Documente Academic
Documente Profesional
Documente Cultură
{Diagnostics}{Production}{HealthImaging}{ExternalAndInternal}
HEALTH IMAGING
Publication No. DG4826-1
26AUG04
Supersedes
28JUL03
Confidential
Restricted
Information
DIAGNOSTICS
for the
Kodak DirectView CR 950 SYSTEM
Service Code: 4826
Important
H196_0500GC
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PLEASE NOTE
The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be
liable for any loss or damage, including consequential or special damages, resulting from any
use of this information, even if loss or damage is caused by Kodaks negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Table of Contents
Description
Using the Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Service Diagnostics Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Functions of the System Service Diagnostics Screen . . . . . . . . . . . . . . . . . .
Diagnostic Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Light Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slow Scan Current and Velocity Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Laser Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Galvo Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PMT Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GALVO PLOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Self Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Error Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Error Frequency Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Actuation Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storing the Error Logs on a Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearing the Error Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Files from a Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displaying the Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Downloading Software to the BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BAR CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10003 - READER did not read the CASSETTE BAR CODE . . . . . . . . . . . .
LATCH/UNLATCH CAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
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16014 - Imaging System did not zero or calibration of the PMT did
not occur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16016 - Malfunctioning PMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16019 - Calibration could not find offset, rotate GALVO counterclockwise
16020 - Calibration could not find offset, rotate GALVO clockwise . . . . .
16021 - Malfunctioning PMT1: Gain out of range . . . . . . . . . . . . . . . . . . . .
16022 - Malfunctioning PMT2: Gain out of range . . . . . . . . . . . . . . . . . . . .
UPPER CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18001 - SIZE CHANGER: error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18002 - UPPER CONTROL AY: timeout error . . . . . . . . . . . . . . . . . . . . . . .
18007 - UPPER CONTROL AY: Wrong command error . . . . . . . . . . . . . . .
18008 - UPPER CONTROL AY: Move error . . . . . . . . . . . . . . . . . . . . . . . . .
18010 - Invalid STEPPER MOTOR error . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18011 - STEPPER MOTOR did not clear HOME SENSOR . . . . . . . . . . . . .
18012 - Failure to do the setup of the SENSOR INTERRUPT . . . . . . . . . .
18014 - STEPPER MOTOR: jog timeout error . . . . . . . . . . . . . . . . . . . . . . .
18013 - Invalid DC MOTOR INTERRUPT. . . . . . . . . . . . . . . . . . . . . . . . . . . .
18015 - Failure to advance CASSETTE . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18016 - No CASSETTES to advance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18017 - Cannot advance because the CASSETTE is in SLOT 8 . . . . . . .
18018 - MAIN BELT: Home position failure . . . . . . . . . . . . . . . . . . . . . . . . .
18019 - LOAD BAR: Home position failure . . . . . . . . . . . . . . . . . . . . . . . . .
18020 - UNLOAD BAR: Home position failure. . . . . . . . . . . . . . . . . . . . . . .
18024 - ALIGNMENT CAM: Clear timeout error. . . . . . . . . . . . . . . . . . . . . .
18025 - ALIGNMENT CAM: Engage timeout error. . . . . . . . . . . . . . . . . . . .
18026 - ELEVATOR: Up timeout error . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18027 - ELEVATOR down timeout error. . . . . . . . . . . . . . . . . . . . . . . . . . . .
18028 - Advanced 25 SLOTS but no CASSETTE in SLOT 1 . . . . . . . . . . .
18029 - No CASSETTE in SLOT 1 to load . . . . . . . . . . . . . . . . . . . . . . . . . .
18030 - MAIN BELT: Home position failure . . . . . . . . . . . . . . . . . . . . . . . . .
18031 - MAIN BELT: Movement timeout error . . . . . . . . . . . . . . . . . . . . . . .
18032 - MAIN BELT: Move error, OC expired before SENSOR actuated .
18033 - LOAD BAR: Movement timeout error . . . . . . . . . . . . . . . . . . . . . . .
18034 - LOAD BAR: Move error, OC stopped before SENSOR actuated.
18035 - UNLOAD BAR: Movement timeout error . . . . . . . . . . . . . . . . . . . .
18036 - UNLOAD BAR: Move error, OC stopped before SENSOR actuated
18037 - STEPPER MOTOR: Movement timeout . . . . . . . . . . . . . . . . . . . . . .
18038 - The STEPPER CLOCK pulses completed before actuating the
SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18039 - ELEVATOR: Down timeout because the CAM is not in the
home position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
91
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For systems with Software Version 4.1, you must have a Session ID for access to the
Service Functions and Diagnostics. See SERVICE BULLETIN 843.
1 At the main menu, touch:
[Service Functions]
[ENTER]
[Diagnostics]
2 Does the System Service Diagnostics screen display?
Yes
No
3 Check that the TX and RX LEDs are blinking on the MASTER CENTRAL PROCESSING
UNIT BOARD A2 and on the NETWORK CARD in the computer.
4 At the main menu, touch:
[Service Functions]
[ENTER]
[EXIT TO DESKTOP]
5 Select My Computer>Control Panel>Network>Protocols.
6 Double-click [TCP/IP Protocol].
7 Select [ADAPTER 1].
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8 Check the values for the NETWORK CARD that is connected to the MASTER CENTRAL
PROCESSING UNIT BOARD A2:
IP Address
Subnet Mask
Default Gateway
192.168.0.1
255.255.255.0
192.68.0.99
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[Individual Component
Control]
Description
ERASE LAMPS
Allows you to check the status of the components by
executing the steps:
1. Advancing the CASSETTE to SLOT 1
2. Loading the CASSETTE
3. Loading the PLATE
4. Scanning the PLATE
5. Erasing the PLATE
6. Ejecting the PLATE
7. Ejecting the CASSETTE
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Table 2 Calibration
BUTTON
Description
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BUTTON
Description
[Scan Calibration]
Caution
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Description
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BUTTON
Description
Important
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BUTTON
Description
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Table 4 Tests
BUTTON
Description
[Light Test]
Important
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BUTTON
Description
Caution
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BUTTON
Description
[Galvo Test]
Important
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Table 5 Logs
BUTTON
Description
[Error Log]
Important
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BUTTON
Description
[Actuation Log]
Important
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BUTTON
Description
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[AutoLooper]
Description
[Transport]
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Table 7 Miscellaneous
BUTTON
Description
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BUTTON
Description
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Diagnostic Tests
Light Test
1 On the System Service Diagnostic screen, touch [Light Test].
2 Touch [TEST].
3 Wait for the test to complete.
4 Check that PASS displays in AUTO-ZERO.
5 Touch [START GRAPH].
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Laser Power
Laser Warning
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2 Touch:
[LASER ON]
[READ]
3 Check Laser Power is 28 - 32 mW.
4 Is the value correct?
Yes
No
Galvo Test
1 On the System Service Diagnostic screen, touch [Galvo Test].
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2 Touch:
[START GALVO]
[LASER ON]
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Laser Warning
CR 950 SYSTEM
TOP COVER
COLLECTOR
paper
laser beam
FOLD MIRROR
H196_1801HCA
H196_1801HC
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Laser Beam
400
3000
short
long
No
PMT Test
1 On the System Service Diagnostic screen, touch [PMT Test].
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4 If one of the PMTs displays FAILED, install a new PMT. See PMTs and COLLECTOR
AY.
5 If both PMTs display FAILED, check the connections between:
PMT BOARD
DAS BOARD
GALVO PLOT
Important
The Galvo Plot screen has more Cassette Size options with Software Version 4.1.
1 On the System Service Diagnostic screen, touch [Galvo Plot].
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normal
10.0 V 0.1
2.5 0.1
No
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Diagnostic Procedures
Checking the Error Logs
1 On the System Service Diagnostic screen, touch [Error Log].
2 Touch either:
[Sort By Date],
[Sort By Error Code], or
[Sort By Cassette ID]
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2 Touch either:
[Sort By Date],
[Sort By Error Code], or
[Sort Error Frequency]
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If the value is 7000, the home position is not adjusted automatically. Set the value manually.
