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Universitatea Politehnica Timioara

Facultatea de Inginerie Hunedoara

Proiectare asistat de calculator

Prof. Coordonator: Cioat Vasile


George

Student: Artean Eugen


Anul IV , AR-815

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

TEM DE PROIECTARE

S se proiecteze, utiliznd softuri corespunztoare, o transmisie mecanic format


din motor electric de acionare, cuplaje cu flane i reductor de turaie(fig.1).

Reductor
iT =1,12

Cuplaj

Motor

P 1 =1,5 kW
n1=1000 rot/min

1.Date proiect:
-

puterea motorului: P1=1,5 kw


turaia motorului: 1000 rot/min
raportul total de transmitere: iT=1,12
tip reductor: conic
nr. treptelor de reducere: una
roile dinate sunt cu dini drepi

2.Cerine:
1.Studiul datelor iniiale.Determinarea rapoartelor de transmitere pariale.
2.Proiectarea asistat de calculator a cuplajului cu flane.
3. Proiectarea asistat de calculator a roilor dinate.
4. Proiectarea asistat de calculator a arborilor reductorului (2 arbori).
5. Proiectarea asistat de calculator a lagrelor de rostogolire.
6. Proiectarea asistat de calculator a carcasei.
7.Desene de execuie a unei roi dinate i a unui arbore.
8.Desen de ansamblu a transmisie mecanice.
9.Proiectarea clasic a unei roi dinate.
10.Concluzii privind rezultatele obinute prin proiectare clasic ,respectiv
proiectare asistat de calculator.
3.Bibliografie
[1].Crudu.I.,s.a.- Atlas de reductoare cu roi dinate, EDP, 1981,Bucureti
[2].Gafitanu,M., s.a.- Organe de maini, vol.I,I, Ed.tehnic, 1983, Bucureti
[3].***- Culegeri de probleme de organe de maini

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara
1.Schema reductorului.Determinarea rapoartelor de transmitere
pariale.Determinarea mrimilor necesare calculelor.

iT=1,12
i1=1,344

=14325 [N mm]
=10

= 18,78 [mm]

2.Proiectarea asistat de calculator a cuplajului cu flane.

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

3. Proiectarea asistat de calculator a roilor dinate.

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

4. Proiectarea asistat de calculator a arborilor reductorului (2 arbori)

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

5. Proiectarea asistat de calculator a lagrelor de rostogolire.

6. Proiectarea asistat de calculator a carcasei

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Bearing Component Generator (Version: 2015 (Build


190159000, 159))
23-Jan-15

Project Info
Guide
Type of Strength Calculation - Bearing Design

Loads
Bearing radial load

Fr

157 N

Bearing axial load

Fa

63 N

Speed

1000
rpm

Required static safety


factor

s0

2.0 ul

Bearing
JIS B 1522 (7904 20 x 37 x
9)

Designation
Bearing inside diameter

20.000 mm

Bearing outside diameter

37.000 mm

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara
Bearing width

9.000 mm

Nominal contact angle of the


bearing

20 deg

Basic dynamic load rating

8330 N

Basic static load rating

C0

4960 N

Dynamic radial load Factor

0.60 ul / 0.60 ul

Dynamic axial load Factor

0.50 ul / 0.50 ul

Limit value of Fa/Fr

0.40 ul

Static radial load Factor

X0

0.60 ul

Static axial load Factor

Y0

0.50 ul

Limiting speed lubrication


grease

nLim1

0 rpm

Limiting speed lubrication oil

nLim2

0 rpm

Bearing Life Calculation


ANSI/AFBMA 9-1990 (ISO 2811990)

