page
TEREX AERIALS
Model
TB100/110
5.6
Page
Issued
4-2000
BOOM ASSEMBLY
110 / 4 BAR JIB
31 3
32
Index
Table of Contents
31
10
11
12
14
15
13
11
12
16
17
30
33
33
18
18
26
19
19
20
20
21
21
22
22
23
23
24
25
25
VIEW A-A
24
26
27
29
28
VIEW B-B
TEREX AERIALS
Index
Table of Contents
Ref..
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Part No.
BOOM ASSEMBLY
110 / 4 BAR JIB
Description
213908
Subassembly, Int/In Boom
24329
22567
24231
62229
24474
24509
60527
63302
68105
24400
213577
316 2338
1210-20
213692
211962
211963
24076-1
1242-85
1210-39
213909
61822
24231
61801
213846
65534
61801
65103
60553
63302
24221
61804
24223
213989
65076
65103
23620
23206
61801
213779
213987
23204
61931
63302
213861
Assembly, Boom Extend Cylinder

Wear Pad
Pin, Trunnion
Screw, Set Nylon Lock 3/8
Weldment, Cable Keeper
Bracket, Roller
Capscrew, Hexhead Locking 5/16
Caspcrew, Flat SocketHead 3/8
Wear Pad
Keeper, Cable
3/8NC x 7/8 Gr5 Zinc
Lockwasher, 3/8 Med Zinc
Wear Pad
Shim 16Ga 102 1.63 x 6.25
Shim 20Ga 101 1.63 x 6.25
Mach. Inner/Inter. Boom
HHCS 3/4UNC x 1 Gr 8
Lockwasher, 3/4 Heavy Duty
Assembly, Inner Boom
Capscrew, Flat Socket Head 5/16
Pin, Trunnion
Capscrew,, Flat Socket Head 3/8
Shim, .06 x 2.0 x 4.0
Thrust Washer
Fitting, Grease
Capscrew, 5/16
Pin, Cable Sheave
Wear Pad
Assembly, Sheave Ret.
Ring, Snap 3/4
Fitting, Grease
Shim
Wear Pad
Pad, Support
Assembly, Sheave Ext.
Wear Pad
Bracket, Sheave
Model
Revised
Qty
1
2
2
2
2
1
2
2
2
2
2
2
2
2
2
2
1
4
4
1
8
2
8
2
2
8
2
2
2
2
4
1
2
4
2
1
1
4
1
2
2
4
4
2
TB100/110
9-2000
Remarks
5
5.7
Page
5
5.8
Page
TEREX AERIALS
Model
BOOM ASSEMBLY
110 / 4 BAR JIB
TB100/110
Revised 9-2000
Index
Table of Contents
6
10
12
16
8
11
10
13
13
14
12
14
14
15
17
14
15
18
19
19
20
21
14
20
22
VIEW A-A
TEREX AERIALS
BOOM ASSEMBLY
110 / 4 BAR JIB
Index
Table of Contents
Ref..
Description
Part No.
Model
Revised 9-2000
Qty
213909
Sub-Assembly, Inner Boom
24398
Cable, Retraction
22703
65082
Pin, Cable
Ring, Snap
2
2
213586
Cable, Extension
5
6
213717
70807
Power Track
Contact Socket
2562
81593
Fitting, Str. Parker

Fitting, Str. -4
2
2
213910
Weldment, Inner Boom
70807
2562
Contact Socket
81593
70972
Fitting, Str. -4
Cable, 18 /12
81591
Hose, .25ID x 140
2568
2768
Hose, .19ID x 136

.38-18/2 Electrical
2
160
61803
1209-03
Capscrew, .31C x 1.25 Flat Socket Head

Flatwasher, .31
2
2
1205-34
Locknut, .31
11
12
23203
22569
Wearpad
Wearpad
1
1
13
14
213846
1203-144
Shim, .06 x 4 x 2
Capscrew, .38C x .75 Flat Socket Head
2
1
15
1200-315
16
1210-17
1242-1
Lockwasher, .31
Trimflex
17
18
1242-98
22730
Capscrew, .25NC x .75 Hex Head Gr 8

Plate, Mounting Plastitrak
19
1209-7
Flatwasher, .56
160613
1207-12
Pin, Clevis 0.56

Cotter Pin, 1/8 x 1.00 Lg
1
1
20
213712
213713
Pin
E-Clip
1
1
21
23895
Bracket, Moveable (Plastitrak)
22
23083
213847
Wearpad
Shim, .06 x 4 x 4
1
2
10
TB100/110
Remarks
1
20
20
2
2
320
2
15
2
1
AR
5
5.9
Page
Model
TB100/110
5.10
Page
Issued
4-2000
TEREX AERIALS
BOOM LIFT
CYLINDER
Index
Table of Contents
TEREX AERIALS
Index
BOOM LIFT
CYLINDER
Table of Contents
Ref..
Description
Part No.
Qty
24056
Assembly, Lift Cylinder
80015-06
Elbow, Swivel Nut
80004-11
Connector, Straight Thread
20348
Orifice, Bleed Down
80060-05
Nut
50900
80012-11
24094
Sub-Assembly, Lift Cylinder
80012-18
10
80060-08
Nut
11
80062-08
Sleeve
12
26379
Tubing, Hydraulic
13
80004-19
14
63302
Lockwasher
15
61943
Screw, Round Socket Head
16
81006
Cartridge, Overcenter
17
21445
Block, Boom Cylinder Valve
18
24043
Cylinder, Lift
19
Bushing
20
Barrel
21
Rod
22
Nut, Gland
23
Tube, Stop
24
Piston
25
Nut, Rod
Kit, Seal
26
67776
Model
TB100/110
Issued
4-2000
Remarks
Ref
27
Wiper, Rod
28
Seal, Rod
29
O-Ring, Head
30
B/U Ring, Head
31
O-Ring, Static
32
Ring, Wear
33
O-Ring, Piston
34
Ring, Glyd
5
5.11
Page
Model
TB100/110
5.12
Page
Issued
4-2000
TEREX AERIALS
BOOM EXTEND
CYLINDER
Index
Table of Contents
TEREX AERIALS
Index
Table of Contents
Ref.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
24329
80012-11
24326
81006
24325
67948
67131
BOOM EXTEND
CYLINDER
Description

Sub-Assembly, Boom Extend Cylinder
Cylinder, Boom Extend
Bushing, D.U.
Rod
Barrel
Head
Tube, Stop
Piston
Kit, Seal
Wiper, Rod
O-Ring
Seal, Step
Back-Up Ring, Head
O-Ring, Head
O-Ring, Static
Ring, Wear
Seal, Piston
Ring, Glyd
Model TB100/110
Issued 4-2000
Qty
Ref.
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
Remarks
Inspect Cyl. for Vendor
5
5.13
Page
Model
TB100/110
5.14
Page
Issued
4-2000
Ref.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24328
80050-03
80012-11
24327
80062-08
27735
80012-19
80004-19
80060-06
61820
63302
81006
21445
24323
67131
TEREX AERIALS
OUTSIDE BOOM
EXTEND CYLINDER
Description
Assembly, Outside Boom Extension Cylinder

Plug, Hex Head Straight Thread
Sub-Assembly, Outside Extension Cylinder
Sleeve
Tubing, Hydraulic
Nut
Capscrew
Lockwasher
Valve Block, Boom Cylinder
Cylinder, Outside Extension
Bushing
Rod
Barrel
Tube, Stop
Piston
Head
Kit, Seal
Wiper, Rod
Index
Table of Contents
Qty
Ref.
1
2
1
2
1
1
1
2
4
2
2
1
1
2
1
1
1
1
1
1
1
Remarks

