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Edgecam 2013 R2
This document highlights new product features and enhancements in Edgecam 2013 R2, including machining
enhancements for milling and turning and improved performance.
To run Edgecam and Part Modeler 2013 R2, the expiry date in the license must be April 2013 or later.
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Contents
CONTENTS ........................................................................................................................................................ 2
WHATS NEW DOCUMENT OVERVIEW ............................................................................................................ 5
PURPOSE OF THIS DOCUMENT AND OTHER SOURCES OF INFORMATION .............................................................................. 5
TARGETED INFORMATION INSIDE EDGECAM AND OTHER PROGRAMS ................................................................................. 5
THE DEVELOPMENT HISTORY OF EDGECAM................................................................................................................... 5
IMPORTANT INFORMATION ............................................................................................................................. 6
WINDOWS XP SUPPORT ........................................................................................................................................... 6
WINDOWS 8 SUPPORT.............................................................................................................................................. 6
EDGECAM SHIPMENTS............................................................................................................................................... 6
PART MODELER ................................................................................................................................................ 7
MOVING FACES ....................................................................................................................................................... 7
FEATURE FINDER - MOVING HOLE FEATURES ................................................................................................................ 8
ANALYZING PROFILES................................................................................................................................................ 9
3D MIRROR.......................................................................................................................................................... 10
OFFSET FACES ....................................................................................................................................................... 10
USER GUIDE .................................................................................................................................................... 11
RATIONALISE - MERGE IDENTICAL ROUGHING AND PROFILING CYCLES .............................................................................. 11
SOLIDLINK 64-BIT .................................................................................................................................................. 11
INITIAL SEQUENCE .................................................................................................................................................. 12
USER TECHNOLOGY ................................................................................................................................................ 13
RAKE AND INCLINATION ANGLE................................................................................................................................. 13
SUPPORT FOR KEYED INDEX TURRETS ......................................................................................................................... 13
HOLDER ORIGIN OPTIONS ....................................................................................................................................... 14
MILL CYCLES - SELECT BOUNDARY EDGES DIRECT FROM SOLID ....................................................................................... 14
INTERACTIVE PICKING ............................................................................................................................................. 15
USER-DEFINED GROUPS WITHIN INSTRUCTION BROWSER .............................................................................................. 15
UPDATE STOCK - MULTIPLE TURRET SEQUENCE ........................................................................................................... 16
WIRE TOOLPATH - MAXIMUM ALLOWABLE VALUES ..................................................................................................... 17
OPEN PROFILE....................................................................................................................................................... 17
WIRE PROFILE FEATURE .......................................................................................................................................... 18
NEW 'FULL ASSOCIATIVITY LINK' OPTION.................................................................................................................... 19
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Important Information
Windows XP Support
Edgecam 2013 R2 will install and run on Windows XP. However, as this operating system nears its 'End of Support'
milestone in April 2014 (ref: http://windows.microsoft.com/en-GB/windows/products/lifecycle), we cannot
guarantee to resolve any issues that are found to be specific to Windows XP.
Windows 8 Support
The following versions of Windows 8 are supported for Edgecam 2013 R2:
Windows 8.
Windows 8 Professional.
Windows 8 Enterprise.
Edgecam shipments
There are 2 main Edgecam releases each year; the R1 release in October and the R2 release in April.
The R1 releases are shipped on DVD and available to download from the Customer Portal for customers
who have a valid maintenance contract.
The R2 releases are only available to download from the Customer Portal for customers who have a valid
maintenance contract.
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Part Modeler
A number of enhancements have been introduced to improve the user experience of Part Modeler.
Moving Faces
We have introduced a Move Face
procedure to help the user modify a third
party model and prepare it for
manufacture. This new function will allow
the user to:
Move the position of "dumb"
features, for example, pockets and
bosses, around the model. They
can either be moved from the
original CAD datum position or
relative to a user defined position
using Translation and Rotation.
Modify areas of features, for
example, pocket walls and boss
heights, on a third party model.
Individual faces can be moved
using Translation and Rotation in
X, Y or Z or a combination of these.
These enhancements will greatly improve
preparation for manufacture when
working with third party models.
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Manual Move.
Edit the Construction Plane.
Assign 2D Constraints.
General Construction procedures,
for example, 2D Translate, 2D
Rotate and 3D Mirror.
