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Combined effects of freezing rate, storage temperature and time on bread dough
and baking properties
Jinhee Yi a, William L. Kerr b, *
a
b
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 17 October 2008
Received in revised form
13 May 2009
Accepted 15 May 2009
This study compares the effects of freezing temperature and rate as well as storage temperature and time
on the quality of frozen dough. Yeasted bread dough was frozen using four freezing rates (1969 C/h),
then stored at 10, 20, 30, or 35 C for up to 180 days. Dough strength diminished with longer
storage time and higher storage temperatures. Cryo-SEM showed that dough stored at 30 and 35 C
had the least damaged gluten network. NMR studies showed that more rapidly frozen dough, and that
stored at lower temperatures had lower transverse relaxation (T2) times (910 ms). However, dough
stored at 20 C displayed the highest yeast activity among samples. Bread loaf volume decreased with
storage time, and bread made from dough stored at 20 C showed the highest loaf volume. Breads
produced from 30 and 35 C stored dough displayed less change in the texture prole during storage
as well as less change in T2 values. Response surface analysis showed that optimal properties occurred at
freezing rates of around 1941 C/h and storage temperatures of 15 to 20 C.
2009 Elsevier Ltd. All rights reserved.
Keywords:
Frozen dough
Stickiness
Extensibility
Bread volume
1. Introduction
Bread made from frozen dough has become an increasingly
popular alternative to that made directly from unfrozen dough.
Frozen dough can be manufactured in large quantities off-site, and
then shipped to local restaurants or retail operations, saving on
both equipment and labor costs. In recent years, the quality of these
products has improved owing to advances in technology and
formulation, but there is room for additional improvement. Problems associated with frozen dough include long proof time, low
volume, poor texture, and variable performance (Kenny, Wehrle,
Dennehy, & Arendt, 1999). Some of the poorer quality can be
attributed to diminished yeast activity, the characteristics of the
yeast and their survival after freezing (Baguena, Soriano, Martinezanaya, & Debarber, 1991; El-Hady, ElSamahy, Seibel, & Brummer,
1996; Hino, Takano, & Tanaka, 1987; Hsu, Hoseney, & Seib, 1979;
Ribotta, Leon, & Anon, 2003; Wolt & DAppolonia, 1984). In order to
improve performance, frozen dough processors may add extra
yeast, use short or no-time dough processing procedures, mix
ingredients at relatively low temperatures, or incorporate new
strains of freeze-tolerant yeasts.
* Corresponding author. Tel.: 1 706 542 1085; fax: 1 706 542 1050.
E-mail address: wlkerr@uga.edu (W.L. Kerr).
0023-6438/$ see front matter 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.lwt.2009.05.017
J. Yi, W.L. Kerr / LWT - Food Science and Technology 42 (2009) 14741483
1475
60, 90, and 180 days. At each sampling period, 3 replications of the
16 treatments were withdrawn from the freezers and placed in an
environmental chamber (Model HEC10R, HotPack, Warminster, PA)
at 8 C and 35% RH in order to thaw. Thawed dough pieces were
removed from the package, then placed in a chamber at 36 C and
85% RH for proong. Dough samples were baked in a 5-rack gas
convection oven (Blodgett BLD-DFG100, Burlington, Vermont) at
180 C for 15 min. After baking, bread samples were allowed to cool
for approximately 1 h prior to subsequent measurements.
2.2. Dough extensibility and adhesiveness
Extensibility of the dough was measured using a texture
analyzer (TA-XT2i, Texture Technologies Corp., Scarsdale, NY) with
a modied Kieffer extensibility rig and 5 kg load cell. Approximately 50 g dough samples were molded into strips approximately
7 mm in diameter and 60 mm in length. All samples were left to
rest on a grooved plate at 8 C for 20 min and 90% RH prior to
testing (Anderssen, Bekes, Gras, Nikolov, & Wood, 2004). The dough
was pulled at a crosshead speed of 3.3 mm/s. The resistance to
extension (maximum force) and extensibility (distance to break)
were calculated from the forcedeformation curves. One advantage
of the Kieffer dough extensibility rig is that it uses a micro-extension method involving a very small sample size. It correlates highly
with methods such as the extensigraph as indicated by baking
performance (Kieffer, Wieser, Henderson, & Graveland, 1998;
Sharadanant & Khan, 2003; Suchy, Lukow, & Ingelin, 2000).