See Detail A on Page 5.15
TEREX AERIALS
Index
Table of Contents
BOOM EXTEND
CYLINDER
Model TB100/110
Issued 4-2000
Ref.
23
24
25
26
27
28
29
30
Part No.
Description
Seal, Step
O-Ring
Back-Up Ring, Head
O-Ring, Head
O-Ring, Static
Ring, Wear
Seal, Piston
Ring, Glyd
Qty
Remarks
1
1
1
1
1
2
1
1
5
5.15
Page
Model
TB100/110
5.16
Page
Issued
4-2000
TEREX AERIALS
SLAVE LEVELING
CYLINDER
Index
Table of Contents
TEREX AERIALS
Index
SLAVE LEVELING
CYLINDER
Table of Contents
Ref..
Description
Part No.
Qty
21094
Assembly, Slave Leveling Cylinder
Ref.
21388
Tubing, Convoluted
16318
Clamp
16206
Strap
80042-03
Connector, Union
80012-03
21094-8
Assembly, Tube
21094-9
Assembly, Tube
21094-10
Assembly, Tube
10
80004-03
Connector, Straight Thread (V1, V2, C1)
11
21263
Sub-Assembly, Slave Leveling Cylinder
12
21447
Block, Manifold
13
61903
Capscrew
14
21267
15
21197
Cylinder, Slave Leveling
16
Bushing
17
Rod
18
Nut, Gland
19
Barrel
20
Piston
21
Nut
22
67040
Kit, Seal (SE) (S Piston Ring)
Ref.
23
Ring, SLYD
24
O-Ring, B/U
25
Ring, GLYD
26
O-Ring, Static
27
O-Ring, Gland Nut
28
B/U Ring, Gland Nut
29
Seal, Rod (Polypak)
30
Wiper, Rod
Model
TB100/110
Issued
4-2000
Remarks
5
5.17
Page
Model
TB100/110
5.18
Page
Issued
4-2000
Ref.
1
2
3
1
2
3
Part No.
TEREX AERIALS
CABLE SHEAVE
ASSEMBLY
Description
213989
Assembly, Sheave Retract
213990
65064
65063
Sheave
Assembly, Outer Ring & Roller
Ring, Inner
213987
Assembly, Sheave Extend
213988
65064
65063
Sheave
Ring, Inner
Index
Table of Contents
Qty
Remarks
1
1
1
1
1
1
TEREX AERIALS
Index
JIB ASSEMBLY
Table of Contents
Model
TB100/110
Revised
2-2002
5.19
Page
5, 11
1
7
5, 10
1
8
3,4
5, 12
2
5, 6, 12
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
Description
Part No.
213919
Jib Assembly, 10
213978
213855
21094
213731
61828
213895
1222-348
1209-59
1242-21
1208-46
1208-48
200B2007-59
1209-5
200B2007-59
1209-4
1210-20
1200-57
213828
214010
1214-147
1214-148
1214-149
Weldment, Link
Weldment, Lower Arm
Slave Leveling Cylinder Assembly
Pin
Capscrew, .31C
Pin
Rod End
Washer, .44
Capscrew, .44 x 1.25 Gr 8
Machinery Bushing
Machinery Bushing
Clamp
Washer
Clamp
Washer
Lockwasher
Capscrew, .38c x .75
Cylinder, Jib Leveling
Jib Hydraulics
Bushing, 1.75 ID x 1.50 ID x .50 LG
Bushing, 1.88 ID x 1.50 ID x 1.50 LG
Bushing, 1.81 ID x 1.50 ID x 1.00 LG
Qty
Ref.
2
1
1
1
2
1
2
1
1
2
1
1
1
1
1
1
1
1
1
2
2
4
Remarks

(Not Shown) See Page 5.21
Model
TB100/110
5.20
Page
Issued
4-2000
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
TEREX AERIALS
Index
JIB LEVELING
CYLINDER
10
8 19 15 11
Description
Part No.
213828
601646
Seal Kit
601653
601652
601651
601650
601649
601648
69052
69058
601647
600691
Tube, Hydraulic Line

Weldment, Tube
Piston
Head Gland
Spacer, Rod
Weldment, Rod
Bearing, Bronze Super Oilite
Locknut, 1.375-12 UNF
Fitting, Lube - Straight 1/4-28
Counterbalance Valve, CBBC-LHN (3000)
O-Ring
O-Ring
O-Ring
Ring, Backup
T-Seal
Deep Z-Seal
HD Rod Wiper, Sealed OD
Wearband
Wearband
Locking Insert
Table of Contents
12 14 18
Qty
20
Remarks
(Includes items with *)

1
1
1
1
1
1
4
1
2
1
1
1
1
1
1
1
1
1
2
1
*
*
*
*
*
*
*
*
*
*
TEREX AERIALS
Index
JIB HYDRAULICS
Table of Contents
POWER TRACK LINE
NUMBER DESIGNATION:
Model TB100/110
Issued 4-2000
5.21
Page
TO PORT 1 ON
ROTATOR
LINE 1: TEE LOCATED BY SOLENOID VALVE

LINE 2: SOLENOID VALVE
LINE 3: PORT EXT ON SLAVE LEVELING CYL
LINE 4: PORT RET ON SLAVE LEVELING CYL
REF HOSE:
TO POWERTRACK, LINE 1
REF HOSE:
TO POWERTRACK, LINE 2
TO PORT RET ON
JIB LEVELING CYL.
NOTE:
PUT FITTING OF HOSE IN
CLAMP TO HOLD TEE/HOSE
ASSEMBLYY IN PLACE
3 1-REF ADP
TO PORT EXT ON
JIB LEVELING CYL.
WHITE WIRE: CONNECTOR 1

BLACK WIRE: CONNECTOR 2
4
5
WIRE RUNS THROUGH SLEEVE TO

END OF POWER TRACK CABLE
LOCATED NEAR ROTATOR
TO PORT 2 ON
ROTATOR
Ref.
1
2
3
4
5
6
Part No.
Description
Qty
214010
Jib Hydraulics Assembly
80031-03
1200-9
1210-14
200B2007-4
213533-42
12019-264
1200-7
1210-14
81460
12019-264
Tee, -4
Capscrew, .25C x 1.75
Lockwasher, .25
Clamp, .50
Hose, -4
Adapter, 90, -4
Capscrew, .25C x 1.50
Lockwasher, .25
Valve, Solenoid
Adapter, 90, -4
1
1
1
1
1
1
1
1
1
1
Remarks
TEREX AERIALS
Model TB100/110
5.22
Page
Issued 4-2000
Ref..
MASTER LEVELING
CYLINDER
Description
Part No.
Table of Contents
Index
Qty
21111
Master Leveling Cylinder (Rosenboom 100FN0045)
69433
Seal Kit
601555
Barrel
69653
Locknut
601556
Piston
601557
Rod
601558
Gland, Head
601559
Bushing
Remarks
TEREX AERIALS
Index
BOOM ASSEMBLY - 100
Table of Contents
Model
TB100/110
Issued
4-2000
5A.0
5.0
SECTION 5A BOOM ASSEMBLY - 100 CONTAINS:

PAGE
TITLE
5A.1
5A.2
BOOM ASSEMBLY - 100
5A.10
BOOM LIFT CYLINDER
5A.12
5A.16
5A.18
5A
Page
TEREX AERIALS
Index
Table of Contents
Model
5A
TB100/110
5A.1
Page
Revised 2-2001
4, 8, 9
3
1
Ref.
Part No.
24056
24094
213251
1242-45
1222-345
24364
1242-134
23456
1242-134
21084
21111
211912
1222-344
60607
213255
1222-344
60607
214057
3
4
5
6
8
9
Description

Lift Cylinder
Capscrew
Rod End
Capscrew
Pin, Boom Pivot
Capscrew
Base Pin
Rod Eye
Capscrew
Rod Pin
Rod Eye
Capscrew
Tub, Rnd.
Bushing
Qty
1
1
1
3
3
1
2
1
2
2
1
2
2
2
2
2
2
1
1
Remarks
5A
Model
TB100/110
5A.2
Page
Issued
4-2000
TEREX AERIALS
Index
BOOM ASSEMBLY - 100
Table of Contents
15
16 17
18
19
20
21
14
13
24
10 11
12
25
26
27
28
29
22
30 31
23
DETAIL C
DETAIL D
TEREX AERIALS
Index
Table of Contents
Ref..
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
BOOM ASSEMBLY - 100

Description
24310-1
80011-03
61245
61944
22121
60403
63303
61245
61919
212136
24228
62221
60416
63303
24225
61805
24328
213785
24226
24227
62204
24454
62229
213411
24242
62204
61101
22171
60325
20453
213692
211962
211963
316 2338
1210-20
24311-1
22125
61821
24402
60705
63327
24072-1
60534
60701
63301
63401
2912
16268
212093-304
22207
60603
63302
80045-06
212093-312
22207