4 To install the parameters of the SLOW SCAN, touch:
[GET SLOWSCAN HOME POSITION FROM FLOPPY]
[UPDATE SLOWSCAN PARAMETER FILE FROM FLOPPY]
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Description
The BOARD is
Responding.
The diagnostics is not
operating.
Not Responding
Important
Not Reporting
Action
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Caution
Downloading the SSC BOOT can cause damage to the SLOW SCAN CONTROLLER
BOARD A6. Only download the SSC BOOT if necessary.
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2 Touch either:
[DOWNLOAD MCPU APPLICATION],
[DOWNLOAD MSC APPLICATION],
[DOWNLOAD SSC BOOT and APPLICATIONS],
[DOWNLOAD SSC APPLICATIONS], or
[DOWNLOAD SSC PARAMETERS]
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Error Codes
Subsystem
10
11
12
13
14
15
16
18
19
22 - 32
BAR CODE
LATCH/UNLATCH CAM
SLOW SCAN AY
ERASE LAMPS
POWER SUPPLY
DATA PATH
Calibration
UPPER CONTROL
Self Test for the MASTER CENTRAL PROCESSING UNIT
MOTION SYSTEM CONTROL BOARD A1
Windows 2000 Subsystem
Shutdown Management
DISK MANAGER
DICOM
Installation
47
49
50
55
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Error Codes
BAR CODE
10003 - READER did not read the CASSETTE BAR CODE
Cause 1: The CASSETTE has a bar code that you cannot read or it does not have a bar
code.
Action: Install the correct bar code.
Cause 2: The internal BAR CODE READER malfunctioned.
Action: 1. Observe that the BAR CODE READER is not blocked.
2. Check the connections to the BAR CODE READER.
3. If the BAR CODE READER emits a beep when you insert a CASSETTE, but
the CASSETTE does not load, check CONNECTOR RJ45 between the BAR
CODE READER and the MASTER CENTRAL PROCESSING UNIT BOARD
A1.
4. If the BAR CODE READER does not emit a beep when you load a
CASSETTE, check CONNECTOR RJ45 between the BAR CODE READER
and the MOTION SYSTEM CONTROL BOARD A1.
5. Open the FRONT DOOR.
6. Close the FRONT DOOR to initialize the MOTION SYSTEM CONTROL
BOARD A1.
7. Touch:
[Diagnostics]
[Component Control: Step]
[Read CASSETTE ID]
8. If the CASSETTE ID does not display, do again with another CASSETTE.
9. If the CASSETTE ID does not display, install a new BAR CODE READER.
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Error Codes
LATCH/UNLATCH CAM
11001 - DUPLEX CAM did not move to the Home Position
Cause:
Action:
11006 - CAM OUTER SENSOR did not detect position of DUPLEX CAM
Cause:
Action:
11007 - CAM INNER SENSOR did not detect Home Position for DUPLEX
CAM
Cause:
Action:
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Error Codes
11015 - Move command failure because SLOW SCAN not at home position
Cause 1: The DUPLEX CAM malfunctioned.
Action: Do the checkout for the CASSETTE HANDLING AY.
Cause 2: The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
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Cause:
Action:
Error Codes
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Error Codes
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Error Codes
SLOW SCAN AY
12001 - SLOW SCAN EXTRACTION BAR did not move to home position
Cause 1: The EXTRACTION BAR malfunctioned.
Action: 1. Remove any obstructions in the path of the EXTRACTION BAR.
2. Check the SLOW SCAN MOTOR.
3. Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
4. Check the EXTRACTION BAR HOME POSITION.
Cause 2: The EXTRACTION BAR REFERENCE SENSOR S9 malfunctioned.
Action: Do the checkout for the EXTRACTION BAR SENSOR S9.
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Error Codes
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Error Codes
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Error Codes
Action:
SLOW SCAN AY
1. Check for an obstruction.
2. Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
Action:
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Error Codes
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Error Codes
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Error Codes
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Error Codes
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Error Codes
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Error Codes
Action:
SLOW SCAN AY
1. Check for an obstruction.
2. Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
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Error Codes
Error
Code
12202
12203
12204
12216
12217
12218
12219
12220
12221
12222
12223
12228
Error occurred during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Memory error on the SLOW SCAN CONTROLLER BOARD A6.
Memory error on the SLOW SCAN CONTROLLER BOARD A6.
Communication error between the SLOW SCAN CONTROLLER BOARD A6 and the
MOTION SYSTEM CONTROL BOARD A1.
Communication error between the SLOW SCAN CONTROLLER BOARD A6 and the
MOTION SYSTEM CONTROL BOARD A1. Error EM17 - Receive Buffer Overflow.
Error during downloading of code or parameters for the SLOW SCAN
CONTROLLER BOARD A6.
Error during downloading of code or parameters for the SLOW SCAN
CONTROLLER BOARD A6.
Error EM20 - New Bootstrap Program, Download all Boot and Program Modules.
Malfunction of the SLOW SCAN CONTROLLER BOARD A6.
Checksum error occurred during downloading of code to the SLOW SCAN
CONTROLLER BOARD A6.
Checksum error occurred during downloading of code to the SLOW SCAN
CONTROLLER BOARD A6.
Error occurred during downloading of the code to the SLOW SCAN CONTROLLER
BOARD A6.
DIAGNOSTICS
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Error
Code
Error Codes
Description
12230 Error EM30 - Host Flash Download Copy Boot Memory Error.
12240 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM40 - Illegal Record Type.
12241 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM41 - Invalid Extended Address.
12242 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM42 - Invalid Erase Block ID.
12243 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM43 - Receive Record Checksum Error.
12244 Error when initializing. Error EM44 - File Sum of Record Checksum Error, Download
Program.
12245 Program error. Error EM45 - Boot Checksum Write Error.
12246 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM46 - FIX_APP Code Block Checksum Write Error.
12247 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM47 - Code Page Checksum Write Error.
12248 Error EM48 - Parameters Save Flash Error.
12250 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM50 - Flash Write Address Out Of Range.
12251 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM51 - Flash Program Error: Erase.
12252 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM52 - Flash Program Error: Low Voltage.
12253 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM53 - Flash Program Error: Program.
12254 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM54 - Flash Program Error: Sequence.
DIAGNOSTICS
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Error Codes
Error
Code
Description
12255 Error
Error
12260 Error
Error
DIAGNOSTICS
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Error Codes
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Error Codes
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
ERASE LAMPS
13001 - 13008 - ERASE LAMP PAIRS
Code
13001
13002
13003
13004
13005
13006
13007
13008
Cause:
Action:
Log Message
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Error Codes
DIAGNOSTICS
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Error Codes
POWER SUPPLY
14001 - SLOW SCAN: Malfunction of 24 V Power
Description: The 24 V DC CIRCUIT BREAKER of the SLOW SCAN is open.
Cause:
Action:
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
The CR 950 SYSTEM sent a message to reset the SLOW SCAN AY.
None.
DIAGNOSTICS
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Error Codes
The MSC BOARD has reported a model number that is not consistent with the
current version of MCPU BOARD software.
Download the correct version of MCPU and MSC BOARD software. Do the
procedure Downloading Software to the BOARDS.
DATA PATH
15001 - MCPU BOARD A2: Fatal Error in Software
Description: A PSOS system error occurred that is not possible to repair. The Event
Log includes the PSOS system error number, module, and line number.
Cause:
Action:
DIAGNOSTICS
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Error Codes
If the laser power is > 25.0 mW and < 28.5 mW, an error is recorded to the error
log for each cycle.
Description: The laser power is < 25.0 mW.
Cause 1: The CABLE between the LASER DRIVER BOARD A17 and the GALVO BOARD
A4 malfunctioned.
Action: Check the CABLE.
Cause 2: The GALVO BOARD A4 malfunctioned.
Action: Do the checkout for the GALVO BOARD A4.
Cause 3: The LASER DRIVER BOARD A17 malfunctioned.
Action: Do the checkout for the LASER DRIVER BOARD A17.
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
The CR 950 SYSTEM does not have the calibration data for all sizes of PLATES.