Adhesiveness was measured using the texture analyzer with
a modied ChenHoseney stickiness rig, with conditions as
described by Chen and Hoseney (1995). The sample was placed in
a cylindrical cell on the base of the texture analyzer, which was
then enclosed by a lid with a perforated hole. A small amount of
dough was extruded through the hole. The upper cylindrical probe
was brought in contact with the exposed dough to adhere to it, and
the probe was pulled away from the base at a speed of 1.7 mm/s.
Both the maximum force and the area under the forcedeformation
curve required to separate the probe from the test sample were
used as measures of adhesiveness.
2.3. Cryo scanning electron microscopy
A Jeol JSM-5410 scanning electron microscope with a CT-500C
cryo-unit (Oxford Instruments, Oxfordshire, UK) was used to
investigate the microstructure of the frozen bread dough. Each
frozen dough sample was placed on the cryo-specimen holder,
placed in liquid nitrogen, and then transferred to the cryo-unit in
the frozen state. The dough specimens were fractured, sublimated
(10 min at 70 C) and sputter coated with gold (4 min at 0.2 kPa).
The prepared dough specimen was transferred to the microscope
where it was observed at 15 kV and 120 C. Micrographs were
taken at 500, 1000 and 2000 magnication.
2.4. NMR measurements of dough
Fig. 1. Freezing protocols for frozen bread dough. Average rate (and time) to reach
30 C. Rate 1: 19 C/h (2.53 h); Rate 2: 41 C/h (1.18 h); Rate 3: 55 C/h (0.88 h); and
Rate 4: 72 C/h (0.67 h).
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J. Yi, W.L. Kerr / LWT - Food Science and Technology 42 (2009) 14741483
100 ms was chosen to exclude the fast decaying solid-like signal. All
measurements were made at 25 C 1 C. Relaxation curves were
analyzed using the WinFIT multi-exponential routine (Resonance
Instruments, Whitney, UK).
2.5. Yeast activity
Yeast activity was measured using AACC method 89-01 (2000)
with slight modication. Dough pieces (10 g) and 100 g water were
placed into a 250 ml glass reaction vessel, capped, and placed in
a water bath at 36 1 C. A hose was connected to the vessel,
leading to a volumetric manometer. Gassing power was determined from the volume of carbon dioxide gas trapped after
180 min. Each 10 g sample contained 0.163 g dry yeast.
Table 1
Maximum resistance to extension of frozen bread dough (force, g) after thawing.
Values for unfrozen dough: 69.98 g.
Storage day
Freezing rate
10 C
20 C
30 C
35 C
30
Rate
Rate
Rate
Rate
1
2
3
4
49.68op
51.19pq
52.19r
52.75s
53.28st
54.01t
55.60vw
56.05wx
54.33tu
54.19t
56.99y
56.41xy
54.73uv
55.25v
55.74w
56.02wx
60
Rate
Rate
Rate
Rate
1
2
3
4
47.01kl
47.62m
48.89no
48.70n
49.62o
50.38p
52.62rs
53.38st
51.77q
51.86qr
52.65rs
52.74s
51.11pq
52.25rs
51.45q
52.22rs
90
Rate
Rate
Rate
Rate
1
2
3
4
43.78h
44.84hi
45.11i
45.71j
45.45ij
46.34jk
47.31lm
47.30lm
45.33i
47.50m
47.73
46.64k
45.38
47.73m
47.02kl
47.32lm
180
Rate
Rate
Rate
Rate
1
2
3
4
29.17a
29.54ab
29.49a
29.71ab
30.15bc
33.68fg
32.64def
32.39de
31.99cd
33.19fg
32.82ef
32.67ef
32.01d
33.06f
33.12fg
32.13de
Storage temperature
Values followed by different superscript letters are signicantly different at p < 0.05.
Freezing rate
Storage temperature
10 C
qr
20 C
vw
30 C
wx
35 C
30
Rate
Rate
Rate
Rate
1
2
3
4
74.45
76.12uv
75.86tuv
75.22rs
76.23
78.10AB
77.42xy
77.69yzA
77.19
79.58BC
80.18CD
79.95CD
76.84vw
80.92D
80.99D
81.00D
60
Rate
Rate
Rate
Rate
1
2
3
4
69.81hi
72.90no
71.64lmn
70.96kl
73.37nop
76.09uv
75.23rs
75.30rs
75.28rs
77.45xy
76.93w
77.30wx
73.46op
78.81AB
77.49xy
77.93zA
90
Rate
Rate
Rate
Rate
1
2
3
4
63.94c
67.10e
66.66de
65.75d
72.59mn
73.58op
73.74pq
74.63qr
73.94pq
75.76tu
74.93rs
75.63st
74.71r
75.81tuv
75.15rs
75.42st
180
Rate
Rate
Rate
Rate
1
2
3
4
49.94a
52.43b
52.00b
52.42b
67.59ef
69.24g
68.38f
69.66gh
69.19g
71.07kl
70.02hij
70.78jkl
70.04ij
71.39lmn
70.30ij
70.48jk
Values followed by different superscript letters are signicantly different at p < 0.05.
