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PIP PCSCP001
Procurement of Control Panels
This Practice is subject to revision at any time by the responsible Function Team and
will be reviewed every 5 years. This Practice will be revised, reaffirmed, or withdrawn.
Information on whether this Practice has been revised may be found at www.pip.org.
PIP will not consider requests for interpretations (inquiries) for this Practice.
September 2003
PIP PCSCP001
Procurement of Control Panels
Table of Contents
1. Introduction .................................. 2
1.1 Purpose ............................................. 2
1.2 Scope................................................. 2
2. References ................................... 2
2.1 Process Industry Practices ................ 2
2.2 Industry Codes and Standards .......... 2
3. Definitions .................................... 3
4. Requirements ............................... 3
4.1
4.2
4.3
4.4
4.5
4.6
General .............................................. 3
Welding.............................................. 4
Surface Preparation and Painting...... 4
Fabrication ......................................... 5
Inspection and Tests........................ 15
Release for Shipment ...................... 17
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Procurement of Control Panels
1.
September 2003
Introduction
1.1
Purpose
This Practice provides requirements for fabricators of control panels.
1.2
Scope
This Practice describes the requirements for instrument control panels, control
cabinets, consoles, and marshalling cabinets. Distributed control system (DCS),
programmable logic controller (PLC), and rotating equipment protection control
cabinets shall also be in accordance with this Practice. Excluded from this Practice
are portions of cabinets and consoles containing supplier-proven pre-engineered
equipment and interconnecting system wiring between the suppliers field
termination panels and the suppliers system equipment.
This Practice does not intend to dictate the method of interconnecting and mounting
the suppliers standard, proven equipment. However, the wiring for system power,
lighting, convenience outlets, field terminal wiring, and input/output wiring between
intermediate terminal strips within these cabinets shall be in accordance with this
Practice.
2.
References
Applicable parts of the following Practices, industry codes and standards, and references
shall be considered an integral part of this Practice. The edition in effect on the date of
contract award shall be used, except as otherwise noted. Short titles will be used herein
where appropriate.
2.1
2.2
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September 2003
3.
Definitions
benchboard: A desktop or writing surface
control panel: Cabinet or surface with any combination of instruments; switches, indicators,
gages, controllers, recorders, etc., that are mounted for easy access and ease of operation
(i.e., panels in control rooms on which instruments are mounted and used in controlling a
process)
owner: The party who owns the facility wherein the control panel will be used
purchaser: The party who awards the contract to the supplier. The purchase may be the
owner or the owners authorized agent.
rub rail: A metal trim piece on the outside edge of a benchboard to protect the edge of the
surface from damage.
subpanel: A board mounted inside a control panel that supports internally installed
equipment
supplier: The party responsible for building or assembling the control panel
4.
Requirements
4.1
General
4.1.1
4.1.2
4.1.3
If the control boards must be shipped in sections, the size and makeup of the
shipping assemblies shall be approved by the purchaser.
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Procurement of Control Panels
September 2003
4.1.4
Panels shall be drilled, cut, and provided with necessary mounting hardware.
4.1.5
4.1.6
Drilling, cutouts, and connections shall be provided as required for any items
listed or specified for field mounting by others.
4.1.7
The purchaser shall provide equipment lists that show definitive descriptions
of all control board equipment items.
4.1.8
4.1.9
Equipment mounted on the rear of open panels or within control panels shall
be easily accessible.
4.1.10 Each item of equipment, whether front or rear mounted, shall be readily
removable without removal of other items.
4.1.11 Purchaser approval is required for mounting equipment on panel doors.
4.2
4.3
Welding
4.2.1
4.2.2
4.2.3
General
4.3.1.1. All painting procedures shall conform to the recommendations of the
manufacturers of the materials.
4.3.1.2 Surfaces shall be prepared for painting by grinding welds smoothly,
removing scale, filling imperfections, etc.
4.3.1.3 All paint of any color shall be from one lot.
4.3.1.4 If the finish is required to match an existing board, a color chip of
the proposed paint shall be submitted to the owner for approval.
4.3.1.5 One quart of touch-up paint of each color used shall be furnished.
Comment: The amount of touch-up paint may be modified,
depending on the size or number of control boards.
4.3.1.6 Particular care shall be used to ensure that all inside surfaces of the
boards and panels including welded seams and exposed surfaces of
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September 2003
Primer Application
4.3.2.1 Suitable corrosion-resistant filling and priming coats shall be applied
and sanded smooth.
4.3.2.2 Primer shall be as recommended by paint Manufacturer.
4.3.3
4.4
Fabrication
4.4.1
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Nameplates
4.4.5.1 Engraved nameplates of white-black-white laminated plastic shall be
provided on panels where indicated on the arrangement drawings.
4.4.5.2 Nameplate sizes and the size and style of lettering shall be per
ISA 60.6 subject to the owners approval.
4.4.5.3 Nameplates shall be engraved to expose the black center layer.
4.4.5.4 A complete list of designations for engraving shall be provided by
the purchaser.
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4.4.7
4.5
4.5.2
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1. Piping, tubing, valves, and fittings shall be tested with 100 psig
(7 bar[g]) nitrogen or with clean, dry air.
2. The final connection at the instrument shall be disconnected
and plugged during testing.
3. Each joint shall be carefully inspected and checked for leaks
with a bubble fluid or soap solution.
4. All lines shall be blown free of foreign matter before testing.
5. After testing, lines shall be sealed against dirt and dust until
final installation.
4.5.2.7 Functional Tests
Inspection
The following are mandatory hold points for which prior purchaser
notification is required:
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September 2003
1. Unless purchaser waives the witness of these tests, wiring tests or piping
leak test and functional tests
2. Packaging/preparation for shipping
4.6
Component Identification
All devices and components mounted in the rear or interior of the boards and
the back of all front-mounted equipment shall be permanently marked with
1/4-inch (6-mm)-high lettering, as follows:
a. Marking shall be conspicuously placed to minimize the possibility of
incorrect identification.
b. Markings shall not be placed on removable covers or on parts that could
be interchanged during inspection, testing, or maintenance procedures.
c. Instructions for identifying designations shall be provided by the
purchaser.
4.6.2
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