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RTR RHSG Start-up Time Chart ( Cold Start-up)

GT Synchro + Ramp-up to 25%


GT Ignition
GTG Purge
load for HRSG Soaking (GTE <
( 5 ~ 10 min.) Speed-up to FSNL
470'C)
Req./Condition
Press start
HRSG Soaking ( 50 Bar / 20
GT stand-by
5~10 sec spark
button / or
min.) Line warm-up completed
HRSG stand-by
Flame on
Automatic
Name / Description
Events to Sequence

System
Description

Tag
Number

Fire
Fighting
System

IA & SA
System

Ready to
GT/HRSG Start

GT Ramp-up Start

GT / HRSG ramp-up to Base load or Target


load

GT /
HRSG
base

GT Ramping rate = Max. 8.33 MW/min.

Fire Water Pressure >


Low
CA-022
A, B

Air chiller operation

CA-023
A, B

Air Dryer operation

CA-021
A, B

Air Compressor
operation

PS-0671
A, B, C

IA Pressure > Low

CC-PP-06 Closed cooling water


A, B
pump operation
Closed
Cooling
water
system

CC-HEAir cooled heat


31, 32, 33,
exchanger & Fan
34, 35
TE-0502
A, B

Cooling water supply


temperature < High

D:AramcoO&MTrain manual RTRHRSGfinalPlant Time Chart_RTR.xls

Open after ensuring closing of main


ignition shut-off

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PS-0500
A, B

GT Synchro + Ramp-up to 25%


GT Ignition
GTG Purge
load for HRSG Soaking (GTE <
( 5 ~ 10 min.) Speed-up to FSNL
470'C)
Req./Condition
Press start
HRSG Soaking ( 50 Bar / 20
GT stand-by
5~10 sec spark
button / or
min.) Line warm-up completed
HRSG stand-by
Flame on
Automatic
Name / Description
Cooling water supply
TDOD
pressure > Low
2 sec

LT-0310
A, B

Make-up water Tank


Level > Low

Events to Sequence

System
Description

Make-up
Water Sys.

Tag
Number

Ready to
GT/HRSG Start

Emergency Shut Down


Valve

AT0640~2

Fuel Gas Mwe, LHV


(Gas ChromatoGraph)

Auto mode

Separator drain shut-off valve can be opened/closed to the condensate level of separator vessel.

Fuel Gas SDV-1641, CGTG A/B Shut-down


System 2641
Valve
PV-1641
B, 2641 B

Fuel Gas Pressure


Control main Valve

Auto released to set pressure

PV-1641
A, 2641 A

Fuel Gas Pressure


Control start-up Valve

Auto released to set pressure

PT-1641,
2641
A/B/C

Fuel Gas Pressure after


PCV < HH
Auto mode

app. 25% of heat input to CGTG is required

FWB Pump operation

Auto mode and FWB Pump start to operation when No.2 train start.

Auto mode

Auto open

MOV-1302
Feed water supply MOV Auto open
B
MOV-1302
Feed water supply MOV Auto open
C
CF-PP-01
Chemical A/B/C
Dosing
System CF-PP-02
A/B
XV-1711,
2711

Phosphate Dosing
pumps operation

Auto

Amine Dosing pump


operation

Auto

Pumping start

Main steam sampling


Shut-off valve

D:AramcoO&MTrain manual RTRHRSGfinalPlant Time Chart_RTR.xls

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GT /
HRSG
base

GT Ramping rate = Max. 8.33 MW/min.