J. Yi, W.L. Kerr / LWT - Food Science and Technology 42 (2009) 14741483
Freezing rate
Storage temperature
10 C
fg
20 C
cd
30 C
35 C
ef
30
Rate
Rate
Rate
Rate
1
2
3
4
79.47
75.04b
77.49c
78.73def
78.03
77.20c
81.00hi
80.77ghi
79.30
78.22def
80.10gh
79.28ef
78.07cd
75.12b
74.77a
77.82cd
60
Rate
Rate
Rate
Rate
1
2
3
4
82.78klm
77.88cd
82.21jk
82.01jk
88.39mn
78.81ef
83.37lm
82.37jkl
87.70mn
78.16de
80.30gh
82.00jk
83.15lm
81.63ij
82.41kl
80.93hi
90
Rate
Rate
Rate
Rate
1
2
3
4
108.45BC
105.86zA
107.84B
106.24A
97.48x
91.99p
92.36qr
92.37qr
94.37tu
90.83o
91.97p
92.00pq
93.15rs
91.63p
92.41qr
93.43rs
180
Rate
Rate
Rate
Rate
1
2
3
4
115.63E
114.47DE
115.52E
113.74D
109.60C
98.83y
108.69BC
105.32z
97.23x
93.25rs
94.44uv
94.25tu
95.19vw
94.34tu
94.02st
93.46rst
Values followed by different superscript letters are signicantly different at p < 0.05.
1477
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J. Yi, W.L. Kerr / LWT - Food Science and Technology 42 (2009) 14741483
Fig. 2. Cryo scanning electron microscopy dough pieces stored for 90 days at 10 C and frozen at (a) Rate 1, (b) Rate 2, (c) Rate (3) and (d) Rate 4.
Fig. 3. Cryo scanning electron microscopy dough pieces stored for 90 days at 20 C and frozen at (a) Rate 1, (b) Rate 2, (c) Rate (3) and (d) Rate 4.
J. Yi, W.L. Kerr / LWT - Food Science and Technology 42 (2009) 14741483
1479
Fig. 4. Cryo scanning electron microscopy dough pieces stored for 90 days at 30 C and frozen at (a) Rate 1, (b) Rate 2, (c) Rate (3) and (d) Rate 4.
the T2 relaxation times of this water population are still small due
to hydrogen exchange with surface hydroxyl groups. In gluten,
generally much longer T2 relaxation times are observed, and this
has been attributed to a higher degree of water mobility (Cherian &
Chinachoti, 1996; Esselink, Aalst, Maliepaard, & Duynhoven, 2003;
Esselink, Aalst, Maliepaard, Henderson, et al., 2003).
Fig. 5. Cryo scanning electron microscopy dough pieces stored for 90 days at 35 C and frozen at (a) Rate 1, (b) Rate 2, (c) Rate (3) and (d) Rate 4.
1480
J. Yi, W.L. Kerr / LWT - Food Science and Technology 42 (2009) 14741483
Table 4
Transverse relaxation time (T2, ms) of frozen bread dough after thawing.
Storage day
Freezing rate
Storage temperature
10 C
20 C
30 C
35 C
30
Rate
Rate
Rate
Rate
1
2
3
4
16.42
16.35ef
16.28d
16.35ef
16.32
16.01bc
16.25cd
16.45f
16.01
16.35ef
16.37ef
16.21cd
15.93
15.52a
15.66ab
15.39a
60
Rate
Rate
Rate
Rate
1
2
3
4
16.91j
16.76h
16.82hi
16.89ij
16.98jk
16.59g
16.87ij
16.93j
16.84i
16.43f
16.79h
17.06kl
16.73h
16.42f
16.80h
16.62g
90
Rate
Rate
Rate
Rate
1
2
3
4
17.84o
18.01pq
18.20rs
17.61m
17.96pq
17.65m
17.82o
17.67mn
17.50m
17.85o
17.15l
17.51m
17.80o
17.73n
17.60m
17.84o
180
Rate
Rate
Rate
Rate
1
2
3
4
18.59tu
18.46t
18.71w
18.54t
17.56m
18.15r
18.30s
18.03q
18.65uv
18.31st
18.00pq
17.89op
18.00pq
17.78no
17.62m
17.91pq
Values followed by different superscript letters are signicantly different at p < 0.05.
