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EASTMAN KODAK COMPANY, 2004

{Diagnostics}{Production}{HealthImaging}{ExternalAndInternal}

HEALTH IMAGING
Publication No. DG4826-1
26AUG04
Supersedes
28JUL03

Confidential
Restricted
Information

DIAGNOSTICS
for the
Kodak DirectView CR 950 SYSTEM
Service Code: 4826
Important

Qualified service personnel must repair this equipment.

H196_0500GC

DIAGNOSTICS
26AUG04
DG4826-1
Page
2 of 206

PLEASE NOTE

The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be
liable for any loss or damage, including consequential or special damages, resulting from any
use of this information, even if loss or damage is caused by Kodaks negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.

Table of Contents
Description
Using the Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Service Diagnostics Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Functions of the System Service Diagnostics Screen . . . . . . . . . . . . . . . . . .
Diagnostic Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Light Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slow Scan Current and Velocity Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Laser Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Galvo Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PMT Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GALVO PLOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Self Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Error Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Error Frequency Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Actuation Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storing the Error Logs on a Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearing the Error Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Files from a Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displaying the Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Downloading Software to the BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BAR CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10003 - READER did not read the CASSETTE BAR CODE . . . . . . . . . . . .
LATCH/UNLATCH CAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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DIAGNOSTICS
26AUG04
DG4826-1
Page
3 of 206

11001 - DUPLEX CAM did not move to the Home Position. . . . . . . . . . . .


11002 - DUPLEX CAM did not move to PINCH position. . . . . . . . . . . . .
11003 - DUPLEX CAM did not move to CLAMP/UNLATCH position. . .
11004 - DUPLEX CAM did not move to UNCLAMP/LATCH position. . .
11005 - DUPLEX CAM did not move to UNPINCH position . . . . . . . . . .
11006 - CAM OUTER SENSOR did not detect position of DUPLEX CAM
11007 - CAM INNER SENSOR did not detect Home Position for
DUPLEX CAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11009 - DUPLEX CAM: Movement failure . . . . . . . . . . . . . . . . . . . . . . . . . .
11010 - DUPLEX CAM: Software command failure on the MSC BD . . . . .
11014 - DUPLEX CAM: Timeout Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11015 - Move command failure because SLOW SCAN not at
home position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11016 - MSC BOARD A1: Software Error for DUPLEX CAM . . . . . . . . . . .
11017 - MSC BOARD A1: Software Error for DUPLEX CAM . . . . . . . . . . .
11018 - DUPLEX CAM did not move to next position . . . . . . . . . . . . . . . .
11019 - DUPLEX CAM did not move to PINCH position. . . . . . . . . . . . .
11020 - DUPLEX CAM did not move to UNLATCH position. . . . . . . . . .
11021 - DUPLEX CAM did not move to LATCH position . . . . . . . . . . . .
11022 - DUPLEX CAM did not move to UNPINCH position . . . . . . . . . .
11023 - DUPLEX CAM did not move. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLOW SCAN AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12001 - SLOW SCAN EXTRACTION BAR did not move to home position
12002 - EXTRACTION BAR REFERENCE SENSOR S9 did not actuate . .
12003 - PLATE PRESENT SENSOR S5 did not detect PLATE . . . . . . . . .
12004 - PLATE PRESENT SENSOR S5 did not actuate . . . . . . . . . . . . . . .
12009 - Caution! SLOW SCAN MOTOR drawing too much power . . . . . .
12012 - SLOW SCAN AY: Timeout Error . . . . . . . . . . . . . . . . . . . . . . . . . . .
12013 - Software Error in SLOW SCAN Caused Error in MSC BD . . . . . .
12014 - MSC BOARD A1: Software Error for SLOW SCAN . . . . . . . . . . . .
12100 - SSC BOARD A6: Software Error . . . . . . . . . . . . . . . . . . . . . . . . . . .
12101 - SLOW SCAN had a velocity malfunction during scan . . . . . . . . .
12102 - SLOW SCAN stopped during scan . . . . . . . . . . . . . . . . . . . . . . . . .
12103 - SLOW SCAN stopped during scan . . . . . . . . . . . . . . . . . . . . . . . . .
12104 - SLOW SCAN: Timeout while moving to SENSOR S9 . . . . . . . . . .
12107 - SLOW SCAN: +24 V DC malfunction during scan . . . . . . . . . . . . .
12108 - SLOW SCAN stopped during scan . . . . . . . . . . . . . . . . . . . . . . . . .
12109 - SLOW SCAN stopped during scan . . . . . . . . . . . . . . . . . . . . . . . . .
12110 - SLOW SCAN did not communicate with the MSC . . . . . . . . . . . .
12111 - SLOW SCAN did not move. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12112 - SLOW SCAN did not move. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12113 - SSC BOARD A6: NVRAM malfunctioned . . . . . . . . . . . . . . . . . . . .

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DIAGNOSTICS
26AUG04
DG4826-1
Page
4 of 206

12115 - SSC BOARD A6: Software Error . . . . . . . . . . . . . . . . . . . . . . . . . . .


12116 - SSC BOARD A6 did not communicate with MSC . . . . . . . . . . . . .
12120 - SLOW SCAN did not move. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12121 - SLOW SCAN did not move. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12122 - SLOW SCAN COIL BOARD A7 malfunctioned. . . . . . . . . . . . . . . .
12123 - SSC BOARD A6: Software Error . . . . . . . . . . . . . . . . . . . . . . . . . . .
12124 - SSC BOARD A6: Software Error . . . . . . . . . . . . . . . . . . . . . . . . . . .
12125 - SLOW SCAN COIL BOARD A7 malfunctioned. . . . . . . . . . . . . . . .
12126 - Caution! SLOW SCAN MOTOR is overheated . . . . . . . . . . . . . . . .
12130 - SSC BOARD A6: Software Error . . . . . . . . . . . . . . . . . . . . . . . . . . .
12131 - SSC BOARD A6 did not communicate with MSC . . . . . . . . . . . . .
12132 - SSC BOARD A6 did not communicate with MSC . . . . . . . . . . . . .
12201 - SSC BOARD A6: Programming Error . . . . . . . . . . . . . . . . . . . . . . .
12202 - 12260 - SSC BOARD A6: Memory Error . . . . . . . . . . . . . . . . . . . . .
12896 - SSC BOARD A6: Unexpected Reset . . . . . . . . . . . . . . . . . . . . . . . .
12901 - SSC BOARD A6: Unexpected Retry . . . . . . . . . . . . . . . . . . . . . . . .
12902 - SSC BOARD A6: Unexpected Retry . . . . . . . . . . . . . . . . . . . . . . . .
12903 - SSC BOARD A6: Unexpected Retry . . . . . . . . . . . . . . . . . . . . . . . .
12904 - SSC BOARD A6: Unexpected Retry . . . . . . . . . . . . . . . . . . . . . . . .
12905 - SSC BOARD A6: Unexpected Retry . . . . . . . . . . . . . . . . . . . . . . . .
12906 - SSC BOARD A6: Unexpected Retry . . . . . . . . . . . . . . . . . . . . . . . .
12907 - SSC BOARD A6: Unexpected Retry . . . . . . . . . . . . . . . . . . . . . . . .
12908 - SSC BOARD A6: Unexpected Retry . . . . . . . . . . . . . . . . . . . . . . . .
12911 - SSC BOARD A6: Unexpected Retry . . . . . . . . . . . . . . . . . . . . . . . .
12913 - SSC BOARD A6: Unexpected Retry . . . . . . . . . . . . . . . . . . . . . . . .
12914 - SSC BOARD A6: Unexpected Retry . . . . . . . . . . . . . . . . . . . . . . . .
12915 - SSC BOARD A6: Unexpected Retry . . . . . . . . . . . . . . . . . . . . . . . .
12930 - SLOW SCAN: Unexpected Retry during Current Test . . . . . . . . .
12931 - SLOW SCAN: Unexpected Retry during Velocity Test . . . . . . . . .
12941 - Unexpected Retry during Communication to MSC BD . . . . . . . . .
ERASE LAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13001 - 13008 - ERASE LAMP PAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13009 - All ERASE LAMPS malfunctioned . . . . . . . . . . . . . . . . . . . . . . . . . .
13010 - ERASE LAMP PAIRS: Timeout Error . . . . . . . . . . . . . . . . . . . . . . .
13011 - Command to Erase did not occur . . . . . . . . . . . . . . . . . . . . . . . . . .
13012 - MSC BOARD A1: Invalid Command for ERASE LAMPS . . . . . . .
13013 - Failure to allocate RTXC timer during Erase Process . . . . . . . . .
13899 - General Erase Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14001 - SLOW SCAN: Malfunction of 24 V Power . . . . . . . . . . . . . . . . . . .
14002 - STEPPER: Malfunction of 24 V Power . . . . . . . . . . . . . . . . . . . . . .
14003 - CAM MOTOR M1: Low Power Malfunction. . . . . . . . . . . . . . . . . . .

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DIAGNOSTICS
26AUG04
DG4826-1
Page
5 of 206

14005 - Front DOOR Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


14006 - DUPLEX CAM: Initialization Error . . . . . . . . . . . . . . . . . . . . . . . . . .
14008 - SLOW SCAN: Initialization Error . . . . . . . . . . . . . . . . . . . . . . . . . . .
14009 - DUPLEX CAM: Initialization Error . . . . . . . . . . . . . . . . . . . . . . . . . .
14010 - Slow Scan Async Reset Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14011 - Initialization error at the UPPER CONTROL AY . . . . . . . . . . . . . .
14012 - UPPER CONTROL INTERLOCK was pressed while the
CASSETTE was advancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14013 - Initialization error at the UPPER CONTROL AY . . . . . . . . . . . . . .
14019 - Invalid Software Version detected for this Model . . . . . . . . . . . . .
DATA PATH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15001 - MCPU BOARD A2: Fatal Error in Software . . . . . . . . . . . . . . . . . .
15002 - MCPU BOARD A2: Fatal Error in Software . . . . . . . . . . . . . . . . . .
15003 - MCPU BOARD A2: Fatal Error in Software . . . . . . . . . . . . . . . . . .
15005 - LASER: Reference Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15006 - Communications Error between MCPU BD A2 and GALVO BD A4
15007 - Communications Error between MCPU BD A2 and GALVO BD A4
15008 - Start of Scan Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15012 - Communications Error between MCPU BOARD A2 and NT . . . .
15013 - Image Quality Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15014 - LASER: Calibration did not occur . . . . . . . . . . . . . . . . . . . . . . . . . .
15015 - PLATE: Size calibration did not occur . . . . . . . . . . . . . . . . . . . . . .
15016 - Laser power high. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15017 - PLATE: Calibration did not occur . . . . . . . . . . . . . . . . . . . . . . . . . .
15018 - There was an error reading or writing to the PCMCIA card . . . .
15040 - Communications Error Between MCPU and the PC . . . . . . . . . . .
15800 - Last image sent again after Windows NT application software
started again . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15900 - NT application did not accept the image. Transmission
automatically begins again . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16001 - Calibration Error: Did not find START OF SCAN position . . . . . .
16002 - Calibration Error: Did not find Offset . . . . . . . . . . . . . . . . . . . . . . .
16003 - Calibration Error: Did not find Amplitude . . . . . . . . . . . . . . . . . . .
16005 - Calibration Error: Routine did not receive image in the time
allowed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16006 - Calibration Error: Did not obtain image . . . . . . . . . . . . . . . . . . . . .
16010 - Possible Light Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16011 - Imaging System Error occurred during Initialization . . . . . . . . . .
16012 - PMT/DAS BOARD A5: Calculation Error occurred during
Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16013 - Imaging System contains noise beyond the limit . . . . . . . . . . . . .

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DIAGNOSTICS
26AUG04
DG4826-1
Page
6 of 206

16014 - Imaging System did not zero or calibration of the PMT did
not occur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16016 - Malfunctioning PMT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16019 - Calibration could not find offset, rotate GALVO counterclockwise
16020 - Calibration could not find offset, rotate GALVO clockwise . . . . .
16021 - Malfunctioning PMT1: Gain out of range . . . . . . . . . . . . . . . . . . . .
16022 - Malfunctioning PMT2: Gain out of range . . . . . . . . . . . . . . . . . . . .
UPPER CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18001 - SIZE CHANGER: error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18002 - UPPER CONTROL AY: timeout error . . . . . . . . . . . . . . . . . . . . . . .
18007 - UPPER CONTROL AY: Wrong command error . . . . . . . . . . . . . . .
18008 - UPPER CONTROL AY: Move error . . . . . . . . . . . . . . . . . . . . . . . . .
18010 - Invalid STEPPER MOTOR error . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18011 - STEPPER MOTOR did not clear HOME SENSOR . . . . . . . . . . . . .
18012 - Failure to do the setup of the SENSOR INTERRUPT . . . . . . . . . .
18014 - STEPPER MOTOR: jog timeout error . . . . . . . . . . . . . . . . . . . . . . .
18013 - Invalid DC MOTOR INTERRUPT. . . . . . . . . . . . . . . . . . . . . . . . . . . .
18015 - Failure to advance CASSETTE . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18016 - No CASSETTES to advance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18017 - Cannot advance because the CASSETTE is in SLOT 8 . . . . . . .
18018 - MAIN BELT: Home position failure . . . . . . . . . . . . . . . . . . . . . . . . .
18019 - LOAD BAR: Home position failure . . . . . . . . . . . . . . . . . . . . . . . . .
18020 - UNLOAD BAR: Home position failure. . . . . . . . . . . . . . . . . . . . . . .
18024 - ALIGNMENT CAM: Clear timeout error. . . . . . . . . . . . . . . . . . . . . .
18025 - ALIGNMENT CAM: Engage timeout error. . . . . . . . . . . . . . . . . . . .
18026 - ELEVATOR: Up timeout error . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18027 - ELEVATOR down timeout error. . . . . . . . . . . . . . . . . . . . . . . . . . . .
18028 - Advanced 25 SLOTS but no CASSETTE in SLOT 1 . . . . . . . . . . .
18029 - No CASSETTE in SLOT 1 to load . . . . . . . . . . . . . . . . . . . . . . . . . .
18030 - MAIN BELT: Home position failure . . . . . . . . . . . . . . . . . . . . . . . . .
18031 - MAIN BELT: Movement timeout error . . . . . . . . . . . . . . . . . . . . . . .
18032 - MAIN BELT: Move error, OC expired before SENSOR actuated .
18033 - LOAD BAR: Movement timeout error . . . . . . . . . . . . . . . . . . . . . . .
18034 - LOAD BAR: Move error, OC stopped before SENSOR actuated.
18035 - UNLOAD BAR: Movement timeout error . . . . . . . . . . . . . . . . . . . .
18036 - UNLOAD BAR: Move error, OC stopped before SENSOR actuated
18037 - STEPPER MOTOR: Movement timeout . . . . . . . . . . . . . . . . . . . . . .
18038 - The STEPPER CLOCK pulses completed before actuating the
SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18039 - ELEVATOR: Down timeout because the CAM is not in the
home position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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DIAGNOSTICS
26AUG04
DG4826-1
Page
7 of 206

18040 - Cannot advance CASSETTE because the CASSETTE PRESENT


SENSOR S19 is blocked. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18041 - Failure of the SLOT 1 SENSOR, SLOT 0 detects CASSETTE
after advance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18042 - No CASSETTE detected in SLOT 0 after ELEVATOR moved up.
18043 - No CASSETTE detected on EXTRACTION BAR after ELEVATOR
moved down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18044 - Received an unexpected semaphore ID from KS_waitm() . . . . . .
18045 - ELEVATOR cannot move because CASSETTE detected in
SLOT 0.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18046 - Failure to engage LOAD BAR because SLOT 1 is blocked . . . . .
18048 - Failure to setup STEPPER for a profile move . . . . . . . . . . . . . . . .
18049 - Advance CASSETTE stopped by operator . . . . . . . . . . . . . . . . . . .
18050 - ELEVATOR MOTOR: PTC FUSE is open . . . . . . . . . . . . . . . . . . . .
18051 - ALIGNMENT CAM CLEAR SENSOR interrupt occurred but
CLEAR SENSOR not blocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18052 - ALIGNMENT CAM ENGAGE SENSOR interrupt occurred but
ENGAGE SENSOR not blocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18053 - An interrupt occurred at the ELEVATOR UP SENSOR S12 but
the SENSOR is not blocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18054 - An interrupt occurred at the ELEVATOR DOWN SENSOR S11
but the SENSOR is not blocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18055 - Could not engage the LOAD/UNLOAD BAR because the
CASSETTE PRESENT SENSOR S19 is blocked . . . . . . . . . . . . . . . . . . .
18056 - The LOAD/UNLOAD BAR move did not actuate the necessary
SENSOR(S). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18058 - LOAD BAR did not move to the LOAD BAR HOME SENSOR S16
18059 - LOAD BAR did not complete its move to the
LOAD BAR ENGAGED SENSOR S14 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18060 - UNLOAD BAR did not complete its move to the
UNLOAD BAR HOME SENSOR S15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18061 - UNLOAD BAR did not complete its move to the
UNLOAD BAR ENGAGED SENSOR S13. . . . . . . . . . . . . . . . . . . . . . . . . .
18063 - CASSETTE was not detected correctly . . . . . . . . . . . . . . . . . . . . .
18064 - CASSETTE was not detected correctly . . . . . . . . . . . . . . . . . . . . .
18065 - The SIZE CHANGER did not move to the
SIZE CHANGER HOME SENSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18068 - The SIZE CHANGER did not move to the
SIZE CHANGER HOME SENSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Self Test for the MASTER CENTRAL PROCESSING UNIT . . . . . . . . . . . . . . .
19001 - Check GALVO COMMUNICATIONS CABLE . . . . . . . . . . . . . . . . . .
19002 - Check PMT BOARD CABLE and power . . . . . . . . . . . . . . . . . . . . .

