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Manual
Model Y/11AL
Pneumatic Absolute
Pressure Transmitter
IM 02C01B01-01E
IM 02C01B01-01E
4th Edition
Model Y/11AL
Pneumatic Absolute Pressure Transmitter
IM 02C01B01-01E 4th Edition
CONTENTS
1.
2.
3.
Introduction................................................................................................ 1-1
1.1
1.2
Warranty.............................................................................................................. 1-2
General....................................................................................................... 2-1
2.1
Outline................................................................................................................. 2-1
2.2
2.3
2.4
2.5
Options................................................................................................................ 2-3
2.6
Dimensions......................................................................................................... 2-4
Installation.................................................................................................. 3-1
3.1
3.2
3.3
4.
3.2.2
Operation.................................................................................................... 4-1
4.1
5.
3.2.1
4.1.2
Maintenance............................................................................................... 5-1
5.1
Calibration.......................................................................................................... 5-1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.2
5.3
5.4
5.5
5.6
5.7
IM 02C01B01-01E
ii
5.8
5.9
5.10
5.11
5.11.2
5.11.3
5.11.4
5.11.5
5.11.6
5.11.7
5.11.8
5.11.9
A1.2
A1.3
IM 02C01B01-01E
1.
1-1
<1. Introduction>
Introduction
Safety Precautions
For the protection and safety of the operator
and the instrument or the system including
the instrument, please be sure to follow the
instructions on safety described in this manual
when handling this instrument. In case the
instrument is handled in contradiction to these
instructions, Yokogawa does not guarantee
safety.
Yokogawa assumes no responsibilities for this
product except as stated in the warranty.
If the customer or any third party is harmed by
the use of this product, Yokogawa assumes
no responsibility for any such harm owing to
any defects in the product which were not
predictable, or for any indirect damages.
The following safety symbols are used in this
manual:
WARNING
Indicates a potentially hazardous situation which,
if not avoided, could result in death or serious
injury.
CAUTION
Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe
practices.
IMPORTANT
Indicates that operating the hardware or software
in this manner may damage it or lead to system
failure.
NOTE
Draws attention to information essential for
understanding the operation and features.
IM 02C01B01-01E
IMPORTANT
Supply air must be clean and dry.
- Supply air (pressurized) must not be
dewed event at -40C.
- Air filter with 5m (0.0002 inch) of filter
element maximum opening shall be
recommended.
- Oil filter should be provided to remove oil
in the supply air.
Maximum supply air pressure of transmitter
without fixed pressure regulator (GAS or
NAS type) is 215 kPa. Should the pressure
exceed 215 kPa, it is possible to break the
pneumatic amplifier, bellows etc.
When weling piping during construction, take
care not to allow welding currents to flow
through the transmitter.
Do not step on this instrument after
installation.
Applying a leakag-detecting fluid to the
instrument may damage the plastic parts
resulting from corrosion or cracking.
<1. Introduction>
1-2
1.2 Warranty
The warranty shall cover the period noted on
the quotation presented to the purchaser at the
time of purchase. Problems occurred during the
warranty period shall basically be repaired free
of charge.
In case of problems, the customer should
contact the Yokogawa representative from
which the instrument was purchased, or the
nearest Yokogawa office.
If a problem arises with this instrument,
please inform us of the nature of the problem
and the circumstances under which it
developed, including the model specification
and serial number. Any diagrams, data and
other information you can include in your
communication will also be helpful.
Responsible party for repair cost for the
problems shall be determined by Yokogawa
based on our investigation.
The Purchaser shall bear the responsibility for
repair costs, even during the warranty period, if
the malfunction is due to:
Improper and/or inadequate maintenance by
the Purchaser.
Failure or damage due to improper handling,
use or storage which is out of design
conditions.
Use of the product in question in a location
not conforming to the standards specified
by the Yokogawa, or due to improper
maintenance of the installation location.
Failure or damage due to modification or
repair by the party except Yokogawa or who
is requested by Yokogawa.
Malfunction or damage from improper
relocation of the product in question after
delivery.
Reason of force majeure such as fires,
earthquakes, storms/floods, thunder/
lightening, or other natural disasters, or
disturbances, riots, warfare, or radioactive
contamination.
IM 02C01B01-01E
2.
