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A/E Name
A/E Project No.
RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General Conditions and Division
01 Specification Sections, apply to this Section.
B. Specifications throughout all Divisions of the Project Manual are directly applicable to this
Section, and this Section is directly applicable to them.
0.2
SUMMARY
A. Provide split system air conditioning system consisting of indoor air handling/fan coil unit(s),
outdoor condensing unit(s), refrigerant piping, fittings, valves and accessories, and controls.
B. Perform all Work required to provide and install the factory assembled split-system airconditioning and / or heat-pump system refrigerant piping, valves, filters driers, and any
refrigerant specialties equipment such as suction accumulators, site glass, receivers,
strainers, etc. as specified in this specification, indicated, or noted on the Owners Contract
Documents with supplementary items necessary for proper installation and testing and
operation of the unit(s).
0.3
REFERENCE STANDARDS
A. The latest published edition of a reference shall be applicable to this Project unless identified
by a specific edition date.
B. All reference amendments adopted prior to the effective date of this Contract shall be
applicable to this Project.
C. All materials, installation and workmanship shall comply with the applicable requirements and
standards addressed within the following references:
1.
2.
3.
4.
5.
ANSI/ARI 340-360 - Commercial and Industrial Unitary Air-Conditioning and Heat Pump
Equipment.
6.
7.
8.
9.
10.
11.
12.
13.
ASTM B280 - Seamless Copper Tube for Air Conditioning and Refrigeration Field
Service.
14.
ASTM B117 - Standard Practice for Operating Salt Spray (Fog) Apparatus.
15.
NFPA 90A - Standard for the Installation of Air Conditioning and Ventilating Systems.
16.
17.
18.
QUALITY ASSURANCE
A. Manufacturer Qualifications: Company specializing in manufacturing the products specified in
this Section with minimum three (3) years documented experience, who issues complete
catalog data on total product.
B. Provide capacity ratings with ARI certification. Energy Efficiency Rating (EER) and Coefficient
of Performance (COP) not less than prescribed by ASHRAE 90.1 when used in combination
with compressors and evaporator coils when tested in accordance with ARI Standards.
C. Insulation shall be a flexible, closed-cell elastomeric pipe insulation AP Armaflex, AC
Accoflex. Adhesive shall be Armaflex 520, 520 Black or 520 BLV Adhesive. The insulation
must conform to ASTM C534 Grade 1, Type, and shall have a maximum thermal conductivity
of 0.27 Btu-in./h-ft2-F at a 75F mean temperature as tested in accordance with ASTM C
177 or ASTM C 518.
D. Insulation materials shall have a flame-spread index of less than 25 and a smoke-developed
index of less than 50 as tested in accordance with ASTM E 84. In addition, the products,
when tested, shall not melt or drip flaming particles, and the flame shall not be progressive.
0.5
SUBMITTALS
A. Product Data:
1.
Provide literature that indicates dimensions, weights, and supply air fan performance
such as capacity, brake horsepower, wheel type and finishes of materials. Submit electrical load
characteristics, voltage, amperage, and rough-in connection requirements for electrical and refrigerant
tubing.
2.
Submit electrical requirements for power supply wiring including wiring diagrams for
signal interlocks and control wiring, clearly indicating factory-installed and field-installed wiring.
B. Record Documents:
1.
Electrical and refrigerant tubing drawings with noted seal procedures and sealant
material products and product material data sheets.
The University of Texas
MD Anderson Cancer Center
MS041113
2.
3.
4.
Submit manufacturers certificate that coils are tested in accordance with and rated in
accordance with ARI 410.
5.
1.
The contractor shall provide closeout documents for the unit(s) which includes
emergency operation (if applicable), normal operating and maintenance (O&M) manuals, in addition to
any field change documents that affect the operation or maintenance of the unit(s).
2.
Permanently mount condensate trapping calculation instructions within the unit O&M
Manual that illustrates the unit casing at the condensate drain connection.
3.