Pump can periodically be


operated to the process
requirements

XV-0641
Moisture separator drain
A/B, 0642
Auto mode
shut-off valves
A/B

Feed water boosting


MS-pp-12
pumps operation No.1
A
train
Feed water boosting
MS-pp-12
pumps operation No.2
B
train
Feed water boosting
MS-pp-12
pumps operation Stand
Feed Water C
by
boosting
System MOV-1302
Feed water supply MOV
A

GT / HRSG ramp-up to Base load or Target


load

TDOD
2 sec

MW-PP-05 Make-up water Pump


A/B
Operation
ESDV0640

GT Ramp-up Start

Open after ensuring closing of ignition


element shut-off

AE-1711
AE-1712

GT Synchro + Ramp-up to 25%


GT Ignition
GTG Purge
load for HRSG Soaking (GTE <
( 5 ~ 10 min.) Speed-up to FSNL
470'C)
Req./Condition
Press start
HRSG Soaking ( 50 Bar / 20
GT stand-by
5~10 sec spark
button / or
min.) Line warm-up completed
HRSG stand-by
Flame on
Automatic
Name / Description
Main steam CC
Main steam PH

XV-1713,
2713

Blowdown water Shutoff valve

AE-1713
AE-1714

Blowdown water SC
Blowdown water PH

Events to Sequence

System
Description

Tag
Number

Sampling
System XV-1715,
2715

Ready to
GT/HRSG Start

AE-1715,
2715

Saturated steam CC

XV-0701

Blowdown water Shutoff valve

AE-0701
AE-0702
AE-0703

Feedwater SC
Feedwater PH
Feedwater DO

PT-0301
A/B/C

Feedwater Pressure > Low

Feedwater flow control


start-up valve

Auto

FV start-up valve Auto released

FV-1301 A

Feedwater flow control


main valve

Auto

FV main valve Auto released

MOV-1302

Attemperator water
isolation MOV

Auto closed

opened

Auto

Attemperator TV control Auto released

Auto

Start-up level = NWL-550mm

LT-1200
A/B/C
TE-1200
A~F

HRSG
System

GT Ramping rate = Max. 8.33 MW/min.

opened

FV-1301 B

TV-1221

GT / HRSG ramp-up to Base load or Target


load

Saturated steam
sampling Shut-off valve

MOV-1301 Feedwater isolation MOV Auto

Feedwater
System

GT Ramp-up Start

Attemperator
temperature control
main valve
Drum Water Level
(Start-up level -->
NWL)
Steam Drum Metal
Temperature dT < 50
degC

MOV-1212 Evaporator Drain MOV

Auto closed

MOV-1215 Superheater Drain MOV

Auto closed

MOV-1214

Continuous Blowdown
MOV

XV-1211

Quenching water shutoff V/V

30% of Full load

100% of full load

Level swelling ==> set point ramp-up to NWL

Drum level = NWL

Can be opened during start-up to releave drum level high (periodically)

Closed when steam flow > 30 t/h

SQRT [3/Pdrum]

open CBD MOV to crack open position (0.5 ~ 1.5% of Base load)

Auto mode : can be opened when blowdown water temperature to trench is higher than 60 degC.

D:AramcoO&MTrain manual RTRHRSGfinalPlant Time Chart_RTR.xls

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GT /
HRSG
base

GT Synchro + Ramp-up to 25%


GT Ignition
GTG Purge
load for HRSG Soaking (GTE <
( 5 ~ 10 min.) Speed-up to FSNL
470'C)
Req./Condition
Press start
HRSG Soaking ( 50 Bar / 20
GT stand-by
5~10 sec spark
button / or
min.) Line warm-up completed
HRSG stand-by
Flame on
Automatic
Name / Description
Events to Sequence

System
Description

Tag
Number

MOV-1213 Economizer vent MOV

Ready to
GT/HRSG Start

Auto closed
Open when
reserved drum
pressure <= 0 5

Auto

ZSC-1241 HRSG access door


~ 1249
closing Limit Switch on

Be sure all access door are closed and no one is inside HRSG duct, casing and stack.

MOV-1234
Main
Steam
System

GT /
HRSG
base

GT Ramping rate = Max. 8.33 MW/min.