1. Do the Calibration for the CR 950 SYSTEM.
2. Do the checkout MASTER CENTRAL PROCESSING UNIT BOARD A2.
DIAGNOSTICS
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Error Codes
A malfunction of the PCMCIA CARD is the last possible cause. Check all other
malfunctions before installing a new PCMCIA CARD.
Cause 1: The PCMCIA CARD operates correctly, but another malfunction occurred.
Action: Check the error logs for the malfunction. Use Checking the Error Logs.
Cause 2: The PCMCIA CARD malfunctioned.
Action: Install a new PCMCIA CARD.
DIAGNOSTICS
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Error Codes
Cause 2: The application software for the Windows 2000 was started again without resetting
the MASTER CENTRAL PROCESSING UNIT BOARD A2.
Action: 1. Check the Windows 2000 Event Log for network errors.
2. If any errors occurred, reset the network system configuration again.
3. Start the Windows 2000 application again.
4. Check the CROSSOVER CABLE between the MASTER CENTRAL
PROCESSING UNIT BOARD A2 and the computer.
DIAGNOSTICS
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Error Codes
Calibration
16001 - Calibration Error: Did not find START OF SCAN position
Description: During the calibration, the CR 950 SYSTEM did not locate the START
SCAN position within the given time.
Cause 1: The exposure of the PLATE is not correct.
Action: Use the DOSIMETER to check exposure of the PLATE.
Cause 2: Calibration of the CR 950 SYSTEM is not correct.
Action: Do the Calibration for the CR 950 SYSTEM.
Cause 3: The alignment of the optics is not correct.
Action: Check the adjustment:
FOLD MIRROR
GALVO BOARD
Cause 4: The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
Cause 5: The PMT/DAS BOARD A5 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
DIAGNOSTICS
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Error Codes
16005 - Calibration Error: Routine did not receive image in the time
allowed
Cause 1: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.
Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.
Cause 2: The DIGITIZER BOARD A3 malfunctioned.
Action: Do the checkout for the DIGITIZER BOARD A3.
Cause 3: The GALVO BOARD A4 malfunctioned.
Action: Do the checkout for the GALVO BOARD A4.
DIAGNOSTICS
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Error Codes
The DOOR is not closed, a PANEL is loose, or a light leakage occurred in the
CASSETTE HANDLING SYSTEM.
1. Do the Light Test to locate the source of the light leakage.
2. Repair the light leakage.
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
16014 - Imaging System did not zero or calibration of the PMT did not
occur
Cause 1: The DOSIMETER malfunctioned.
Action: Check that the DOSIMETER operates correctly.
Cause 2: The exposure on the PLATE is not correct during calibration.
Action: Do the calibration with another PLATE.
Cause 3: The X-RAY TUBE malfunctioned.
Action: Expose the PLATE using an X-RAY TUBE you did not use before.
Cause 4: The Imaging System did not auto zero.
Action: Do the checkout for:
PMT/DAS BOARD A5.
GALVO BOARD A4.
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
UPPER CONTROL
18001 - SIZE CHANGER: error
Description: The STEPPER MOTOR exceeded the time allowed to move.
Cause:
Action:
Cause:
Action:
Size .
Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
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Error Codes
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
Action:
SIZE CHANGER
Check the error log for more information. See Checking the Error Logs.
18039 - ELEVATOR: Down timeout because the CAM is not in the home
position
Cause:
Action:
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
None.
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
18055 - Could not engage the LOAD/UNLOAD BAR because the CASSETTE
PRESENT SENSOR S19 is blocked
Cause:
Action:
18056 - The LOAD/UNLOAD BAR move did not actuate the necessary
SENSOR(S)
Cause:
Action:
18058 - LOAD BAR did not move to the LOAD BAR HOME SENSOR S16
Cause:
Action:
18059 - LOAD BAR did not complete its move to the LOAD BAR ENGAGED
SENSOR S14
Cause:
Action:
18060 - UNLOAD BAR did not complete its move to the UNLOAD BAR
HOME SENSOR S15
Cause:
Action:
18061 - UNLOAD BAR did not complete its move to the UNLOAD BAR
ENGAGED SENSOR S13
Cause:
Action:
DIAGNOSTICS
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Error Codes
18065 - The SIZE CHANGER did not move to the SIZE CHANGER HOME
SENSOR
Cause 1: The SIZE CHANGER is not aligned correctly.
Action: Check the alignment of the SIZE CHANGER HOME POSITION SWITCH.
Cause 2: The SIZE CHANGER HOME SENSOR S25 malfunctioned.
Action: Check the SIZE CHANGER HOME SENSOR S25.
Cause 3: The STEPPER MOTOR DRIVER BOARD A16 malfunctioned.
Action: Do the checkout for the STEPPER MOTOR DRIVER BOARD A16.
Cause 4: The SIZE CHANGER STEPPER MOTOR malfunctioned.
Action: Check the SIZE CHANGER STEPPER MOTOR.
DIAGNOSTICS
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Error Codes
18068 - The SIZE CHANGER did not move to the SIZE CHANGER HOME
SENSOR
Cause 1: The SIZE CHANGER is not aligned correctly.
Action: Check the alignment of theSIZE CHANGER HOME POSITION SWITCH.
Cause 2: The SIZE CHANGER HOME SENSOR S25 malfunctioned.
Action: Check the SIZE CHANGER HOME SENSOR S25.
Cause 3: The STEPPER MOTOR DRIVER BOARD A16 malfunctioned.
Action: Do the checkout for the STEPPER MOTOR DRIVER BOARD A16.
Cause 4: The SIZE CHANGER STEPPER MOTOR malfunctioned.
Action: Check the SIZE CHANGER STEPPER MOTOR.
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
22001 - MSC BOARD A1: Memory did not erase during Download
Description: At the start of downloading to the MOTION SYSTEM CONTROL BOARD
A1, the flash memory was erased.
Cause:
Action:
DIAGNOSTICS
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Error Codes
22004 - MSC BOARD A1: The test of the RAM had a failure
Description: A failure occurred during the test of the RAM on the MOTION SYSTEM
CONTROL BOARD A1.
Cause:
Action:
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
Error Code
Description
29001 - 29006 System error for the RTXC. The communications data queue is full and
cannot receive messages. This error should not occur during normal
operation.
29007
System error for the RTXC. This error should not occur during normal
operation.
29008
System error for the MOTION SYSTEM CONTROL. This error should not
occur during normal operation.
30002
The DUPLEX CAM did not make a necessary motion.
DIAGNOSTICS
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Error Codes
Error Code
Description
30003
30004
30005
30006
30007
30008
30009
30011
30012
30013
30014
30015
30016
30017
30018
30019
30020
30021
30022
DIAGNOSTICS
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Error Codes
Error Code
Description
30023
The DRIVE ROLLERS did not execute the operation of LOAD in the time
allowed.
The DUPLEX CAM did not move to UNLATCH position in the time allowed.
The DUPLEX CAM did not move to LATCH position in the time allowed.
The DRIVE ROLLERS did not execute the UNLOAD operation in the time
allowed.
The DUPLEX CAM did not move to UNPINCH position in the time allowed.
The PLATE HANDLER did not execute the operation of LOAD PLATE in the
time allowed.
The PLATE HANDLER did not execute the operation of SCAN PLATE in the
time allowed.
The PLATE HANDLER did not execute the EJECT PLATE operation in the
time allowed.
The DUPLEX CAM did not execute the MOVE TO HOME operation.
The PLATE HANDLER did not execute the HOME SLOW SCAN operation in
the time allowed.
The DUPLEX CAM did not execute the MOVE TO HOME operation in the
time allowed.
30024
30025
30026
30027
30028
30029
30030
30031
30032
30033
DIAGNOSTICS
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Error Codes
30040 - The DEAD STOP was pressed while the CASSETTE was advancing
Cause 1: The SLOT SENSORS 1 - 8 malfunctioned.
Action: 1. Check the SLOT SENSORS 1 - 8.
2. Check the test points for the TOP SENSOR BOARD A11.
Cause 2: The DEAD STOP INTERLOCK S24 malfunctioned.
Action: Check the DEAD STOP INTERLOCK S24.
Cause 3: The INTERLOCK CONNECTOR P/J6 malfunctioned.