102
103
103
103
103
104
104
104
104
104
105
105
105
105
106
106
106
106
106
106
107
107
107
108
108
108
108

DIAGNOSTICS
26AUG04
DG4826-1
Page
8 of 206

19003 - Check the power to the GALVO BOARD . . . . . . . . . . . . . . . . . . . .


19004 - GALVO AGC reference is too high. Suggest check if GALVO
connected and/or adjust AGC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19005 - Check the GALVO reference (too low) . . . . . . . . . . . . . . . . . . . . . .
19006 - Memory self test failed. Replace the MCPU BOARD . . . . . . . . . .
19009 - The LASER diode off power is too high. . . . . . . . . . . . . . . . . . . . .
19010 - The LASER diode on power is too low . . . . . . . . . . . . . . . . . . . . .
19011 - PMT BOARD ramp test failed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOTION SYSTEM CONTROL BOARD A1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22000 - MSC BOARD A1: Fatal Software Error . . . . . . . . . . . . . . . . . . . . . .
22001 - MSC BOARD A1: Memory did not erase during Download . . . . .
22002 - MSC BOARD A1: Error during download of MSC Software. . . . .
22003 - MSC BOARD A1: A checksum error occurred in the
Main Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22004 - MSC BOARD A1: The test of the RAM had a failure . . . . . . . . . .
22005 - MSC BOARD A1: Error during download of MSC Software. . . . .
22006 - MSC BOARD A1: Error during download of MSC Software. . . . .
22007 - MSC BOARD A1: Error during download of MSC Software. . . . .
22008 - MSC BOARD A1: Error during download of MSC Software . . . .
22009 - MSC BOARD A1: Error during download of MSC Software. . . . .
22010 - MSC BOARD A1: Error during download of MSC Software. . . . .
22011 - MSC BOARD A1: Error during download of MSC Software. . . . .
29001 - 30033 - MSC BOARD A1: Software malfunctioned . . . . . . . . . . . .
30039 - Cannot advance CASSETTE because SLOT 0 is blocked . . . . . .
30040 - The DEAD STOP was pressed while the CASSETTE was
advancing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32001 - Communications malfunctioned between MCPU and
SSC BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32002 - MSC BOARD A1: Internal Communications Error. . . . . . . . . . . . .
32003 - MSC BOARD A1: Internal Communications Error. . . . . . . . . . . . .
32004 - Communications Error between MCPU and SSC BOARDS . . . . .
32005 - Communications Error between MCPU and SSC BOARDS . . . . .
Shutdown Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47001 - Communications to MCPU BD did not occur during Shutdown .
47002 - Internal communications failure . . . . . . . . . . . . . . . . . . . . . . . . . . .
47003 - Internal communications failure to UPS1. . . . . . . . . . . . . . . . . . . .
47500 - 47504 - Internal communications failure to UPS . . . . . . . . . . . . . .
47510 - 47511 - Internal communications failure to UPS1 . . . . . . . . . . . . .
47520 - 47522 - Internal communications failure to UPS1 . . . . . . . . . . . . .
47550 - The BATTERY in UPS1 is too low. A System shutdown
will occur in 1 minute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47551 - Unable to establish communications with UPS1 . . . . . . . . . . . . .

108
109
109
109
109
110
110
111
111
111
111
112
112
112
113
113
113
114
114
115
115
118
118
119
119
119
120
120
121
121
121
122
122
122
122
122
123

DIAGNOSTICS
26AUG04
DG4826-1
Page
9 of 206

47900 - Display message only. No Log Error. . . . . . . . . . . . . . . . . . . . . . . .


47950 - Display message only. No Log Error. . . . . . . . . . . . . . . . . . . . . . . .
47951 - Display message only. No Log Error. . . . . . . . . . . . . . . . . . . . . . . .
47952 - Display message only. No Log Error. . . . . . . . . . . . . . . . . . . . . . . .
47960 - Display message only. No Log Error. . . . . . . . . . . . . . . . . . . . . . . .
47961 - Display message only. No Log Error. . . . . . . . . . . . . . . . . . . . . . . .
47962 - Display message only. No Log Error. . . . . . . . . . . . . . . . . . . . . . . .
DISK MANAGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49000 - HARD DISK is full. DISK MANAGER not able to remove images
49001 - Image Files have been deleted . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DICOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50016 - DICOM - Negotiation Association Failed -%s, missing
implementation UID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55100 - Error on the Options Diskette or this is not a valid
Options Diskette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55101 - Could not open files on the Options Diskette. Try
another Options Diskette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55102 - Pentium III identification not enabled on this Pentium III class
machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55103 - Could not open files on the Options Diskette . . . . . . . . . . . . . . . .
55104 - Error updating the options on the CR 950 SYSTEM. . . . . . . . . . .
55105 - Could not allocate essential memory . . . . . . . . . . . . . . . . . . . . . . .
55106 - The Options on this diskette are already enabled on this system
55107 - This Options Diskette has been used on another device . . . . . .
55109 - Error occurred while trying to update the Options on the UNIT .
55110 - Could not determine what product we are running on . . . . . . . .
55111 - The Options Diskette is not valid for this product . . . . . . . . . . . .
55112 - Error obtaining Adapter Name on Pentium 4 class machine . . .
55113 - Error obtaining MAC address for card name specified in
AdapterName in General Equipment on Pentium 4 class machine . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Initialization Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power-On-Self Test (POST) Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software Loading Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software Errors of the CR 950 SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dark TOUCH SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Image Quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checkout Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CASSETTE HANDLING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DUPLEX CAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAM MOTOR M1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

123
123
123
124
124
124
124
125
125
125
125
125
126
126
126
126
127
127
127
127
127
128
128
128
128
129
130
130
130
131
131
132
132
133
133
133
136

DIAGNOSTICS
26AUG04
DG4826-1
Page
10 of 206

EXTRACTION BAR SENSOR S9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


HOOKS on the EXTRACTION BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAM SENSORS S10 and S11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOTION SYSTEM CONTROL BOARD A1 . . . . . . . . . . . . . . . . . . . . . . . . . . .
MASTER CENTRAL PROCESSING UNIT BOARD A2 . . . . . . . . . . . . . . . . .
DIGITIZER BOARD A3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GALVO BOARD A4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PMT/DAS BOARD A5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLOW SCAN CONTROLLER BOARD A6 and COIL BOARD A7 . . . . . . . .
STEPPER MOTOR DRIVER BOARD A12 . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEPPER MOTOR DRIVER BOARD A13 . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEPPER MOTOR DRIVER BOARD A14 . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEPPER MOTOR INTERLOCK BOARD A15. . . . . . . . . . . . . . . . . . . . . . . .
STEPPER MOTOR DRIVER BOARD A16 . . . . . . . . . . . . . . . . . . . . . . . . . . .
LASER DRIVER BOARD A17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER SUPPLY PS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSFORMER T1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNINTERRUPTED POWER SUPPLY UPS1. . . . . . . . . . . . . . . . . . . . . . . . . .
System Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Points and LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOTION SYSTEM CONTROL BOARD A1 . . . . . . . . . . . . . . . . . . . . . . . . . . .
MASTER CENTRAL PROCESSING UNIT BOARD A2 . . . . . . . . . . . . . . . . .
DIGITIZER BOARD A3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GALVO BOARD A4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PMT/DAS BOARD A5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLOW SCAN CONTROLLER BOARD A6 . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOP SENSOR BOARD A11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEPPER MOTOR DRIVER BOARD A12 . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEPPER MOTOR DRIVER BOARD A13 . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEPPER MOTOR DRIVER BOARD A14 . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEPPER MOTOR INTERLOCK BOARD A15. . . . . . . . . . . . . . . . . . . . . . . .
STEPPER MOTOR DRIVER BOARD A16 . . . . . . . . . . . . . . . . . . . . . . . . . . .
LASER DRIVER BOARD A17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LASER DRIVER PRE-REGULATOR BOARD A18. . . . . . . . . . . . . . . . . . . . .

137
139
140
142
142
144
146
148
150
151
155
157
159
160
163
165
167
167
169
171
173
176
176
180
183
185
187
189
191
194
196
198
200
201
203
205

DIAGNOSTICS
26AUG04
DG4826-1
Page
11 of 206

Using the Diagnostics

Section 1: Using the Diagnostics


System Service Diagnostics Screen
Important

For systems with Software Version 4.1, you must have a Session ID for access to the
Service Functions and Diagnostics. See SERVICE BULLETIN 843.
1 At the main menu, touch:
[Service Functions]
[ENTER]
[Diagnostics]
2 Does the System Service Diagnostics screen display?
Yes

Advance to the test or procedure.

No

Continue with Step 3.

3 Check that the TX and RX LEDs are blinking on the MASTER CENTRAL PROCESSING
UNIT BOARD A2 and on the NETWORK CARD in the computer.
4 At the main menu, touch:
[Service Functions]
[ENTER]
[EXIT TO DESKTOP]
5 Select My Computer>Control Panel>Network>Protocols.
6 Double-click [TCP/IP Protocol].
7 Select [ADAPTER 1].

DIAGNOSTICS
26AUG04
DG4826-1
Page
12 of 206

Using the Diagnostics

8 Check the values for the NETWORK CARD that is connected to the MASTER CENTRAL
PROCESSING UNIT BOARD A2:
IP Address
Subnet Mask
Default Gateway

192.168.0.1
255.255.255.0
192.68.0.99

DIAGNOSTICS
26AUG04
DG4826-1
Page
13 of 206

Using the Diagnostics

Functions of the System Service Diagnostics Screen


Table 1 Component Tests
BUTTON

[Individual Component
Control]

Description

Allows you to actuate and check the status of:


STEPPER, ALIGNMENT CAMS
MAIN BELT STEPPER
LOAD/UNLOAD BAR
ALIGNMENT CAMS
ELEVATOR, SIZE CHANGER
MAIN CAM, SCANNER
MAIN CAM MOTOR
SLOW SCAN CONTROLLER
LASER DIODE

[Component Control: Step]

ERASE LAMPS
Allows you to check the status of the components by
executing the steps:
1. Advancing the CASSETTE to SLOT 1
2. Loading the CASSETTE
3. Loading the PLATE
4. Scanning the PLATE
5. Erasing the PLATE
6. Ejecting the PLATE
7. Ejecting the CASSETTE

DIAGNOSTICS
26AUG04
DG4826-1
Page
14 of 206

Using the Diagnostics

Table 2 Calibration
BUTTON

Description

[View Collector Profiles]


Important

For the procedure, see Calibration for the CR 950


SYSTEM.
Displays each COLLECTOR PROFILE for each size of
CASSETTE, including:
number of steps from HOME to START OF SCAN
OFFSET - number of pixels advanced from START to
the diagnostic image
Amplitude - number of pixels from OFFSET to last
pixel of the diagnostic image
PMT 1 - 2: correction value of each PMT for gain
adjustment

DIAGNOSTICS
26AUG04
DG4826-1
Page
15 of 206

Using the Diagnostics

BUTTON

Description

[Scan Calibration]
Caution

All COVERS must be installed when using this option.


For the procedure, see Calibration for the CR 950
SYSTEM.
Completes the calibration of:
GALVO
PMT 1
PMT 2
Starts a COLLECTOR PROFILE for all sizes of
STORAGE PHOSPHOR PLATES.
Allows calibration of the PLATES exposed at 15 - 25 mR.
Displays the date and time of the last successful
calibration.
Provides the ability to:
make a backup of the current calibration files from the
SCANNER to the computer
restore from the computer backup
remove the existing calibration

DIAGNOSTICS
26AUG04
DG4826-1
Page
16 of 206

Using the Diagnostics

Table 3 Component Adjustments


BUTTON

Description

[Set Extraction Bar Home]


Important

For the procedure, see EXTRACTION BAR HOME


POSITION.
Allows you to set and check the home position of the
EXTRACTION BAR:
[FINE NUDGE UP]
[FINE NUDGE DOWN]
[HOOKS UP]
[HOOKS DOWN]
[COARSE NUDGE UP]
[COARSE NUDGE DOWN]
[SAVE] - sets the selected home position

[Extraction Bar Positions]

[CANCEL] - resets the home position to the last recorded


value
Allows you to move the EXTRACTION BAR to:
[HOME]
[UPPER PLATE GUIDE ROLLER]
[LOWER PLATE GUIDE ROLLER]
[ERASE]
[RETURN TO HOME]
[NUDGE UP]
[NUDGE DOWN]

DIAGNOSTICS
26AUG04
DG4826-1
Page
17 of 206

Using the Diagnostics

BUTTON

Description

[CAM Position Actuation]


Important

For the test, see DUPLEX CAM.


Allows you to:
check the status of the CASSETTE HANDLING AY by
rotating the DUPLEX CAM to:
[UNPINCH POSITION]
[HOOKS UP POSITION]
[PINCH POSITION]
[UNLATCH POSITION]
[LATCH POSITION]
[ADVANCE CASSETTE to SLOT 1]
[LOAD CASSETTE]
[EJECT CASSETTE]
[HOME SLOW SCAN]
[HOME CAM]
reset the DUPLEX CAM after jams:
[CLEAR CASSETTE]
[RELEASE CASSETTE]
[Slow Scan Current
Calibration]

Important

For the procedure, see Calibration for the CR 950


SYSTEM.
Completes the calibration of the SLOW SCAN MOTOR for
the correct current at all 3 phases of the MOTOR.

DIAGNOSTICS
26AUG04
DG4826-1
Page
18 of 206

Using the Diagnostics

BUTTON

[Slow Scan Preload


Adjustment]

Description

Moves the SLOW SCAN AY. This allows you to:


remove the EXTRACTION BAR

make an adjustment to the SLOW SCAN AY


[Upper Transport Mechanism] Allows you to:
move the MAIN BELT
[MOVE number of times]
[INDEX number of times]
[Full Revolution]
[Jog Fine]
[Jog Coarse]
move the ELEVATOR up or down
engage or disengage the LOAD/UNLOAD BAR
move the SLOW SCAN to the home position
move the MAIN CAM to the home position

DIAGNOSTICS
26AUG04
DG4826-1
Page
19 of 206

Using the Diagnostics

Table 4 Tests
BUTTON

Description

[Light Test]
Important

For the test, see Light Test.


Checks for excessive light to the PMTs during the loading
and ejecting of a CASSETTE.
Allows you to:
actuate or deactuate the high voltage of the PMTs
AUTO-ZERO the PMTs
[Light Test] [Advanced]

Checks the signal for noise.


Checks for excessive light to the PMTs during the loading
of a PLATE.
Allows you to energize and de-energize:
GALVO
LASER DIODE
ERASE LAMPS

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Using the Diagnostics

BUTTON

[Slow Scan Current and


Velocity Tests]

Description

Caution

An increase in current might indicate that a bind is


occurring in the SLOW SCAN AY.
For the test, see Slow Scan Current and Velocity
Tests.
Drives the SLOW SCAN AY to the limits in both
directions.
Displays for the SLOW SCAN AY:
speed variation
current
Start of Scan
End of Scan
[Laser Power]
Laser Warning

Prevent direct exposure to the laser beam.


For the test, see Laser Power.
Allows you to:
check the power of the LASER DIODE
set the power values for a new LASER DIODE
store and restore the laser calibration file

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Using the Diagnostics

BUTTON

Description

[Galvo Test]
Important

For the test, see Galvo Test.


Allows you to:
set the Amplitude of the GALVO
check the response of the LASER DIODE
[PMT Test]
Important

For the test, see PMT Test.


Checks the functions of the 2 PMTs.
[Galvo Plot]
Important

For the test, see GALVO PLOT.


Allows you to:
check:
response of the GALVO
automatic gain control - AGC
2.5 V reference
set the GALVO without an OSCILLOSCOPE

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Using the Diagnostics

Table 5 Logs
BUTTON

Description

[Error Log]
Important

For the procedure, see Checking the Error Logs.


Allows you to check:
error code and description
date and time
CASSETTE ID
scan count
[Error Frequency Log]
Important

For the procedure, see Checking the Error Frequency Log.


Allows you to:
check:
frequency of each error code
date and time of last error
collate error codes by:
date
error number
frequency

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Using the Diagnostics

BUTTON

Description

[Actuation Log]
Important

For the procedure, see Checking the Actuation Logs.


Allows you to check:
SCAN CYCLES - this value cannot be reset
BATCH ERASE CYCLES - the number of times that the
Batch Erase function was used
TOTAL POWER-ON HOURS
LASER DIODE SCAN CYCLES
LASER HOURS (hours and minutes)
LASER HOURS LAST CLEARED
[Export Log Files]
Important

For the procedure, see Storing the Error Logs on a Disk.


Records onto a FLOPPY DISKETTE:
error logs
Actuation Logs
parameters of the SLOW SCAN

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Using the Diagnostics

BUTTON

Description

[Clear Error Log]


Important

For the procedure, see Clearing the Error Logs.