2-1
<2. General>
General
2.1 Outline
Reducing tube
Air supply
Pneumatic
Amplifier
Flapper
Nozzle
Output signal
Flexure
connector
Range wheel
(span adjustment)
Range bar
Force bar
Feedback
bellows
Reference
adjustment
Diaphragm
seal
Diaphragm
capsule
Pressure
being
measured
F0201.ai
Figure 2.1
Outline
F0202.ai
Figure 2.2
Principle of Operation
2-2
<2. General>
Process Connection:
JIS Rc1/2, Rc1/4, 1/2 NPT, or 1/4 NPT female,
whichever specified.
Wetted Parts Material:
Body: Forged JIS SUS 316 stainless steel.
Process Connector: SCS 14 A (equivalent to SUS
316 Stainless Steel casting)
Diaphragm Capsule: SUS 316L stainless steel.
Force Bar: SUS 316 stainless steel.
Force Bar Seal: Cobalt-nickel alloy.
Process Connector Gasket: Teflon (PTFE) (see
Note 1).
Capsule Gasket: SUS 316L stainless steel coated
with Teflon.
Force Bar Seal Gasket: Silicone elastomer.
Connection Hardware:
JIS SCM 435 chrome-molybdenum steel cap
screws and nuts for body; JIS SCM 435 cap
screws for process connector.
Cover:
Cast aluminum, finished with gray polyurethane
paint. Gasketed for National Electrical
Manufacturers Association (NEMA) (USA) Type3
weatherproof service.
Approximate Weight:
15 kg (33 lb).
Span Limits:
1.3 to 5.3 kPa.
Span is continuously adjustable within range
limits.
Range Limits :
0 to 9.3 kPa absolute.
Overpressure Limits:
0.7 MPa.
Output Signal:
20 to 100 kPa.
Accuracy(includes linearity, hysteresis and
repeatability):
1.0 % of span.
Repeatability:
0.5 % of span.
Dead Band:
0.1 % of span.
Air Supply Pressure:
140 kPa, 1.4 kgf/cm2 or bar, or 20 psi.
Air Consumption:
0.5 m3/h at 0 C, 101.3 kPa {1.033 kgf/cm2}
absolute (0.3 scfm).
Ambient Operating Temperature Range:
-40 to 120 C (-40 to 250 F).
Process Temperature Limits:
-40 and 120 C (-40 and 250 F) at capsule.
Mounting:
Bracket for nominal 50 mm (2 inches) horizontal
or vertical pipe. Transmitter must be mounted with
capsule faces vertical.
Air Connection:
Tapped for JIS R1/4 or 1/4 NPT, whichever
specified.
Span Limits
Range Limits
O. P. Limits
Output Signal
Option Code
M-calibration
P-calibration
bar-calibration
10 to 40 mmHg
0 to 70 mmHg abs.
7 kgf/cm2
0.2 to 1.0 kgf/cm2
13 to 53 mbar
0 to 93 mbar abs.
7 bar
0.2 to 1.0 bar
CAL-M
CAL-E
CAL-B
IM 02C01B01-01E
<2. General>
Suffix Codes
Description
.............
Pneumatic absolute
pressure transmitter.
Diaphragm -L . . . . . . . . . . .
Capsule
Body
Material *1
S . . . . . . . . . .
Process
Connection
1 . . . . . . .
2 . . . . . . .
3 *2 . . . . . .
4 *2 . . . . . .
Options
*1:
2-3
Low Spans:
0.53 to 2.6 kPa, 4 to 20 mmHg, or 5.3 to 26 mbar.
Accuracy 1.0 % of span.
Option code: LD.
Cover Color Other Than Standard Finish:
Specify in color block by color code. Refer to
GS 22D1F1-E.
Option code: SCF-.
High Process Temperature:
Glass reinforced Teflon gaskets are used in the
process connector and force bar seal.
Maximum process temperature to 190 C (375 F).
Option code: DG5.
Stainless Steel Hardware:
JIS SUS 630 cap screws and nuts for the body;
JIS SUS 630 cap screws for process connectors.
Option code: SSB.
Oxygen Service Preparation:
Degrease cleansing treatment.
Option code: OSW.
Calibration Units:
M-calibration (Unit: kgf/cm2)
Option code: CAL-M
P-calibration (Unit: psi) Option code: CAL-E
bar-calibration (Unit: bar) Option code: CAL-B
Note:
1.