Calculation Method
Required rating life

Lreq

10000 hr

Required reliability

Rreq

90 ul

Life adjustment factor for special bearing


properties

a2

1.00 ul

Life adjustment factor for operating


conditions

a3

1.00 ul

Working temperature

100 c

Factor of Additional Forces

fd

1.00 ul

Lubrication
Friction
factor

Lubrication

0.0015
ul
Grease

Results
Basic rating life

L10

4813021
hr

Adjusted rating life

Lna

4813021
hr

Calculated static safety factor s0c

31.55497
ul

Power lost by friction

Pz

0.19796 W

Necessary minimum load

Fmin

50 N

Static equivalent load

P0

157 N

Dynamic equivalent load

126 N

Over-revolving factor

kn

0.000 ul

Life adjustment factor for


reliability

a1

1.00 ul

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara
Temperature factor

ft

1.00 ul

Equivalent speed

ne

1000 rpm

Minimum speed

nmin 1000 rpm

Maximum speed

nmax 1000 rpm

Strength Check

Positive

Summary of Messages
5:02:23 PM : Bearing Design calculation was successfully finished. Optimal bearing was
selected based on Lna value: JIS B 1522 (7904 20 x 37 x 9).
5:02:23 PM Calculation: Calculation indicates design compliance!
5:02:23 PM : Query result: 42 Bearings (Filter: Angular Contact Ball Bearings, D,
d<20.000 mm; 20.000 mm> , B)

Parallel Key Component Generator (Version: 2015


(Build 190159000, 159))
23-Jan-15

Project Info
Guide
Method of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Minimum length design for the specified load, shaft
diameter and joint properties

Loads
Power P 1.470 kW
Spee
n
d

403.510
rpm

Torqu
T 34.788 N m
e

Dimensions

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara
22.00000
mm

Shaft Diameter

Hollow Shaft Inner


Diameter

dh 0.000 mm

Key
Key Width

b 6.000 mm

Key Height

h 4.000 mm

Key Length

16.000
mm

Functional
Length

lf

10.000
mm

Key Chamfer

s 0.400 mm

Key Radius

R 0.160 mm

Joint Properties
Number of Keys

1.000
ul

Application Factor

Ka

1.000
ul

Fatigue-Life Factor

Kf

1.000
ul

Wear-Life Factor

Kw

1.000
ul

Load Distribution
Factor

Km

1.000
ul

Desired Safety

Sv

1.000
ul

Material
Shaft

Hub

Key
User
material

Material
Allowable
Pressure

pA

Allowable
Pressure

246.000
MPa

246.000
MPa

Material

Allowable Stress
344.000
A
in Shear
MPa

Allowable
Pressure

Results
Min. Functional Key
Length

lmin

8.035
mm

Min. Shaft Diameter

dmin

8.016
mm

Strength Check

User
material

Material

Positive

pA

User
material
pA

246.000
MPa

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara
Key
Calculated
Pressure

pc

197.661
MPa

Safety

1.245 ul

Calculated
Pressure

pc

197.661
MPa

Safety

1.245 ul

Calculated
Pressure

pc

197.661
MPa

Safety

1.245 ul

Shaft

Hub

Summary of Messages
5:06:28 PM Calculation: Calculation indicates design
compliance!

Bolted Connection Component Generator (Version:


2015 (Build 190159000, 159))
23-Jan-15

Project Info
Static Calculation
Guide
Type of Strength Calculation - Check Calculation
Loads
Tightness Factor

1.50
ul

Maximum axial Force Fa 63 N


0.50
ul

Force Input Factor

Maximum tangent

Ft 466 N

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara
Force
Joint Friction Factor

0.40
ul

Bolt
Bolt Number

1 ul

Thread Diameter

10.000 mm

Thread Pitch

1.250 mm

Mean Bolt Diameter

ds

9.188 mm

Minimum Bolt
Diameter

dmin 8.466 mm
User
material

Material
Yield Strength

Sy

689 MPa

Required Safety Factor ks

3.00 ul

Allowable Thread
Pressure

pa

40 MPa

Modulus of Elasticity

206700 MPa

Thread Friction Factor

f1

0.20 ul

Head Friction Factor

f2

0.25 ul

Material
Joint Functional
Width

35.500
mm

Modulus of
Elasticity

206700
MPa

Results
Prestress Force

Fv

1834.409
N

Working Force

Fmax

1841.503
N

Required Tightening
Moment

Mu 5.581 N m

Tensile Stress

32.584
MPa

Torsional Stress

46.837
MPa

Reduced Stress

red

87.424
MPa

Stress from Maximum


Force

max

32.710
MPa

Thread Pressure

pc

14.519
MPa

Strength Check

Positive

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Summary of Messages
5:08:41 PM Calculation: Calculation indicates design
compliance!