Clears all the errors from the error logs.
Displays the date when the error logs were last cleared.
[Import Files]
Important

If the value is 7000, the home position is not adjusted


automatically. Set the value manually.
For the procedure, see Installing Files from a Disk.
Records files from a FLOPPY DISKETTE onto the CR 950
SYSTEM:
Actuation Logs
parameters of the SLOW SCAN
home position of the SLOW SCAN

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Using the Diagnostics

Table 6 Repetitive Cycles


BUTTON

[AutoLooper]

Description

Automatically processes the CASSETTE to check if it is


reliable.
Completes a test cycle includes scanning and erasing.
Processes all the CASSETTES on the LOAD BELT.
Uses all sizes of the CASSETTES.
Disables the automatic checking Light Leak feature,
allowing operation with the PANELS removed.
Displays status screens for the SENSORS.

[Transport]

Select [GIVEN NUMBER OF TIMES] to set the number


of times to scan for each CASSETTE.
Cycles the MAIN BELT.
Uses a CASSETTE to test:
MAIN BELT
operation of loading
Displays status of the SENSORS at each step.

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Using the Diagnostics

Table 7 Miscellaneous
BUTTON

Description

[Display Software Versions]


Important

For the procedure, see Displaying the Software Versions.


Displays the software version number of:
CR 950 SYSTEM
MASTER CENTRAL PROCESSING UNIT BOARD
MOTION SYSTEM CONTROL BOARD BOOT
MOTION SYSTEM CONTROL BOARD
SLOW SCAN CONTROLLER BOARD BOOT
SLOW SCAN CONTROLLER BOARD FIXED APP
SLOW SCAN CONTROLLER BOARD PRODUCT APP
DIGITIZER BOARD
MEDICAL IMAGE MANAGER
DIAGNOSTICS
[Download to Circuit Boards]
Important

For the procedure, see Downloading Software to the


BOARDS.
Allows you to download the necessary software to all the
BOARDS from the HARD DRIVE.

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Using the Diagnostics

BUTTON

Description

[System Self Test]


Important

For the test, see System Self Tests


.
Checks the operation of the MASTER CENTRAL
PROCESSING UNIT BOARD A2 by running the following
tests:
Completes the following diagnostic tests:
GALVO BOARD COMMUNICATION - checks the
connection of the CABLE between:
GALVO BOARD A4
MASTER CENTRAL PROCESSING UNIT BOARD A2
GALVO REFERENCE - reads the GALVO AGC
CHANNEL connected to the reference voltage of the
GALVO
GALVO MOTOR - reads the voltage of the GALVO AGC
to check for problems with the GALVO
GALVO SWEEP - checks the functions of reading and
writing of the REGISTERS on the GALVO BOARD A4
LASER OFFSET
PMT BOARD TEST - checks the connection of the
CABLE between:
MASTER CENTRAL PROCESSING UNIT BOARD A2
PMT/DAS BOARD A5
MASTER CENTRAL PROCESSING UNIT BOARD
MEMORY TEST - checks for errors in the reading and
writing of data to each of the image buffers

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Diagnostic Tests
Light Test
1 On the System Service Diagnostic screen, touch [Light Test].

2 Touch [TEST].
3 Wait for the test to complete.
4 Check that PASS displays in AUTO-ZERO.
5 Touch [START GRAPH].

Using the Diagnostics

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6 Check that the value is approximately 4 - 5. Use [ZOOM IN].


7 Touch [HV ON].
8 Check that the value increases to approximately 50 - 51.
9 Select:
[ZOOM OUT]
[CLEAR/STOP]

Using the Diagnostics

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Using the Diagnostics

Slow Scan Current and Velocity Tests


1 On the System Service Diagnostic screen, touch [Slow Scan Current and Velocity
Tests].

2 Insert the 35 x 43 CASSETTE into the CR 950 SYSTEM.


3 Touch:
[LOAD 35 x 43 CASSETTE]
[START CURRENT TEST]
4 Wait for the test to complete.

DIAGNOSTICS

Using the Diagnostics

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5 Check that the value is:


5 -180 between Start of Scan and End of Scan
< 660 between End of Scan and End of Travel
no spikes > 30
6 If the results are not correct, check the error logs. Use Checking the Error Logs.
7 Touch [START VELOCITY TEST].
8 Wait for the test to complete.
9 Check that the results between Start of Scan and End of Scan are below 90 and
stable.
10 If the results are not correct, check the error logs. Use Checking the Error Logs.

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11 Touch [EJECT THE CASSETTE].


12 Remove the CASSETTE.

Laser Power
Laser Warning

Prevent direct exposure to the laser beam.


1 On the System Service Diagnostic screen, touch [Laser Power].

Using the Diagnostics

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Using the Diagnostics

2 Touch:
[LASER ON]
[READ]
3 Check Laser Power is 28 - 32 mW.
4 Is the value correct?
Yes

Continue with the next test.

No

1. Check the connections to the


LASER DRIVER BOARD A17.
2. Install a new OPTICAL
MODULE.

Galvo Test
1 On the System Service Diagnostic screen, touch [Galvo Test].

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2 Touch:
[START GALVO]
[LASER ON]

Using the Diagnostics

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Using the Diagnostics

Laser Warning

Prevent direct exposure to the laser beam.

CR 950 SYSTEM

TOP COVER

COLLECTOR

paper

laser beam

FOLD MIRROR

3 Open the TOP COVER.


4 Insert one sheet of paper into the CR 950 SYSTEM between:
FOLD MIRROR
COLLECTOR
5 Observe the laser beam on the sheet of paper.
6 Touch [-100] until the Set Amplitude value is 400.

H196_1801HCA
H196_1801HC

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Using the Diagnostics

7 Observe the laser beam on the sheet of paper.


8 Touch [+100] until the Set Amplitude value is 3000.
9 Observe the laser beam on the sheet of paper.
Set Amplitude

Laser Beam

400
3000

short
long

10 Does the laser beam change size correctly?


Yes

Continue with the next test.

No

Check the Error Codes for the


cause of the malfunction.

PMT Test
1 On the System Service Diagnostic screen, touch [PMT Test].

2 Touch [START PMT TEST].


3 Check that PASSED displays for both PMT 1 and PMT 2.

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Using the Diagnostics

4 If one of the PMTs displays FAILED, install a new PMT. See PMTs and COLLECTOR
AY.
5 If both PMTs display FAILED, check the connections between:
PMT BOARD
DAS BOARD

GALVO PLOT
Important

The Galvo Plot screen has more Cassette Size options with Software Version 4.1.
1 On the System Service Diagnostic screen, touch [Galvo Plot].

2 Touch [START GALVO PLOT].

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3 Observe the GALVO PLOT.

Using the Diagnostics

DIAGNOSTICS

Using the Diagnostics

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Normal GALVO PLOT

GALVO PLOT with low HOOK

GALVO PLOT with excessive HOOK

4 Check the values:


GALVO PLOT
AGC
2.5 vRef

normal
10.0 V 0.1
2.5 0.1

5 Are the values correct?


Yes

Continue with the next test.

No

Adjust the GALVO BOARD until the


GALVO PLOT is normal.

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System Self Tests


1 On the System Service Diagnostic screen, touch [System Self Test].

2 Touch [START MCPU SELF TEST].


3 Wait approximately 20 seconds for the test to complete.

Using the Diagnostics

DIAGNOSTICS

Using the Diagnostics

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4 Observe the results for each test.


5 If any of the tests display FAILED, check the error logs. Use Checking the Error Logs.
6 See the Error Codes to determine the possible cause and action for the problem.

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Diagnostic Procedures
Checking the Error Logs
1 On the System Service Diagnostic screen, touch [Error Log].

2 Touch either:
[Sort By Date],
[Sort By Error Code], or
[Sort By Cassette ID]

Using the Diagnostics

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Using the Diagnostics

Checking the Error Frequency Log


1 On the System Service Diagnostic screen, touch [Error Frequency Log].

2 Touch either:
[Sort By Date],
[Sort By Error Code], or
[Sort Error Frequency]

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Checking the Actuation Logs


1 On the System Service Diagnostic screen, touch [Actuation Log].

Using the Diagnostics

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Storing the Error Logs on a Disk


1 On the System Service Diagnostic screen, touch [Export Log Files].

2 Insert a disk into the DRIVE.


3 Touch either:
[COPY ERROR LOGS TO FLOPPY],
[COPY ACTUATION LOGS TO FLOPPY], or
[COPY SLOWSCAN PARAMETERS FILE TO FLOPPY]

Using the Diagnostics

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Clearing the Error Logs


1 On the System Service Diagnostic screen, touch [Clear Error Log].

2 Touch [CLEAR ERROR LOG].

Using the Diagnostics

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Using the Diagnostics

Installing Files from a Disk


1 On the System Service Diagnostic screen, touch [Import Files].

2 Insert the disk into the DRIVE.


3 To install the ACTUATION LOGS to the CR 950 SYSTEM, touch [COPY ACTUATION
LOGS FROM FLOPPY].
Important

If the value is 7000, the home position is not adjusted automatically. Set the value manually.
4 To install the parameters of the SLOW SCAN, touch:
[GET SLOWSCAN HOME POSITION FROM FLOPPY]
[UPDATE SLOWSCAN PARAMETER FILE FROM FLOPPY]

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Using the Diagnostics

Displaying the Software Versions


1 On the System Service Diagnostic screen, touch [Display Software Versions].

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Using the Diagnostics

2 Check that each BOARD has the correct communication:


Message

The version number


is in the field.
All fields are blank.

Description

The BOARD is
Responding.
The diagnostics is not
operating.

Not Responding
Important

The message is normal


during initialization.

Check that the newest and correct


version of the software is installed.
1. Do a shutdown of the computer.
2. De-energize the CR 950
SYSTEM.
3. Energize the CR 950 SYSTEM.
1. Check the connections to the
BOARD.
2. Download the software to the
BOARD.

3. If you cannot successfully


download the software to the
BOARD, install a new BOARD.
The BOARD has a failure of 1. Check the BOARD that is Not
communication because
Responding.
another BOARD is Not
2. Do the test again.
Responding.
Failure of communications
to the BOARD.

Not Reporting

Action

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Using the Diagnostics

Downloading Software to the BOARDS


1 On the System Service Diagnostic screen, touch [Download to Circuit Boards].

Caution

Downloading the SSC BOOT can cause damage to the SLOW SCAN CONTROLLER
BOARD A6. Only download the SSC BOOT if necessary.

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2 Touch either:
[DOWNLOAD MCPU APPLICATION],
[DOWNLOAD MSC APPLICATION],
[DOWNLOAD SSC BOOT and APPLICATIONS],
[DOWNLOAD SSC APPLICATIONS], or
[DOWNLOAD SSC PARAMETERS]

Using the Diagnostics

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Error Codes

Section 2: Error Codes


Overview
The first 2 digits of the error code identifies the subsystem or component with the error.
Example: 10003
The 1 and the 0 indicate that the error occurred in the subsystem BAR CODE.
1 Use Table 8 to help identify the component with the error.
2 Advance to the error code to diagnose the error.
Table 8 Subsystem Identification
ID No.

Subsystem

10
11
12
13
14
15
16
18
19
22 - 32

BAR CODE
LATCH/UNLATCH CAM
SLOW SCAN AY
ERASE LAMPS
POWER SUPPLY
DATA PATH
Calibration
UPPER CONTROL
Self Test for the MASTER CENTRAL PROCESSING UNIT
MOTION SYSTEM CONTROL BOARD A1
Windows 2000 Subsystem
Shutdown Management
DISK MANAGER
DICOM
Installation

47
49
50
55

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Error Codes

BAR CODE
10003 - READER did not read the CASSETTE BAR CODE
Cause 1: The CASSETTE has a bar code that you cannot read or it does not have a bar
code.
Action: Install the correct bar code.
Cause 2: The internal BAR CODE READER malfunctioned.
Action: 1. Observe that the BAR CODE READER is not blocked.
2. Check the connections to the BAR CODE READER.
3. If the BAR CODE READER emits a beep when you insert a CASSETTE, but
the CASSETTE does not load, check CONNECTOR RJ45 between the BAR
CODE READER and the MASTER CENTRAL PROCESSING UNIT BOARD
A1.
4. If the BAR CODE READER does not emit a beep when you load a
CASSETTE, check CONNECTOR RJ45 between the BAR CODE READER
and the MOTION SYSTEM CONTROL BOARD A1.
5. Open the FRONT DOOR.
6. Close the FRONT DOOR to initialize the MOTION SYSTEM CONTROL
BOARD A1.
7. Touch:
[Diagnostics]
[Component Control: Step]
[Read CASSETTE ID]
8. If the CASSETTE ID does not display, do again with another CASSETTE.
9. If the CASSETTE ID does not display, install a new BAR CODE READER.

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Error Codes

LATCH/UNLATCH CAM
11001 - DUPLEX CAM did not move to the Home Position
Cause:
Action:

The DUPLEX CAM malfunctioned.


Do the checkout for the CASSETTE HANDLING AY.

11002 - DUPLEX CAM did not move to PINCH position


Cause:
Action:

The DUPLEX CAM malfunctioned.


Do the checkout for the CASSETTE HANDLING AY.

11003 - DUPLEX CAM did not move to CLAMP/UNLATCH position


Cause:
Action:

The DUPLEX CAM malfunctioned.


Do the checkout for the CASSETTE HANDLING AY.

11004 - DUPLEX CAM did not move to UNCLAMP/LATCH position


Cause:
Action:

The DUPLEX CAM malfunctioned.


Do the checkout for the CASSETTE HANDLING AY.

11005 - DUPLEX CAM did not move to UNPINCH position


Cause:
Action:

The DUPLEX CAM malfunctioned.


Do the checkout for the CASSETTE HANDLING AY.

11006 - CAM OUTER SENSOR did not detect position of DUPLEX CAM
Cause:
Action:

The DUPLEX CAM malfunctioned.


Do the checkout for the CASSETTE HANDLING AY.

11007 - CAM INNER SENSOR did not detect Home Position for DUPLEX
CAM
Cause:
Action:

The DUPLEX CAM malfunctioned.


Do the checkout for the CASSETTE HANDLING AY.

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Error Codes

11009 - DUPLEX CAM: Movement failure


Cause:
Action:

The DUPLEX CAM malfunctioned.


Do the checkout for the CASSETTE HANDLING AY.

11010 - DUPLEX CAM: Software command failure on the MSC BD


Description: The DUPLEX CAM received a command to move that was not correct.
Cause 1: The DUPLEX CAM malfunctioned.
Action: Do the checkout for the CASSETTE HANDLING AY.
Cause 2: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

11014 - DUPLEX CAM: Timeout Error


Description: The DUPLEX CAM did not move in the time allowed.
Cause:
Action:

The DUPLEX CAM malfunctioned.


Do the checkout for the CASSETTE HANDLING AY.

11015 - Move command failure because SLOW SCAN not at home position
Cause 1: The DUPLEX CAM malfunctioned.
Action: Do the checkout for the CASSETTE HANDLING AY.
Cause 2: The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

11016 - MSC BOARD A1: Software Error for DUPLEX CAM


Description: The MOTION SYSTEM CONTROL BOARD A1 did not provide the RTXC
TIMER. The TIMER determines the timeouts for the motion of the
DUPLEX CAM.

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Cause:
Action:

Error Codes

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

11017 - MSC BOARD A1: Software Error for DUPLEX CAM


Description: The MOTION SYSTEM CONTROL BOARD A1 did not set up the
command to move for the DUPLEX CAM.
Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

11018 - DUPLEX CAM did not move to next position


Cause:
Action:

The DUPLEX CAM malfunctioned.


Do the checkout for the CASSETTE HANDLING AY.

11019 - DUPLEX CAM did not move to PINCH position


Cause 1: The DUPLEX CAM malfunctioned.
Action: Do the checkout for the CASSETTE HANDLING AY.
Cause 2: The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

11020 - DUPLEX CAM did not move to UNLATCH position


Cause 1: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
Cause 2: The DUPLEX CAM malfunctioned.
Action: Do the checkout for the CASSETTE HANDLING AY.

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Error Codes

11021 - DUPLEX CAM did not move to LATCH position


Cause 1: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
Cause 2: The DUPLEX CAM malfunctioned.
Action: Do the checkout for the CASSETTE HANDLING AY.

11022 - DUPLEX CAM did not move to UNPINCH position


Cause 1: The DUPLEX CAM malfunctioned.
Action: Do the checkout for the CASSETTE HANDLING AY.
Cause 2: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

11023 - DUPLEX CAM did not move


Description: The DUPLEX CAM did not move because the ELEVATOR was not in the
down position.
Cause 1: The LOWER ELEVATOR SENSOR S11 malfunctioned.
Action: Check the LOWER ELEVATOR SENSOR S11.
Cause 2: The COUPLING from the DC MOTOR to the SHAFT is broken.
Action: Install a new COUPLING.
Cause 3: A mechanical bind occurred in the ELEVATOR.
Action: Check the alignment of the ELEVATOR.
Cause 4: The DC MOTOR malfunctioned.
Action: Check the connections to the DC MOTOR.
Cause 5: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout MOTION SYSTEM CONTROL BOARD A1.

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Error Codes

SLOW SCAN AY
12001 - SLOW SCAN EXTRACTION BAR did not move to home position
Cause 1: The EXTRACTION BAR malfunctioned.
Action: 1. Remove any obstructions in the path of the EXTRACTION BAR.
2. Check the SLOW SCAN MOTOR.
3. Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
4. Check the EXTRACTION BAR HOME POSITION.
Cause 2: The EXTRACTION BAR REFERENCE SENSOR S9 malfunctioned.
Action: Do the checkout for the EXTRACTION BAR SENSOR S9.