Teflon (PTFE): Trademark of E.I. DuPont de Nemours &
Company (USA) for polytetrafluoroethylene.
2.5 Options
Air Set:
Fixed combination pressure regulator and filter
with 35 mm diameter pressure gauge mounted
and piped to transmitter. Also available without
gauge.
Supply pressure: 0.2 to 1 MPa, 2 to 10 kgf/cm2
or bar, or 30 to 150 psi.
Output pressure: 140 kPa, 1.4 kgf/cm2 or bar, or
20 psi.
Maximum operating temperature: 80 C (180 F).
Air Connection
Gauge Scale
Option Code
JIS Rc 1/4
female
0 to 200 kPa
0 to 2 kgf/cm2
0 to 30 psi
0 to 2 bar
Without gauge
GAS-FP
GAS-FM
GAS-FE
GAS-FB
GAS-F
0 to 200 kPa
0 to 2 kgf/cm2
0 to 30 psi
0 to 2 bar
Without gauge
NAS-FP
NAS-FM
NAS-FE
NAS-FB
NAS-F
IM 02C01B01-01E
2-4
<2. General>
2.6 Dimensions
Unit : mm
110
25.4
118
Allow clearance 150 mm
for cover removal
Output connection
SUP OUT
Vent plug
154
453
95
124
Process connection
94
Nominal 50 mm (2 inches)
pipe vertical or horizontal
(supplied by user)
93
106
128
F0203.ai
IM 02C01B01-01E
3.
3-1
<3. Installation>
Installation
Tank
Mounting
bracket
Gate valve
Plug
2-inch pipe Filter-regulator
(optional)
Pressure
connector
Transmitter Mounting
Figure 3.2
Figure 3.1
F0302.ai
IM 02C01B01-01E
Surge chamber
4" (JIS 100A) 200 mm
long (1.6 Liter)
Tank
Shut off valve
Gate
valve
Restrictor
Output gauge
Air supply
Tighten
pressure
connector
bolts securely.
Vent valve
Drain valve
F0303.ai
Figure 3.3
3-2
<3. Installation>
Receiver
F0304.ai
Figure 3.4
NOTE
Air supply must be regulated at a fixed
pressure 1.4 kgf/cm2 or bar, 140 kPa, or 20
psi.
Transmitter uses 0.5 Nm3/h of air in normal
operation.
Air must be clean and dry. Blow out filter
regularly.
Transmission line must be free of leaks.
IM 02C01B01-01E
4.
4-1
<4. Operation>
Operation
Zero screw
Air supply
F0402.ai
Vacuum
F0401.ai
Output =
Test pressure reading Lower range limit
(0.8)
+ 0.2
Upper range limit Lower range limit
Example: Transmitter range, 0-40 mm Hg absolute
Test pressure,
10 mm Hg absolute
Output = (0.8)
10 0
40 0
IM 02C01B01-01E
5.
Maintenance
5.1 Calibration
Range wheel
Locknut
Zero screw
Manometer
Vacuum
connection
Vacuum
F0503.ai
Air supply
Pressure
connection
Figure 5.1
5-1
<5. Maintenance>
Calibration Equipment
Nozzle
Hex-head wrench
F0505.ai
IM 02C01B01-01E
5-2
<5. Maintenance>
Screw
F0507.ai
Output
line
F0506.ai
IMPORTANT
Never move force bar if overrange stop is loose
or disconnected.
F0508.ai
IM 02C01B01-01E
F0509.ai
Wire
5-3
<5. Maintenance>
Air Filter
Amplifier
O-ring
F0511.ai
Nozzle
assembly
Tweezers
Wire
Clamp screw
O-ring
F0510.ai
Figure 5.3
Clean Restrictor
Feedback O-ring
connection
Nozzle O-ring
connection
Figure 5.4
F0512.ai
IM 02C01B01-01E
5-4
<5. Maintenance>
Valve
Gasket
F0515.ai
F0513.ai
Force bar
Index mark
Flexure
Flexure locknut
If flexure is to be
replaced, refer to
section 5.8.
Washers go
below flexure.