Bolted Connection Component Generator (Version:


2015 (Build 190159000, 159))
23-Jan-15

Project Info
Static Calculation
Guide
Type of Strength Calculation - Check Calculation
Loads
Tightness Factor

1.50
ul

Maximum axial Force Fa 63 N


0.50
ul

Force Input Factor

Maximum tangent
Force

Ft 466 N

Joint Friction Factor

0.40
ul

Bolt
Bolt Number

1 ul

Thread Diameter

10.000 mm

Thread Pitch

1.250 mm

Mean Bolt Diameter

ds

9.188 mm

Minimum Bolt
Diameter

dmin 8.466 mm
User
material

Material
Yield Strength

Sy

689 MPa

Required Safety Factor ks

3.00 ul

Allowable Thread
Pressure

15 MPa

pa

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara
Modulus of Elasticity

206700 MPa

Thread Friction Factor

f1

0.20 ul

Head Friction Factor

f2

0.25 ul

Material
Joint Functional
Width

47.500
mm

Modulus of
Elasticity

206700
MPa

Results
Prestress Force

Fv

1835.090
N

Working Force

Fmax

1841.503
N

Required Tightening
Moment

Mu 5.583 N m

Tensile Stress

32.596
MPa

Torsional Stress

46.855
MPa

Reduced Stress

red

87.456
MPa

Stress from Maximum


Force

max

32.710
MPa

Thread Pressure

pc

14.519
MPa

Strength Check

Positive

Summary of Messages
5:13:16 PM Calculation: Calculation indicates design
compliance!

Shaft Component Generator (Version: 2015 (Build


190159000, 159))
23-Jan-15

Project Info
Calculation
Material

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara
User
material

Material
Modulus of
Elasticity

E 206000 MPa

Modulus of
Rigidity

G 80000 MPa

Density

7860
kg/m^3

Calculation Properties
Includ
e
Yes

Density

7860
kg/m^3

Yes

Shear Displacement
Ratio

1.188 ul

Number of Divisions
Mode of reduced
stress

1000 ul
HMH

Loads

Ind Loca
ex tion

Radial Force

Bending
Moment

Continuous Load Axial


Torq
Forc
ue
Direc
Si Direc
Si Direc Len e
Y X Size
YX
YX
tion
ze tion
ze tion gth

