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260
240
220
200
180
160
140
120
100
zinc
temperature
80
60
452C
40
440C
20
431C
0
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
0.45
Mechanical Properties
10
11
12
13
Yield
Strength
Mn
Si
Nb
Nb+
V*
Al+
Cu+
Ni+
Cr+
Mo+
Minimum
MPa
Range
MPa
300
450
620
20
350
480
650
18
GRADE
Tensile
Strength
Minimum
Elongation
Maximum Content %
300WA
350WA
0.10
0.30 0.10
Notes:
+ Addition of these elements is
optional.
* It is permissible that the steel be
supplied with no Niobium or
Vanadium.
If grain refining elements are used, it
must be recorded on the test
certificate.
If Nb or V is used separately, the
maximum % of either shall conform
to the limits given in columns 6 & 7.
If used in combination, the maximum
% shall conform to the limits given in
column 8.
4 hrs at 25C
Overcoat interval
time (Min)
Overcoat interval
time (Max)
Surface
preparation
5 litre pack
7.1m2/l at
75m
Airless and air
spray & brush
5.7m2/l at
65m DFT
Airless and air
spray & brush
Spread rate at
recommended DFT
Airless, brush to
touch up
13.3m2/l at
40m DFT
4 litre pack
24 hrs
80%
53%
3 to 1
Remove
contaminants,
roughen with light
blast or mechanical
grind
Yes
NA
NA
Yes
40 to 90m
Grey
Airless, brush to
touch up
11.86m2/l at
50m DFT
1 litre pack
NA
70%
58%
NA
Contaminants
removed with
detergents and
fresh water
NA
Yes
NA
3 hrs at 23C
Yes
30 to 50m
Light grey
Single pack
polyurethane zinc
dust primer
JOTUN
2 Component
zinc rich epoxy
primer
Barrier
#1: Can be overcoated after touch dry at about 2 hours, the product will continue to cure under the topcoat.
Application
method
6 hrs at 25C
NA
Pot life
1 litre pack
37%
Volume solids
60%
53%
86%
Zinc content
1 to 4
Yes
Remove
contaminants,
roughen with light
blast or mechanical
grind
NA
Remove
contaminants,
roughen with light
blast or mechanical
grind
Twin pack
NA
NA
Yes
Mix ratio
3 days
<30 days
Single pack
6 hrs at 25C
75m
Yes certain
paint types
50 to 75m
Yes certain
paint types
Grey
Colour
Can be
overcoated
Zinc-filled,
epoxy polyamide
primer
Modified single
pack zinc-rich
phenoxy
Type
Single
application DFT
658
676
CARBOLINE STONCOR
10.9m2/l at
35m DFT
1 litre pack
NA
38%
90%
NA
Remove
contaminants,
roughen with light
blast or mechanical
grind
NA
Yes
Several months
2 hrs at 20C
35m
Grey flat
1 Component
zinc rich epoxy
primer
Proferral PR
8.8m2/l at
75m DFT
5 litre pack
8 hrs at 20C
66%
81%
80:20 by vol.
Remove
contaminants and
apply primer
Yes
No
Several months
8 hrs
Yes
75m
2 Component high
solids polyamide
adduct cured zinc
epoxy primer
Sigmarite HS
Zinc
SIGMA
Brush
10m2/l at
35m DFT
1 litre pack
NA
36%
90 93%
NA
Remove
contaminants.
Light blast or abrade
with abrasive paper
NA
Yes
NA
4 hrs at 23C
Yes
25 to 50m
Metallic grey
Organic zinc
rich primer
Polygalv
Primer
5.5m2/l at
75m DFT
5 litre pack
2 hrs at 25C
59%
81%
4 parts base to 1
part hardener by vol.
Remove
contaminants.
Light blast/
mechanical grind
Yes
NA
Extended
3 hrs at 25C
Yes
50 to 75m
Metallic grey/red
Interzinc 52
PLASCON
Brush or spatula
25 min at 25C
100%
>80%
Premixed in
squish pack
Remove
contaminants.
Abrade with
abrasive paper
Yes
NA
NA
2 hrs at 20C #1
Yes
150 to 200m
Matt grey
Solvent free
epoxy based
metallic coating
Squish
Pack
ZINCFIX
Hot dip galvanized coating repair materials A comparison in terms of the specification requirements
Feature