Close when drum pressure > 2 Barg

Drum Pressure < HH

MOV-1233 Main steam line Drain MOAuto closed

MOV-1231

GT / HRSG ramp-up to Base load or Target


load

Close when steam flow > 45 t/h

MOV-1200 Steam drum vent MOV

PT-1200
A/B

GT Ramp-up Start

Mainsteam start-up vent


Auto
MOV

SQRT [6/Pdrum]

nt controller on when Pdrum >1 Barg

Auto steam drum pressure


ramping control released

Closed when steam flow > 30 t/h

MOV closed when MOV-1232A (main steam isolation) is opened

Mainsteam warm-up
MOV

MOV-1232 Main steam Isolation


A
MOV
MOV-1232 Main steam equalization
B
MOV
PT-1232
A/B

Main steam Pressure

Auto

TT-1220
A/B/C

Main steam Temperature

Auto

Steam Drum Level ControAuto

Auto

Main Steam temperature


Auto
control

Auto

Conditions to be considered.

HRSG Ready to
start-up.
CGTG ready to
start-up.
BOP ready to
start-up.

CGTG purge for


app. 7 minutes.
HRSG purge :
simultaneously.

CGTG ignition
for 5~ 10 sec.
CGTG speedup to 3600 rpm
(Full Speed No
Load).
Drum/startup/warm-up
vent open
MS/SH/steam

D:AramcoO&MTrain manual RTRHRSGfinalPlant Time Chart_RTR.xls

GT
Synchronized
and ramp-up
to 25% load.
Drum vent
close

HRSG Soaking finished. GT/HRSG ramp-up start to target load.


GT ramping rate : max. 8.33 MW/min.
Start-up vent closed
Main steam valve
opened and equalized
All drain valve closed
Main Steam line warmed
up.

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CGTG / HRSG
target load
operation.

RTR HRSG Shut-down Time Chart ( HRSG hot banking at approximately 47 Barg )

Events to Sequence
System
Description

Tag
Number

Req./Condition
Name / Description

Fire
Fighting
System

IA & SA
System

GT Base load
or Target load
HRSG base or
target load

Plant shut-down start

GT run down from target load to FSNL


HRSG load down to hot banking

Press plant stop button


/ or Trip

GT coast down and off

Fire Water Pressure >


Low
CA-022
A, B

Air chiller operation

CA-023
A, B

Air Dryer operation

CA-021
A, B

Air Compressor
operation

PS-0671
A, B, C

IA Pressure > Low

CC-PP-06 Closed cooling water


A, B
pump operation
Closed
Cooling
water
system

CC-HEAir cooled heat


31, 32, 33,
exchanger & Fan
34, 35
TE-0502
A, B

Cooling water supply


temperature < High

D:AramcoO&MTrain manual RTRHRSGfinalPlant Time Chart_RTR.xls

GT
fuel GT speed down
stop

5 of 6

Events to Sequence
System
Description

Make-up
Water Sys.

Tag
Number

Req./Condition

PS-0500
A, B

Name / Description
Cooling water supply
pressure > Low

LT-0310
A, B

Make-up water Tank


Level > Low

MW-PP-05 Make-up water Pump


A/B
Operation

GT Base load
or Target load
HRSG base or
target load

Plant shut-down start

GT run down from target load to FSNL


HRSG load down to hot banking

GT
fuel GT speed down
stop

Press plant stop button


/ or Trip

GT coast down and off

Pump can periodically be operated to the process requirements by operators intervention.

ESDV0640

Emergency Shut Down


Valve

Close if required after GT off.

AT0640~2

Fuel Gas Mwe, LHV


(Gas ChromatoGraph)

Close if required after both 2 GTs are off.

XV-0641
Moisture separator drain
A/B, 0642
Separator drain shut-off valve can be opened/closed to the condensate level of separator vessel.
shut-off valves
A/B
Fuel Gas SDV-1641, CGTG A/B Shut-down
System 2641
Valve
PV-1641
B, 2641 B

Fuel Gas Pressure


Control main Valve

PV-1641
A, 2641 A

Fuel Gas Pressure


Control start-up Valve

PT-1641,
2641
A/B/C

Fuel Gas Pressure after


PCV < HH

Close if required after GT of the same train is off.

Feed water boosting


MS-pp-12
pumps operation No.1
A
train
Feed water boosting
MS-pp-12
pumps operation No.2 This Pump can be stopped when No.2 train is required to stop.
B
train
Feed water boosting
MS-pp-12
pumps operation Stand
Feed Water C
by
boosting
System MOV-1302
Feed water supply MOV
A
MOV-1302
Feed water supply MOV
B

Close if required after the same train of GT is off.