12002 - EXTRACTION BAR REFERENCE SENSOR S9 did not actuate


Cause 1: The EXTRACTION BAR REFERENCE SENSOR S9 operates correctly, but
another malfunction occurred.
Action: 1. Remove any obstructions from the path of the EXTRACTION BAR.
2. Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
Cause 2: The EXTRACTION BAR REFERENCE SENSOR S9 malfunctioned.
Action: Do the checkout for the EXTRACTION BAR SENSOR S9.

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Error Codes

12003 - PLATE PRESENT SENSOR S5 did not detect PLATE


Cause 1: The PLATE PRESENT SENSOR S5 operates correctly, but another malfunction
occurred.
Action: 1. Check:
a. PLATE was removed from the CASSETTE
b. SLOW SCAN MOTOR operates correctly
2. Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
3. Remove any obstructions from the path of the EXTRACTION BAR.
Cause 2: The PLATE PRESENT SENSOR S5 malfunctioned.
Action: 1. Check the status of the PLATE PRESENT SENSOR S5 in the diagnostics.
2. Check that LED DS29 changes status on the MOTION SYSTEM CONTROL
BOARD A1.
3. Check the power to the PLATE PRESENT SENSOR S5.
4. Check the alignment of the EMITTER and DETECTOR on the PLATE
PRESENT SENSOR S5.

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Error Codes

12004 - PLATE PRESENT SENSOR S5 did not actuate


Cause 1: The PLATE PRESENT SENSOR S5 operates correctly, but another malfunction
has occurred.
Action: 1. Check:
a. PLATE was removed from the CASSETTE
b. SLOW SCAN MOTOR operates correctly
2. Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
3. Remove any obstructions from the path of the EXTRACTION BAR.
Cause 2: The PLATE PRESENT SENSOR S5 malfunctioned.
Action: 1. Check the status of the PLATE PRESENT SENSOR S5 in the diagnostics.
2. Check that LED DS29 changes status on the MOTION SYSTEM CONTROL
BOARD A1.
3. Check the power to the PLATE PRESENT SENSOR S5.
4. Check the alignment of the EMITTER and DETECTOR of the PLATE
PRESENT SENSOR S5.
Cause 3: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

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Error Codes

12009 - Caution! SLOW SCAN MOTOR drawing too much power


Cause:

A malfunction occurred in one or more of the following components:


COIL BOARD
EXTRACTION BAR REFERENCE SENSOR S9

Action:

SLOW SCAN AY
1. Check for an obstruction.
2. Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12012 - SLOW SCAN AY: Timeout Error


Description: The PLATE did not move within the correct time.
Cause:

Action:

A malfunction occurred in one or more of the following components:


COIL BOARD A7
SLOW SCAN AY
1. Check for an obstruction.
2. Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12013 - Software Error in SLOW SCAN Caused Error in MSC BD


Description: A command for the PLATE that is not correct was made by the system
software.
Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


1. Load the software for the MOTION SYSTEM CONTROL BOARD A1.
2. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

DIAGNOSTICS
26AUG04
DG4826-1
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Error Codes

12014 - MSC BOARD A1: Software Error for SLOW SCAN


Description: This error might occur during the diagnostics if the service person starts
to move the PLATE before the PLATE stops moving.
Cause:
Action:

The SLOW SCAN AY malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12100 - SSC BOARD A6: Software Error


Description: The SLOW SCAN AY will not move.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


1. De-energize the CR 950 SYSTEM.
2. Energize the CR 950 SYSTEM.
3. Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12101 - SLOW SCAN had a velocity malfunction during scan


Description: The SLOW SCAN AY exceeded the speed limit when moving the SCAN
PLATE.
Cause 1: The speed of the SLOW SCAN exceeded the limit. A band might appear on the
image.
Action: Do the Slow Scan Current and Velocity Tests.
Cause 2: The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

DIAGNOSTICS
26AUG04
DG4826-1
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Error Codes

12102 - SLOW SCAN stopped during scan


Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


1. Check for an obstruction.
2. Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12103 - SLOW SCAN stopped during scan


Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


1. Check for an obstruction.
2. Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12104 - SLOW SCAN: Timeout while moving to SENSOR S9


Description: The SLOW SCAN AY did not reach the EXTRACTION BAR
REFERENCE SENSOR S9.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12107 - SLOW SCAN: +24 V DC malfunction during scan


Cause 1: The POWER SUPPLY PS1 malfunctioned.
Action: Do the checkout for the POWER SUPPLY PS1.
Cause 2: The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

DIAGNOSTICS
26AUG04
DG4826-1
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Error Codes

12108 - SLOW SCAN stopped during scan


Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12109 - SLOW SCAN stopped during scan


Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12110 - SLOW SCAN did not communicate with the MSC


Description: The SLOW SCAN AY did not move because of a communication error
with the SLOW SCAN CONTROLLER BOARD A1.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12111 - SLOW SCAN did not move


Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12112 - SLOW SCAN did not move


Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

DIAGNOSTICS
26AUG04
DG4826-1
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Error Codes

12113 - SSC BOARD A6: NVRAM malfunctioned


Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12115 - SSC BOARD A6: Software Error


Cause 1: The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
Cause 2: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

12116 - SSC BOARD A6 did not communicate with MSC


Description: The SLOW SCAN AY did not stop moving before the next command to
move. This error indicates a communication error with the SLOW SCAN
CONTROLLER BOARD A6.
Cause 1: The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
Cause 2: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

12120 - SLOW SCAN did not move


Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

DIAGNOSTICS
26AUG04
DG4826-1
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Error Codes

12121 - SLOW SCAN did not move


Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12122 - SLOW SCAN COIL BOARD A7 malfunctioned


Description: The SLOW SCAN AY stopped or did not move at all.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12123 - SSC BOARD A6: Software Error


Description: The MOTOR CONTROLLER for the SLOW SCAN AY malfunctioned.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12124 - SSC BOARD A6: Software Error


Description: An error occurred during the initialization the SLOW SCAN AY.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12125 - SLOW SCAN COIL BOARD A7 malfunctioned


Description: The SLOW SCAN AY stopped or did not move at all.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

DIAGNOSTICS
26AUG04
DG4826-1
Page
67 of 206

Error Codes

12126 - Caution! SLOW SCAN MOTOR is overheated


Description: The SLOW SCAN MOTOR was using excessive power and is too hot.
Cause:

Malfunction in one or more of:


COIL BOARD A7
EXTRACTION BAR REFERENCE SENSOR S9

Action:

SLOW SCAN AY
1. Check for an obstruction.
2. Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12130 - SSC BOARD A6: Software Error


Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12131 - SSC BOARD A6 did not communicate with MSC


Cause 1: The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
Cause 2: The MOTION SYSTEM CONTROLLER BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

12132 - SSC BOARD A6 did not communicate with MSC


Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

DIAGNOSTICS
26AUG04
DG4826-1
Page
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Error Codes

12201 - SSC BOARD A6: Programming Error


Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12202 - 12260 - SSC BOARD A6: Memory Error


Cause:
Action:

Error
Code

12202
12203
12204
12216
12217
12218
12219
12220
12221
12222
12223
12228

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
Description

Error occurred during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Memory error on the SLOW SCAN CONTROLLER BOARD A6.
Memory error on the SLOW SCAN CONTROLLER BOARD A6.
Communication error between the SLOW SCAN CONTROLLER BOARD A6 and the
MOTION SYSTEM CONTROL BOARD A1.
Communication error between the SLOW SCAN CONTROLLER BOARD A6 and the
MOTION SYSTEM CONTROL BOARD A1. Error EM17 - Receive Buffer Overflow.
Error during downloading of code or parameters for the SLOW SCAN
CONTROLLER BOARD A6.
Error during downloading of code or parameters for the SLOW SCAN
CONTROLLER BOARD A6.
Error EM20 - New Bootstrap Program, Download all Boot and Program Modules.
Malfunction of the SLOW SCAN CONTROLLER BOARD A6.
Checksum error occurred during downloading of code to the SLOW SCAN
CONTROLLER BOARD A6.
Checksum error occurred during downloading of code to the SLOW SCAN
CONTROLLER BOARD A6.
Error occurred during downloading of the code to the SLOW SCAN CONTROLLER
BOARD A6.

DIAGNOSTICS
26AUG04
DG4826-1
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Error
Code

Error Codes

Description

12230 Error EM30 - Host Flash Download Copy Boot Memory Error.
12240 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM40 - Illegal Record Type.
12241 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM41 - Invalid Extended Address.
12242 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM42 - Invalid Erase Block ID.
12243 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM43 - Receive Record Checksum Error.
12244 Error when initializing. Error EM44 - File Sum of Record Checksum Error, Download
Program.
12245 Program error. Error EM45 - Boot Checksum Write Error.
12246 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM46 - FIX_APP Code Block Checksum Write Error.
12247 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM47 - Code Page Checksum Write Error.
12248 Error EM48 - Parameters Save Flash Error.
12250 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM50 - Flash Write Address Out Of Range.
12251 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM51 - Flash Program Error: Erase.
12252 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM52 - Flash Program Error: Low Voltage.
12253 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM53 - Flash Program Error: Program.
12254 Error occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.
Error EM54 - Flash Program Error: Sequence.

DIAGNOSTICS
26AUG04
DG4826-1
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Error Codes

Error
Code

Description

12255 Error
Error
12260 Error
Error

occurs during downloading to the SLOW SCAN CONTROLLER BOARD A6.


EM55
recording the parameters to the SLOW SCAN CONTROLLER BOARD A6.
EM60 - Parameters Save Flash Error.

12896 - SSC BOARD A6: Unexpected Reset


Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12901 - SSC BOARD A6: Unexpected Retry


Description: The PLATE was not scanned. The command is executed again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12902 - SSC BOARD A6: Unexpected Retry


Description: The SLOW SCAN AY did not move to the ERASE position. The
command is executed again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

DIAGNOSTICS
26AUG04
DG4826-1
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Error Codes

12903 - SSC BOARD A6: Unexpected Retry


Description: The SLOW SCAN AY did not move to the home position. The command
is executed again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12904 - SSC BOARD A6: Unexpected Retry


Description: The COARSE NUDGE UP command did not occur. The command is
executed again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12905 - SSC BOARD A6: Unexpected Retry


Description: The COARSE NUDGE DOWN command did not occur. The command is
executed again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12906 - SSC BOARD A6: Unexpected Retry


Description: The FINE NUDGE UP command did not occur. The command is
executed again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

DIAGNOSTICS
26AUG04
DG4826-1
Page
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Error Codes

12907 - SSC BOARD A6: Unexpected Retry


Description: The COARSE NUDGE DOWN command did not occur. The command is
executed again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12908 - SSC BOARD A6: Unexpected Retry


Description: The PLATE did not move to the CASSETTE. The command is executed
again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12911 - SSC BOARD A6: Unexpected Retry


Description: The SOFT RESET command did not occur. The command is executed
again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12913 - SSC BOARD A6: Unexpected Retry


Description: The EXTRACTION BAR did not move to the mechanical adjustment
position one. The command is executed again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

DIAGNOSTICS
26AUG04
DG4826-1
Page
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Error Codes

12914 - SSC BOARD A6: Unexpected Retry


Description: The command MOVE TO EXTRACTION BAR REFERENCE SENSOR
did not occur. The command is executed again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12915 - SSC BOARD A6: Unexpected Retry


Description: The command MOVE TO THE PLATE GUIDE POSITION did not occur.
The command is executed again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12930 - SLOW SCAN: Unexpected Retry during Current Test


Description: The system was not able to move to the position selected in the
diagnostics. The command is executed again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

12931 - SLOW SCAN: Unexpected Retry during Velocity Test


Description: The system was not able to move to the position selected in the
diagnostics. The command is executed again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

DIAGNOSTICS
26AUG04
DG4826-1
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Error Codes

12941 - Unexpected Retry during Communication to MSC BD


Description: A message could not be sent to the SLOW SCAN CONTROLLER
BOARD A6. The command is executed again.
Cause:
Action:

The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.


Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

ERASE LAMPS
13001 - 13008 - ERASE LAMP PAIRS
Code

13001
13002
13003
13004
13005
13006
13007
13008
Cause:
Action:

Log Message

ERASE LAMP PAIR No. 1 malfunctioned


ERASE LAMP PAIR No. 2 malfunctioned
ERASE LAMP PAIR No. 3 malfunctioned
ERASE LAMP PAIR No. 4 malfunctioned
ERASE LAMP PAIR No. 5 malfunctioned
2 ERASE LAMP PAIRS malfunctioned
3 ERASE LAMP PAIRS malfunctioned
4 ERASE LAMP PAIRS malfunctioned
One or more ERASE LAMP PAIRS malfunctioned.
Install a new ERASE LAMP PAIR.

DIAGNOSTICS
26AUG04
DG4826-1
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Error Codes

13009 - All ERASE LAMPS malfunctioned


Cause 1: The power to the ERASE LAMPS malfunctioned.
Action: 1. De-energize the ERASE LAMPS.
2. Check for 120 V AC across the AC side of RELAY K1.
3. If 120 V AC is not indicated at RELAY K1, check:
ERASE LAMP AY is fully closed
FUSE F1
TERMINAL BLOCK TB1
condition of the CONNECTOR P1/J1 on the ERASE LAMP AY
condition of the INTERLOCK SWITCH S8
wires to the POWER SUPPLY PS1
4. If 120 V AC is indicated on RELAY K1, connect the MULTIMETER to the AC
side of the RELAY.
5. Energize and de-energize the ERASE LAMPS. With the LAMPS energized, you
should measure < 2 V AC.
6. If the 120 V AC does not change to a Lo signal, check the DC side of RELAY
K1:
connect the MULTIMETER TL-4114 negative to the violet wire
connect the MULTIMETER TL-4114 positive to the blue wire
check for 4.5 - 5.0 V DC on K1 with the ERASE LAMPS energized
7. Check the CONNECTOR J10 on the MOTION SYSTEM CONTROL BOARD
A1.
Cause 2: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

DIAGNOSTICS
26AUG04
DG4826-1
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Error Codes

13010 - ERASE LAMP PAIRS: Timeout Error


Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

13011 - Command to Erase did not occur


Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

13012 - MSC BOARD A1: Invalid Command for ERASE LAMPS


Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

13013 - Failure to allocate RTXC timer during Erase Process


Description: The software did not provide the RTXC TIMER during the ERASE
function.
Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

13899 - General Erase Error


Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

POWER SUPPLY
14001 - SLOW SCAN: Malfunction of 24 V Power
Description: The 24 V DC CIRCUIT BREAKER of the SLOW SCAN is open.
Cause:
Action:

Malfunction of the 24 V DC power distribution.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

DIAGNOSTICS
26AUG04
DG4826-1
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Error Codes

14002 - STEPPER: Malfunction of 24 V Power


Description: The 24 V DC CIRCUIT BREAKER of the STEPPER is open.
Cause:
Action:

The STEPPER DRIVER BOARD has a 24 V DC power malfunction.


Do the checkouts:
STEPPER MOTOR INTERLOCK BOARD A15
STEPPER MOTOR DRIVER BOARD A12
STEPPER MOTOR DRIVER BOARD A13
STEPPER MOTOR DRIVER BOARD A14
STEPPER MOTOR DRIVER BOARD A16

14003 - CAM MOTOR M1: Low Power Malfunction


Description: The MOTOR-LOW CIRCUIT BREAKER is open.
Cause 1: THE CAM MOTOR M1 has a short circuit.
Action: Check the wires to the CAM MOTOR M1.
Cause 2: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

DIAGNOSTICS
26AUG04
DG4826-1
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Error Codes

14005 - Front DOOR Open


Cause 1: The INTERLOCK SWITCH S8 malfunctioned.
Action: 1. Check the wires to the INTERLOCK SWITCH CONNECTOR P5/J5.
2. Install a new INTERLOCK SWITCH S8.
Cause 2: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

14006 - DUPLEX CAM: Initialization Error


Description: The PLATE PRESENT SENSOR S5 is blocked when the SLOW SCAN
AY is in the home position.
Cause 1: The PLATE PRESENT SENSOR S5 operates correctly, but another malfunction
has occurred. This error occurs when initializing, either when the CR 950 SYSTEM
is energized or when a mechanical subsystem initializes.
Action: Check:
PLATE was removed from the CASSETTE
SLOW SCAN MOTOR operates correctly
obstruction in the path of the EXTRACTION BAR
Cause 2: The PLATE PRESENT SENSOR S5 malfunctioned.
Action: Check:
status of the PLATE PRESENT SENSOR S5 in the diagnostics
LED DS29 changes status on the MOTION SYSTEM CONTROL BOARD A1
power to the PLATE PRESENT SENSOR S5
alignment of the EMITTER and DETECTOR of the PLATE PRESENT SENSOR
S5

DIAGNOSTICS
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DG4826-1
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Error Codes

14008 - SLOW SCAN: Initialization Error


Cause 1: The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.
Action: Check:
SLOW SCAN CONTROLLER BOARD A6 for +5 V DC
SLOW SCAN CONTROLLER BOARD A6 and COIL BOARD A7.
Cause 2: The NOSEPIECE malfunctioned.
Action: Check that the NOSEPIECE engaged and disengaged when initializing.

14009 - DUPLEX CAM: Initialization Error


Cause:
Action:

The DUPLEX CAM malfunctioned.