Washers
F0516.ai
Diaphragm
capsule
Figure 5.6
Bottom plug
Nut
Figure 5.5
F0514.ai
IM 02C01B01-01E
5-5
<5. Maintenance>
F0517.ai
Fine
screen
Coarse
screen
Gasket
F0520.ai
Figure 5.7
Open-end wrench
F0518.ai
Index mark
F0521.ai
Figure 5.8
F0519.ai
IM 02C01B01-01E
<5. Maintenance>
IMPORTANT
Normal servicing of the transmitter does not
require the removal of any parts other than those
already mentioned. Further disassembly is not
recommended by YOKOGAWA. The following
procedures are described for emergency use only
and the user must assume responsibility for loss of
accuracy or damage to the transmitter.
Dashpot nut
31
25
Dashpot flexure
Dashpot
30
26
Flexure locking
screw
Dashpot
clamp
27
29
5-6
Flexure mounting
bracket
Dashpot clamp
screws
Parts associated with
servicing of dashpot.
28
F0522.ai
F0523.ai
<5. Maintenance>
5-7
IM 02C01B01-01E
5-8
<5. Maintenance>
Bolt
identifications
150 mm handle
25 mm
Alignment
screw
F0524.ai
Locknut
F0525.ai
Step No.
1
2
3
4
Bolt
A
B
C
B
Torque (Nm)
0.6
0.6
0.6
3.5
5
6
7
8
C
A
B
C
3.5
2.3
5.2
5.2
9
10
11
12
A
B
C
A
3.5
7.5
7.5
5.8
IM 02C01B01-01E
A-1
<Appendix 1.>
Cover
screw
Cover
Gasket
Diaphragm
Body
Ball
Flat spring Flat spring
mounting screw
F002.ai
Figure A2.
Exploded View
CAUTION
After reassembling the amplifier, perform a
calibration with the calibrator. (Refer to section
A1.3)
Diaphragm
Input
Flat spring
Ball valve
Exhaust valve
Supply air
Stem valve
Output
Exhaust
Tension adjustment
F001.ai
Figure A1.
IM 02C01B01-01E
A-2
<Appendix 1.>
Air check
valve
Nozzle input
pressure gauge
Output pressure
gauge
Nozzle
Supply air
coupling
Wrench
Amplifier
mounting studs
Front view
F003.ai
Air check
valve
Plug
Knob
Supply air
coupling
Rear view
Figure A3.
F004.ai
IM 02C01B01-01E
Customer
Maintenance
Parts List
Model Y/11AL
PNEUMATIC ABSOLUTE PRESSURE
TRANSMITTER (Style C)
F0601.ai
Item
1
Part No.
Qty
Below
F9200CS
D0114RZ
Below
X0104AB
X0118AP
4
8
F9101GD
D0117TT
F9200NJ
1
1
1
F9200NR
6
7
8
9
10
X0100SB
F9100AT
0012691
U0102RC
Below
U0102MY
2
1
3
1
1
0051652
F9101ZJ
Item
F9202LZ
11
Description
12
Below
F9101AB
D0114PA
D0114PB
13
13a
Below
X0100BM
F9101YA
Part No.
Qty
Description
14
Below
F9101GB
D0117TS
15
16
D0114FL
Below
D0114RB
D0120AC
U0102XC
1
1
17
Below
F9277YY
F9277YZ
F9277YW
F9277YX
Connector (SCS14A)
JIS Rc 1/2
ANSI 1/2 NPT
JIS Rc 1/4
ANSI 1/4 NPT
18
Below
X0100MN
F9101YS
Below
F9202QW
Cap Screw
SCM435 (standard)
SUS630 Stainless Steel
*Gasket
Teflon Coating SUS 316 L s.s.
(standard)
19
D0117TW
F9101ZL
20
21
0046879
1
2
Teflon (PTFE)
Teflon Coating SUS 316 L s.s.
(for oxygen service)
Data Plate
Self-tapping Screw
Bolt
SCM435 (standard)
SUS630 Stainless Steel
CMPL 02C01B01-01E
6th Edition:Nov.2012(KP)
F0602.ai
Nov. 2012
Subject to change without notice.
CMPL 02C01B01-01E
3
Force Balance Unit (items 1 through 32A)
Item
1
2
3
Part No.