Table 5
Yeast activity (ml CO2 gas/g dry yeast) in frozen dough after thawing. Values for
unfrozen dough: 147.0 ml/g dry yeast.
Storage day
Freezing rate
Storage temperature
10 C
qr
20 C
s
30 C
q
35 C
30
Rate
Rate
Rate
Rate
1
2
3
4
75.6
84.0s
61.2mn
58.8lm
86.4
95.4t
64.8op
60.0no
74.4
74.4q
57.0lm
55.2k
73.2q
73.2q
55.2k
56.4klm
60
Rate
Rate
Rate
Rate
1
2
3
4
64.8op
72.0q
54.0k
48.6gh
75.6qr
84.6s
56.4klm
51.6ij
63.0no
64.2nop
49.2hi
49.2hi
61.2mn
62.4n
46.8fg
48.0gh
90
Rate
Rate
Rate
Rate
1
2
3
4
51.0ij
56.4klm
43.2ef
40.8d
55.8kl
63.0no
50.4hij
50.4hij
48.6gh
55.8kl
42.6ef
41.4de
47.4fgh
54.6k
41.4de
41.4de
180
Rate
Rate
Rate
Rate
1
2
3
4
43.2ef
46.8fg
36.6bc
34.2a
47.4fgh
51.6ij
41.4de
39.6bcd
41.4de
47.4fgh
36.0ab
35.4a
40.8d
46.2f
34.8a
36.0ab
Values followed by different superscript letters are signicantly different at p < 0.05.
dry yeast for unfrozen dough as compared to 95.4 ml/g for frozen
dough produced under freezing rate 2 and stored at 20 C for 30
days. In general, the total gas production decreased with longer
storage periods. The highest gas production at 30 days was
obtained from frozen dough produced at freezing rate 2 and stored
at 20 C storage temperature (95.4 ml/g), and the lowest from
dough produced at freezing rates 3 and 4 (most rapid freezing) and
stored at 30 or 35 C (55.257.0 ml/g). Dough frozen at rates 1
and 2 (relatively slow freezing) and stored at 10 and 20 C had
higher gas production for all frozen dough samples. This same
relative gas production was maintained for all storage periods.
However, the total gas volume obtained was lower at longer storage
periods at all freezing rates and storage temperatures. The highest
gas volume for frozen dough was 84.6 ml/g at 60 days storage,
63.0 ml/g at 90 days, and 51.6 ml/g ml at 180 days; the lowest
volume was 46.8 ml/g at 60 days, 40.8 ml/g at 90 days, and 34.2 ml/
g at 180 days. Greatest volumes were obtained from dough
produced at freezing rate 2.
In almost all cases, maximum gassing power was observed for
dough samples held at 20 C, particularly at freezing rates 2 or 1
(41 C or 19 C/h). This temperature is often recommended for
storage in industrial settings, although the reasons for this are
somewhat empirical (Trevedi, Hauser, Nagodawithana, & Reed,
1989). It has been observed by several researchers that yeast
activity is diminished by freezing and storage (Autio & Sinda, 1992;
El-Hady et al., 1996; Neyreneuf & Delpuech, 1993; Wolt & DAppolonia, 1984). Fluctuations in temperature have been found to be
especially damaging (Berglund et al., 1991; El-Hady et al., 1996;
Inoue & Bushuk, 1991). In addition, yeast may be less viable after
freezing (Baguena et al., 1991).
Several factors inuence yeast activity in frozen dough,
including the inuence of temperature on metabolism, osmotic
stress incurred as ice forms, the ability of yeast to form osmoregulating or other protective compounds, and the effects that
freeze-damage of the gluten network may play in limiting diffusion
of nutrients and byproducts to and from metabolizing yeast. Lower
temperature per se should improve the survival of yeast. However,
in the frozen state, temperature determines the amount of ice
present in the system, and the rate of freezing determines how the
freezing process ensues. Early work (Mazur, 1970; Mazur &
Schmidt, 1968) showed that optimal survival of Saccharomyces
cerevisiae occurs at cooling rates of 7 C/min. It was suggested that
water in yeast cells remains supercooled down to 10 C, as the cell
membrane prevents extracellular ice from propagating into the cell.
At relatively slow freezing rates this allows time for water to diffuse
from the cytoplasm to external spaces, due to the osmotic gradient.
Concentration of intercellular solutes and electrolytes leads to
dehydration and changes in ionic strength and pH that affect the
metabolic functions of the cell and integrity of the cell membrane.