Action: Check that the INTERLOCK CONNECTOR P/J6 is correctly seated.
Cause 4: The TOP SENSOR BOARD A11 malfunctioned.
Action: 1. Check the test points for the TOP SENSOR BOARD A11.
2. Install a new TOP SENSOR BOARD A11.
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
Shutdown Management
47001 - Communications to MCPU BD did not occur during Shutdown
Cause 1: The network did not format correctly.
Action: Check the configuration of the Windows 2000.
Cause 2: Communication failure of the TCP/IP.
Action: Check the NETWORK CABLE between the MASTER CENTRAL PROCESSING
UNIT BOARD A2 and the Windows 2000.
Cause 3: The software for the MASTER CENTRAL PROCESSING UNIT BOARD A2
malfunctioned.
Action: Load the software for the MASTER CENTRAL PROCESSING UNIT BOARD A2
again. See Downloading Software to the BOARDS.
Cause 4: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.
Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.
DIAGNOSTICS
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Error Codes
Communication error.
1. Check the UPS RS-232 CABLE to COM3.
2. Do the checkout for the UNINTERRUPTED POWER SUPPLY UPS1.
Communication error.
1. Check the UPS RS-232 CABLE to COM 3.
2. Do the checkout for the UNINTERRUPTED POWER SUPPLY UPS1.
Communication error.
1. Check the UPS RS-232 CABLE to COM 3.
2. Do the checkout for the UNINTERRUPTED POWER SUPPLY UPS1.
Communication error.
1. Check the UPS RS-232 CABLE to COM 3.
2. Do the checkout for the UNINTERRUPTED POWER SUPPLY UPS1.
47550 - The BATTERY in UPS1 is too low. A System shutdown will occur in
1 minute
Cause 1: Malfunction of the utility power.
Action: 1. Check the POWER PLUG.
2. Wait for the power to start.
Cause 2: The charge of the BATTERY is 25% or less of the maximum charge.
Action: Do the checkout for the UNINTERRUPTED POWER SUPPLY UPS1.
DIAGNOSTICS
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Error Codes
SYSTEM is de-energizing.
Start the CR 950 SYSTEM.
DIAGNOSTICS
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Error Codes
DIAGNOSTICS
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Error Codes
DISK MANAGER
49000 - HARD DISK is full. DISK MANAGER not able to remove images
Description: The DISK MANAGER cannot remove images when starting to reach the
low mark. The disk reached high mark and no images are available to
remove.
Cause:
Action:
DICOM
50016 - DICOM - Negotiation Association Failed -%s, missing
implementation UID
Cause:
Action:
The DICOM file does not have an IMAGE INSTANCE UID. The file is not stored.
None.
DIAGNOSTICS
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Error Codes
Installation
55100 - Error on the Options Diskette or this is not a valid Options
Diskette
Cause:
Action:
55101 - Could not open files on the Options Diskette. Try another Options
Diskette
Cause:
Action:
55102 - Pentium III identification not enabled on this Pentium III class
machine
Note
DIAGNOSTICS
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Error Codes
55106 - The Options on this diskette are already enabled on this system
Cause:
Action:
The OPTIONS DISKETTE can be used for only one CR 950 SYSTEM.
Use the correct OPTIONS DISKETTE.
DIAGNOSTICS
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Error Codes
55109 - Error occurred while trying to update the Options on the UNIT
Cause:
Action:
The correct configuration for this CR 950 SYSTEM was not provided.
1. Do a shutdown of the CR 950 SYSTEM.
2. De-energize the CR 950 SYSTEM.
3. Energize the CR 950 SYSTEM.
4. Install the OPTIONS DISKETTE again.
The correct configuration for this CR 950 SYSTEM was not provided.
1. Do a shutdown of the CR 950 SYSTEM.
2. De-energize the CR 950 SYSTEM.
3. Energize the CR 950 SYSTEM.
4. Install the OPTIONS DISKETTE again.
The correct configuration for this CR 950 SYSTEM was not provided.
1. Do a shutdown of the CR 950 SYSTEM.
2. De-energize the CR 950 SYSTEM.
3. Energize the CR 950 SYSTEM.
4. Install the OPTIONS DISKETTE again.
DIAGNOSTICS
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Error Codes
The correct configuration for this CR 950 SYSTEM was not provided.
1. Do a shutdown of the CR 950 SYSTEM.
2. De-energize the CR 950 SYSTEM.
3. Energize the CR 950 SYSTEM.
4. Install the OPTIONS DISKETTE again.
DIAGNOSTICS
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Troubleshooting
Section 3: Troubleshooting
Initialization Errors
Power-On-Self Test (POST) Errors
Important
An error occurs if the CR 950 SYSTEM energizes, but does not display the main menu.
In normal operation, the computer in the CR 950 SYSTEM emits one beep after
energizing and initializing.
The computer emits more than one beep when a malfunction occurs.
If the TOUCHSCREEN displays a POST error or a beep occurs, see the Troubleshooting
Section of the Owners Manual for the IBM COMPUTER.
1 Listen to the beeps when the computer energizes.
2 Use Table 9 to diagnose the error.
Table 9 Beep Codes
Beep Code
1-2
1-1-3
1-2-2-3
1-2-1
1-2-2
1-2-3
1-2-4
1-3-3-1
1-3-2
2-2-3-1
2-1-1
Malfunction
DIAGNOSTICS
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Troubleshooting
Beep Code
2-1-2
2-1-3
2-1-4
2-2-1
1-3-1-3
2-2-3
2-2-4
2-3-1
2-3-2
2-3-3
All other series of
beeps
1 long beep
Series of short
beeps
Malfunction
DIAGNOSTICS
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Troubleshooting
Image Quality
For image quality problems, see the CD for the Kodak DirectView CR SYSTEMS Artifact
Database.
DIAGNOSTICS
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Checkout Procedures
DIAGNOSTICS
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Checkout Procedures
2 If the DUPLEX CAM does not move, check the CAM MOTOR M1.
3 Rotate the DUPLEX CAM by touching each of the following:
a. [HOME CAM]
b. [UNPINCH POSITION]
c. [HOOKS UP POSITION]
d. [PINCH POSITION]
e. [LATCH POSITION]
f. [UNLATCH POSITION]
4 Check that the position of the DUPLEX CAM matches the table for each BUTTON:
Checkout
EXTRACTION BAR
SENSOR S9
HOOKS on the
EXTRACTION BAR
BUTTON
Position
S9
LED DS28
Position
S10
LED S26
S11
LED DS27
[HOME
CAM]
[UNPINCH
POSITION]
[HOOKS
UP
POSITION]
[PINCH
POSITION]
[LATCH
POSITION]
[UNLATCH]
Home
Illuminated
Up
Illuminated
Illuminated
Home
Illuminated
Down
Illuminated
Illuminated
Home
Illuminated
Up
Illuminated
Not
illuminated
Home
Illuminated
Down
Illuminated
Home
Illuminated
Down
Not
illuminated
Illuminated
Home
Illuminated
Down
Not
illuminated
Not
illuminated
Not
illuminated
DIAGNOSTICS
Checkout Procedures
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H177_3023GCB
H177_3023GC
DIAGNOSTICS
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Checkout Procedures
CAM MOTOR M1
2 SCREWS
SLED CAM FOLLOWER
SLED
DUPLEX CAM
CAM MOTOR M1
CONNECTOR
1 Remove:
2 SCREWS
SLED CAM FOLLOWER
2 Manually move the SLED and check for binds.
3 Check the DUPLEX CAM for binds.
4 Check for 24 V DC at the CONNECTOR of the CAM MOTOR M1:
DUPLEX CAM
Voltage
Not moving
Moving
0 V DC
24 V DC
H196_1802BCA
H196_1802BC
DIAGNOSTICS
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Checkout Procedures
Warning
Dangerous Voltage
1 Open the FRONT DOOR to actuate the
INTERLOCK SWITCH S8.
2 Install the INTERLOCK KEY into the
INTERLOCK SWITCH S8.