Close if required after the same train of GT is off.

MOV-1302
Feed water supply MOV
C
CF-PP-01
Chemical A/B/C
Dosing
System CF-PP-02
A/B
XV-1711,
2711

Phosphate Dosing
pumps operation

A pump off, B pump be off when B train GT off

Amine Dosing pump


operation

Close after the other train of GT is off.

Main steam sampling


Shut-off valve

D:AramcoO&MTrain manual RTRHRSGfinalPlant Time Chart_RTR.xls

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Events to Sequence
System
Description

Tag
Number

Req./Condition

AE-1711
AE-1712

Name / Description
Main steam CC
Main steam PH

XV-1713,
2713

Blowdown water Shutoff valve

AE-1713
AE-1714

Blowdown water SC
Blowdown water PH

Sampling
System XV-1715,
2715

GT Base load
or Target load
HRSG base or
target load

Plant shut-down start

GT run down from target load to FSNL


HRSG load down to hot banking

Press plant stop button


/ or Trip

GT
fuel GT speed down
stop
GT coast down and off

Saturated steam
sampling Shut-off valve

AE-1715,
2715

Saturated steam CC

XV-0701

Blowdown water Shutoff valve

AE-0701
AE-0702
AE-0703

Feedwater SC
Feedwater PH
Feedwater DO

PT-0301
A/B/C

Feedwater Pressure > Low

can be lowed after both 2 GTs are off.

MOV-1301 Feedwater isolation MOV

Feedwater
System

FV-1301 B

Feedwater flow control


start-up valve

FV-1301 A

Feedwater flow control


main valve

MOV-1302

Attemperator water
isolation MOV

TV-1221
LT-1200
A/B/C
TE-1200
A~F

can be closed if required after both 2 GTs are off.

Auto off

Attemperator
temperature control
main valve
Drum Water Level
(NWL --> Start-up Level
)
Steam Drum Metal
Temperature dT < 50
degC

Auto control mode off

Drum level to start-up level / consider water shrink level

MOV-1212 Evaporator Drain MOV

MOV-1215 Superheater Drain MOV

HRSG
System

MOV-1214 Continuous Blowdown MOV

XV-1211

Quenching water shutoff V/V

D:AramcoO&MTrain manual RTRHRSGfinalPlant Time Chart_RTR.xls

Auto mode off

7 of 6

Events to Sequence
System
Description

Tag
Number

Req./Condition
Name / Description

GT Base load
or Target load
HRSG base or
target load

Plant shut-down start

GT run down from target load to FSNL


HRSG load down to hot banking

Press plant stop button


/ or Trip

GT
fuel GT speed down
stop
GT coast down and off

MOV-1213 Economizer vent MOV

MOV-1200 Steam drum vent MOV

If depressurization of drum is not required for maintenance, leave this valve as closed.

ZSC-1241 HRSG access door


~ 1249
closing Limit Switch
PT-1200
A/B

can be
maintenanc
opened for
e

Drum Pressure < HH

MOV-1233 Main steam line Drain MOV

Main
Steam
System

MOV-1231

Mainsteam start-up vent


MOV

MOV-1234

Mainsteam warm-up
MOV

Auto on / set target hot


banking pressure and activate
after 8 min. from initiation

controller off

Close near FSNL load

MOV-1232 Main steam Isolation


A
MOV
MOV-1232 Main steam equalization
B
MOV
PT-1232
A/B

Main steam Pressure

Pressure down to hot banking pressure

TT-1220
A/B/C

Main steam Temperature

Saturation temperature at hot bank pressure

Steam Drum Level Control

Auto off

Main Steam temperature


control

Auto off

Conditions to be considered.

D:AramcoO&MTrain manual RTRHRSGfinalPlant Time Chart_RTR.xls

GT run down from target load


to FSNL
GT max. deloading rate : 7.14
MW/min.

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