Locknut, 3/8-16
Plate, Cover
Capscrew, 3/8-24
Locknut, 3/8-16
Plate
Pin, Trunnion
Capscrew, 3/8-24
Wear Pad
Capscrew, Flathead
Assembly, Outside Boom Extend Cylinder
Shim
Bracket, Wear Pad
Pin, Anchor
Bushing, Eccentric
Bracket, Sensor
Wear Pad
Jam Nut, 1/2-13
Plate, Cover
Capscrew, 3/8-16
Plate, Pad Pressure
Wear Pad
Shim
Shim
Lockwasher, 3/8
Assembly, Outer/Inner Boom
Wear Pad
Capscrew
Clamp
HexNut, 1/2-13
Outer Boom
Capscrew, 1/4-20
Nut, 1/4-20
Lockwasher, 1/4
Flatwasher, 1/4
Cable
Clamp, Hose
Hose Assembly
Bracket, Bulkhead
Hose Assembly
Bracket, Bulkhead
Qty
1
4
4
1
4
4
4
4
1
2
1
4
4
2
4
1
4
1
1
2
2
2
1
2
2
2
2
3
2
4
4
2
4
4
1
1
2
1
2
2
1
1
1
1
1
45 ft
1
2
1
4
4
2
2
1
Model
TB100/110
5A
Issued
4-2000
5A.3
Page
Remarks
5A
Model
TB100/110
5A.4
Page
Revised
2-2001
TEREX AERIALS
Index
BOOM ASSEMBLY - 100
Table of Contents
2
1
5
15
16
17
18
19
20
8
9 10 11
12
13 14
22
25
26
21
27
24
28
23
23
32
33
30
29
VIEW A-A
31
VIEW B-B
TEREX AERIALS
Index
Table of Contents
Ref..
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Part No.
BOOM ASSEMBLY - 100

Description
24311-1
24401
60625
24241
61801
62229
61805
22031
24239
61827
213712
213713
23894
60701
60644
63301
24230
63302
60367
22703
24238
65082
22708
65076
22710
64301
24074
213692
211962
211963
316 2338
1210-20
24312-1
Plastitrak Assembly
Capscrew, 5/16
Wearpad
Capscrew, 3/8
Setscrew, 3/8
Capscrew, 3/8
Bracket
Wear Pad
Capscrew, 3/8
Pin
E-Clip
Bracket
Nut, 1/4C
Capscrew, 1/4
Lockwasher, 1/4
Cover Plate
Lockwasher, 5/16
Capscrew, 5/16
Pin
Snap Ring
Pin
Snap Ring
Clevis
Cotter Pin
Outer/Inter. Mill
Wear Pad
Shim
Shim
Lockwasher, 3/8
Not Used
Cover
Nut, Jam 3/4-10C
Cable
Capscrew, 3/8
Bushing
Pin
Snap Ring
Wear Pad
Capscrew, 3/8
Ext. Cable Lever
Ext. Cyl, Pin
Wear Pad
Capscrew, 3/8
Capscrew, 3/8
Wear Pad
Bracket, Boom End
213810
60910
2912
60607
21353
22703
65082
24239
61827
24229
23213
24240
61806
60607
24392
213770
Qty
1
4
2
4
2
2
1
1
4
2
2
1
4
4
4
1
4
4
2
1
4
1
2
1
1
1
1
1
1
2
2
1
Model TB100/110
5A
Issued 4-2000
5A.5
Page
Remarks
1
2
200
10
2
4
8
2
4
1
1
2
4
4
2
1
5A
Model
TB100/110
5A.6
Page
Revised
2-2001
TEREX AERIALS
BOOM ASSEMBLY - 100
31 3
32
Index
Table of Contents
31
10
11
12
14
15
13
11
12
16
17
30
18
18
26
19
19
20
20
21
21
22
22
23
23
24
25
25
VIEW A-A
24
26
27
29
28
VIEW B-B
TEREX AERIALS
Index
Table of Contents
Ref..
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Part No.
BOOM ASSEMBLY - 100

Description
24312-1
Subassembly, Int/In Boom
24329
22567
24231
62229
24474
24509
60527
63302
68105
24400

Wear Pad
Pin, Trunnion
Bracket, Roller
Wear Pad
Not Used
Wear Pad
Shim 16Ga 102 1.63 x 6.25
Shim 20Ga 101 1.63 x 6.25
Pin, Trunnion
Shim, .06 x 2.0 x 4.0
Thrust Washer
Fitting, Grease
Capscrew, 5/16
Pin, Cable Sheave
Ring, Snap 3/4
Fitting, Grease
Pin, Ext. Sheave
Shim
Wear Pad
Pad, Support
Not Used
Wear Pad
316 2338
1210-20
213692
211962
211963
24076-1
1242-85
1210-39
24313
61822
24231
61801
213846
65534
61801
65103
60553
63302
24221
61804
213989
65076
65103
24217
23620
23206
61801
213779
23204
61931
63302
Qty
1
2
2
2
4
1
2
2
2
2
2
2
2
2
2
1
4
4
1
8
2
8
2
2
8
2
2
2
2
4
4
4
2
2
1
1
4
1
Model TB100/110
Issued 4-2000
Remarks
See Page 5.12A for Details
2
4
4
5A
5A.7
Page
5A
Model
TB100/110
5A.8
Page
Issued
4-2000
TEREX AERIALS
Index
BOOM ASSEMBLY - 100
Table of Contents
24
23
10
12
8
11
10
13
13
14
12
14
14
15
17
14
15
18
19
19
20
21
14
20
22
VIEW A-A
TEREX AERIALS
Index
BOOM ASSEMBLY - 100
Table of Contents
Ref.
Description
Part No.
Qty
24313
24398
Cable, Retraction
22703
65082
Pin, Cable
Ring, Snap
2
2
24399
Cable, Extension
1200-315
1209-3

Flatwasher, .31
2
2
1205-34
213717
Locknut, .31
Power Track
2
1
70807
Contact Socket
2562
23214

Plate, Bulkhead
8
9
212358
70807

Contact Socket
2562
70972
2568
Cable, 18 /12
Hose, .19ID x 137.5
61803
1209-03

Flatwasher, .31
2
2
1205-34
Locknut, .31
11
12
23203
22569
Wearpad
Wearpad
1
1
13
14
213846
1203-144
Shim, .06 x 4 x 2
2
1
15
1200-315
1210-17
Lockwasher, .31
Not Used
17
18
1242-98
22730

2
1
19
1209-7
Flatwasher, .56
160613
1207-12
Pin, Clevis 0.56

1
1
20
213712
213713
Pin
E-Clip
1
1
21
23895
22
23083
213847
Wearpad
Shim, .06 x 4 x 4
1
2
23
21094
211703

Pin
1
1
211639
Plate
61825
401 2405

Bushing, 1.50 ID x 1.25 ID x 1.50 Long)
4
2
10
16
24
Model
TB100/110
5A
Revised
2-2001
5A.9
Page
Remarks
20
2
1
1
20
12
294
4
AR
5A
Model
TB100/110
5A.10
Page
Issued
4-2000
TEREX AERIALS
BOOM LIFT
CYLINDER
Index
Table of Contents
TEREX AERIALS
Index
BOOM LIFT
CYLINDER
Table of Contents
Ref..
Description
Part No.
Qty
24056
80015-06
Elbow, Swivel Nut
80004-11
20348
Orifice, Bleed Down
80060-05
Nut
50900
80012-11
24094
80012-18
10
80060-08
Nut
11
80062-08
Sleeve
12
26379
Tubing, Hydraulic
13
80004-19
14
63302
Lockwasher
15
61943
16
81006
17
21445
18
24043
Cylinder, Lift
19
Bushing
20
Barrel
21
Rod
22
Nut, Gland
23
Tube, Stop
24
Piston
25
Nut, Rod
Kit, Seal
26
67776
Model
TB100/110
5A
Issued
4-2000
5A.11
Page
Remarks
Ref
27
Wiper, Rod
28
Seal, Rod
29
O-Ring, Head
30
B/U Ring, Head
31
O-Ring, Static
32
Ring, Wear
33
O-Ring, Piston
34
Ring, Glyd
5A
Model
TB100/110
5A.12
Page
Issued
4-2000
TEREX AERIALS
BOOM EXTEND
CYLINDER
Index
Table of Contents
TEREX AERIALS
Index
Table of Contents
Ref.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
24329
80012-11
24326
81006
24325
67948
67131
BOOM EXTEND
CYLINDER
Description

Bushing, D.U.
Rod
Barrel
Head
Tube, Stop
Piston
Kit, Seal
Wiper, Rod
O-Ring
Seal, Step
Back-Up Ring, Head
O-Ring, Head
O-Ring, Static
Ring, Wear
Seal, Piston
Ring, Glyd
Qty
Ref.
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
Model
TB100/110
Issued
4-2000
Remarks
5A
5A.13
Page
5A
Model
TB100/110
5A.14
Page
Issued
4-2000
Ref.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24328
80050-03
80012-11
24327
80062-08
27735
80012-19
80004-19
80060-06
61820
63302
81006
21445
24323
67131
TEREX AERIALS
OUTSIDE BOOM
EXTEND CYLINDER
Description