Do the checkout for the CASSETTE HANDLING AY.

14010 - Slow Scan Async Reset Error


Cause:
Action:

The CR 950 SYSTEM sent a message to reset the SLOW SCAN AY.
None.

14011 - Initialization error at the UPPER CONTROL AY


Cause:
Action:

The UPPER CONTROL AY malfunctioned.


Check the error log to determine the cause of the error. Use Checking the Error
Logs.

DIAGNOSTICS
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DG4826-1
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Error Codes

14012 - UPPER CONTROL INTERLOCK was pressed while the CASSETTE


was advancing
Cause:
Action:

The DEAD STOP INTERLOCK S24 actuated.


Check:
operation of the DEAD STOP INTERLOCK S24
SENSOR S22 in SLOT 8 of the UPPER CONTROL AY

14013 - Initialization error at the UPPER CONTROL AY


Cause:
Action:

A CASSETTE is in SLOT 0 or SLOT 8 when the CR 950 SYSTEM is energized.


Remove the CASSETTE.

14019 - Invalid Software Version detected for this Model


Cause:
Action:

The MSC BOARD has reported a model number that is not consistent with the
current version of MCPU BOARD software.
Download the correct version of MCPU and MSC BOARD software. Do the
procedure Downloading Software to the BOARDS.

DATA PATH
15001 - MCPU BOARD A2: Fatal Error in Software
Description: A PSOS system error occurred that is not possible to repair. The Event
Log includes the PSOS system error number, module, and line number.
Cause:
Action:

The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.


Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.

15002 - MCPU BOARD A2: Fatal Error in Software


Description: A system software error occurred. The Event Log will include the PSOS
system error number, module, and line number.
Cause:
Action:

The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.


Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.

DIAGNOSTICS
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DG4826-1
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Error Codes

15003 - MCPU BOARD A2: Fatal Error in Software


Description: A timeout occurred for a communication between the MASTER
CENTRAL PROCESSING UNIT BOARD A2 and the MOTION SYSTEM
CONTROL BOARD A1.
Cause 1: The SERIAL CABLE malfunctioned between:
MOTION SYSTEM CONTROL BOARD A1
Action:

MASTER CENTRAL PROCESSING UNIT BOARD A2


Check the SERIAL CABLE.

Cause 2: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.


Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.
Cause 3: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

15005 - LASER: Reference Error


Important

If the laser power is > 25.0 mW and < 28.5 mW, an error is recorded to the error
log for each cycle.
Description: The laser power is < 25.0 mW.
Cause 1: The CABLE between the LASER DRIVER BOARD A17 and the GALVO BOARD
A4 malfunctioned.
Action: Check the CABLE.
Cause 2: The GALVO BOARD A4 malfunctioned.
Action: Do the checkout for the GALVO BOARD A4.
Cause 3: The LASER DRIVER BOARD A17 malfunctioned.
Action: Do the checkout for the LASER DRIVER BOARD A17.

DIAGNOSTICS
26AUG04
DG4826-1
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Error Codes

15006 - Communications Error between MCPU BD A2 and GALVO BD A4


Description: The process of the DMA for the MASTER CENTRAL PROCESSING
UNIT BOARD A2 did not complete within the expected time.
Cause 1: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.
Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.
Cause 2: The DIGITIZER BOARD A3 malfunctioned.
Action: Do the checkout for the DIGITIZER BOARD A3.
Cause 3: The GALVO BOARD A4 malfunctioned.
Action: Do the checkout for the GALVO BOARD A4.

15007 - Communications Error between MCPU BD A2 and GALVO BD A4


Description: The process of the DMA for the MASTER CENTRAL PROCESSING
UNIT BOARD A2 did not complete within the expected time.
Cause 1: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.
Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.
Cause 2: The DIGITIZER BOARD A3 malfunctioned.
Action: Do the checkout for the DIGITIZER BOARD A3.
Cause 3: The GALVO BOARD A4 malfunctioned.
Action: Do the checkout for the GALVO BOARD A4.

15008 - Start of Scan Timeout


Description: A timeout occurred for the START OF SCAN.
Cause 1: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.
Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.
Cause 2: The DIGITIZER BOARD A3 malfunctioned.
Action: Do the checkout for the DIGITIZER BOARD A3.

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Error Codes

Cause 3: The GALVO BOARD A4 malfunctioned.


Action: Do the checkout for the GALVO BOARD A4.

15012 - Communications Error between MCPU BOARD A2 and NT


Description: Windows 2000 did not return a response to a message within a given
time.
Cause 1: The TCP/IP connection malfunctioned.
Action: Check the TCP/IP connection to the computer. See Step 5, Page 11.
Cause 2: Failure of the Windows 2000 software.
Action: De-energize and energize the CR 950 SYSTEM.
Cause 3: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.
Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.

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Error Codes

15013 - Image Quality Warning


Description: The image quality might be wrong. The MASTER CENTRAL PROCESSING
UNIT BOARD A2 received a system error from the MOTION SYSTEM
CONTROL BOARD A1 and was automatically repaired. If a CASSETTE was in
the CR 950 SYSTEM when the error occurred, the TOUCH SCREEN displays
a message about a problem with the image.
Cause 1: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.
Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.
Cause 2: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
Cause 3: A light leakage occurred.
Action: Do the Light Test.
Cause 4: The INTERLOCK SWITCH S8 malfunctioned. The DOOR might be open during
scan.
Action: Check the INTERLOCK SWITCH S8.

15014 - LASER: Calibration did not occur


Cause:
Action:

The LASER DIODE malfunctioned.


Do the calibration for the LASER DRIVER BOARD A17- use Optics Module.

15015 - PLATE: Size calibration did not occur


Cause:
Action:

The CR 950 SYSTEM does not have the calibration data for all sizes of PLATES.
1. Do the Calibration for the CR 950 SYSTEM.
2. Do the checkout MASTER CENTRAL PROCESSING UNIT BOARD A2.

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Error Codes

15016 - Laser power high


Cause:
Action:

The LASER DIODE in the DETECTOR is backward.


Check:
LASER REFERENCE VOLTAGE in the PMT/DAS BOARD A5
LASER DIODE is installed correctly

15017 - PLATE: Calibration did not occur


Cause:
Action:

The customer scanned a PLATE of a size that was not recognized.


1. Do the Calibration for the CR 950 SYSTEM.
2. Use the diagnostics to complete the size calibration of the PLATE.

15018 - There was an error reading or writing to the PCMCIA card


Important

A malfunction of the PCMCIA CARD is the last possible cause. Check all other
malfunctions before installing a new PCMCIA CARD.
Cause 1: The PCMCIA CARD operates correctly, but another malfunction occurred.
Action: Check the error logs for the malfunction. Use Checking the Error Logs.
Cause 2: The PCMCIA CARD malfunctioned.
Action: Install a new PCMCIA CARD.

15040 - Communications Error Between MCPU and the PC


Description: The TCP/IP SOCKET COMMUNICATIONS were not completed or did
not occur between the MASTER CENTRAL PROCESSING UNIT
BOARD A2 and the host computer with Windows 2000.
Cause 1: The shutdown of the CR 950 SYSTEM was not completed in the correct
sequence.
Action: Use the correct shutdown sequence to de-energize the CR 950 SYSTEM.

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Error Codes

Cause 2: The application software for the Windows 2000 was started again without resetting
the MASTER CENTRAL PROCESSING UNIT BOARD A2.
Action: 1. Check the Windows 2000 Event Log for network errors.
2. If any errors occurred, reset the network system configuration again.
3. Start the Windows 2000 application again.
4. Check the CROSSOVER CABLE between the MASTER CENTRAL
PROCESSING UNIT BOARD A2 and the computer.

15800 - Last image sent again after Windows NT application software


started again
Description: The MASTER CENTRAL PROCESSING UNIT BOARD A2 sent the last
image after the Windows 2000 applications software started again.
Cause:
Action:

The Windows 2000 malfunctioned.


Call the Technical Service Center.

15900 - NT application did not accept the image. Transmission


automatically begins again
Description: The software for the SCAN MANAGER did not record an image at the
end of the scan. The image is sent once again and recorded.
Cause:
Action:

The software indicates an image checksum error.


Call the Technical Service Center.

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Error Codes

Calibration
16001 - Calibration Error: Did not find START OF SCAN position
Description: During the calibration, the CR 950 SYSTEM did not locate the START
SCAN position within the given time.
Cause 1: The exposure of the PLATE is not correct.
Action: Use the DOSIMETER to check exposure of the PLATE.
Cause 2: Calibration of the CR 950 SYSTEM is not correct.
Action: Do the Calibration for the CR 950 SYSTEM.
Cause 3: The alignment of the optics is not correct.
Action: Check the adjustment:
FOLD MIRROR
GALVO BOARD
Cause 4: The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.
Cause 5: The PMT/DAS BOARD A5 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

16002 - Calibration Error: Did not find Offset


Description: The GALVO did not detect the Offset.
Cause 1: The exposure of the PLATE is not correct.
Action: Use the DOSIMETER to check the exposure of the PLATE.
Cause 2: The GALVO is not aligned correctly.
Action: Do:
adjustment of the GALVO BOARD
checkout for the GALVO BOARD A4

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Error Codes

Cause 3: The PLATE has scratches on the edges.


Action:
Check the PLATE for scratches and scan another PLATE.
Check the edges and the degree of reflection.

16003 - Calibration Error: Did not find Amplitude


Description: The GALVO did not detect the Amplitude.
Cause 1: The exposure of the PLATE is not correct.
Action: Use the DOSIMETER to check the exposure of the PLATE.
Cause 2: The GALVO is not aligned correctly.
Action: Do:
adjustment of the GALVO BOARD
checkout for the GALVO BOARD A4.
Cause 3: The PLATE has scratches on the edges.
Action: Check:
PLATE for scratches and scan another PLATE
edges and the degree of reflection

16005 - Calibration Error: Routine did not receive image in the time
allowed
Cause 1: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.
Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.
Cause 2: The DIGITIZER BOARD A3 malfunctioned.
Action: Do the checkout for the DIGITIZER BOARD A3.
Cause 3: The GALVO BOARD A4 malfunctioned.
Action: Do the checkout for the GALVO BOARD A4.

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Error Codes

16006 - Calibration Error: Did not obtain image


Cause 1: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.
Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.
Cause 2: The DIGITIZER BOARD A3 malfunctioned.
Action: Do the checkout for the DIGITIZER BOARD A3.
Cause 3: The GALVO BOARD A4 malfunctioned.
Action: Do the checkout for the GALVO BOARD A4.

16010 - Possible Light Leakage


Description: Large quantities of light occurred during the AUTO-ZERO.
Cause:
Action:

The DOOR is not closed, a PANEL is loose, or a light leakage occurred in the
CASSETTE HANDLING SYSTEM.
1. Do the Light Test to locate the source of the light leakage.
2. Repair the light leakage.

16011 - Imaging System Error occurred during Initialization


Cause:
Action:

The PMT/DAS BOARD A5 malfunctioned.


1. Check the CABLE between the PMT BOARD and the DAS BOARD.
2. Do:
checkout for the GALVO BOARD A4
System Self Tests

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Error Codes

16012 - PMT/DAS BOARD A5: Calculation Error occurred during


Initialization
Description: The value for one or more of the following parameters did not match the
specifications when the CR 950 SYSTEM initialized: Fine or Coarse
Offset or Fine or Coarse Ratio.
Cause 1: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.
Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.
Cause 2: The PMT/DAS BOARD A5 malfunctioned.
Action: Do the checkout for the PMT/DAS BOARD A5.

16013 - Imaging System contains noise beyond the limit


Description: The peak-to-peak signal was high when the CR 950 SYSTEM was set
to AUTO-ZERO.
Cause 1: The PMT/DAS BOARD A5 malfunctioned.
Action: Do the checkout for the PMT/DAS BOARD A5.
Cause 2: Noise in the POWER SUPPLY PS1.
Action: Do the checkout for the POWER SUPPLY PS1.

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Error Codes

16014 - Imaging System did not zero or calibration of the PMT did not
occur
Cause 1: The DOSIMETER malfunctioned.
Action: Check that the DOSIMETER operates correctly.
Cause 2: The exposure on the PLATE is not correct during calibration.
Action: Do the calibration with another PLATE.
Cause 3: The X-RAY TUBE malfunctioned.
Action: Expose the PLATE using an X-RAY TUBE you did not use before.
Cause 4: The Imaging System did not auto zero.
Action: Do the checkout for:
PMT/DAS BOARD A5.
GALVO BOARD A4.

16016 - Malfunctioning PMT


Description: A PMT does not match the requirements of the diagnostic tests.
Cause:
Action:

The PMT/DAS BOARD A5 malfunctioned.


Do the checkout for the PMT/DAS BOARD A5.

16019 - Calibration could not find offset, rotate GALVO counterclockwise


Cause:
Action:

The calibration could not locate the Offset.


Rotate the GALVO counterclockwise.

16020 - Calibration could not find offset, rotate GALVO clockwise


Cause:
Action:

The calibration could not locate the Offset.


Rotate the GALVO clockwise.

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Error Codes

16021 - Malfunctioning PMT1: Gain out of range


Description: For a given high voltage, the low gain of PMT1 might prevent it from
reaching the correct signal level.
Cause 1: The exposure on the PLATE is not correct during calibration.
Action: Do the Calibration for the CR 950 SYSTEM.
Cause 2: The alignment of the optics is not correct.
Action: Do the adjustment:
FOLD MIRROR
GALVO BOARD
Cause 3: The PMT malfunctioned.
Action: Install a new PMT.
Cause 4: The PMT/DAS BOARD A5 malfunctioned.
Action: Do the checkout for the PMT/DAS BOARD A5.

16022 - Malfunctioning PMT2: Gain out of range


Description: For a given high voltage, the low gain of PMT 2 might prevent it from
reaching the correct signal level.
Cause 1: The exposure on the PLATE is not correct during calibration.
Action: Do the Calibration for the CR 950 SYSTEM.
Cause 2: The alignment of the optics is not correct.
Action: Do the adjustment:
FOLD MIRROR
GALVO BOARD
Cause 3: The PMT malfunctioned.
Action: Install a new PMT.
Cause 4: The PMT/DAS BOARD A5 malfunctioned.
Action: Do the checkout for the PMT/DAS BOARD A5.

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Error Codes

UPPER CONTROL
18001 - SIZE CHANGER: error
Description: The STEPPER MOTOR exceeded the time allowed to move.
Cause:
Action:

The SIZE CHANGER HOME SENSOR malfunctioned.


a. Check the CABLES and CONNECTORS to the SIZE CHANGER HOME
SENSOR.
b. Replace the SIZE CHANGER HOME SENSOR.

Cause:
Action:

Size .
Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18002 - UPPER CONTROL AY: timeout error


Description: The UPPER CONTROL AY exceeded the time allowed to move.
Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18007 - UPPER CONTROL AY: Wrong command error


Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18008 - UPPER CONTROL AY: Move error


Cause:
Action:

The UPPER CONTROL MOTION MECHANISM malfunctioned.


Check the error logs for the cause of the malfunction. See Checking the Error
Logs.

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Error Codes

18010 - Invalid STEPPER MOTOR error


Description: The command to move the STEPPER MOTOR is not within the limits of
the MOTOR in the UPPER CONTROL AY.
Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18011 - STEPPER MOTOR did not clear HOME SENSOR


Cause 1: The SLOT 8 SENSOR S22 is actuated when it should be open.
Action: Check the SLOT 8 SENSOR S22.
Cause 2: The SLOT 0 SENSOR S20 is actuated when it should be open.
Action: Check the SLOT 0 SENSOR S20.
Cause 3: The CASSETTE PRESENT SENSOR S19 is actuated when it should be open.
Action: Check the CASSETTE PRESENT SENSOR S19.

18012 - Failure to do the setup of the SENSOR INTERRUPT


Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18014 - STEPPER MOTOR: jog timeout error


Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18013 - Invalid DC MOTOR INTERRUPT


Description: The command to move the DC MOTOR is not within the limits of the
MOTORS in the UPPER CONTROL AY.
Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

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Error Codes

18015 - Failure to advance CASSETTE


Cause 1: The CASSETTE was removed.
Action: Insert the CASSETTE again.
Cause 2: The LOAD SENSORS 1 - 8 did not detect the CASSETTE.
Action: 1. Check the LOAD SENSORS 1 - 8.
2. Check the test points on the TOP SENSOR BOARD A11.

18016 - No CASSETTES to advance


Description: The UPPER CONTROL AY received a command to advance a
CASSETTE but the LOAD STATION SENSORS indicate that no
CASSETTES are available.
Cause:
Action:

No CASSETTES are detected in SLOTS 1 - 8.


1. Insert a CASSETTE.
2. Check the SLOT SENSORS 1 - 8.
3. Check the test points for the TOP SENSOR BOARD A11.

18017 - Cannot advance because the CASSETTE is in SLOT 8


Cause:
Action:

The CASSETTE is in SLOT 8.