INTERLOCK
SWITCH S8
H196_0128ACA
H196_0128AC
DIAGNOSTICS
Checkout Procedures
26AUG04
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3 Check:
EXTRACTION BAR
SENSOR S9
EXTRACTION BAR
SENSOR
S9 FLAG
condition of:
EXTRACTION BAR SENSOR S9
SENSOR S9 FLAG
SLOW SCAN AY
H177_3023GCC
H177_3023GC
Positive
Green wire
White wire
Status
LED DS28
Blocked
Not Blocked
5 V DC
< 0.5 V DC
Illuminated
Not illuminated
5 If the voltage is not correct, check the condition of the HARNESS for the CASSETTE
HANDLING AY.
6 Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
DIAGNOSTICS
26AUG04
DG4826-1
Page
139 of 206
Checkout Procedures
HOOK YOKE AY
BEARING
EXTRACTION BAR
HOOKS
LEVER
H177_3025GCB
H177_3025GC
DIAGNOSTICS
26AUG04
DG4826-1
Page
140 of 206
Checkout Procedures
SENSOR S10
DUPLEX CAM
H194_1033ACA
H194_1033AC
Positive
S10-5
S10-3
Status of
SENSOR S10
Measurement
LED DS26
Blocked
Not Blocked
5 V DC
< 0.5 V DC
Illuminated
Not illuminated
Positive
S11-5
S11-1
Status of
SENSOR S11
Measurement
LED DS27
Blocked
Not Blocked
5 V DC
< 0.5 V DC
Illuminated
Not illuminated
DIAGNOSTICS
26AUG04
DG4826-1
Page
141 of 206
Checkout Procedures
DIAGNOSTICS
26AUG04
DG4826-1
Page
142 of 206
Checkout Procedures
BOARDS
MOTION SYSTEM CONTROL BOARD A1
SWITCH S1
LED DS25
MOTION SYSTEM
CONTROL BOARD A1
H196_1803BCA
H196_1803BC
Important
The MOTION SYSTEM CONTROL BOARD A1 controls most of the electrical and
mechanical functions of the CR 950 SYSTEM.
The MOTION SYSTEM CONTROL BOARD A1 changes the +24 V DC to +5 V DC and
+12 V DC.
SWITCH S1:
S1-A: Off
S1-B: Off
S1-C: Off
S1-D: On - Actuates the LEDs on the BOARD, Off - Normal operation
1 Check that LED DS25 is illuminated.
DIAGNOSTICS
26AUG04
DG4826-1
Page
143 of 206
Checkout Procedures
2 If the HEARTBEAT LED DS17 is not blinking, check all voltages on the MOTION
SYSTEM CONTROL BOARD A1.
3 Start the system again.
4 At the System Service Diagnostics screen, touch [Display Software Versions].
5 Check that the newest and correct versions of software are installed.
6 If the CR 950 SYSTEM displays the message Not Responding for MSC BOOT/BOARD,
check the CONNECTOR P2 on the MOTION SYSTEM CONTROL BOARD A1.
7 If the connection at the CONNECTOR P2 is correct, download the software to the
MOTION SYSTEM CONTROL BOARD A1.
8 If you cannot successfully download the software, install a new MOTION SYSTEM
CONTROL BOARD A1.
9 Install the software to the MOTION SYSTEM CONTROL BOARD A1. See Downloading
Software to the BOARDS.
10 Set the SWITCHES on the MOTION SYSTEM CONTROL BOARD A1.
DIAGNOSTICS
26AUG04
DG4826-1
Page
144 of 206
Checkout Procedures
The MASTER CENTRAL PROCESSING UNIT BOARD A2 controls the image functions of
the following BOARDS:
DIGITIZER BOARD A3
GALVO BOARD A4
PMT/DAS BOARD A5
The MASTER CENTRAL PROCESSING UNIT BOARD A2 changes the 24 V DC input to
the following signals:
5 V DC
3.3 V DC, Analog
3.3 V DC, Linear
12 V DC
MASTER
CENTRAL
PROCESSING
UNIT
BOARD A2
TP8
TP21
TP5
TP4
CONNECTOR
P5
TP1
H196_1804BCA
H196_1804BC
TP14
DIAGNOSTICS
26AUG04
DG4826-1
Page
145 of 206
Checkout Procedures
Voltage
+24 V DC
Ground
Positive
P5-3 or P5-4
P5-1 or P5-2
2 If the voltage is not correct, do the checkout for the POWER SUPPLY PS1.
3 Measure the following voltages at the indicated test points.
MULTIMETER
Ground
Positive
TP5
TP5
TP5
TP5
TP5
TP4
TP21
TP1
TP14
TP8
Voltage
No
DIAGNOSTICS
26AUG04
DG4826-1
Page
146 of 206
Checkout Procedures
9 Download the software to the MASTER CENTRAL PROCESSING UNIT BOARD A2. See
Downloading Software to the BOARDS.
10 Set the SWITCHES on the MASTER CENTRAL PROCESSING UNIT BOARD A2.
DIGITIZER BOARD A3
Important
CONNECTOR
P2
TP1
TP2
TP3
DIGITIZER
BOARD A3
H196_1805BCA
H196_1805BC
+24 V DC
MULTIMETER
Ground
Positive
P2-2
P2-1
DIAGNOSTICS
26AUG04
DG4826-1
Page
147 of 206
Checkout Procedures
2 If the voltage is not correct, do the checkout procedure POWER SUPPLY PS1.
3 Measure the following voltages at the indicated test points.
Voltage
+5 0.1 V DC
+24 2.5 V DC
MULTIMETER
Ground
Positive
TP2
TP2
TP3
TP1
4 If any of the voltages do not match, install a new DIGITIZER BOARD A3.
5 After installing the new DIGITIZER BOARD A3, adjust:
GALVO ROTATION
GALVO BOARD
DIAGNOSTICS
26AUG04
DG4826-1
Page
148 of 206
Checkout Procedures
GALVO BOARD A4
Important
GALVO BOARD A4
TP1
TP15
TP13
TP6
TP5
H196_1806BCA
H196_1806BC
CONNECTOR P2
+24 V DC
24 V DC
MULTIMETER
Ground
Positive
P2-2
P2-2
P2-1
P2-5
DIAGNOSTICS
26AUG04
DG4826-1
Page
149 of 206
Checkout Procedures
2 If the measurements are not correct, do the checkout for the POWER SUPPLY PS1.
Important
To check the +10 V DC, do the adjustment for the GALVO BOARD A4.
3 Check the voltages at the test points:
MULTIMETER
Negative
Positive
TP1
TP1
TP1
TP1
TP5
TP6
TP13
TP15
Voltage
+15 0.25 V DC
15 0.25 V DC
+10 0.1 V DC
+5 0.1 V DC
4 If any of the voltages do not match the table, install a new GALVO BOARD A4.
5 After installing the new GALVO BOARD A4, adjust:
GALVO ROTATION
GALVO BOARD
DIAGNOSTICS
26AUG04
DG4826-1
Page
150 of 206
Checkout Procedures
PMT/DAS BOARD A5
TP23
TP22
TP17
TP20
TP21
TP19
TP18
TP16
TP15
TP14
TP13
TP12
TP10
TP11
TP9
TP24
TP26
TP8
TP25
TP7
P3
TP6
TP5
TP3
TP4
TP2
PMT/DAS BOARD A5
Important
P1
TP1
P2
H196_1807HCA
H196_1807HC
DIAGNOSTICS
26AUG04
DG4826-1
Page
151 of 206
Checkout Procedures
MULTIMETER
Ground
Positive
TP7
TP11
TP10
TP10
TP10
TP10
TP10
TP1
TP1
TP8
TP9
TP19
TP18
TP17
TP6
TP5
TP2
TP3
DIAGNOSTICS
26AUG04
DG4826-1
Page
152 of 206
Checkout Procedures
TP2
TP15
TP16
TP14
TP18
COIL
BOARD A7
CONNECTOR J1
CONNECTOR J4
Important
H196_1808HCA
H196_1808HC
DIAGNOSTICS
26AUG04
DG4826-1
Page
153 of 206
Checkout Procedures
Positive
TP1
TP18
Voltage
+24 V DC
Positive
TP1
TP2
Voltage
+5 V DC
Disconnecting the CONNECTOR J1 allows you to manually rotate the LEAD SCREW on the
SLOW SCAN AY.