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Analyzing Profiles
The Analyze Profile procedure within Part
Modeler has been improved to help users
interrogate the constraints on sketches
and also show areas of potential
problems prior to modelling. The
improved function:
Displays a summary of the sketch
profile in one dialog box.
Allows the user to click the Show
button to display the areas of
concern on the sketch, such as
overlapping entities and open
profiles.
Displays the number of under
constrained entities within the
sketch. Also, when the user moves
the mouse cursor over the sketch
entity, it will list the missing
constraints.
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3D Mirror
The 3D Mirror procedure within Part
Modeler has been improved and now
allows two previously unavailable options,
Copy and Move, to be used. The following
procedures are now available:
Copy
Copies the entities and keeps the
original entities.
Note: All associated features such
as thread data and surface finish
will be copied. However, if the
original entities are edited, the
copied (mirrored) entities will not
be updated.
Reference
Copies the entities and keeps the
original entities.
Note: If the original entities are
edited, the copied (mirrored)
entities will be updated. However,
any associated features such as
thread data and surface finish will
not be transferred.
Move
Moves the entities about a defined
mirror plane.
Offset Faces
It is now possible to use a window selection to select
multiple faces when using the Offset Face procedure within
Part Modeler. This new function will:
Allow multiple faces of a feature to be selected easily
to allow offsetting of the "dumb" feature.
Allow faces that are fully within a window selection
to be selected (Left to Right window selection).
Allow faces that are partially within the window
selection to be selected (Right to Left window
selection).
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User Guide
Rationalise - Merge Identical Roughing and Profiling cycles
Typically, when milling cycles are applied to features, they are applied feature by feature using the
Planning Board.
This can lead to multiple identical cycles in the sequence browser with, for example, one cycle for each
pocket.
Rationalise can now merge these cycles into one cycle, as is already done for hole cycles.
When merge milling cycles is checked in the Rationalise dialog, cycles that are machined by the same
Tool on the same CPL and whose dialog settings are identical are merged.
The benefit of merging the cycles not only makes the machining sequence shorter and easier to manage
but the merged cycles inherit the toolpath ordering of the cycle.
Initially, this has been implemented for the Roughing and Profiling cycles.
SolidLink 64-bit
SolidLink, the application that loads all CAD models into Edgecam and Part Modeler, has been improved:
SolidLink is now available as a 64-bit in addition to the 32-bit version. The 64-bit version can
handle larger files.
The Edgecam and Part Modeler installers will automatically select the correct version for the
Operating System.
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Initial Sequence
New version
Previous Version
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User Technology
In the previous release, only Machine
Technology was available when selecting
Material and Wire which could not be
amended. Edgecam 2013 R2 introduces
the possibility for users to create their
own User Technology and recall this when
required.
Machine and User Technologies are
stored in separate databases; the User
Technology database is written to the
Machdef folder of the user.
The Material and Wire lists now contain
Machine Technology, highlighted in Green
and User Technology, highlighted in Red.
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Interactive Picking
The Mill cycle dialogs have been updated to
include buttons for selecting data
interactively.
The top of the dialog now has a series of
pictures indicating what data is required:
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Open Profile
Open Profile options have been
added to the Approach/Retract Tab
specifying the Start and End
extensions to be added to the wire
toolpath when machining open
profiles. The extensions are
tangential and are only applied to
open profiles.
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Docking Dialogs
A new Enable Docking For
Cycle Dialogs option has
been added to the Title bar
of each dialog. This new
option enables the Dialog
windows for cycles to be
docked at the left or right
side of the viewing area and,
optionally, hidden to keep
the viewing area
uncluttered.
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Active Axis
A new Active Axis option has been added to the
Select Mill Mode dialog.
This new option is only available in Axial Rotary
mode and enables the active axis to be manually
selected (X or Y) or the software will choose the
active axis based on the closest solution (Auto).
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Coolant Options
The Coolant option in the Milling Cutter Spindle
Parameters has been enhanced allowing you to
specify whether the tool can pass coolant and
the method used (Off, Flood, Mist or Air).
The Through Coolant option in the Milling
Cutter Spindle Parameters has been enhanced
to provide a High Pressure selection.
Note: The new options will only be available
when using updated Post Processors.
Interpolation Controls
The Interpolation Controls in the Five Axis
Milling dialog Depth Parameters have been
enhanced and new Point Interpolation, Feed
rate Move and Rapid Rate Move parameters
have been added.