1. Remove the CASSETTE.
2. Check the SENSOR SLOT 8.

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Error Codes

18018 - MAIN BELT: Home position failure


Description: The MAIN BELT STEPPER MOTOR did not move to the home position.
Cause 1: The MAIN BELT SENSOR S21 malfunctioned.
Action: Check the MAIN BELT SENSOR S21.
Cause 2: The MAIN BELT is not correctly aligned.
Action: Check the alignment of the COG BELTS.
Cause 3: The STEPPER MOTOR DRIVER BOARD A12 malfunctioned.
Action: Do the checkout for the STEPPER MOTOR DRIVER BOARD A12.
Cause 4: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18019 - LOAD BAR: Home position failure


Description: The LOAD BAR STEPPER MOTOR did not move to the home position.
Cause 1: Cannot determine the home position of the LOAD BAR.
Action: Check the adjustment of the LOAD BARS.
Cause 2: The STEPPER DRIVER BOARD 13 malfunctioned.
Action: Do the checkout for the STEPPER MOTOR DRIVER BOARD A13.
Cause 3: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18020 - UNLOAD BAR: Home position failure


Description: The UNLOAD BAR did not move to the home position.
Cause 1: Cannot determine the UNLOAD BAR home position.
Action: Check the adjustment of the UNLOAD BARS.
Cause 2: The STEPPER MOTOR DRIVER BOARD A14 malfunctioned.
Action: Do the checkout for the STEPPER MOTOR DRIVER BOARD A14.

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Error Codes

18024 - ALIGNMENT CAM: Clear timeout error


Description: The ALIGNMENT CAM did not move to the CLEAR POSITION in the
correct time.
Cause 1: A mechanical bind occurred.
Action: Check the adjustment of the ALIGNMENT CAMS. See ALIGNMENT CAMS /
BELTS.
Cause 2: The ALIGNMENT CAM CLEAR SENSOR malfunctioned.
Action: Check the ALIGNMENT CAM CLEAR SENSOR. See ALIGNMENT CAMS /
BELTS.
Cause 3: The DC ALIGNMENT CAM MOTOR M5 malfunctioned.
Action: 1. Check the CONNECTORS J1/P1.
2. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18025 - ALIGNMENT CAM: Engage timeout error


Description: The ALIGNMENT CAM did not move to the ENGAGE POSITION in the
available time.
Cause 1: A mechanical bind occurred.
Action: Check the adjustment of the ALIGNMENT CAMS. See ALIGNMENT CAMS /
BELTS.
Cause 2: The ALIGNMENT CAM ENGAGE SENSOR malfunctioned.
Action: Check the ALIGNMENT CAM ENGAGE SENSOR. See ALIGNMENT CAMS /
BELTS.
Cause 3: The DC ALIGNMENT CAM MOTOR M5 malfunctioned.
Action: 1. Check the CONNECTORS J1/P1.
2. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

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Error Codes

18026 - ELEVATOR: Up timeout error


Description: The ELEVATOR did not move to the up position in the available time.
Cause 1: The UPPER ELEVATOR SENSOR S12 malfunctioned.
Action: Check the UPPER ELEVATOR SENSOR S12.
Cause 2: The COUPLING from the DC MOTOR to the SHAFT is broken.
Action: Install a new COUPLING.
Cause 3: A mechanical bind occurred.
Action: Check the alignment of the ELEVATOR.
Cause 4: The DC MOTOR malfunctioned.
Action: Check the CABLE to the DC MOTOR.
Cause 5: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18027 - ELEVATOR down timeout error


Description: The ELEVATOR did not move to the down position in the available time.
Cause 1: The LOWER ELEVATOR SENSOR S11 malfunctioned.
Action: Check the LOWER ELEVATOR SENSOR S11.
Cause 2: The COUPLING from the DC MOTOR to the SHAFT is broken.
Action: Install a new COUPLING.
Cause 3: A mechanical bind occurred in the ELEVATOR.
Action: Check the alignment of the ELEVATOR.
Cause 4: The DC MOTOR in the ELEVATOR malfunctioned.
Action: Check the connections to the DC MOTOR.
Cause 5: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

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Error Codes

18028 - Advanced 25 SLOTS but no CASSETTE in SLOT 1


Description: The SLOT SENSORS indicate that a CASSETTE is available, but after
advancing 25 SLOTS, no CASSETTE is detected in SLOT 1.
Cause:
Action:

The LOAD STATION SENSORS malfunctioned.


1. Check the SLOT SENSORS 1 - 8.
2. Check the test points for the TOP SENSOR BOARD A11.

18029 - No CASSETTE in SLOT 1 to load


Description: The CASSETTE was removed from SLOT 1 before it could be
processed.
Cause:
Action:

The SLOT 1 SENSOR did not detect a CASSETTE.


Check the SLOT 1 SENSOR.

18030 - MAIN BELT: Home position failure


Description: The MAIN BELT did not move to the home position because SLOT 0 is
blocked.
Cause:
Action:

The SLOT 0 SENSOR S20 malfunctioned.


Check the SLOT 0 SENSOR S20.

18031 - MAIN BELT: Movement timeout error


Description: The MAIN BELT STEPPER MOTOR did not move in the available time.
Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

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Error Codes

18032 - MAIN BELT: Move error, OC expired before SENSOR actuated


Description: The clock pulses of the MAIN BELT STEPPER stopped before actuating
the SENSOR.
Cause 1: Binds prevented the COG BELT from moving.
Action: Check the adjustment of the COG BELTS.
Cause 2: The MAIN BELT MOVEMENT SENSOR S21 malfunctioned.
Action: Check the MAIN BELT MOVEMENT SENSOR S21.
Cause 3: The STEPPER MOTOR DRIVER BOARD A12 malfunctioned.
Action: Do the checkout for the STEPPER MOTOR DRIVER BOARD A12.
Cause 4: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18033 - LOAD BAR: Movement timeout error


Description: The LOAD BAR STEPPER MOTOR did not move in the available time.
Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18034 - LOAD BAR: Move error, OC stopped before SENSOR actuated


Description: The clock pulses of the LOAD BAR STEPPER stopped before actuating
the SENSOR.
Cause 1: Cannot determine the home position of the LOAD BAR.
Action: Check the adjustment of theLOAD BARS.
Cause 2: The STEPPER DRIVER BOARD A13 malfunctioned.
Action: Do the checkout for the STEPPER MOTOR DRIVER BOARD A13.
Cause 3: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

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Error Codes

18035 - UNLOAD BAR: Movement timeout error


Description: The UNLOAD BAR STEPPER MOTOR did not complete the move in the
available time.
Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18036 - UNLOAD BAR: Move error, OC stopped before SENSOR actuated


Description: The clock pulses of the UNLOAD BAR STEPPER MOTOR stopped
before actuating the SENSOR.
Cause 1: Cannot determine the position of the UNLOAD BAR SENSORS.
Action: Check the adjustment of the UNLOAD BARS.
Cause 2: The STEPPER DRIVER BOARD A13 malfunctioned.
Action: Do the checkout for the STEPPER MOTOR DRIVER BOARD A13.
Cause 3: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18037 - STEPPER MOTOR: Movement timeout


Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

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Error Codes

18038 - The STEPPER CLOCK pulses completed before actuating the


SENSOR
Description: The clock pulses of the STEPPER MOTOR completed before actuating
the SENSOR.
Cause:

A malfunction of one of the 4 STEPPER MOTORS:


MAIN BELT
LOAD BAR
UNLOAD BAR

Action:

SIZE CHANGER
Check the error log for more information. See Checking the Error Logs.

18039 - ELEVATOR: Down timeout because the CAM is not in the home
position
Cause:
Action:

The CAM malfunctioned.


1. Open and close the FRONT DOOR.
2. Check the CAM SENSOR BOARD A8.
3. Check the CONNECTOR P13/J13.
4. Adjust the CAM.
5. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18040 - Cannot advance CASSETTE because the CASSETTE PRESENT


SENSOR S19 is blocked
Cause:
Action:

The CASSETTE PRESENT SENSOR S19 malfunctioned.


Install a new CASSETTE PRESENT SENSOR S19.

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Error Codes

18041 - Failure of the SLOT 1 SENSOR, SLOT 0 detects CASSETTE after


advance
Cause 1: The SLOT 1 SENSOR malfunctioned.
Action: Check the SLOT 1 SENSOR.
Cause 2: The TOP SENSOR BOARD A11 malfunctioned.
Action: 1. Check the test points for the TOP SENSOR BOARD A11.
2. Install a new TOP SENSOR BOARD A11.

18042 - No CASSETTE detected in SLOT 0 after ELEVATOR moved up


Cause:
Action:

The ELEVATOR CUP does not correctly hold the CASSETTE.


Check the adjustment for the SLED CAM FOLLOWER.

18043 - No CASSETTE detected on EXTRACTION BAR after ELEVATOR


moved down
Cause 1: The CASSETTE PRESENT SENSOR S19 malfunctioned.
Action: Check the CASSETTE PRESENT SENSOR S19.
Cause 2: The TOP SENSOR BOARD A11 malfunctioned.
Action: 1. Check the test points for the TOP SENSOR BOARD A11.
2. Install a new TOP SENSOR BOARD A11.

18044 - Received an unexpected semaphore ID from KS_waitm()


Description: The UPPER CONTROL received a signal that was not correct.
Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

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Error Codes

18045 - ELEVATOR cannot move because CASSETTE detected in SLOT 0.


Cause:
Action:

A CASSETTE is detected in SLOT 0.


1. Remove the CASSETTE from SLOT 0.
2. Check the status of the SLOT 0 SENSOR S20 in the diagnostics.
3. Check the SLOT 0 SENSOR S20.

18046 - Failure to engage LOAD BAR because SLOT 1 is blocked


Cause:
Action:

The SLOT 1 SENSOR malfunctioned.


Check the SLOT 1 SENSOR.

18048 - Failure to setup STEPPER for a profile move


Description: The CR 950 SYSTEM did not send a signal to the STEPPER MOTORS
to move. The SENSORS for the LOAD/UNLOAD STATION did not detect
a CASSETTE or did not provide an interrupt for the SENSOR.
Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

18049 - Advance CASSETTE stopped by operator


Action:

None.

18050 - ELEVATOR MOTOR: PTC FUSE is open


Description: The ELEVATOR MOTOR was using more current than allowed by the
PTC FUSE.
Cause 1: The ELEVATOR UP/DOWN SENSORS malfunctioned.
Action: Check the ELEVATOR UP/DOWN SENSORS.
Cause 2: A mechanical bind occurred.
Action: Check the alignment of the MAIN BELT.

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Error Codes

18051 - ALIGNMENT CAM CLEAR SENSOR interrupt occurred but CLEAR


SENSOR not blocked
Cause 1: The CAM CLEAR SENSOR malfunctioned.
Action: Check the CAM CLEAR SENSOR.
Cause 2: The ALIGNMENT CAM SENSOR malfunctioned.
Action: Check the alignment of the CAMS.

18052 - ALIGNMENT CAM ENGAGE SENSOR interrupt occurred but


ENGAGE SENSOR not blocked
Cause 1: The CAM ENGAGE SENSOR malfunctioned.
Action: Check the CAM ENGAGE SENSOR.
Cause 2: The ALIGNMENT CAM SENSOR malfunctioned.
Action: Check the alignment of the CAMS.

18053 - An interrupt occurred at the ELEVATOR UP SENSOR S12 but the


SENSOR is not blocked
Cause 1: The ELEVATOR UP SENSOR S12 malfunctioned.
Action: Check the ELEVATOR UP SENSOR S12.
Cause 2: The ELEVATOR ALIGNMENT SENSOR malfunctioned.
Action: Check the alignment of the ELEVATOR.

18054 - An interrupt occurred at the ELEVATOR DOWN SENSOR S11 but


the SENSOR is not blocked
Cause 1: The ELEVATOR DOWN SENSOR S11 malfunctioned.
Action: Check the ELEVATOR DOWN SENSOR S11.
Cause 2: The ELEVATOR ALIGNMENT SENSOR malfunctioned.
Action: Check the alignment of the ELEVATOR.

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Error Codes

18055 - Could not engage the LOAD/UNLOAD BAR because the CASSETTE
PRESENT SENSOR S19 is blocked
Cause:
Action:

The CASSETTE PRESENT SENSOR S19 malfunctioned.


Check the CASSETTE PRESENT SENSOR S19.

18056 - The LOAD/UNLOAD BAR move did not actuate the necessary
SENSOR(S)
Cause:
Action:

The LOAD/UNLOAD BAR is not aligned correctly.


Check the error logs for more information. Use Checking the Error Logs.

18058 - LOAD BAR did not move to the LOAD BAR HOME SENSOR S16
Cause:
Action:

The LOAD BAR is not aligned correctly.


Check the alignment of the LOAD BARS.

18059 - LOAD BAR did not complete its move to the LOAD BAR ENGAGED
SENSOR S14
Cause:
Action:

The LOAD BAR is not aligned correctly.


Check the alignment of the LOAD BARS.

18060 - UNLOAD BAR did not complete its move to the UNLOAD BAR
HOME SENSOR S15
Cause:
Action:

The UNLOAD BAR is not aligned correctly.


Check the alignment of the UNLOAD BARS.

18061 - UNLOAD BAR did not complete its move to the UNLOAD BAR
ENGAGED SENSOR S13
Cause:
Action:

The UNLOAD BAR is not aligned correctly.


Check the alignment of the UNLOAD BARS.

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Error Codes

18063 - CASSETTE was not detected correctly


Description: The CR 950 SYSTEM has CASSETTES in SLOTS that are not correct.
Cause:
Action:

The UPPER CONTROL AY malfunctioned.


Do the instructions on the TOUCH SCREEN.

18064 - CASSETTE was not detected correctly


Description: The CR 950 SYSTEM has CASSETTES in SLOT 0 and SLOT 1.
Cause:
Action:

The UPPER CONTROL AY malfunctioned.


1. Remove the CASSETTES in SLOTS 0 and 1.
2. Scan the CASSETTES again.

18065 - The SIZE CHANGER did not move to the SIZE CHANGER HOME
SENSOR
Cause 1: The SIZE CHANGER is not aligned correctly.
Action: Check the alignment of the SIZE CHANGER HOME POSITION SWITCH.
Cause 2: The SIZE CHANGER HOME SENSOR S25 malfunctioned.
Action: Check the SIZE CHANGER HOME SENSOR S25.
Cause 3: The STEPPER MOTOR DRIVER BOARD A16 malfunctioned.
Action: Do the checkout for the STEPPER MOTOR DRIVER BOARD A16.
Cause 4: The SIZE CHANGER STEPPER MOTOR malfunctioned.
Action: Check the SIZE CHANGER STEPPER MOTOR.

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Error Codes

18068 - The SIZE CHANGER did not move to the SIZE CHANGER HOME
SENSOR
Cause 1: The SIZE CHANGER is not aligned correctly.
Action: Check the alignment of theSIZE CHANGER HOME POSITION SWITCH.
Cause 2: The SIZE CHANGER HOME SENSOR S25 malfunctioned.
Action: Check the SIZE CHANGER HOME SENSOR S25.
Cause 3: The STEPPER MOTOR DRIVER BOARD A16 malfunctioned.
Action: Do the checkout for the STEPPER MOTOR DRIVER BOARD A16.
Cause 4: The SIZE CHANGER STEPPER MOTOR malfunctioned.
Action: Check the SIZE CHANGER STEPPER MOTOR.

Self Test for the MASTER CENTRAL PROCESSING UNIT


19001 - Check GALVO COMMUNICATIONS CABLE
Cause:
Action:

Communications problems in the GALVO AY.


Check the GALVO COMMUNICATION CABLE.

19002 - Check PMT BOARD CABLE and power


Cause:
Action:

The PMT/DAS BOARD A5 malfunctioned.


Check:
CABLE to the PMT/DAS BOARD A5
power to the PMT/DAS BOARD A5

19003 - Check the power to the GALVO BOARD


Cause:
Action:

No power to the GALVO BOARD A4.


Check the power to the GALVO BOARD A4.

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Error Codes

19004 - GALVO AGC reference is too high. Suggest check if GALVO


connected and/or adjust AGC
Cause:
Action:

The reference voltage for the GALVO AGC is too high.


Check:
connection to the GALVO BOARD A4
signal for the R2 AGC is correctly adjusted
connections at the GALVO AY

19005 - Check the GALVO reference (too low)


Cause:
Action:

The reference voltage for the GALVO AGC is too low.


Check that the R2 AGC signal is correctly adjusted.

19006 - Memory self test failed. Replace the MCPU BOARD


Cause:
Action:

The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.


Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.

19009 - The LASER diode off power is too high


Cause 1: The GALVO BOARD A4 malfunctioned.
Action: Do the checkout for the GALVO BOARD A4.
Cause 2: The LASER DRIVER BOARD A17 malfunctioned.
Action: Do the checkout for the LASER DRIVER BOARD A17.
Cause 3: The CABLE between the LASER DRIVER BOARD A17 and the GALVO BOARD
A4 malfunctioned.
Action: Check the CABLE.

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Error Codes

19010 - The LASER diode on power is too low


Cause 1: The GALVO BOARD A4 malfunctioned.
Action: Do the checkout for the GALVO BOARD A4.
Cause 2: The LASER DRIVER BOARD A17 malfunctioned.
Action: Do the checkout for the LASER DRIVER BOARD A17.
Cause 3: The CABLE between the LASER DRIVER BOARD A17 and the GALVO BOARD
A4 malfunctioned.
Action: Check the CABLE.

19011 - PMT BOARD ramp test failed


Cause:
Action:

The PMT/DAS BOARD A5 malfunctioned.