Sleeve
Tubing, Hydraulic
Nut
Capscrew
Lockwasher
Bushing
Rod
Barrel
Tube, Stop
Piston
Head
Kit, Seal
Wiper, Rod
Index
Table of Contents
Qty
Ref.
1
2
1
2
1
1
1
2
4
2
2
1
1
2
1
1
1
1
1
1
1
Remarks

See Detail A on Page 5A.15
TEREX AERIALS
Index
Table of Contents
BOOM EXTEND
CYLINDER
Model
TB100/110
Issued
4-2000
Ref.
23
24
25
26
27
28
29
30
Part No.
Description
Seal, Step
O-Ring
Back-Up Ring, Head
O-Ring, Head
O-Ring, Static
Ring, Wear
Seal, Piston
Ring, Glyd
Qty
Remarks
1
1
1
1
1
2
1
1
5A
5A.15
Page
5A
Model
TB100/110
5A.16
Page
Issued
4-2000
TEREX AERIALS
SLAVE LEVELING
CYLINDER
Index
Table of Contents
TEREX AERIALS
Index
SLAVE LEVELING
CYLINDER
Table of Contents
Ref..
Description
Part No.
Qty
21094
Ref.
21388
Tubing, Convoluted
16318
Clamp
16206
Strap
80042-03
Connector, Union
80012-03
21094-8
Assembly, Tube
21094-9
Assembly, Tube
21094-10
Assembly, Tube
10
80004-03
11
21263
12
21447
Block, Manifold
13
61903
Capscrew
14
21267
15
21197
16
Bushing
17
Rod
18
Nut, Gland
19
Barrel
20
Piston
21
Nut
22
67040
Ref.
23
Ring, SLYD
24
O-Ring, B/U
25
Ring, GLYD
26
O-Ring, Static
27
O-Ring, Gland Nut
28
B/U Ring, Gland Nut
29
Seal, Rod (Polypak)
30
Wiper, Rod
Model
TB100/110
Issued
4-2000
Remarks
5A
5A.17
Page
5A
Model
TB100/110
5A.18
Page
Issued
4-2000
Ref.
1
2
3
Part No.
TEREX AERIALS
CABLE SHEAVE
ASSEMBLY
Description
213989
213990
65064
65063
Sheave
Ring, Inner
Index
Table of Contents
Qty
Remarks
1
1
1
TEREX AERIALS
Index
BOOM ASSEMBLY
110 / 7 x 9 TUBE JIB
Table of Contents
Model
TB110
5B
Issued
4-2000
5.0
5B.0
Page
SECTION 5 BOOM ASSEMBLY 110 / JIB CONTAINS:

PAGE
TITLE
5B.1
BOOM INSTALLATION - 110 / 7 x 9 TUBE JIB
5B.2
BOOM ASSEMBLY - 110 / 7 x 9 TUBE JIB
5B.10
BOOM LIFT CYLINDER
5B.12
5B.16
5B.18
5B.19
JIB ASSEMBLY
5B.20
TEREX AERIALS
Index
BOOM INSTALLATION
Table of Contents
Model
5B
TB110
5B.1
Page
Revised 2-2001
4, 8, 9
3
1
Ref.
Part No.
24056
24094
213251
1242-45
1222-345
24364
1242-134
23456
1242-134
21084
21111
211912
1222-344
60607
213255
1222-344
60607
214057
3
4
5
6
8
9
Description

Lift Cylinder
Capscrew
Rod End
Capscrew
Pin, Boom Pivot
Capscrew
Base Pin
Rod Eye
Capscrew
Rod Pin
Rod Eye
Capscrew
Tube, Rnd.
Bushing
Qty
1
1
1
3
3
1
2
1
2
2
1
2
2
2
2
2
2
1
1
Remarks
TEREX AERIALS
5B
Model
TB110
5B.2
Page
Issued
4-2000
BOOM ASSEMBLY
Index
Table of Contents
15
16 17
18
19
20
21
14
13
24
10 11
12
25
26
27
28
29
22
30 31
23
DETAIL C
DETAIL D
TEREX AERIALS
Index
Table of Contents
Ref..
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
BOOM ASSEMBLY
Description
213603
80011-03
61245
61944
22121
60403
63303
61245
61919
212136
24228
62221
60416
63303
24225
61805
24328
213785
24226
24227
62204
24454
62229
213411
24242
62204
61101
22171
60325
20453
213692
211962
211963
316 2338
1210-20
213602
22125
61821
24402
60705
63327
24072-1
60534
60701
63301
63401
2912
16268
212093-304
22207
60603
63302
80045-06
212093-312
22207

Locknut, 3/8-16
Plate, Cover
Capscrew, 3/8-24
Locknut, 3/8-16
Plate
Pin, Trunnion
Capscrew, 3/8-24
Wear Pad
Capscrew, Flathead
Assembly, Outside Boom Extend Cylinder
Shim
Bracket, Wear Pad
Pin, Anchor
Bushing, Eccentric
Bracket, Sensor
Wear Pad
Jam Nut, 1/2-13
Plate, Cover
Capscrew, 3/8-16
Plate, Pad Pressure
Wear Pad
Shim
Shim
Lockwasher, 3/8
Assembly, Outer/Inner Boom
Wear Pad
Capscrew
Clamp
HexNut, 1/2-13
Outer Boom
Capscrew, 1/4-20
Nut, 1/4-20
Lockwasher, 1/4
Flatwasher, 1/4
Cable
Clamp, Hose
Hose Assembly
Bracket, Bulkhead
Hose Assembly
Bracket, Bulkhead
Model
Issued
Qty
1
4
4
1
4
4
4
4
1
2
1
4
4
2
4
1
4
1
1
2
2
2
1
2
2
2
2
3
2
4
4
2
4
4
1
1
2
1
2
2
1
1
1
1
1
45 ft
1
2
1
4
4
2
2
1
TB110
5B
4-2000
5B.3
Page
Remarks
TEREX AERIALS
5B
Model
TB110
5B.4
Page
Issued
4-2000
BOOM ASSEMBLY
Index
Table of Contents
2
1
5
15
16
17
20
8
9 10 11
12
13 14
22
25
26
21
27
24
28
23
23
32
33
30
29
VIEW A-A
31
VIEW B-B
TEREX AERIALS
Index
Table of Contents
Ref..
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Part No.
BOOM ASSEMBLY
Description
213602
24401
60625
24241
61801
62229
61805
22031
24239
61827
213712
213713
23894
60701
60644
63301
24230
63302
60367
22703
24238
65082
22708
65076
22710
64301
24074
213692
211962
211963
316 2338
1210-20
213601
Plastitrak Assembly
Capscrew, 5/16
Wearpad
Capscrew, 3/8
Setscrew, 3/8
Capscrew, 3/8
Bracket
Wear Pad
Capscrew, 3/8
Pin
E-Clip
Bracket
Nut, 1/4C
Capscrew, 1/4
Lockwasher, 1/4
Cover Plate
Lockwasher, 5/16
Capscrew, 5/16
Pin
Snap Ring
Pin
Snap Ring
Clevis
Cotter Pin
Outer/Inter. Mill
Wear Pad
Shim
Shim
Lockwasher, 3/8
Not Used
Not Used
Nut, Jam 3/4-10C
Cable
Capscrew, 3/8
Bushing
Pin
Snap Ring
Wear Pad
Capscrew, 3/8
Ext. Cable Lever
Ext. Cyl, Pin
Wear Pad
Capscrew, 3/8
Capscrew, 3/8
Wear Pad
Bracket, Boom End
60910
2912
60607
21353
22703
65082
24239
61827
24229
23213
24240
61806
60607
24392
213770
Qty
1
4
2
4
2
2
1
1
4
2
2
1
4
4
4
1
4
4
2
1
4
1
2
1
1
1
1
1
1
2
2
1
Model TB110
5B
Issued 4-2000
5B.5
Page
Remarks
2
200
10
2
4
8
2
4
1
1
2
4
4
2
1
TEREX AERIALS
5B
Model
TB110
5B.6
Page
Issued
4-2000
BOOM ASSEMBLY
31 3
32
Index
Table of Contents
31
10
11
12
14
15
13
11
12
16
17
30
18
18
26
19
19
20
20
21
21
22
22
23
23
24
25
25
VIEW A-A
24
26
27
29
28
VIEW B-B
TEREX AERIALS
Index
Table of Contents
Ref..
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Part No.
BOOM ASSEMBLY
Description
213601
Subassembly, Inter-Inner Boom
24329
22567
24231
62229
24474
24509
60527
63302
68105
24400
213577
316 2338
1210-20
213692
211962
211963
24076-1
1242-85
1210-39
213600
61822
24231
61801
213846
65534
61801
65103
60553
63302
24221
61804
213989
65076
65103
24217
23620
23206
61801
213779
213987
23204
61931
63302