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Protect Solid
A new Protect Solid parameter has been added to the Control
tab.
When machining Face features, the cycle is not aware of the
whole solid and will machine only the given feature resulting in
the tool going into the part. Protect Solid makes the cycle aware
of the solid model and prevents gouges when trimming out the
toolpath.
This should avoid the need for boundary creation in several
parts and improve confidence when applying toolpath.
Decimal Separator
Edgecam and ToolStore have been improved to support the use of comma as a decimal separator.
If the Operating System is set to use comma as a decimal separator, Edgecam and ToolStore will now
interpret the comma as a decimal separator. In Edgecam, a dot (point) can still be used because it will be
recognised and converted to the system decimal separator as soon as the dialog is closed.
Note: A comma cannot be used when the Operating System is set to use dot (point) as a decimal
separator because Edgecam was conceptually created to use dot (point) as the only decimal separator.
Limitations:
Only supported in Edgecam and ToolStore.
Edgecam will allow the use of both comma and dot (point) when the Operating System is set to
use comma as a decimal separator. However, ToolStore will only allow the use of comma.
The Advanced 5 Axis cycle does not currently support the use of comma.
Code Wizard does not support the use of comma as a decimal separator; for example, on
machine parameters.
When comma is the decimal separator, a 'space' is interpreted as a partial confirmation of coordinate inputs.
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Simulator
Data Transfer Speed Improvements
In previous releases, each time Simulator was started, Edgecam had to send the entire toolpath from
start to finish together with all model data. This happened when the Simulator was started or when an
Update Stock instruction was specified and created a speed restriction when simulating large parts. In
addition, simulation always started from the beginning of the sequence and it could take some time to
reach the point from which you actually wanted to start the simulation.
Simulator now runs as a separate process providing the following benefits:
Simulator starts instantly on second start up; a major benefit when simulating large parts.
Simulator starts from where the simulation last finished; no need to run simulation from the start
each time.
Update Stock is up to 50% quicker than the previous release.
Program Stop
Simulator has been enhanced in version 2013
R2 and now recognises a Program Stop Stop
Option.
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Sampled Stock
Simulator has been enhanced in version
2013 R2 and now provides the option to use
Sampled instead of Triangular Stock which
will improve speed at the expense of
accuracy.
The new functionality should be used for
large, complex parts which Rapid Result
could not previously process since it does not
support multi-axis.
Note:
1. This functionality is not intended for
prismatic parts.
2. This option allows Rapid Result for
multi-axis parts and is not meant to be
used for Simulation. Therefore, the
Start (
) button in Simulation is
disabled when this option is checked.
3. Applicable to Milling only.
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Tooling Utilities
Rake and Inclination Angle
Specifies the rake and inclination angles required to turn / bore parametric inserts.
This is necessary to match the parametric insert graphic into a solid tool holder.
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Coolant Options
A Coolant option has been added to the
Tool Mounting Parameters allowing you
to specify whether the tool can pass
coolant and the method used (Off, Flood,
Mist or Air).
The Through Coolant option in the Tool
Geometry Parameters has been enhanced
to provide a High Pressure selection.
Note: The new options will be available
on both Milling and Turning tools.
However, the Mist and Air Coolant
options will have no effect on Turning.
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CAD Support
DWG/DXF Improvements
The following improvements have been made:
Files from Autodesk LT are now imported.
Support for Autocad 2013 format.
Paper Space support
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Code Wizard
Inch / Metric conversion of CGDs
In Edgecam 2013 R2, users can now
convert CGDs from Inch to Metric
and vice versa.
A Machine Units conversion can be
applied to existing CGDs. A warning
will be displayed to ensure that the
user realises that the stored values
will be changed.
Relevant data in the post will be
converted in addition to the
graphics (both parametric and nonparametric).
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Protection of Graphics
To ensure that manufacturer's graphics are protected, the CGD file
can be locked.
When a CGD file is locked, it is not possible to copy any of the
graphics; the Copy function is greyed out.
In addition, in Edgecam, if a .tmc file is generated from a locked
CGD file, the machine graphics will not be copied.
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Template Changes
There have been a number of changes to Code Wizard templates in Edgecam 2013 R2.
Below is a summary of changes:
Moriseiki Template
A multiple turret capability has been added to the Moriseiki template.