0.7
WARRANTY
A. A minimum 5 year compressor warranty, 10 year warranty on condenser coil, and evaporator
coil, 1 year parts and labor warranty on the rest of the system controls and components.
PART 2 - PRODUCTS
0.1
GENERAL
A. All materials shall meet or exceed all applicable referenced standards, federal, state and local
requirements, and conform to codes and ordinances of authorities having jurisdiction.
B. Provide one refrigerant line filter drier and outside pressure taps in each refrigerant circuit on
brazed tubing refrigerant piping systems.
MANUFACTURERS
A. American Standard
B. Trane
C. York
D. Daikin / McQuay
0.3
1.
Unit(s) shall have a fire retardant, closed cell foam insulated, rust-inhibiting IAQ stainless
steel drain pan across the full width of the unit, extending from the cooling coil to the end of the unit.
2.
3.
Arrange coil and drain pan connections on the side of the unit as shown on the Drawings.
E. Each unit shall be provided with integral mounting brackets adequate to support the units
weight.
F. Each unit shall be provided with a one (1) inch discharge and inlet duct collar.
G. Furnish access doors as required to service all elements of the unit from each side of the unit,
not from the bottom.
H. Fan(s) shall be direct drive with centrifugal, single width wheel mounted on vibration isolators.
I. Fan wheel design must meet Fan Efficiency Grade requirements and tested and certified in
accordance with the requirements of ANSI/AMCA Standard 205-12.
J.
0.4
Fan motors that are 1 hp or less shall be Electronically Commutated Motor (ECM) motor with
an Electronic Speed Control (ESC) module. Fan motors greater than 1 hp shall be threephase, suitable for Variable Speed Drive (VFD) service in total compliance with Section 20 05
13.
COILS
A. Coils shall be comprised of aluminum fins mechanically bonded to copper tubes. If the
cooling coils are used to cool mixed air (outside air and return air) the coil shall be comprised
of copper fins mechanically bonded to copper tubes.
B. Test all coils for maximum system design working pressure and or static pressure based on
the type of refrigerant being used.
C. Heating and cooling coils shall be sized as required to meet or exceed industry standards,
capacities, and notes, on the Drawings.
0.5
1.
Coils shall be made from seamless copper tubing with mechanically bonded aluminum
fins and capable of withstanding 500-hour salt spray exposure per ASTM B117.
2.
Provide condenser fans which discharge, vertically and that have direct drive fans
resiliently mounted with guard and motor.
G. Provide unit with high and low pressure cutouts for compressor, non-recycling pump down,
reset relay and oil pressure safety control (7 1/2 ton units and larger).
H. Provide anti-short cycle timer for loss of power conditions to protect the compressor.
I. Low suction pressure cut out switch to reduce probability of pulling non condensable gases into
the refrigerant system.
NOTE TO A/E ADD THIS SENTENCE IF THE APPLICATION AND ASHRAE ZONE MINIMUM TEMPERATURES IS
APPROPRIATE FOR THIS REQUIREMENT; PROVIDE WITH CONTROLS TO PERMIT OPERATION DOWN TO 0
DEGREE F AMBIENT TEMPERATURE AT MINIMUM COMPRESSOR LOAD.
0.6
PIPING
A. Copper Tube and Fittings:
1.
2.
Drawn-Temper Copper Tube per ASTM B 280, Type ACR, clean, dry and capped.
Annealed-Temper Copper Tube per ASTM B 280, Type ACR, clean, dry and capped.
Annealed copper tubing shall not be used for piping larger than 0.625 O.D.
3.
4.
Bronze Filler Metals: AWS A5.8, Classification BAg-7 (50% silver), BCuP5 (15% Silver).
FILTER SECTION:
A.
B.
C.
The air handling unit manufacturer shall provide one (1) set of scheduled filters for each air
handling unit as shown on the Drawings. The filters shall be boxed and placed within the air
handling unit during shipment. The box shall identify the type of filter and be labeled with the
corresponding air handling unit identification tag number.