Deflection
Y

0.20
34.7 9
89 micr
N m om

0
mm

110.
5
mm

110.
5
mm

110. 63.4 63.4


5
26
26
mm N
N

Deflec
tion
Direc Angle
X Size
tion
0.20
9
micr
om

0.00
deg

0.62
3
micr
om

0.62
180.
3
0.00
00
micr
deg
deg
om

34.7 0.62
89 3
N m micr
om

0.62
180.
3
0.00
00
micr
deg
deg
om

0.62
3
micr
om

0.62
180.
3
0.00
00
micr
deg
deg
om

157.
186
N

Supports
Inde Type Locati
x
on

Reaction Force

Yieldin Typ
g
e
X Size Directi Axial

Deflection
Y

Deflecti
on
X Size Directi

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara
on
1

Fixe 12.5
d
mm

17.29
2N

17.29
2N

141
Free
mm

50.59
1N

50.59
1N

Force
157.1
86 N

Results
Length

151.000 mm

Mas
s

0.455 kg

Maximal Bending
Stress

1.381 MPa

Maximal Shear Stress

0.160 MPa

Maximal Torsional
Stress

19.132 MPa

Maximal Tension
Stress

0.454 MPa

Maximal Reduced
Stress

red 33.144 MPa

Maximal Deflection

fmax

0.815
microm

-0.12 deg

Mass

Angle of Twist
Preview

Shear Force

on

Use 0.000
r
micro
m
Use 0.000
r
micro
m

Angle
0.000
180.00 0.00
micro
deg
deg
m
0.000
180.00 0.00
micro
deg
deg
m

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Shear Force, YZ Plane

Shear Force, XZ Plane

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Bending Moment

Bending Moment, YZ Plane

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Bending Moment, XZ Plane

Deflection Angle

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Deflection Angle, YZ Plane

Deflection Angle, XZ Plane

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Deflection

Deflection, YZ Plane

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Deflection, XZ Plane

Bending Stress

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Bending Stress, YZ Plane

Bending Stress, XZ Plane

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Shear Stress

Shear Stress, YZ Plane

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Shear Stress, XZ Plane

Torsional Stress

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Tension Stress

Reduced Stress

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Ideal Diameter

Summary of Messages
5:14:09 PM Calculation:
Calculated.

Shaft Component Generator (Version: 2015 (Build


190159000, 159))
23-Jan-15

Project Info
Calculation

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara
Material
User
material

Material
Modulus of
Elasticity

E 206000 MPa

Modulus of
Rigidity

G 80000 MPa

Density

7860
kg/m^3

Calculation Properties
Includ
e
Yes

Density

7860
kg/m^3

Yes

Shear Displacement
Ratio

1.188 ul

Number of Divisions

1000 ul

Mode of reduced
stress

HMH

Loads

Ind Loca
ex tion

Bending
Moment

Continuous
Load

Axia
l Torq
Direc
Si Direc
Si Direc Len Forc ue
X Size
YX
YX
tion
ze tion
ze tion gth e

Radial Force

Deflection
Y

157.
0
186
mm
N

0
mm

0
mm

14.3
24
Nm

72.5
mm

0.00
14.3 0
24 micr
N m om

Deflec
tion
Direc Angle
X Size
tion

157.
186
N

0.00
deg
63.4
26
N

0.00
deg
0.00
deg
0.00
0
micr
om

0.00
deg

Supports
Inde
Locati
Type
x
on
1

Fixe 0 mm 158.6

Reaction Force

Deflection

X Size

Directi
X Size
on

158.6

Yieldin Typ
Directi Axial
g
e
on
Force
-

Use

Deflecti
on
Angle
0.00

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara
d

58 N

58 N

2.410
Free 65 mm
N

2.410
N

Results
Length

85.000 mm

Mas
s

0.396 kg

Maximal Bending
Stress

0.013 MPa

Maximal Shear Stress

0.003 MPa

Maximal Torsional
Stress

4.669 MPa

Maximal Tension
Stress

0.000 MPa

Maximal Reduced
Stress

red

8.087 MPa

Maximal Deflection

fmax

0.002
microm

0.01 deg

Mass

Angle of Twist
Preview

Shear Force

63.42
6N

r
Use 0.000
r
micro
m

deg
0.000
180.00 0.00
micro
deg
deg
m

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Shear Force, YZ Plane

Shear Force, XZ Plane

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Bending Moment

Bending Moment, YZ Plane

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Bending Moment, XZ Plane

Deflection Angle

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Deflection Angle, YZ Plane

Deflection Angle, XZ Plane

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Deflection

Deflection, YZ Plane

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Deflection, XZ Plane

Bending Stress

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Bending Stress, YZ Plane

Bending Stress, XZ Plane

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Shear Stress

Shear Stress, YZ Plane

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Shear Stress, XZ Plane

Torsional Stress

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Tension Stress

Reduced Stress

Universitatea Politehnica Timioara


Facultatea de Inginerie Hunedoara

Ideal Diameter

Summary of Messages
5:16:02 PM Calculation:
Calculated.