Wear Pad
Pin, Trunnion
Bracket, Roller
Wear Pad
Keeper, Cable
Wear Pad
Shim 16Ga 102 1.63 x 6.25
Shim 20Ga 101 1.63 x 6.25
Pin, Trunnion
Shim, .06 x 2.0 x 4.0
Thrust Washer
Fitting, Grease
Capscrew, 5/16
Pin, Cable Sheave
Ring, Snap 3/4
Fitting, Grease
Pin, Ext. Sheave
Shim
Wear Pad
Pad, Support
Assembly, Sheave Ext.
Wear Pad
Qty
1
2
2
2
2
1
2
2
2
2
2
2
2
2
2
2
1
4
4
1
8
2
8
2
2
8
2
2
2
2
4
2
4
2
2
1
1
4
1
2
2
4
4
Model TB110
5B
Issued 4-2000
5B.7
Page
Remarks
TEREX AERIALS
5B
Model
TB110
5B.8
Page
Issued
4-2000
BOOM ASSEMBLY
Index
Table of Contents
3
24
4
7
10
12
23
11
16
10
13
13
14
12
14
14
15
17
14
15
18
19
19
20
25
21
14
20
22
VIEW A-A
TEREX AERIALS
BOOM ASSEMBLY
Index
Table of Contents
Ref..
Description
Part No.
Qty
213600
24398
Cable, Retraction
22703
65082
Pin, Cable
Ring, Snap
2
2
213586
Cable, Extension
4
5
1200-319
213717

Power Track
4
1
70807
2562
Contact Socket
23214
Plate, Bulkhead
8
9
213590
70807

Contact Socket
70972
2568
Cable, 18 /12
Hose, .19ID x 157
2568
Hose, .19ID x 136
2912
70769
.38-18/4 Electrical
.44-12/3 Electrical
160
160
61803
1209-03

Flatwasher, .31
2
2
1205-34
Locknut, .31
11
12
23203
22569
Wearpad
Wearpad
1
1
13
14
213846
1203-144
Shim, .06 x 4 x 2
2
1
15
1200-315
16
1210-17
212175
Lockwasher, .31
2
1
17
18
1242-98
22730

2
1
19
1209-7
Flatwasher, .56
160613
1207-12
Pin, Clevis 0.56

1
1
20
61931
1205-34
Capscrew, .31C x .62 BUtton Head

Locknut, .31
2
2
21
23895
22
23
23083
211639
Wearpad
Plate
1
2
212182
61825
Pin
Capscrew, Flathead .31C x .50
1
4
24
12182-15
Trimlok
25
213847
Shim, .06 x 4 x 4
10
Model TB110
5B
Issued 4-2000
5B.9
Page
Remarks
30
8
1
1
20
320
2
AR
5B
Model
TB110
5B.10
Page
Issued
4-2000
TEREX AERIALS
BOOM LIFT
CYLINDER
Index
Table of Contents
TEREX AERIALS
Index
BOOM LIFT
CYLINDER
Table of Contents
Ref..
Description
Part No.
Qty
24056
80015-06
Elbow, Swivel Nut
80004-11
20348
Orifice, Bleed Down
80060-05
Nut
50900
80012-11
24094
80012-18
10
80060-08
Nut
11
80062-08
Sleeve
12
26379
Tubing, Hydraulic
13
80004-19
14
63302
Lockwasher
15
61943
16
81006
17
21445
18
24043
Cylinder, Lift
19
Bushing
20
Barrel
21
Rod
22
Nut, Gland
23
Tube, Stop
24
Piston
25
Nut, Rod
Kit, Seal
26
67776
Model
TB110
5B
Issued
4-2000
5B.11
Page
Remarks
Ref
27
Wiper, Rod
28
Seal, Rod
29
O-Ring, Head
30
B/U Ring, Head
31
O-Ring, Static
32
Ring, Wear
33
O-Ring, Piston
34
Ring, Glyd
5B
Model
TB110
5B.12
Page
Issued
4-2000
TEREX AERIALS
BOOM EXTEND
CYLINDER
Index
Table of Contents
TEREX AERIALS
Index
Table of Contents
Ref.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
24329
80012-11
24326
81006
24325
67948
67131
BOOM EXTEND
CYLINDER
Description

Bushing, D.U.
Rod
Barrel
Head
Tube, Stop
Piston
Kit, Seal
Wiper, Rod
O-Ring
Seal, Step
Back-Up Ring, Head
O-Ring, Head
O-Ring, Static
Ring, Wear
Seal, Piston
Ring, Glyd
Qty
Ref.
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
Model TB110
5B
Issued 4-2000
5B.13
Page
Remarks

See Detail A on Page 5B.12
5B
Model
TB110
5B.14
Page
Issued
4-2000
Ref.
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24328
80050-03
80012-11
24327
80062-08
27735
80012-19
80004-19
80060-06
61820
63302
81006
21445
24323
67131
TEREX AERIALS
OUTSIDE BOOM
EXTEND CYLINDER
Description

Sleeve
Tubing, Hydraulic
Nut
Capscrew
Lockwasher
Bushing
Rod
Barrel
Tube, Stop
Piston
Head
Kit, Seal
Wiper, Rod
Index
Table of Contents
Qty
Remarks
Ref.
1
2
1
2
1
1
1
2
4
2
2
1
1
2
1
1
1
1
1
1
1
TEREX AERIALS
Index
Table of Contents
Ref.
23
24
25
26
27
28
29
30
Part No.
BOOM EXTEND
CYLINDER
Description
Seal, Step
O-Ring
Back-Up Ring, Head
O-Ring, Head
O-Ring, Static
Ring, Wear
Seal, Piston
Ring, Glyd
Qty
Model TB110
5B
Issued 4-2000
5B.15
Page
Remarks
1
1
1
1
1
2
1
1
5B
Model
TB110
5B.16
Page
Issued
4-2000
TEREX AERIALS
SLAVE LEVELING
CYLINDER
Index
Table of Contents
TEREX AERIALS
SLAVE LEVELING
CYLINDER
Index
Table of Contents
Ref..
Description
Part No.
Qty
21094
Ref.
21388
Tubing, Convoluted
16318
Clamp
16206
Strap
80042-03
Connector, Union
80012-03
21094-8
Assembly, Tube
21094-9
Assembly, Tube
21094-10
Assembly, Tube
10
80004-03
11
21263
12
21447
Block, Manifold
13
61903
Capscrew
14
21267
15
21197
16
Bushing
17
Rod
18
Nut, Gland
19
Barrel
20
Piston
21
Nut
22
67040
Ref.
23
Ring, SLYD
24
O-Ring, B/U
25
Ring, GLYD
26
O-Ring, Static
27
O-Ring, Gland Nut
28
B/U Ring, Gland Nut
29
Seal, Rod (Polypak)
30
Wiper, Rod
Model
TB110
5B
Issued
4-2000
5B.17
Page
Remarks
5B
Model
TB110
5B.18
Page
Issued
4-2000
Ref.
1
2
3
1
2
3
Part No.
TEREX AERIALS
CABLE SHEAVE
ASSEMBLY
Description
213989
213990
65064
65063
Sheave
Ring, Inner
213987
Assembly, Sheave Extend
213988
65064
65063
Sheave
Ring, Inner
Index
Table of Contents
Qty
Remarks
1
1
1
1
1
1
TEREX AERIALS
Index
JIB ASSEMBLY
Table of Contents
1,6
2,3,4
2,12
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
11
Description
Part No.
213693
Jib Assembly, 10
213731
61828
1222-348
1209-59
1242-21
212177
1208-46
1208-48
213573
1208-30
214032
213730
21094
213553
1208-36
1208-38
212176
213010
Pin
Capscrew, FH .31C x .75
Rod End
Washer, Plain .44 HT
Capscrew, .44C x 1.25 Gr 8
Pin
Machinery Bushing (10 Ga
Machinery Bushing (18 Ga)
Weldment, Link
Weldment, Lower Leveling Arm
Pin
Weldment, 10 Jib
Pin
Jib Hydraulic Assembly
TB110
Revised 9-2000
1,6
10
Model
2,6,8
Qty
3
6
2
2
2
1
2
6
1
18
1
1
1
1
2
2
1
1
5B
5B.19
Page
Remarks
(Not Shown) See Page 5.21
5B
Model
TB110
5B.20
Page
Issued
4-2000
TEREX AERIALS
Index
JIB LEVELING
CYLINDER
Table of Contents
Description
Qty
212175
Cylinder, Jib Leveling (Rosenboom #100GP0011))
Ref.
69348
Kit, Seal
Ref.
Incl. Items With Asterisk
600684
Tube Weldment
600685
Valve, Counterbalance
68956
Nut, Lock
Wear Band
O-Ring
T-Seal
68957
Piston
600686
Rod Assembly
O-Ring
10
Back Up Ring
11
Wearband
12
Polypak
13
68959
Locking Insert
14
Rod Wiper
15
68960
Head Gland
16
69052
Bearing
Ref.
Part No.
Remarks
TEREX AERIALS
Index
PLATFORM
Table of Contents
Model
TB100/110
Issued
4-2000
SECTION 6 PLATFORM CONTAINS:

PAGE
TITLE
6.2
PLATFORM
6.6
AERIAL CONTROL BOX
6.8
PLATFORM ROTATOR
6.9
FOOT SWITCH
6.10
PLATFORM WIRING
6
6.0
Page
Index
Table of Contents
TEREX AERIALS
NOTES
Model
Issued
TB100/110
4-2000
6
6.1
Page
Model
TB100/110
6.2
Page
Issued
4-2000
TEREX AERIALS
PLATFORM ASSEMBLY
Index
Table of Contents
3,4,10,11,12,13
15,22,20
2
1
14,15
25,27,28
27,28
6,11,13,16
7,22,23
24,29,30
17,18,19
5,15,21,22
TEREX AERIALS
Index
Table of Contents
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PLATFORM ASSEMBLY
Description
Part No.
Model
Issued
TB100/110
4-2000
Qty
Remarks
213686
213687
6 Platform Assy
8 Platform Assy
1
1
213675
213676
213677
22742
212858
1221-131
135322
211710
81534
362 3889
1200-7
1209-44
1209-60
1205-23
1209-4
1205-43
1200-309
1209-11
1205-124
1242-165
1242-18
1242-50
1209-63
1208-30
1208-17
200B2007-59
1222-202
1200-95
1210-27
1242-8
1210-21
6 Platform Weldment
8 Platform Weldment
Platform Interface Weld
Deadman SW Backing Plate
Foot Switch
Bumper
Manual Holder 8-1/2 x 11
Pin
Helac Rotator
Adapter Elbow 90 Long
HHCS .25NC x 1.50
Washer
Washer
Locknut
Flatwasher
Locknut
HHCS .025NC x 0.50
Flatwasher
Locknut
HHCS 1.00NC x 11.50
HHCS .38NC x 2.25
HHCS .38NC x 1.75
Flatwasher
Bushing
Bushing
Clamp
Plastic Tie
HHCS 0.50NC x 1.00
Lockwasher
HHCS 0.38NC x 0.75
Lockwasher
1
1
1
1
1
1
1
2
1
2
3
7
3
7
4
8
4
2
1
1
2
2
10
4
2
1
9
6
6
2
2
Use Ties Where Needed
6
6.3
Page
Model
TB100/110
6.4
Page
Issued
4-2000
TEREX AERIALS
PLATFORM ASSEMBLY
Index
Table of Contents
TEREX AERIALS
Index
Table of Contents
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Part No.
211811-3
211811-4
212325
212326
212324
1200-130
085 113 24
211816
384 2200
1205-67
1200-61
1209-63
1205-45
212209
1210-26
1242-29
211710
1242-100
1209-63
200B2007-52
81534
1200-61
1209-4
1205-45
1242-127
1242-118
1209-29
1205-67
1221-100
212064
1200-65
1209-63
1205-45
212858
1200-5
1209-2
1205-23
22742
2531
2912
70149
70807
69835
1222-202
12019-264
2594
2562
511 2057
70862
PLATFORM ASSEMBLY
Description
Platform Assembly, 6 w/o Mesh

Platform Assembly, 8 w/o Mesh (Optional)
Platform, 6
Platform, 8
Door
Capscrew
Flatwasher
Spring
Washer, Thrust
Locknut
Capscrew
Flatwasher
Locknut
Washer, Special
Lockwasher
Capscrew
Pin, Boom
Capscrew
Flatwasher
Clamp
Rotator
Capscrew
Flatwasher
Locknut
Capscrew
Capscrew
Flatwasher
Locknut
Grommet
Bumper
Capscrew
Flatwasher
Locknut
Footswitch
Capscrew
Flatwasher
Locknut
Plate
Strain Relief
Cable, 18/4
Terminal, Pink Ring
Socket
Tool, Crimp
Tie, Plastic
Elbow, 90
Fitting, 90
Fitting, Straight
Loctite
Phoenix Connector
Model
Issued
Qty
1
1
1
1
1
2
4
2
2
2
4
8
4
1
1
1
2
2
2
2
1
1
1
1
2
2
4
4
1
1
2
2
2
1
2
4
2
1
1
4
4
4
Opt.
3
2
2
2
AR
1
TB100/110
4-2000
6.5
Page
Remarks
Incl. 1 thru 43
Incl. 1 thru 43
Top
Bottom
For Socket Installation
TEREX AERIALS
Model TB100/110
6.6
Page
Issued
4-2000
Index
AERIAL CONTROL BOX

3
Table of Contents
2
5
13
14
12
34
11
33
10
32
31
8
30
7
29
28
15
27
26
25
16
17
18
19
20
21
22
23
24
TEREX AERIALS
Index
Table of Contents
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part No.
AERIAL CONTROL BOX

Description
213579
213795
Control Box, Aerial - TB100/110

Control Box, Aerial - TB100/110CE
70825
69449
69144
69254
601244
69144
69254
69143
69457
601242
69232
601656
69452
69164
69232
69458
69166
69453
601657
601279
601280
601658
601659
601660
601661
601670
601664
601675
601187
601671
601672
601673
601666
601667
601665
69375
70815
601664
601675
601654
601655
601679
69380
601662
601663
601241
601664
601675
69450
601662
601663
441 6838
601669
441 6837
Controller
Decal, Nameplate
Base, Lamp
Bulb, 14V
Lens, Yellow
Base, Lamp
Bulb, 14V
Lens, Red
Controller
Enclosure, Cover
Toggle Switch, SPDT
Rheostat Assembly
Knob, Rheostat
Toggle Switch, DPDT
Toggle Switch, SPDT
Controller
E-Stop, Mushroom Switch
Switch, Ignition
Screw, M3.5 x 12MM
Enclosure, Base
Transmitter, Multiplex
Bumper
Washer, Fender
Screw, 10-32
Nut, 10-32
Screw, 8-32 x 3/8
Screw, 8-32 x 3/4 Phil Pan SS
Nut, 8-32
Connector, 24 Pin Flange
Screw, 6-32 x 1/2 Phil
Lockwasher, #6
Nut, 6-32
Connector, Solderless
Cap, Sealing
Plug, Vent 1
Plug, Nylon
Connector, 24 Pin Flange
Nut, 8-32
Breaker, 10A
Boot, Circuit Breaker
Washer, External Tooth
Card, Relay
Nut, 1/4-20 Stainless Steel
Lockwasher, Split SS
Relay, 12V SPDT 30A
Nut, 8-32
Diode, 6A
Nut, 1/4-20 Stainless Steel
Lockwasher, Split SS
Alarm, DT500
Screw, 8-32 x 3/8
Alarm
Qty
Model
Issued
TB100/110
1-2001
Remarks
Ref.
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6.7
Page
Model
TB100/110
6.8
Page
Revised
1-2001
TEREX AERIALS
Index
PLATFORM ROTATOR
9
Table of Contents
10
Ref.
1
2
3
4
5
6
600819
600820
600821
362 3889
601468
601469
1200-95
1210-27
1209-11
1205-127
1242-165
200B2007-59
2568-1120
9
10
10
1, 2
Description
Part No.
81534
Platform Rotator Assy (Helac # HP-9KS-L180/172)

Kit, Seal
Kit, Bearing
Valve, Check
Elbow, Swivel
End Cap
Shaft Weldment
Capscrew
Lockwasher
Flatwasher
Locknut
Capscrew
Clamp
Hose
Qty
Remarks
1
1
1
2
1
1
1
1
1
1
1
1
93 ft.
TEREX AERIALS
Index
FOOT SWITCH
Table of Contents
Ref.
Description
Part No.
Model
Issued
Qty
TB100/110
4-2000
Remarks
212858
Footswitch Assy
70212
Footswitch
Incl. Item 2
66336
2531
Relief, Strain
2912
Cable, SJO 18/4
70807
Terminal
Microswitch
Feet
6
6.9
Page
Model
TB100/110
6.10
Page
Issued
4-2000
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
16
17
18
19
20
Part No.
TEREX AERIALS
PLATFORM WIRING
Description
Index
Table of Contents
Qty
Remarks
200143
32951-4
Platform Wiring - 110 Volt