DIAGNOSTICS
26AUG04
DG4826-1
Page
154 of 206
Checkout Procedures
15 Manually rotate the SLOW SCAN AY and check for the correct voltage measurements at
the following test points:
MULTIMETER
Negative
Positive
HALL EFFECT
SENSOR
TP17
TP17
TP17
TP14
TP16
TP15
HALL A
HALL B
HALL C
Voltage
High
Low
4 - 5 V DC < 1 V DC
4 - 5 V DC < 1 V DC
4 - 5 V DC < 1 V DC
16 If a measurement does not match the specification, install a new COIL BOARD A7.
17 Connect the CONNECTOR J1.
18 Check the COILS and FUSES on the COIL BOARD A7.
Important
Do not rotate the SLOW SCAN AY when you measure the following resistances.
19 Disconnect the CABLE from the CONNECTOR J4.
20 Without moving the SLOW SCAN AY, measure the resistance:
Phase
A
B
C
PINS on CABLE P4
P4-8
P4-2
P4-6
P4-12
P4-16
P4-18
5-8
5-8
5-8
DIAGNOSTICS
26AUG04
DG4826-1
Page
155 of 206
Checkout Procedures
The STEPPER MOTOR DRIVER BOARD A12 drives the MAIN BELT STEPPER MOTOR M7.
CONNECTOR J2
2
4
6
8
10
12
14
16
J10
TP1
BLK
J3
J1
1
3
5
7
9
11
13
15
TP2
RED
TP2
J9
J8
J7
VERT ADJ.
TP1
VERT
ADJ.
J6
GND
+5V
J2
+24V
GND
J5
1
+24 V DC
+5 V DC
MULTIMETER
Ground
Positive
J2-4
J2-3
J2-2
J2-1
H196_1810BCA
H196_1810BC
DIAGNOSTICS
26AUG04
DG4826-1
Page
156 of 206
Checkout Procedures
No
MULTIMETER
Ground
Positive
TP2
TP1
DIAGNOSTICS
26AUG04
DG4826-1
Page
157 of 206
Checkout Procedures
The STEPPER MOTOR DRIVER BOARD A13 drives the LOAD BAR STEPPER MOTOR M8.
CONNECTOR J2
2
4
6
8
10
12
14
16
J10
TP1
BLK
J3
J1
1
3
5
7
9
11
13
15
TP2
RED
TP2
J9
J8
J7
VERT ADJ.
TP1
VERT
ADJ.
J6
GND
+5V
J2
+24V
GND
J5
1
+24 V DC
+5 V DC
MULTIMETER
Ground
Positive
J2-4
J2-3
J2-2
J2-1
H196_1811BCA
H196_1811BC
DIAGNOSTICS
26AUG04
DG4826-1
Page
158 of 206
Checkout Procedures
No
MULTIMETER
Ground
Positive
TP2
TP1
DIAGNOSTICS
26AUG04
DG4826-1
Page
159 of 206
Checkout Procedures
The STEPPER MOTOR DRIVER BOARD A14 drives the UNLOAD BAR STEPPER MOTOR
M9.
CONNECTOR J2
2
4
6
8
10
12
14
16
J10
TP1
BLK
J3
J1
1
3
5
7
9
11
13
15
TP2
RED
TP2
J9
J8
J7
VERT ADJ.
TP1
VERT
ADJ.
J6
GND
+5V
J2
+24V
GND
J5
1
+24 V DC
+5 V DC
MULTIMETER
Ground
Positive
J2-4
J2-3
J2-2
J2-1
H196_1812BCA
H196_1812BC
DIAGNOSTICS
26AUG04
DG4826-1
Page
160 of 206
Checkout Procedures
No
METER Connections
Ground
Positive
TP2
TP1
The STEPPER MOTOR INTERLOCK BOARD A15 disconnects the +24 V DC from the 4
STEPPER MOTOR DRIVER BOARDS A12, A13, A14, and A16 when:
a CASSETTE moves beyond SLOT -8 and actuates the INTERLOCK
the DEAD STOP INTERLOCK S24 is actuated
This BOARD has no adjustment points.
DIAGNOSTICS
Checkout Procedures
26AUG04
DG4826-1
Page
161 of 206
P1
CONNECTOR P1
DS2
K1
K2
DS3
1
P2
2
STEPPER MOTOR
INTERLOCK
BOARD A15
24V OK
DS1
CONNECTOR P3
P3
+24 V DC
+24 V DC
MULTIMETER
Ground
Positive
P1-12
P1-7
P1-14
P1-6
No
H196_1814BCA
H196_1814BC
DIAGNOSTICS
26AUG04
DG4826-1
Page
162 of 206
Checkout Procedures
3 If any of the 4 STEPPER MOTOR DRIVER BOARDS has a malfunction, check for the
correct voltage at the CONNECTOR P3:
Voltage
+24 V DC
+24 V DC
MULTIMETER
Ground
Positive
P3-2
P3-9
P3-1
P3-8
4 If the voltage is not correct, install a new STEPPER MOTOR INTERLOCK BOARD A15.
DIAGNOSTICS
26AUG04
DG4826-1
Page
163 of 206
Checkout Procedures
The STEPPER MOTOR DRIVER BOARD A16 drives the SIZE CHANGER STEPPER
MOTOR.
CONNECTOR J2
2
4
6
8
10
12
14
16
J10
TP1
BLK
J3
J1
1
3
5
7
9
11
13
15
TP2
RED
TP2
J9
J8
J7
VERT ADJ.
TP1
VERT
ADJ.
J6
GND
+5V
J2
+24V
GND
J5
1
+24 V DC
+5 V DC
MULTIMETER
Ground
Positive
J2-4
J2-3
J2-2
J2-1
H196_1813BCA
H196_1813BC
DIAGNOSTICS
26AUG04
DG4826-1
Page
164 of 206
Checkout Procedures
No
METER Connections
Ground
Positive
TP2
TP1
DIAGNOSTICS
26AUG04
DG4826-1
Page
165 of 206
2 Touch [THRESHOLD].
3 Check that Laser Power is 0 - 5 mW.
4 Touch:
[LASER ON]
[READ]
5 Check that the Laser Power is 28 - 32 mW.
Checkout Procedures
DIAGNOSTICS
26AUG04
DG4826-1
Page
166 of 206
Checkout Procedures
No
1. Touch [SWEEP].
2. Check that the laser beam scans.
3. Check the connections to the LASER
DRIVER BOARD A17.
4. Install a new OPTICAL MODULE.
DIAGNOSTICS
26AUG04
DG4826-1
Page
167 of 206
Checkout Procedures
Power
POWER SUPPLY PS1
Important
The POWER SUPPLY PS1 provides the 3 voltages to components of the CR 950
SYSTEM, including the BOARDS and the TOUCH SCREEN.
24 V DC: V1
12 V DC: V2
24 V DC: V3: black wire fastens to the positive TERMINAL to provide negative
voltage
Do not disconnect the wires of POWER SUPPLY PS1. PS1 must have all the wires
correctly connected to the CR 950 SYSTEM.
The DC OK LED remains illuminated when the V3 circuit has a short circuit.
DIAGNOSTICS
Checkout Procedures
26AUG04
DG4826-1
Page
168 of 206
V3-
DC TERMINAL
V3+
V1-
POWER
SUPPLY PS1
V1+
V2V2+
NEUTRAL
AC TERMINAL
H194_0039HCA
H194_0039HC
DC OK LED
AC
AC OK LED
No
GROUND
DIAGNOSTICS
26AUG04
DG4826-1
Page
169 of 206
Checkout Procedures
No
No
No
TRANSFORMER T1
CIRCUIT BREAKER
Important
TRANSFORMER T1
UTILITY-STATUS LED
TRANSFORMER T1
UNINTERRUPTED POWER SUPPLY
UPS1
FAULT-ALARM LED
H177_1822ACB
H177_1822AC
POWER CORD
DIAGNOSTICS
26AUG04
DG4826-1
Page
170 of 206
Checkout Procedures
Condition
Normal
No
Advance to Step 6.