At rates faster than 10 C/min, less time is allowed for cell dehydration, and intercellular freezing is reached more quickly. This also
contributes to freeze concentration of solutes in the cell. Interestingly, much of the cell water is frozen at 20 C.
One might expect that faster freezing rates and lower storage
temperatures would be more benecial to yeast survival.
However, Mazur (1970) postulated that in these conditions,
intercellular ice is subject to recrystallization during warming, and
that this leads to direct damage of cell membranes. Alternately,
Muldrew and McGann (1990) speculated that rapid cooling leads
to greater osmotic pressure gradients across the membrane,
rupturing the membrane and allowing ice to propagate into the
cell. In any event, thawing is also a critical determinant of yeast
survival. For example, survival in slowly cooled-slowly warmed
systems is greater than in slowly cooled-rapidly warmed systems
(Mazur & Schmidt, 1968).
J. Yi, W.L. Kerr / LWT - Food Science and Technology 42 (2009) 14741483
1481
Table 6
Volume of bread (ml) made from frozen dough. Values of bread from unfrozen
dough: 137.8 ml.
Table 7
Firmness (force, N) of bread made from frozen bread dough. Values of bread from
unfrozen dough: 4.03 N.
Storage day
storage day
Freezing rate
Storage temperature
10 C
w
20 C
Freezing rate
35 C
no
Storage temperature
10 C
tu
35 C
1
2
3
4
111.7
113.3xy
113.3xy
112.7wx
115.3
119.0A
113.3xy
113.0wxy
94.3
95.3pq
93.7mno
94.7op
94.0
94.7op
91.7jk
92.0jkl
30
Rate
Rate
Rate
Rate
1
2
3
4
5.00
4.56a
5.78c
5.91c
6.12
5.99cd
6.47e
6.88fg
10.60
10.76tu
10.46stu
10.38rs
9.05no
8.92no
9.33p
9.52pqr
60
Rate
Rate
Rate
Rate
1
2
3
4
108.7tu
109.3uv
109.0u
108.0t
113.3x
116.3z
111.7w
112.7wx
92.3kl
93.7mno
91.3ij
91.7jk
92.3kl
93.3mn
91.3ij
91.3ij
60
Rate
Rate
Rate
Rate
1
2
3
4
5.93c
5.87c
6.47e
6.16de
6.80f
6.64f
6.90g
6.95gh
11.81wx
12.18yz
12.29yzA
11.74w
11.40v
11.68vw
11.42v
11.75w
90
Rate
Rate
Rate
Rate
1
2
3
4
104.7s
107.3t
101.0r
102.0r
109.0u
112.0w
107.7t
107.7t
92.0jkl
92.7lm
88.7e
88.7e
90.3ghi
90.7hi
88.3de
88.7e
90
Rate
Rate
Rate
Rate
1
2
3
4
8.00kl
7.71k
9.07op
8.86mno
7.28hij
7.12hi
6.96gh
7.35ij
12.26yz
12.36zA
12.04xy
12.40zAB
12.39zA
11.91wxy
11.92wxy
12.38zA
180
Rate
Rate
Rate
Rate
1
2
3
4
88.7e
91.3ij
87.0c
87.7cd
88.0cde
89.3fg
85.3ab
84.0a
86.0b
89.0ef
84.0a
83.7a
180
Rate
Rate
Rate
Rate
1
2
3
4
8.03kl
8.04kl
7.76k
8.04kl
12.48AB
12.73CD
12.34zA
12.94CD
12.91CD
12.77BCD
12.60BC
12.82CD
8.78mn
8.46lm
10.18rs
9.73qr
cd
30 C
Rate
Rate
Rate
Rate
Values followed by different superscript letters are signicantly different at p < 0.05.
ab
20 C
30
88.3de
90.0gh
86.3bc
87.7cd
30 C
Values followed by different superscript letters are signicantly different at p < 0.05.
1482
J. Yi, W.L. Kerr / LWT - Food Science and Technology 42 (2009) 14741483
References
Fig. 6. Contour plots for elasticity (E), yeast activity (Y), and bread volume (V) at 90% of
their maximum value; and adhesiveness (A) and rmness (F) at 90% of their minimum
value. Arrows show direction toward more optimal values.
4. Conclusions
The quality of bread made from frozen dough depends on the
rate of freezing, storage temperature, and the length of time stored.
Faster freezing and lower storage temperatures promote less
damage to the gluten network, thus help retain elastic properties of
the dough. However, relatively lower freezing rates and storage
temperatures promote yeast viability and gassing power. As such,
a compromise in freezing rate and storage temperature is needed to
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