Further improvements have been made with respect to individual tool change positions and, in
particular, for moves to tool change as coordinate positions.
New Tokens
Mill
NEXT_COMMENT
Next Comment
NEXT_DESCRIPTION
Next Description
NEXT_GROUP
Next Group
NEXT_ID
Next ID
NEXT_ID_NUMBER
Next ID Number
NEXT_ID_TEXT
Next ID Text
Turn
NEXTDESCR
NEXTCOMMENT
NEXT_GROUP
Next Group
NEXT_ID
Next ID
NEXT_ID_NUMBER
Next ID Number
NEXT_ID_TEXT
Next ID Text
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Code Generator
New Milling Macros
A new macro (CXOUTPUT) has been added to the Milling macros in the Code Generator:
Milling Macro Reference (MACRO 66 - CX.OUTPUT).
A new macro (COOLANT) has been added to the Milling and Turning macros in the Code Generator:
Milling Macro Reference (MACRO 716 - COOLANT).
Turning Macro Reference (MACRO 716 - COOLANT).
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Note
Edgecam Wire Erosion is now available to purchase and its
product code is ENPWE-0.
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The old Rough Profile cycle has been removed from the default
user interface but can be retrieved using Customise ->
Commands -> Turn Cycles.
Roughing - Waveform Improvements
Roughing Waveform has been improved:
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Note
If the With Part option is selected, the sub spindle should be
docked at its final grip position prior to
returning home with the part. If it is not, a message is issued
requesting you do this
Turning Tool dialog - Machining of Internal Holes & Reverse
Radial Tools
Machining of internal rotary holes has been improved to
provide better access and handle situations which were
previously not possible. Two situations are being improved:
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Simulator Enhancements
Improved simplification of stock from Simulator
The previous simplifier could take minutes to simplify
complicated stock, the new simplifier (using OpenMP-based
parallelism and a much improved algorithm) should take a
couple of seconds (on a Core I7 quad core) to simplify very
complicated stock (100MB+ STL) and fractions of seconds for
anything more reasonably sized.
The simplifier is utilised by the Update Stock command; when
the resultant stock exceeds the size stated on the dialog, the
simplification is performed. It is also used when saving STL
stock directly from the simulator, when requested.
Simulator has been enhanced in version 2013 R1 and you can
now specify a Rewind Point at any point in the instruction list.
Simulator has been enhanced in version 2013 R1 to show
driven milling tool holders and tool graphics as spun; this is
optional with the default being spun. If your driven mill holders
include more than just the spinning holder, for example, the
holder graphic includes the complete turret, this setting should
be unchecked.
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ToolStore Enhancements
Use of CSV, MEG and STL Graphics for Milling Tools and
Probes
Some Tooling suppliers have made available tool and tool
holder models as STEP files. These files can be loaded into
Edgecam and saved as MEG files to be used in the ToolStore:
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Note:
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Other Changes
Thread Database
The Thread Database (threaddata.mdb) location is now defined
by the ToolStore Support files folder and can, therefore, be
shared by all users on a network. Users that use a network
location for the Toolstore will now use the Thread Database
from that area automatically. Previously, Edgecam always used
the ..\Program Files\..\cam\TStore folder.
Use Max RPM from the Code Generator
A modifier has been added to the Spindle Tab on ToolChange
command. When Use Max RPM from the Code Generator is
checked, the new Max RPM will be read automatically if the
Code Generator is edited or changed.
Update Stock also functions as a Synchronisation command
In turning, when there is more than one turret, the Update
Stock command also functions as a Synchronisation command
because it is inserted in the instruction browser for each turret.
It will also generate a Sync Point in the NC code.
Feature Find - groove features
A unique layer and colour has been added for groove features.
Zoom In/Out
The default behaviour is to zoom about the mouse position.
Previously, Edgecam zoomed about the centre of the screen.
Preferences dialog - New Solid Assembly Preferences for
Solids
A new option called Granite Assembly Level Features has been
added to the Solids Tab.
Direction / Start Arrow for Turn Cycles
In Turn Cycles, the Direction / Start Arrow displayed when
picking geometry was the same as milling which showed the
side to machine. This gave an incorrect impression for the turn
cycles as the tool controls side. The image is now is a simple
arrow to avoid confusion.
Thread Mill - New "Plunge in Centre" modifier
A new Plunge in Centre check box has been added to the Lead
Tab:
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