Platform Wiring - 220 Volt
Opt.
Opt.
Incl. Items 1 thru 11,15,16,17

Inc. Items 12 thru 13
70391
70392
70262
70119
2806
61720
441 4026
442 2399
212133
70769
117-C
902
1222-202
185702
70406
12337-7
1210-7
331 1000
Receptacle
Cover, Receptacle
Universal Box Moisture
Inlet w/Gasket
Strain Relief
Screw, #10-24 x 5/8 Self-Tapping
Circuit Breaker, 20A
Boot
Outlet Box
Cable, 12/3
Terminal, Ring
Cover, Door
Tie, Plastic
Decal, C.V. 110 Vac
Terminal, Fork
Screw Mach
Washer Lock
Washer
1
1
1
1
2
4
1
1
1
Ref.
7
2
2
1
6
4
4
4
Not Shown
Not Shown
Not Shown
TEREX AERIALS
Index
OPTIONS
Table of Contents
Model
TB100/110
Revised
3-2001
SECTION 7 OPTIONS CONTAINS:

PAGE
TITLE
7.1
WARNING HORN
7.2
AMBER BEACON
7.3
ALL MOTION ALARM & TRAVEL WARNING ALARM
7.4
GENERATOR
7.5
MANIFOLD (GENERATOR)
7.6
WORKLIGHT ASSEMBLY
7.7
GLASS HANDLER
7.8
TOWING PACKAGE ASSEMBLY
7.10
AIRLINE TO PLATFORM
7
7.0
Page
TEREX AERIALS
Index
Table of Contents
Ref.
1
2
3
4
5
6
Part No.
WARNING HORN
Description
212297-1
Warning Horn Assembly
1223-387
1205-34
1209-3
4011
70373
441 6828
Horn
Nut, Lock .31
Washer, Plain .31
Push Button Switch
Push Button Boot
Relay
Qty
Model
TB100/110
Issued
4-2000
Remarks
Ref.
1
1
2
1
1
1
7
7.0
7.1
Page
Model
TB100/110
7.2
Page
Issued
4-2000
Ref.
1
2
3
4
5
6
7
8
Part No.
TEREX AERIALS
Index
AMBER BEACON
Description
212297-2
Amber Beacon Assembly
1210-7
1202-4
441 6844
212293
70767
70500
70501
1222-202
Washer, Lock #10

Capscrew
Amber Beacon
Plate
Cable (10 feet)
Female Spade
Male Spade
Plastic Tie
Table of Contents
Qty
Remarks
Ref.
3
3
1
1
10
2
2
10
Feet
TEREX AERIALS
Index
ALL MOTION &

TRAVEL WARNING ALARMS
Table of Contents
1
2
3
Revised
1-2001
Travel Warning Alarm

Red to 206
Black to 301V
Part No.
TB100/110
All Motion Alarm

Red to 28AA
Black to 301V
2, 3
Ref.
Model
Description
212297-3
212297-4
All Motion Alarm

Travel Warning Alarm
70895
1205-34
1209-3
Back-Up Alarm
Nut, Lock .31
Washer, Plain .31
Qty
Remarks
Ref.
Ref.
1
2
4
7
7.0
7.3
Page
Model
TB100/110
7.4
Page
Issued
4-2000
TEREX AERIALS
Index
GENERATOR
8
Table of Contents
3, 4
(Inside)
6
2
Ref.
Part No.
5
Description
Qty
Remarks
212620
Generator-Hyd.-Drive
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
212498
600841
600842
600843
600844
600845
600846
600847
600848
600998
212639
1219-441
1219-959
1219-801
1219-313
1200-33
1200-31
1209-3
1205-34
1210-17
81529
1
1
1
2
1
1
1
1
1
1
1
6
1
1
1
2
1
5
3
2
1
See Page 7.5
21
22
212597
310 2194
Generator Assembly
Motor
Flange
Jaw
Spider
Adapter
Generator
Voltmeter
Receptical
Seal Kit, For P/N 600841
Kit, Hose (Not Shown)
Adapter
Adapter
Adapter
Tee
Capscrew
Capscrew
Washer
Locknut
Lockwasher
Manifold (Berendsen PN 950407DH-001)
(Not Shown)
Plate (Not Shown)
Capscrew
1
2
TEREX AERIALS
Index
MANIFOLD
(GENERATOR)
Table of Contents
Model
TB100/110
Issued
4-2000
Ref.
1
2
3
4
Description
Part No.
Qty
Remarks
81529
Manifold (Berendsen PN 950407DH-001)
601062
601063
601064
601065
Valve
Valve
Valve
Valve
1
1
1
1
*
*
*
*
7
7.0
7.5
Page
Model
TB100/110
7.6
Page
Issued
4-2000
Ref.
Part No.
1
2
3
4
5
213487
70963
160736
1200-319
1210-17
213481
TEREX AERIALS
WORKLIGHT ASSEMBLY
Description
Work Light Assy

Work Light
Bolt w/Nuts
HHCS 5/16NC x 1/2
Lock Washer
Plate
Qty
Index
Table of Contents
Remarks
1
1
2
4
8
1
TEREX AERIALS
Index
GLASS HANDLER
Table of Contents
4
Model
TB100/110
Issued
4-2000
7, 8
5
11
10
4
7, 8
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
Description
213815
Glass Handler Platform Assy
213818
213816
213817
1221-132
1221-133
1222-353
1200-31
511 2057
1200-309
1205-23
1209-44
183511
183513
Weldt., Platform Glass Handler

Sheet, Rubber
Bracket
Bumper, Rubber 3 x 1.75 x 1
Bumper, Rubber 4 x 0.75 x 1
5/16-18 UNC Insert
HHCS, 0.31 UNC x 1.00 Zinc
Loctite #242
1/4 x 0.50 HHCS
Nut, Lock 0-25
Washer
Decal, Capacity
Decal, Range
Qty
1
2
4
12
4
24
24
AR
8
8
8
2
2
Remarks
Not Shown
Not Shown
7
7.0
7.7
Page
7
7.8
Page
Model
TB100/110
Revised
1-2001
TEREX AERIALS
Index
TOWING PACKAGE
Table of Contents
12
11
6, 7, 8
2
3, 4, 5
12
17
6, 7, 8
18
19
15
16
20
13,14
21
TOW BAR SHOWN DETACHED

TEREX AERIALS
Index
Table of Contents
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part No.
TOWING PACKAGE
Description
Qty
214062
Towing Package Assembly
Ref.
214060
22920
22924
60603
63302
22922
60613
63303
20799
60317
20492
20491
80057-08
80008-04
80008-11
80015-03
80033-03
80034-10
13213-04-0210
13213-04-0290
13210-06-0780
Arm, Steering
Bar, Towing
Pin, Towing Bar
Capscrew, 3/8
Lockwasher, 3/8
Bracket, Towing Bar
Capscrew, 3/8
Lockwasher, 3/8
Valve, 3-way
Capscrew
Decal, Steer Overide Valve
Decal, Towing Instructions
Reducer, Pipe Thread
Elbow, Male
Elbow, Male
Elbow, Swivel Nut
Tee, Straight Thread Run
Tee, Male Branch
Hose
Hose
Hose
1
1
1
2
2
2
6
8
1
2
1
1
1
1
1
1
1
1
1
1
1
Model
TB100/110
Revised
1-2001
Remarks
7
7.0
7.9
Page
Model
TB100/110
7.10
Page
Issued
3-2001
Index
AIRLINE TO PLATFORM
Table of Contents
TB110 Shown
1, 5
12, 9, 10
14
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
Description
Part No.
Qty
214079
Airline to Platform Assembly
20983
210560
1240-53
214071
214073
81586
81584
81587
81587
1219-354
1219-121
81585
214070
214072
1219-32
12196-97
1240-259
Guide Hose
Hose Reel
Clamp
Plate
Bracket
Male Barb
Female Coupler
Air Hose - TB100
Air Hose - TB110
Black Nipple
Nipple
Female Plug
Hose End Bracket
Plate
Coupler
Bushing
Clamp
3
1
9
2
3
6
1
1
1
1
1
1
1
1
1
1
6
Remarks
1418 in.
1532 in.
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
TEREX AERIALS
Index
ALPHABETICAL LIST
Table of Contents
Model
TB100/110
Issued
4-2000
SECTION 8 ALPHABETICAL LIST CONTAINS:

PAGE
TITLE
8.1
ALPHABETICAL LIST
8
8.0
Page
TEREX AERIALS
Index
ALPHABETICAL LIST
Table of Contents
-AAbbreviations and Symbols .........................................1.10

Aerial Control Box......................................................... 6.6
Air Cleaner-Ford .......................................................... 4.11
Air Cleaner-Deutz ........................................................4.22
Airline to Platform .......................................................7.10
Alarm.............................................................................. 7.3
Amber Beacon................................................................ 7.2
-BBase Assembly ............................................................... 3.1

Base Hydraulics ............................................................. 3.6
Battery Assembly(Deutz Diesel)..................................4.24
Battery Assembly(Cummins).......................................4.14
Battery Assembly(Ford)...............................................4.14
Beacon, Amber............................................................... 7.2
Boom Assembly ......................................... 5.2, 5A.2, 5B.2
Boom Extend Cylinder......................... 5.12, 5A.12, 5B.12
Boom Installation....................................... 5.1, 5A.1, 5B.1
Boom Lift Cylinder .............................. 5.10, 5A.10, 5B.10
Brake, Parking ..............................................................3.20
-CControl Box, Aerial ........................................................ 6.6
Control Box, Ground....................................................4.28
Control Panel, Engine (Cummins) ...............................4.19
Control Panel, Engine (Deutz) .....................................4.20
Control Panel, Engine (Ford).......................................4.15
Control, Pump ..............................................................4.38
Cylinder, Boom Extend ........................ 5.12, 5A.12, 5B.12
Cylinder, Boom Lift ............................. 5.10, 5A.10, 5B.10
Cylinder, Jib Leveling ...................................... 5.20, 5B.20
Cylinder, Master Leveling............................................5.22
Cylinder, Slave Leveling...................... 5.16, 5A.16, 5B.16
Cylinder, Steering.........................................................3.22
Model
TB100/110
Revised
3-2001
8
8.1
Page
-EEngine (Cummins) ....................................................4.16

Engine (Deutz) ..........................................................4.20
Engine (Ford) ..............................................................4.8
Engine Control Panel (Cummins) .............................4.19
Engine Control Panel (Deutz) ...................................4.20
Engine Control Panel (Ford) .....................................4.15
Engine, LP/Gas (Ford) ................................................4.8
Emergency Pump/Motor ...........................................4.39
Extend Cylinder, Boom ..................... 5.12. 5A.12, 5B.12
Filter, Hydraulic ........................................................4.42
Final Assembly............................................................2.1
Foot Switch .................................................................6.9
Fuel System, LP ........................................................4.13
Fuel Tank, Gas & LP .................................................4.12
Fuel Tank, Diesel (Cummins) ...................................4.23
Fuel Tank, Diesel (Deutz) .........................................4.23
-GGear Box, Rotation .....................................................4.4
Generator .....................................................................7.4
Glass Handler ..............................................................7.7
Ground Control Box..................................................4.28
-HHorn, Warning .............................................................7.1
Hydraulics, Base .........................................................3.6
Hydraulics, Lower.......................................................3.6
Hydraulics, Reservior & Filter ..................................4.42
Hydraulic, Upper .......................................................4.30
-I,J,KJib Assembly ................................................. 5.19, 5B.19
Jib Cylinder ................................................... 5.20, 5B.20
-DDrive Motor..................................................................3.16
Decals............................................................................. 2.5
8
8.2
8.2
Page
TEREX AERIALS
Model
TB100/110
Revised
2-2001
Index
ALPHABETICAL LIST
Table of Contents
-L-
-S-
Leveling Cylinder, Master...........................................5.22

Leveling Cylinder, Slave ..................... 5.16, 5A.16, 5B.16
Lift Cylinder Assembly ....................... 5.10, 5A.10, 5B.10
Sheet Metal.....................................................................2.7
Slave Leveling Cylinder....................... 5.16, 5A.16, 5B.16
Swing Drive.................................................................... 4.6
Switch, Foot ................................................................... 6.9
-M-
-T-
Main Pump ..................................................................4.34

Main Pump Control.....................................................4.38
Main Valve ..................................................................4.40
Manifold (Generator) ....................................................7.5
Manifold, Rotary .........................................................4.43
Master Leveling Cylinder............................................5.22
Manual Box ...................................................................2.3
Motor, Drive................................................................3.16
Tank, Fuel (Deutz & Cummins)................................... 4.23

Tank, Fuel (Ford)......................................................... 4.12
Tie Rod ......................................................................... 3.26
Tire ............................................................................... 3.23
Torque Hub.....................................................................3.8
Towing Package Assembly ............................................ 7.8
Turret Assembly ............................................................. 4.2
Turret Rotation Gear Box............................................... 4.4
Turret Wiring................................................................4.26
-N,O-
-U-
-P-
-V-
Parking Brake ..............................................................3.20

Platform .........................................................................6.2
Platform Rotator............................................................6.8
Platform Wiring...........................................................6.10
Pump, Main (Hi-Torque) .............................................4.34
Pump Main (Vickers) ..................................................4.36
Pump, Main Control....................................................4.38
Pump/Motor, Emergency.............................................4.39
Valve, 4 Wheel Drive ................................................... 3.24

Valve, Main .................................................................. 4.40
-Q-
-WWarning Horn................................................................. 7.1

Wheels.......................................................................... 3.23
Wiring, Platform........................................................... 6.10
Wiring, Turret............................................................... 4.26
Worklight........................................................................7.6
-X,Y,Z
-RRadiator .......................................................................4.10
Rotary Manifold ..........................................................4.43
Rotation Gear Box.........................................................4.4

TB 100110

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TEREX AERIALS

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Telephone: (319) 352-3920

Telephone: (662) 393-1351

HOW TO USE THE PARTS MANUAL

HOW TO ORDER PARTS

ABBREVIATIONS AND SYMBOLS

HOW TO USE THE PARTS MANUAL

HOW TO ORDER PARTS

ABBREVIATIONS AND SYMBOLS

FINAL ASSEMBLY CONTAINS:

BASE ASSEMBLY (4WD FIXED AXLE)

TORQUE HUB (FAIRFIELD)

TORQUE HUB (AUBURN)

TORQUE HUB (AUBURN)

TORQUE HUB (BRADEN)

HYDRAULIC DRIVE MOTOR (HI-TORQUE)

HYDRAULIC DRIVE MOTOR

HYDRAULIC MOTOR BRAKE

WHEEL & TIRE ASSEMBLY

4WD VALVE ASSEMBLY

TIE ROD ASSEMBLY

SECTION 4 TURRET ASSEMBLY CONTAINS:

ENGINE (FORD GAS & LP)

ENGINE CONTROL PANEL

MAIN PUMP CONTROL

HYDRAULIC RESERVIOR & FILTER

SECTION 5 BOOM ASSEMBLY - 110 / 4 BAR JIB CONTAINS:

BOOM INSTALLATION - 110 / 4 BAR JIB

BOOM ASSEMBLY - 110 / 4 BAR JIB

BOOM LIFT CYLINDER

BOOM EXTEND CYLINDER

SLAVE LEVELING CYLINDER

CABLE SHEAVE ASSEMBLY

JIB LEVELING CYLINDER

MASTER LEVELING CYLINDER

SECTION 5A BOOM ASSEMBLY - 100 CONTAINS:

BOOM INSTALLATION - 100

BOOM ASSEMBLY - 100

BOOM LIFT CYLINDER

BOOM EXTEND CYLINDER

SLAVE LEVELING CYLINDER

CABLE SHEAVE ASSEMBLY

SECTION 5B BOOM ASSEMBLY - 110 7 x 9 TUBE JIB CONTAINS:

BOOM INSTALLATION - 110 7 x 9 TUBE JIB

BOOM ASSEMBLY - 110 7 x 9 TUBE JIB

BOOM LIFT CYLINDER

BOOM EXTEND CYLINDER

SLAVE LEVELING CYLINDER

CABLE SHEAVE ASSEMBLY

SECTION 5B BOOM ASSEMBLY - 110 7 x 9 TUBE JIB CONTINUED:

JIB LEVELING CYLINDER

SECTION 6 PLATFORM CONTAINS:

AERIAL CONTROL BOX

SECTION 7 OPTIONS CONTAINS:

ALL MOTION ALARM & TRAVEL WARNING ALARM

TOWING PACKAGE ASSEMBLY

SECTION 8 ALPHABETICAL LIST CONTAINS:

HOW TO USE THE

HOW TO USE THE

PART MANUAL FORMAT