Qty
/LD)
Description
U0102LN
0048219
U0119TA
U0119TF
U0102FY
4
2
1
1
1
5
6
7
8
0017611
U0102FZ
U0102NA
U0119TC
U0119TG
1
1
1
1
1
9
10
11
12
13
D0123MZ
0023442
N0999MH
U0102KL
U0102LP
1
2
1
2
1
*O-Ring
3-483/16 Fil.H.Screw
Flapper
Flexure
Plate
14
15
16
17
18
X0100MK
U0102TE
X0104EB
U0102KP
N0999FM
4
1
1
1
1
19
20
21
22
23
X0100ML
X0166MX
X0143XN
N0999ML
N0143MK
2
2
1
1
1
24
25
26
27
28
N0143SB
N0102MX
U0102LE
N0142NY
N0999QA
N0999MP
1
1
1
1
1
1
Washer
Dished Washer (cobalt alloy)
Nut (SUS 316 s.s.)
Spacer
Range Bar Assembly (N0999SL)
Range Bar Assembly (N0999SG)
29
30
U0102KR
N0999MG
N0999MC
U0102KC
U0119TB
D0123MZ
1
1
1
1
1
1
Spring Holder
Spring (N0999SL)
Spring (N0999SG)
Spring Holder
*Nozzle Assembly
*O-Ring
31
32
32A
Nov. 2012
Subject to change without notice.
1/4-281/2 Hex.H.Screw
Lockwasher
Bracket Assembly (N0999SL)
Bracket Assembly (N0999SG)
Screw
Nut
Spring
Pin
Bellows Assembly (N0999SL)
Bellows Assembly (N0999SG)
Item
Part No.
Qty
Description
33
34
35
36
37
X0104BR
0029423
U0114BP
0013335
U0102XP
1
2
1
1
1
Nut
Wahser
Flexure
Washer
Bracket
38
39
40
41
42
X0104BZ
X0116ET
U0114BK
X0104BL
U0114BB
2
2
1
1
2
Nut
5-401/4 Socket H.Cap Screw
Bracket
Nut
Screw (special)
43
44
45
46
50
F9100FM
N0148CD
N0119EK
A0100YC
F9101DF
2
1
1
2
1
Column
Clamp
Dashpot
6-321/4 Socket H.Cap Screw
Relay Mounting Assembly
(JIS connection)
D0124JD
51
52
53
A037744
U0102MF
X0100AA
1
1
1
54
55
56
57
58
D0124JG
F9138YA
C0100EM
U0103FP
X0116CS
1
1
1
2
2
59
0006535
60
61
62
X0100YC
F9103AA
U0102RZ
3
1
1
63
64
X0100RP
U0102MS
4
1
*Restrictor
*Pneumatic Amplifier,80A
*Gasket
*Screen
10-321 Pan H.Screw with washer
10-323/4 Fil.H.Screw with
lockwasher
1/4-287/8 Socket H.Cap Screw
Scale (standard)
Cover Assembly (aluminum)
10-329/16 Hex.H.Screw
Gasket
CMPL 02C01B01-01E
4
Integral Air Filter Set and Mounting Set
F0603.ai
Item
1
3
4
5
6
7
8
9
10
11
12
Part No.
Qty
Description
0050386
0050325
G9611AD
G9611AW
0050392
1
1
1
1
1
0050332
G9611CD
G9611CN
0051231
F9101EL
1
1
1
1
1
F9140DA-C
F9140DB-C
F9147MQ
Below
G9612DB
G9612DD
F9140FH
F9140FJ
1
1
2
1
F9145BF
D0114PN
See Table 1
D0117XL
D0117XL-A
1
1
1
1
1
F9270AX
Below
F9270AY
F9273CZ
1
4
Bracket
7/16-205/8 Cap Screw
S10C, S12C or S15C Carbon Steel (standard)
SUS 630 Stainless Steel
Prior to Apr.1998
Since Apr.1998
G9615AA
G9615AT
/G(N)AS-FE
G9615AE
G9615EK
G9615AH
G9615EA
/G(N)AS-FB (0 to 2 bar)
G9615AM
G9615EC
/G(N)AS-FM
Note) In order for gauge shipped befor April,1998 to be replaced, please use
gauge and elbow, which part numbers are effective April,1998.
Nov. 2012
Subject to change without notice.
CMPL 02C01B01-01E