1. Check the CABLE between the PMT BOARD and the DAS BOARD.
2. Do:
checkout for the PMT/DAS BOARD A5
System Self Tests

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Error Codes

MOTION SYSTEM CONTROL BOARD A1


22000 - MSC BOARD A1: Fatal Software Error
Description: Failure of the checksum for the boot software. A new BOOTSTRAP
PROM must be installed.
Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

22001 - MSC BOARD A1: Memory did not erase during Download
Description: At the start of downloading to the MOTION SYSTEM CONTROL BOARD
A1, the flash memory was erased.
Cause:
Action:

The software did not download.


1. Download the software again.
2. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
3. If the error continues, install a new MOTION SYSTEM CONTROL BOARD A1.

22002 - MSC BOARD A1: Error during download of MSC Software


Description: A program failure occurred during downloading of the software to the
MOTION SYSTEM CONTROL BOARD A1.
Cause:
Action:

The software did not download.


1. Download the software again.
2. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
3. If the error continues, install a new MOTION SYSTEM CONTROL BOARD A1.

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Error Codes

22003 - MSC BOARD A1: A checksum error occurred in the Main


Application
Description: A checksum error occurred in the software of the MOTION SYSTEM
CONTROL BOARD A1. The MOTION SYSTEM CONTROL BOARD A1
remains in the BOOTSTRAP PROGRAM waiting for the software to
download.
Cause:
Action:

The software did not download.


1. Download the software again.
2. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
3. If the error continues, install a new MOTION SYSTEM CONTROL BOARD A1.

22004 - MSC BOARD A1: The test of the RAM had a failure
Description: A failure occurred during the test of the RAM on the MOTION SYSTEM
CONTROL BOARD A1.
Cause:
Action:

The software did not download.


1. Download the software again.
2. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
3. If the error continues, install a new MOTION SYSTEM CONTROL BOARD A1.

22005 - MSC BOARD A1: Error during download of MSC Software


Description: The boot of the MOTION SYSTEM CONTROL received a signal that is
not correct during the downloading of the software to the MOTION
SYSTEM CONTROL BOARD A1.
Cause:
Action:

The software did not download.


1. Download the software again.
2. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
3. If the error continues, install a new MOTION SYSTEM CONTROL BOARD A1.

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Error Codes

22006 - MSC BOARD A1: Error during download of MSC Software


Description: The receive buffer of the boot program received excessive data.
Cause:
Action:

The software did not download.


1. Download the software again.
2. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
3. If the error continues, install a new MOTION SYSTEM CONTROL BOARD A1.

22007 - MSC BOARD A1: Error during download of MSC Software


Cause:
Action:

The software did not download.


1. Download the software again.
2. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
3. If the error continues, install a new MOTION SYSTEM CONTROL BOARD A1.

22008 - MSC BOARD A1: Error during download of MSC Software


Description: The boot program for the MOTION SYSTEM CONTROL BOARD A1
started to send a message on an RS-232 channel that is not correct.
Cause:
Action:

The software did not download.


1. Download the software again.
2. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
3. If the error continues, install a new MOTION SYSTEM CONTROL BOARD A1.

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Error Codes

22009 - MSC BOARD A1: Error during download of MSC Software


Description: The boot program for the MOTION SYSTEM CONTROL BOARD A1
received a signal that is not correct.
Cause:
Action:

The software did not download.


1. Download the software again.
2. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
3. If the error continues, install a new MOTION SYSTEM CONTROL BOARD A1.

22010 - MSC BOARD A1: Error during download of MSC Software


Description: The boot program for the MOTION SYSTEM CONTROL BOARD A1
received a command that is not correct.
Cause 1: The software did not download.
Action: 1. Download the software again.
2. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
3. If the error continues, install a new MOTION SYSTEM CONTROL BOARD A1.
Cause 2: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.
Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.
Cause 3: Communications did not occur between:
MOTION SYSTEM CONTROL BOARD A1
Action:

MASTER CENTRAL PROCESSING UNIT BOARD A2


Check the RS-232 communications between:
MOTION SYSTEM CONTROL BOARD A1
MASTER CENTRAL PROCESSING UNIT BOARD A2

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Error Codes

22011 - MSC BOARD A1: Error during download of MSC Software


Description: The MOTION SYSTEM CONTROL BOARD A1 received a message
before the preceding message was completed.
Cause 1: The software did not download.
Action: 1. Download the software again.
2. Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
3. If the error continues, install a new MOTION SYSTEM CONTROL BOARD A1.
Cause 2: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.
Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.
Cause 3: Communications did not occur between:
MOTION SYSTEM CONTROL BOARD A1
Action:

MASTER CENTRAL PROCESSING UNIT BOARD A2


Check the RS-232 communications between:
MOTION SYSTEM CONTROL BOARD A1
MASTER CENTRAL PROCESSING UNIT BOARD A2

29001 - 30033 - MSC BOARD A1: Software malfunctioned


Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

Error Code

Description

29001 - 29006 System error for the RTXC. The communications data queue is full and
cannot receive messages. This error should not occur during normal
operation.
29007
System error for the RTXC. This error should not occur during normal
operation.
29008
System error for the MOTION SYSTEM CONTROL. This error should not
occur during normal operation.
30002
The DUPLEX CAM did not make a necessary motion.

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Error Codes

Error Code

Description

30003

The MOTION SYSTEM CONTROL BOARD A1 received a command from


the MASTER CENTRAL PROCESSING UNIT BOARD A2 that was not
correct.
The DUPLEX CAM did not execute the CAM HOME operation.
The DUPLEX CAM did not execute the CAM PINCH CASSETTE operation.
The DUPLEX CAM did not execute the CAM UNLATCH CASSETTE
operation.
The DUPLEX CAM did not execute the CAM LATCH CASSETTE operation.
The DUPLEX CAM did not execute the CAM UNPINCH CASSETTE
operation.
The DUPLEX CAM did not execute the CAM JOG operation.
The DRIVE ROLLERS did not execute the necessary motion.
A command that was not correct was sent to the DRIVE ROLLER.
The SLOW SCAN AY detected a signal that was not correct.
An operation of DRIVE ROLLER did not complete in the time allowed.
A status of the SENSOR that was not correct was detected by the software
during operation of the DRIVE ROLLER.
The operation of the EJECT CASSETTE did not complete in the time
allowed.
The software determined that the CASSETTE ENTRY SENSOR S1
malfunctioned.
The software determined that the CASSETTE REAR SENSOR S3
malfunctioned.
The software determined that the CASSETTE LOAD SENSOR S2
malfunctioned.
The PLATE HANDLER determined that a motion error of the SLOW SCAN
AY occurred.
The operation of the ERASE did not occur.
The DUPLEX CAM did not move to the PINCH position in the time allowed.

30004
30005
30006
30007
30008
30009
30011
30012
30013
30014
30015
30016
30017
30018
30019
30020
30021
30022

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Error Codes

Error Code

Description

30023

The DRIVE ROLLERS did not execute the operation of LOAD in the time
allowed.
The DUPLEX CAM did not move to UNLATCH position in the time allowed.
The DUPLEX CAM did not move to LATCH position in the time allowed.
The DRIVE ROLLERS did not execute the UNLOAD operation in the time
allowed.
The DUPLEX CAM did not move to UNPINCH position in the time allowed.
The PLATE HANDLER did not execute the operation of LOAD PLATE in the
time allowed.
The PLATE HANDLER did not execute the operation of SCAN PLATE in the
time allowed.
The PLATE HANDLER did not execute the EJECT PLATE operation in the
time allowed.
The DUPLEX CAM did not execute the MOVE TO HOME operation.
The PLATE HANDLER did not execute the HOME SLOW SCAN operation in
the time allowed.
The DUPLEX CAM did not execute the MOVE TO HOME operation in the
time allowed.

30024
30025
30026
30027
30028
30029
30030
30031
30032
30033

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Error Codes

30039 - Cannot advance CASSETTE because SLOT 0 is blocked


Cause 1: A CASSETTE is detected in SLOT 0.
Action: Remove the CASSETTE from SLOT 0.
Cause 2: The SLOT 0 SENSOR S20 malfunctioned.
Action: Check the SLOT 0 SENSOR S20.
Cause 3: The TOP SENSOR BOARD A11 malfunctioned.
Action: 1. Check the test points for the TOP SENSOR BOARD A11.
2. Install a new TOP SENSOR BOARD A11.

30040 - The DEAD STOP was pressed while the CASSETTE was advancing
Cause 1: The SLOT SENSORS 1 - 8 malfunctioned.
Action: 1. Check the SLOT SENSORS 1 - 8.
2. Check the test points for the TOP SENSOR BOARD A11.
Cause 2: The DEAD STOP INTERLOCK S24 malfunctioned.
Action: Check the DEAD STOP INTERLOCK S24.
Cause 3: The INTERLOCK CONNECTOR P/J6 malfunctioned.
Action: Check that the INTERLOCK CONNECTOR P/J6 is correctly seated.
Cause 4: The TOP SENSOR BOARD A11 malfunctioned.
Action: 1. Check the test points for the TOP SENSOR BOARD A11.
2. Install a new TOP SENSOR BOARD A11.

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Error Codes

32001 - Communications malfunctioned between MCPU and SSC BOARDS


Description: A message from the MASTER CENTRAL PROCESSING UNIT BOARD
A2 did not complete before another message was received.
Cause 1: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.
Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.
Cause 2: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
Cause 3: The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

32002 - MSC BOARD A1: Internal Communications Error


Description: A malfunction occurred with the RS-232 communications on the MOTION
SYSTEM CONTROL BOARD A1.
Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

32003 - MSC BOARD A1: Internal Communications Error


Description: A malfunction occurred with the RS-232 communications on the MOTION
SYSTEM CONTROL BOARD A1.
Cause:
Action:

The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.


Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

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Error Codes

32004 - Communications Error between MCPU and SSC BOARDS


Description: A message was sent to the SLOW SCAN CONTROLLER BOARD A6
and a response was not received within 3 seconds.
Cause 1: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
Cause 2: The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

32005 - Communications Error between MCPU and SSC BOARDS


Description: The SLOW SCAN CONTROLLER BOARD A6 did not return a correct
response to a command from the MOTION SYSTEM CONTROL BOARD
A1. The command is sent again.
Cause 1: The MOTION SYSTEM CONTROL BOARD A1 malfunctioned.
Action: Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.
Cause 2: The SLOW SCAN CONTROLLER BOARD A6 malfunctioned.
Action: Do the checkout for the SLOW SCAN CONTROLLER BOARD A6 and COIL
BOARD A7.

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Error Codes

Shutdown Management
47001 - Communications to MCPU BD did not occur during Shutdown
Cause 1: The network did not format correctly.
Action: Check the configuration of the Windows 2000.
Cause 2: Communication failure of the TCP/IP.
Action: Check the NETWORK CABLE between the MASTER CENTRAL PROCESSING
UNIT BOARD A2 and the Windows 2000.
Cause 3: The software for the MASTER CENTRAL PROCESSING UNIT BOARD A2
malfunctioned.
Action: Load the software for the MASTER CENTRAL PROCESSING UNIT BOARD A2
again. See Downloading Software to the BOARDS.
Cause 4: The MASTER CENTRAL PROCESSING UNIT BOARD A2 malfunctioned.
Action: Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.

47002 - Internal communications failure


Cause:
Action:

Internal communication error between BOARDS.


1. Check the communications between the computer and the MASTER CENTRAL
PROCESSING UNIT BOARD A2.
2. Do the checkout for the MASTER CENTRAL PROCESSING UNIT BOARD A2.
3. Check the IP address on the internal network of the computer. See Step 5,
Page 11.
4. Check the software version for all the MASTER CENTRAL PROCESSING
UNIT BOARD A2. See Displaying the Software Versions.
5. Load the software for the MASTER CENTRAL PROCESSING UNIT BOARD
A2 again. See Downloading Software to the BOARDS.
6. Install a new MASTER CENTRAL PROCESSING UNIT BOARD A2.

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Error Codes

47003 - Internal communications failure to UPS1


Cause:
Action:

Communication error.
1. Check the UPS RS-232 CABLE to COM3.
2. Do the checkout for the UNINTERRUPTED POWER SUPPLY UPS1.

47500 - 47504 - Internal communications failure to UPS


Cause:
Action:

Communication error.
1. Check the UPS RS-232 CABLE to COM 3.
2. Do the checkout for the UNINTERRUPTED POWER SUPPLY UPS1.

47510 - 47511 - Internal communications failure to UPS1


Cause:
Action:

Communication error.
1. Check the UPS RS-232 CABLE to COM 3.
2. Do the checkout for the UNINTERRUPTED POWER SUPPLY UPS1.

47520 - 47522 - Internal communications failure to UPS1


Cause:
Action:

Communication error.
1. Check the UPS RS-232 CABLE to COM 3.
2. Do the checkout for the UNINTERRUPTED POWER SUPPLY UPS1.

47550 - The BATTERY in UPS1 is too low. A System shutdown will occur in
1 minute
Cause 1: Malfunction of the utility power.
Action: 1. Check the POWER PLUG.
2. Wait for the power to start.
Cause 2: The charge of the BATTERY is 25% or less of the maximum charge.
Action: Do the checkout for the UNINTERRUPTED POWER SUPPLY UPS1.

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Error Codes

47551 - Unable to establish communications with UPS1


Cause 1: Malfunction of the utility power.
Action: 1. Check the POWER PLUG.
2. Wait for the power to start.
Cause 2: The charge of the BATTERY is 25% or less of the maximum charge.
Action: Do the checkout for the UNINTERRUPTED POWER SUPPLY UPS1.

47900 - Display message only. No Log Error.


Description: The CR 950 SYSTEM will de-energize in 2 minutes.
Cause:
Action:

SYSTEM is de-energizing.
Start the CR 950 SYSTEM.

47950 - Display message only. No Log Error.


Description: The UNINTERRUPTED POWER SUPPLY UPS1 detects a utility power
failure condition that did not clear within 20 seconds.
Cause:
Action:

Malfunction of the utility power.


Check the POWER PLUG.

47951 - Display message only. No Log Error.


Description: The UNINTERRUPTED POWER SUPPLY UPS1 detects that the charge
of the BATTERY is low.
Cause:
Action:

Malfunction of the BATTERY.


Do the checkout for the UNINTERRUPTED POWER SUPPLY UPS1.

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Error Codes

47952 - Display message only. No Log Error.


Description: The UNINTERRUPTED POWER SUPPLY UPS1 has provided
information about a malfunction.
Cause:
Action:

The UNINTERRUPTED POWER SUPPLY UPS1 malfunctioned.


Do the checkout for the UNINTERRUPTED POWER SUPPLY UPS1.

47960 - Display message only. No Log Error.


Description: The utility power was restored.
Cause:
Action:

The charge of the BATTERY is restored.


None.

47961 - Display message only. No Log Error.


Description: The power of the BATTERY is full in the UNINTERRUPTED POWER
SUPPLY UPS1.
Cause:
Action:

The charge of the BATTERY is restored.


None.

47962 - Display message only. No Log Error.


Description: The UNINTERRUPTED POWER SUPPLY UPS1 is no longer in a
FAULT mode.
Cause:
Action:

The FAULT mode has cleared.


None.

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Error Codes

DISK MANAGER
49000 - HARD DISK is full. DISK MANAGER not able to remove images
Description: The DISK MANAGER cannot remove images when starting to reach the
low mark. The disk reached high mark and no images are available to
remove.
Cause:
Action:

The HARD DRIVE is full.


Check that free space is available on the HARD DRIVE.

49001 - Image Files have been deleted


Description: Image files were deleted. The file name will be connected with the error
code. This message does not indicate an error.
Cause:
Action:

The image files were deleted.


None.

DICOM
50016 - DICOM - Negotiation Association Failed -%s, missing
implementation UID
Cause:
Action:

The DICOM file does not have an IMAGE INSTANCE UID. The file is not stored.
None.

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Error Codes

Installation
55100 - Error on the Options Diskette or this is not a valid Options
Diskette
Cause:
Action:

A DISKETTE that is not an OPTIONS DISKETTE is installed.


Install a new OPTIONS DISKETTE.

55101 - Could not open files on the Options Diskette. Try another Options
Diskette
Cause:
Action:

The file on the OPTIONS DISKETTE malfunctioned.


Install a new OPTIONS DISKETTE.

55102 - Pentium III identification not enabled on this Pentium III class
machine
Note

This error does not display on a Pentium 4 PROCESSOR.


Cause:
Action:

The serial number of the Pentium III PROCESSOR is not enabled.


Enable the serial number of the Pentium III PROCESSOR.

DIAGNOSTICS
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Error Codes

55103 - Could not open files on the Options Diskette


Cause:
Action:

The file on the OPTIONS DISKETTE malfunctioned.


Install a new OPTIONS DISKETTE.

55104 - Error updating the options on the CR 950 SYSTEM


Cause:
Action:

The database malfunctioned.


1. Run C:\Services\AddOnInit.exe.
2. Install the OPTIONS DISKETTE again.

55105 - Could not allocate essential memory


Cause:
Action:

The memory was too low.


1. Do a shutdown of the CR 950 SYSTEM.
2. De-energize the CR 950 SYSTEM.
3. Energize the CR 950 SYSTEM.
4. Install the OPTIONS DISKETTE again.

55106 - The Options on this diskette are already enabled on this system
Cause:
Action:

The options are available for use.


None.

55107 - This Options Diskette has been used on another device


Description: The OPTIONS DISKETTE was used on another CR 950 SYSTEM before
now.
Cause:
Action:

The OPTIONS DISKETTE can be used for only one CR 950 SYSTEM.
Use the correct OPTIONS DISKETTE.