No
DIAGNOSTICS
26AUG04
DG4826-1
Page
171 of 206
Checkout Procedures
LED
Illuminated
A
B
C
COMPUTER
D
UNINTERRUPTED
POWER SUPPLY UPS1
LED A
LED C
LED D
LED B
Bypass
/TEST
Line
On Line
On Battery
ON/TEST
BUTTON
H196_1809GCA
H196_1809GC
D and
Condition
DIAGNOSTICS
26AUG04
DG4826-1
Page
172 of 206
Checkout Procedures
Possible Cause
The UNINTERRUPTED
POWER SUPPLY UPS1 is
not energized:
LEDs are not
illuminated
Action
DIAGNOSTICS
26AUG04
DG4826-1
Page
173 of 206
System Status
1 At the main screen, touch [UTILITY MENU].
Checkout Procedures
DIAGNOSTICS
Checkout Procedures
26AUG04
DG4826-1
Page
174 of 206
Displays the status of the C: DRIVE. The value should not be more than
65%. If the value is more than 65%, call the Technical Service Center.
Displays the status of the D: DRIVE. The value should be between the high
and low marks on the System Maintenance Defaults screen.
DIAGNOSTICS
26AUG04
DG4826-1
Page
175 of 206
Checkout Procedures
3. If booting the CR 950 SYSTEM does not decrease the value, call
the Technical Service Center.
Database Statistics This information is for use by the Technical Service Center only.
Erase Lamp Status These BUTTONS display the status of each ERASE LAMP PAIR. If
one of the ERASE LAMPS in the ERASE LAMP PAIR is not
operating, the BUTTON will be a gray color.
DIAGNOSTICS
26AUG04
DG4826-1
Page
176 of 206
GND
TP1
VCC
TP2
P1
P18
P2
P3
F1
P4
DS8
J1
P17
F2
TP3
P5
J2
F4
J3
U33
TP4
TP5
P8
TP6
TP7
S1
TP9
P6
U55
TP8
TP10
P7
TP11
P11
P16
TP12
TP13
P12
H177_1814HA
P10
P9
S2
P19
P13
P14
P15
DIAGNOSTICS
26AUG04
DG4826-1
Page
177 of 206
Description
Expected Signal
1
2
Ground
Output of the +5 V DC
REGULATOR
0 V DC
4.9 - 5.1 V DC
22.5 - 25.5 V DC
4
5
6
7
8
9
10
12
13
4.8 - 5.1 V DC
4.8 - 5.1 V DC
A/D CONVERTER Chan 7
22.5 - 25.5 V DC
12 0.5 V DC
22.5 - 25.5 V DC
22.5 - 25.5 V DC
0 V DC
1.43 V DC when input power is
+24 V DC
1.25 V DC if the input power drops to
+21 V DC. A power interrupt signal is
sent to the CPU
DIAGNOSTICS
26AUG04
DG4826-1
Page
178 of 206
DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
DS9
DS10
DS11
DS12
DS13
DS14
DS15
DS16
DS17
DS18
DS19
DS20
DS21
DS22
DS25
DS26
DS27
DS28
Description
DIAGNOSTICS
26AUG04
DG4826-1
Page
179 of 206
LED
DS29
DS30
DS31
DS32
DS33
DS34
DS35
DS36
Description
PLATE PRESENT
ELEVATOR UP SENSOR
UNLOAD BAR is engaged
LOAD BAR is engaged
LOAD BAR is in the home position
UNLOAD BAR is in the home position
Pressure high
Pressure low
S1-A
S1-B
S1-C
S1-D
S2
Description
Normal
Position
Off
Off
Off
Off
Off
Momentary On
DIAGNOSTICS
J5
J2
P6
DS1
S2
J1
DS6
S1
TP18
TP20
U8
S4
U10
J3
S3
P5
TP8
TP14
TP5
TP4
H194_0016HC
TP19
TP15
TP21
TP9
U4
U1
TP17
P4
TP6
TP11
TP2
P3
TP3
J4
TP16
TP13
P2
P1
TP7
TP12
TP10
TP1
26AUG04
DG4826-1
Page
180 of 206
1
4
5
8
9
Description
Expected Signal
4.9 - 5.1 V DC
3.2 - 3.4 V DC
0 V DC
22.5 - 25.5 V DC
22.5 - 25.5 V DC
DIAGNOSTICS
26AUG04
DG4826-1
Page
181 of 206
Test Points
Description
Expected Signal
14
11.8 - 12.2 V DC
21
3.2 - 3.4 V DC
DS1
DS2
DS3
DS4
DS5
DS6
Description
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
RECEIVER is energized
RECEIVER is energized
RECEIVER is receiving correct idle codes
TRANSCEIVER has detected a malfunction
SYSTEM is operating at 100 Mb/s
TRANSCEIVER TRSTE PIN status
Important
DIAGNOSTICS
26AUG04
DG4826-1
Page
182 of 206
SWITCH S4
Position
Setting
Position
Setting
1
2
3
4
5
6
7
8
ON
ON
ON
ON
ON
ON
ON
ON
1
2
3
4
5
6
7
8
ON
ON
ON
ON
OFF
ON
ON
OFF
DIAGNOSTICS
26AUG04
DG4826-1
Page
183 of 206
DIGITIZER BOARD A3
P3
P2
J1
TP5
TP15
TP6
TP7
FL1
P8
P4
P7
TP1
TP10
TP11
TP14
TP2
U3
TP3
P5
TP13
U4
U1
U2
TP9
TP8
TP12
P6
H194_0018HC
1
2
3
5
6
Description
Expected Signal
22.5 - 25.5 V DC
0 V DC
4.9 - 5.1 V DC
Approximately 342 kHz during scanning
0 V DC
DIAGNOSTICS
26AUG04
DG4826-1
Page
184 of 206
Test Point
7
8
9
Description
Expected Signal
DIAGNOSTICS
26AUG04
DG4826-1
Page
185 of 206
GALVO BOARD A4
Important
TP4
R112
TP11
TP1
R2
R1
E1
1
TP13
C55
TP17
TP14
TP15
TP9
TP6
TP12
TP5
1
TP3
6
TP16
TP2
H194_0017HC
DIAGNOSTICS
26AUG04
DG4826-1
Page
186 of 206
1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
Description
Ground
Ground
Ground
Ground
+15 V DC power supply
15 V DC power supply
COIL RETURN SIGNAL of the
GALVO
Speed of the GALVO
ACTUAL POSITION
DESIRED POSITION
Line Done signal indicates to
the DIGITIZER BOARD A3 to
start the next line
AGC voltage for GALVO
SENSORS
POSITION SUMMING AMP
+5 V DC power supply
24 V LASER
BACK_FACET_VOLTAGE
Expected Signal
0 V DC
0 V DC
0 V DC
0 V DC
14.4 - 15.6 V DC
14.7 - 5.3 V DC
1.25 - +1.25 V DC
Signal is used to set the speed at the end of
the motion of the GALVO
--------High pulse approximately every 13 mS
during scanning
9.9 to 10.1 V DC
< 20 mV AC
----4.8 - 5.2 V DC
23.5 - 24.5 V DC
1.0 - 1.1 V DC with the laser at full power
R1
R2
Description
DIAGNOSTICS
26AUG04
DG4826-1
Page
187 of 206
PMT/DAS BOARD A5
Top
TP23
TP22
TP17
TP20
TP21
TP19
TP18
TP16
TP15
TP14
TP13
TP12
TP11
TP9
TP10
TP24
TP8
TP26
TP25
TP7
P3
TP6
TP5
TP3
TP4
TP2
P1
TP1
P2
Bottom
H194_0015BC
Name
1
2
DGND
24 V
3
4
5
5 V_Startup
DGND
13.5 V DC_A
13.5 V DC_A
7
8
DGND
5 V DC_D
Description
Digital ground
+24 V DC power into the
BOARD
Circuit for the CLOCK
Digital ground
Negative output of the DC TO
DC CONVERTER
Positive output of the DC TO
DC CONVERTER
Digital ground
Digital +5 V DC POWER
SUPPLY
Expected Signal
0.0 V DC
22.2 - 25.5 V DC
4.85 - 5.00 V DC
0.0 V DC
13.5 - 15.0 V DC
13.5 - 15.0 V DC
0.0 V DC
4.8 - 5.2 V DC
DIAGNOSTICS
26AUG04
DG4826-1
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188 of 206
TP
Name
Description
5 V DC_I
Interface +5 V DC POWER
SUPPLY
10
11
12
DGND
IGND
PMT_HV_CTL
13
14
15
16
PMT_HV
AGND
AGND
5 V DC_A
17
12 V DC_A
18
12 V DC_A
19
5 V DC_A
20
PMT_1
Digital ground
Interface ground
High voltage power supply
control system for the PMT
High voltage for the PMT
Analog ground
Analog ground
Analog 5 V DC POWER
SUPPLY
Analog 12 V DC POWER
SUPPLY
Analog +12 V DC POWER
SUPPLY
Analog +5 V DC POWER
SUPPLY
Signal from PMT 1
21
22
23
24
25
AGND
PIX_A_1
Analog ground
Pixel signal +
26
PIX_A_2
Pixel signal
Expected Signal
DIAGNOSTICS
26AUG04
DG4826-1
Page
189 of 206
P2
J6
J7
GND
TP1
J5
TP2
TP3
GND
P3
TP4
TP11 TP10
TP5
TP12
TP6
TP7
TP15 TP13
TP16 TP14
GND
TP17
TP8
TP9
TP18
P4
P1
H177_1824DC
J3
DIAGNOSTICS
26AUG04
DG4826-1
Page
190 of 206
Description
Expected Signal
1
2
14
Ground
5 V DC
HALL EFFECT SENSOR
15
16
17
18
Ground
12 V DC
0 V DC
5.0 V DC
5.0 V DC and 0.0 V DC when the
ROTOR is rotating
5.0 V DC and 0.0 V DC when the
ROTOR is rotating
5.0 V DC and 0.0 V DC when the
ROTOR is rotating
0 V DC
12.0 V DC
S1
Description
Note
The SLOW SCAN CONTROLLER BOARD A6 has no field adjustment points. All adjustments
are preset.