PART 3 - EXECUTION
0.1
PREPARATION
A. Coordinate layout and installation of refrigerant piping and piping suspension and support
system components with other construction trades, including light fixtures, HVAC ducts and
equipment, fire-suppression-system piping, equipment components, and fire and/or smoke
partition assemblies.
1.
2.
1.
Select pipe, fittings, and components that have design pressure ratings per ASHRAE 15
but not less than the following system design pressures:
0.2
Refrigerant Type
Low Side
(psig)
High Side
(psig)
115
260
225
510
INSTALLATION
A. Installation shall meet or exceed all applicable federal, state and local requirements,
referenced standards and conform to codes and ordinances of authorities having jurisdiction.
B. All installations shall be in accordance with manufacturers recommendations:
1.
Air cooled condensing units shall have the proper clearance requirements that not only
meet space requirements to permit proper air flow and for maintenance or removal needs.
2.
Air handling or fan-coil units should be located to allow full access to perform
preventative and replacement maintenance which also includes space for coil removal. Units shall not be
located above or near electrical panels or electronic control panels.
3.
Provide sufficient access space and install refrigerant valves, strainers, and driers at a
height that is easily accessible for maintenance.
4.
Contractor shall furnish and maintain and replace clean pre-filter media in each air
handling unit as listed in the equipment schedule on the Drawings during start-up and construction. The
Contractor shall install the tagged set of new filter products provided by the air handling unit manufacturer
for each unit after it has been tested, commissioned and receives final acceptance by the Owner.
5.
Condensate P-traps shall be properly sized for air handling unit design negative or
positive static pressure based on relevant location of fan being upstream or downstream of the coil.
C. Installation of refrigerant piping hangers and supports:
1.
2.
3.
Purging with 99.9% nitrogen gas must be used when brazing copper tubing, fittings, and
valves. The brazing filler material is specified in piping section of this specification.
Manufacturers requirements must be followed when brazing specialty items and valves.
All piping shall be rigidly supported from the building structure by means of adjustable
ring-type hangers. Unistrut type trapeze hangers shall be used where pipes run side by side. Hanger
spacing shall be as follows:
a.
Horizontal:
Copper Piping
3/8-inch and under
1/2-inch through 3/4-inch
1 inch through 1-1/2-inch
2 inch through 1-1/2-inch
Maximum Spacing
4 feet
6 feet
8 feet
10 feet
b.
c.
Round rods supporting the pipe hangers shall be of the following dimensions:
Piping Diameter
2-inch and under
2-1/2 to 3-inch
Rod Diameter
3/8-inch
1/2-inch
d.
Rods for trapeze hangers shall be minimum of 3/8 - inch and shall have the
equivalent cross section listed above per pipe supported. The use of pipe hooks,
chains, perforated iron strapping or wire for pipe supports is not permitted.
e.
Insulated pipes shall be protected using galvanized steel shields similar to Grinnel
Figure 167 or 360 or equal, galvanized steel shield by Pipe Shields Incorporated.
f.
Place a hanger within 1'-0" of each side for each horizontal elbow.
g.
Use hangers which are vertically adjustable 1-1/2" minimum after piping is erected.
h.
0.3
Where permitted by the A/E or Owner soft copper tubing shall be fastened to the
building structure with Unistrut type supports, Unistrut type clamps and cushion
inserts. Clamps shall not be spaced greater than 4'-0" apart.
TESTING
A. Leak Testing Requirements:
1.
If the copper tubing is charged with refrigerant to connect the air cooled condensing unit
with the air handler or fan coil unit use proper leak detection instruments to assure no refrigerant is
leaking from the mechanical tube connections between the cooling coil and the condensing unit.
2.
Brazed refrigerant copper tubing shall be evacuated using the deep vacuum method the
system is thoroughly dry to ensure the system is thoroughly dry and free of non-condensibles and leaks.
a.
A micron gauge with a range from 50 to 9,000 micron shall be used to read the
vacuum reading.
b.
B. Performance Testing:
1.