DIAGNOSTICS
26AUG04
DG4826-1
Page
191 of 206
P1
1
2 SLOT -8
3
4
DS1
34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 P3
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 P2
TP1
TP4
TP2
TP3
TP9
TP11
DS3
DS2
TP5
TP10
TP12
DS5
DS4
TP7
DS7
DS6
TP8
TP6
TP13
TP18
TP17
CASSETTE
PRESENT
4 3 2 1 P4
SLOT 1
SLOT 0
4 3 2 1 P5
TP21
TP16
TP15
TP14
TP19
SLOT 2
SLOT 3
TP20
SLOT 4
SLOT 5
SLOT 6
INTERLOCK
MAIN BELT
3 21
3 21
P6
SLOT 7
SLOT 8
P7
H187_1820BC
1
2
3
4
5
Description
5V
Ground
Vcc
SLOT 0 SCAN
MAIN BELT SENSOR S21
Expected Signal
5.0 V
0V
4.75 V
Use an OSCILLOSCOPE to measure the signal.
SLOT SENSORS that are not blocked measure
approximately 3.5 V.
When detecting a CASSETTE, the test point
signal is a pulse or SQUARE WAVE 0.5 - 3.5 V.
A SHARK TOOTH WAVE that does not obtain a
low of 0.5 V indicates a low SENSOR.
6
7
8
SPARE 3
SPARE 2
SPARE 1
DIAGNOSTICS
26AUG04
DG4826-1
Page
192 of 206
TP
9
10
Description
SLOT 2
SLOT 4
Expected Signal
11
12
13
14
15
16
17
18
19
20
21
Vref 1.15 V
SLOT 6
SLOT 8
SLOT 8 EOT
SLOT 1 LOAD
Vref 2.5 V
SLOT 5
SLOT 7
CASSETTE PRESENT
SLOT 3
LED_CLK
DIAGNOSTICS
26AUG04
DG4826-1
Page
193 of 206
DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
DS9
DS10
DS11
DS12
DS13
DS14
DS15
DS16
Description
DIAGNOSTICS
26AUG04
DG4826-1
Page
194 of 206
J1
1
3
5
7
9
11
13
15
BLK
J3
2
4
6
8
10
12
14
16
+5V
J10
RED
TP2
J9
J8
J7
TP1
VERT
ADJ.
J6
GND
J2
+24V
GND
J4
H187_1821HC
1
2
Description
Drive Signal
Ground
Expected Signal
DIAGNOSTICS
26AUG04
DG4826-1
Page
195 of 206
Populated
J6
J7
J8
J9
J10
X
X
DIAGNOSTICS
26AUG04
DG4826-1
Page
196 of 206
J1
2
4
6
8
10
12
14
16
1
3
5
7
9
11
13
15
BLK
J3
J10
RED
TP2
J9
J8
J7
TP1
J6
GND
+5V
J2
+24V
GND
J5
1
H187_1822HC
1
2
Description
Drive Signal
Ground
Expected Signal
VERT
ADJ.
DIAGNOSTICS
26AUG04
DG4826-1
Page
197 of 206
Populated
J6
J7
J8
J9
J10
X
X
DIAGNOSTICS
26AUG04
DG4826-1
Page
198 of 206
J1
1
3
5
7
9
11
13
15
BLK
J3
2
4
6
8
10
12
14
16
J10
RED
TP2
J9
J8
J7
TP1
VERT
ADJ.
J6
GND
+5V
1
J2
+24V
GND
J5
1
H187_1823HC
1
2
Description
Drive Signal
Ground
Expected Signal
DIAGNOSTICS
26AUG04
DG4826-1
Page
199 of 206
Populated
J6
J7
J8
J9
J10
X
X
DIAGNOSTICS
26AUG04
DG4826-1
Page
200 of 206
K1
K2
24V OK
DS1
P3
P1
14
13
12
11
10
9
8
7
6
5
4
3
2
1
+24
GND
GND
+24
GND
+24
GND
GND
+24
GND
DS2
DS3
P2
1 2
824HC
DS1
DS2
DS3
Description
PRIMARY POWER
INTERLOCK INDICATOR
FULL POWER INDICATOR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
DIAGNOSTICS
26AUG04
DG4826-1
Page
201 of 206
J1
1
3
5
7
9
11
13
15
BLK
J3
2
4
6
8
10
12
14
16
J10
RED
TP2
J9
J8
J7
TP1
VERT
ADJ.
J6
GND
+5V
1
J2
+24V
GND
J5
1
H187_1823HC
1
2
Description
Drive Signal
Ground
Expected Signal
DIAGNOSTICS
26AUG04
DG4826-1
Page
202 of 206
Populated
J6
J7
J8
J9
J10
X
X
DIAGNOSTICS
26AUG04
DG4826-1
Page
203 of 206
R2
U2
P1
Q1
6
U1
FL2
CR1
VR1
FL1
U3
L1
Buf_Bf
Q2
N2P5
FL3
U4
C1
LEN
AGND
l_op
VN5
TP1
LPN
VR2
C2 +
C3 +
FL4
H194_0027HC
DIAGNOSTICS
26AUG04
DG4826-1
Page
204 of 206
AGND
VN5
LPN
Description
Expected Signal
Circuit ground
0.0 V DC
-----5.00 to 5.50 V DC
Power to the LASER LASER de-energized - 0.0 V DC
Threshold - 0.0 V DC
LEN
-----
Iop
----
Vpd
-----
Buf_BF
-----
DIAGNOSTICS
26AUG04
DG4826-1
Page
205 of 206
TP2
TP3
Expected Signal
1
2
3
0 V DC
24.0 V DC
6.2 V DC
DIAGNOSTICS
26AUG04
DG4826-1
Page
206 of 206
Publication History
Publication
Date
Publication
No.
ECO
No.
Changed Pages
File Name
Notes
28JUL03
26AUG04
DG4826-1
DG4826-1
-----
All
11, 15, and 37
dg4826_1.fm
dg4826_1.fm
New Publication
Revised
HEALTH IMAGING