DIAGNOSTICS
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Error Codes

55109 - Error occurred while trying to update the Options on the UNIT
Cause:
Action:

The correct configuration for this CR 950 SYSTEM was not provided.
1. Do a shutdown of the CR 950 SYSTEM.
2. De-energize the CR 950 SYSTEM.
3. Energize the CR 950 SYSTEM.
4. Install the OPTIONS DISKETTE again.

55110 - Could not determine what product we are running on


Cause:
Action:

The correct configuration for this CR 950 SYSTEM was not provided.
1. Do a shutdown of the CR 950 SYSTEM.
2. De-energize the CR 950 SYSTEM.
3. Energize the CR 950 SYSTEM.
4. Install the OPTIONS DISKETTE again.

55111 - The Options Diskette is not valid for this product


Cause:
Action:

The OPTIONS DISKETTE is not correct for the CR 950 SYSTEM


1. Obtain the correct OPTIONS DISKETTE.
2. Install the OPTIONS DISKETTE again.

55112 - Error obtaining Adapter Name on Pentium 4 class machine


Note

This error does not display on a Pentium III PROCESSOR.


Cause:
Action:

The correct configuration for this CR 950 SYSTEM was not provided.
1. Do a shutdown of the CR 950 SYSTEM.
2. De-energize the CR 950 SYSTEM.
3. Energize the CR 950 SYSTEM.
4. Install the OPTIONS DISKETTE again.

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Error Codes

55113 - Error obtaining MAC address for card name specified in


AdapterName in General Equipment on Pentium 4 class machine
Note

This error does not display on a Pentium III PROCESSOR.


Cause:
Action:

The correct configuration for this CR 950 SYSTEM was not provided.
1. Do a shutdown of the CR 950 SYSTEM.
2. De-energize the CR 950 SYSTEM.
3. Energize the CR 950 SYSTEM.
4. Install the OPTIONS DISKETTE again.

DIAGNOSTICS
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Troubleshooting

Section 3: Troubleshooting
Initialization Errors
Power-On-Self Test (POST) Errors
Important

An error occurs if the CR 950 SYSTEM energizes, but does not display the main menu.
In normal operation, the computer in the CR 950 SYSTEM emits one beep after
energizing and initializing.
The computer emits more than one beep when a malfunction occurs.
If the TOUCHSCREEN displays a POST error or a beep occurs, see the Troubleshooting
Section of the Owners Manual for the IBM COMPUTER.
1 Listen to the beeps when the computer energizes.
2 Use Table 9 to diagnose the error.
Table 9 Beep Codes
Beep Code

1-2
1-1-3
1-2-2-3
1-2-1
1-2-2
1-2-3
1-2-4
1-3-3-1
1-3-2
2-2-3-1
2-1-1

Malfunction

Failure of the video ROM


Write/read test failure of the CMOS
Checksum failure of the BIOS ROM
Failure of the PROGRAMMABLE INTERVAL TIMER
Failure to initialize the DMA
Write/read test failure of the DMA PAGE REGISTER
Refresh verification failure of the RAM
Failure of the First 64K RAM test
Failure of the First 64K RAM parity test
Failure of the Interrupt vector loading test
Failure of the Secondary DMA Register test, or test In progress

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Troubleshooting

Beep Code

2-1-2
2-1-3
2-1-4
2-2-1
1-3-1-3
2-2-3
2-2-4
2-3-1
2-3-2
2-3-3
All other series of
beeps
1 long beep
Series of short
beeps

Malfunction

Failure of the Primary DMA Register test, or test In progress


Failure of the Primary interrupt mask register test
Failure of the Secondary interrupt mask register test
Failure of the Interrupt vector loading test
Failure of the test for the KEYBOARD CONTROLLER
Power failure of the CMOS and checksum failure
Failure of the CMOS
Failure of the initialization of the screen
Failure of the Screen Memory test, or test In progress
Failure of the Screen Retrace test, or test In progress
Failure of the system BOARD. Install a new CPU.
Failure of the system BOARD. Install a new CPU
Failure of the system BOARD. Install a new CPU.

Software Loading Errors


If the software for the Windows 2000 OPERATING SYSTEM does not load:
1 Check:
MOUSE is connected
KEYBOARD is connected
2 Install a new HARD DISK.

Software Errors of the CR 950 SYSTEM


If the application software for the CR 950 SYSTEM does not load, install the application
software again.

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Troubleshooting

Dark TOUCH SCREEN


1 Check:
power to the host computer
POWER SUPPLY PS1

Image Quality
For image quality problems, see the CD for the Kodak DirectView CR SYSTEMS Artifact
Database.

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Checkout Procedures

Section 4: Checkout Procedures


CASSETTE HANDLING AY
DUPLEX CAM
1 On the System Service Diagnostic screen, touch [CAM Position Actuation].

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Checkout Procedures

2 If the DUPLEX CAM does not move, check the CAM MOTOR M1.
3 Rotate the DUPLEX CAM by touching each of the following:
a. [HOME CAM]
b. [UNPINCH POSITION]
c. [HOOKS UP POSITION]
d. [PINCH POSITION]
e. [LATCH POSITION]
f. [UNLATCH POSITION]
4 Check that the position of the DUPLEX CAM matches the table for each BUTTON:
Checkout

EXTRACTION BAR
SENSOR S9

HOOKS on the
EXTRACTION BAR

CAM SENSORS S10 and S11

BUTTON

Position

S9

LED DS28

Position

S10

LED S26

S11

LED DS27

[HOME
CAM]
[UNPINCH
POSITION]
[HOOKS
UP
POSITION]
[PINCH
POSITION]
[LATCH
POSITION]
[UNLATCH]

Home

Illuminated

Up

Illuminated

Illuminated

Home

Illuminated

Down

Illuminated

Illuminated

Home

Illuminated

Up

Illuminated

Not
illuminated

Home

Illuminated

Down

Illuminated

Home

Illuminated

Down

Not
illuminated
Illuminated

Home

Illuminated

Down

Not
illuminated
Not
illuminated

Not
illuminated

DIAGNOSTICS

Checkout Procedures

26AUG04
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5 If the HOOKS on the EXTRACTION


BAR are not in the correct position, do
the checkout for the HOOKS on the
EXTRACTION BAR.
EXTRACTION BAR
HOOKS

6 If the status of a component does not


match the table, do the corresponding
checkout.
7 Touch [HOME CAM].

H177_3023GCB
H177_3023GC

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Checkout Procedures

CAM MOTOR M1
2 SCREWS
SLED CAM FOLLOWER
SLED

DUPLEX CAM
CAM MOTOR M1
CONNECTOR

1 Remove:
2 SCREWS
SLED CAM FOLLOWER
2 Manually move the SLED and check for binds.
3 Check the DUPLEX CAM for binds.
4 Check for 24 V DC at the CONNECTOR of the CAM MOTOR M1:
DUPLEX CAM

Voltage

Not moving
Moving

0 V DC
24 V DC

5 Check for broken wires to the CAM MOTOR M1.


6 Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

H196_1802BCA
H196_1802BC

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Checkout Procedures

EXTRACTION BAR SENSOR S9


FRONT
DOOR

Warning

Dangerous Voltage
1 Open the FRONT DOOR to actuate the
INTERLOCK SWITCH S8.
2 Install the INTERLOCK KEY into the
INTERLOCK SWITCH S8.

INTERLOCK
SWITCH S8

H196_0128ACA
H196_0128AC

DIAGNOSTICS

Checkout Procedures

26AUG04
DG4826-1
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3 Check:
EXTRACTION BAR
SENSOR S9

SLOW SCAN AY moves:


down for 3 seconds

EXTRACTION BAR

up to the home position


EXTRACTION BAR HOME
POSITION

SENSOR
S9 FLAG

condition of:
EXTRACTION BAR SENSOR S9
SENSOR S9 FLAG

SLOW SCAN AY

H177_3023GCC
H177_3023GC

4 Measure the voltage at the EXTRACTION BAR SENSOR S9:


MULTIMETER
Negative

Positive

Green wire

White wire

Status

EXTRACTION BAR SENSOR


S9

LED DS28

Blocked
Not Blocked

5 V DC
< 0.5 V DC

Illuminated
Not illuminated

5 If the voltage is not correct, check the condition of the HARNESS for the CASSETTE
HANDLING AY.
6 Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.

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Checkout Procedures

HOOKS on the EXTRACTION BAR


1 Do the adjustment for the
EXTRACTION BAR HOME POSITION.

HOOK YOKE AY

2 Check that the HOOKS extend from the


EXTRACTION BAR when you press
down on the HOOK YOKE AY.
3 If you cannot press down on the HOOK
YOKE AY, check:

BEARING
EXTRACTION BAR
HOOKS

HOOKS on the EXTRACTION BAR


are not bent
LEVER for binds
BEARING for binds
4 If the HOOKS do not appear when you
press down, check:
HOOKS on the EXTRACTION BAR
are not bent
LEVER for binds

LEVER
H177_3025GCB
H177_3025GC

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Checkout Procedures

CAM SENSORS S10 and S11


DUPLEX CAM ENCODER
BOARD A8
SENSOR S11

SENSOR S10

DUPLEX CAM

H194_1033ACA
H194_1033AC

1 Check the condition of:


SENSOR S10
SENSOR S11
2 Measure the voltage at SENSOR S10:
MULTIMETER
Negative

Positive

S10-5

S10-3

Status of
SENSOR S10

Measurement

LED DS26

Blocked
Not Blocked

5 V DC
< 0.5 V DC

Illuminated
Not illuminated

3 If either measurement is not correct, check the HARNESS P2/J2.


4 Measure the voltage at SENSOR S11:
MULTIMETER
Negative

Positive

S11-5

S11-1

Status of
SENSOR S11

Measurement

LED DS27

Blocked
Not Blocked

5 V DC
< 0.5 V DC

Illuminated
Not illuminated

5 If either measurement is not correct, check the HARNESS P2/J2.

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6 Do the checkout for the MOTION SYSTEM CONTROL BOARD A1.


7 Check:
condition of the DUPLEX CAM ENCODER
DUPLEX CAM is not loose
8 Do the checkout for the CAM MOTOR M1.

Checkout Procedures

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Checkout Procedures

BOARDS
MOTION SYSTEM CONTROL BOARD A1
SWITCH S1

LED DS25

MOTION SYSTEM
CONTROL BOARD A1

HEARTBEAT LED DS17


CONNECTOR P2

H196_1803BCA
H196_1803BC

Important

The MOTION SYSTEM CONTROL BOARD A1 controls most of the electrical and
mechanical functions of the CR 950 SYSTEM.
The MOTION SYSTEM CONTROL BOARD A1 changes the +24 V DC to +5 V DC and
+12 V DC.
SWITCH S1:
S1-A: Off
S1-B: Off
S1-C: Off
S1-D: On - Actuates the LEDs on the BOARD, Off - Normal operation
1 Check that LED DS25 is illuminated.

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Checkout Procedures

2 If the HEARTBEAT LED DS17 is not blinking, check all voltages on the MOTION
SYSTEM CONTROL BOARD A1.
3 Start the system again.
4 At the System Service Diagnostics screen, touch [Display Software Versions].
5 Check that the newest and correct versions of software are installed.
6 If the CR 950 SYSTEM displays the message Not Responding for MSC BOOT/BOARD,
check the CONNECTOR P2 on the MOTION SYSTEM CONTROL BOARD A1.
7 If the connection at the CONNECTOR P2 is correct, download the software to the
MOTION SYSTEM CONTROL BOARD A1.
8 If you cannot successfully download the software, install a new MOTION SYSTEM
CONTROL BOARD A1.
9 Install the software to the MOTION SYSTEM CONTROL BOARD A1. See Downloading
Software to the BOARDS.
10 Set the SWITCHES on the MOTION SYSTEM CONTROL BOARD A1.

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Checkout Procedures

MASTER CENTRAL PROCESSING UNIT BOARD A2


Important

The MASTER CENTRAL PROCESSING UNIT BOARD A2 controls the image functions of
the following BOARDS:
DIGITIZER BOARD A3
GALVO BOARD A4
PMT/DAS BOARD A5
The MASTER CENTRAL PROCESSING UNIT BOARD A2 changes the 24 V DC input to
the following signals:
5 V DC
3.3 V DC, Analog
3.3 V DC, Linear
12 V DC

MASTER
CENTRAL
PROCESSING
UNIT
BOARD A2

TP8

TP21

TP5
TP4

CONNECTOR
P5

TP1
H196_1804BCA
H196_1804BC

TP14

DIAGNOSTICS
26AUG04
DG4826-1
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Checkout Procedures

1 Check for the correct voltages on the CONNECTOR P5:


MULTIMETER

Voltage

+24 V DC

Ground

Positive

P5-3 or P5-4

P5-1 or P5-2

2 If the voltage is not correct, do the checkout for the POWER SUPPLY PS1.
3 Measure the following voltages at the indicated test points.
MULTIMETER
Ground

Positive

TP5
TP5
TP5
TP5
TP5

TP4
TP21
TP1
TP14
TP8

Voltage

+3.3 0.1 V DC, Linear


+3.3 0.1 V DC, Analog
+5 0.1 V DC
+12 0.2 V DC
+24 0.5 V DC

4 Do all of the voltages match the table?


Yes

Continue with Step 5.

No

a. Install a new MASTER CENTRAL


PROCESSING UNIT BOARD A2.
b. Continue with Step 5.

5 Determine if the software version of the MASTER CENTRAL PROCESSING UNIT


BOARD A2 is correct. Use Displaying the Software Versions.
6 If the TOUCH SCREEN displays Not Responding, check for problems with the
communications between:
MASTER CENTRAL PROCESSING UNIT BOARD A2
INTERNAL COMMUNICATIONS NETWORK CARD
7 Download the software to the MASTER CENTRAL PROCESSING UNIT BOARD A2.
8 If you cannot successfully download the software, install a new MASTER CENTRAL
PROCESSING UNIT BOARD A2.

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Checkout Procedures

9 Download the software to the MASTER CENTRAL PROCESSING UNIT BOARD A2. See
Downloading Software to the BOARDS.
10 Set the SWITCHES on the MASTER CENTRAL PROCESSING UNIT BOARD A2.

DIGITIZER BOARD A3
Important

The DIGITIZER BOARD A3:


receives the image data from the PMT/DAS BOARD A5
changes the input 24 V DC to 5 V DC
sends the timing signal to the GALVO BOARD A4

CONNECTOR
P2
TP1
TP2
TP3

DIGITIZER
BOARD A3
H196_1805BCA
H196_1805BC

1 Check for the correct voltages on the CONNECTOR P2:


Voltage

+24 V DC

MULTIMETER
Ground

Positive

P2-2

P2-1

DIAGNOSTICS
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Checkout Procedures

2 If the voltage is not correct, do the checkout procedure POWER SUPPLY PS1.
3 Measure the following voltages at the indicated test points.
Voltage

+5 0.1 V DC
+24 2.5 V DC

MULTIMETER
Ground

Positive

TP2
TP2

TP3
TP1

4 If any of the voltages do not match, install a new DIGITIZER BOARD A3.
5 After installing the new DIGITIZER BOARD A3, adjust:
GALVO ROTATION
GALVO BOARD

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Checkout Procedures

GALVO BOARD A4
Important

The GALVO BOARD A4:


sends signals to control the GALVO MOTOR
changes the 24 V DC to:
+15 V DC
+10 V DC
+5 V DC
changes 24 to 15 V DC

GALVO BOARD A4
TP1

TP15
TP13
TP6

TP5

H196_1806BCA
H196_1806BC

CONNECTOR P2

1 Check for the correct voltages on the CONNECTOR P2:


Voltage

+24 V DC
24 V DC

MULTIMETER
Ground

Positive

P2-2
P2-2

P2-1
P2-5

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Checkout Procedures

2 If the measurements are not correct, do the checkout for the POWER SUPPLY PS1.
Important

To check the +10 V DC, do the adjustment for the GALVO BOARD A4.
3 Check the voltages at the test points:
MULTIMETER
Negative

Positive

TP1
TP1
TP1
TP1

TP5
TP6
TP13
TP15

Voltage

+15 0.25 V DC
15 0.25 V DC
+10 0.1 V DC
+5 0.1 V DC

4 If any of the voltages do not match the table, install a new GALVO BOARD A4.
5 After installing the new GALVO BOARD A4, adjust:
GALVO ROTATION
GALVO BOARD

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Checkout Procedures

PMT/DAS BOARD A5

TP23
TP22

TP17

TP20
TP21

TP19

TP18

TP16

TP15

TP14

TP13
TP12

TP10

TP11
TP9

TP24
TP26

TP8

TP25

TP7
P3
TP6

TP5

TP3
TP4

TP2

PMT/DAS BOARD A5

Important

The PMT/DAS BOARD A5:


increases the outputs of the PMTs
routes 5 V DC from the DIGITIZER BOARD A3

P1

TP1

P2

H196_1807HCA
H196_1807HC

DIAGNOSTICS
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Checkout Procedures

1 Measure the following voltages at the test points:


Voltage

5 0.2 V DC, Digital


5 0.1 V DC, Isolated
5 0.2 V DC, Analog
12 0.5 V DC
12 0.25 V DC
13.5 0.1 V DC
13.5 1.5 V DC
24 2.5 V DC
5 0.2 V DC, Startup
2

MULTIMETER
Ground

Positive

TP7
TP11
TP10
TP10
TP10
TP10
TP10
TP1
TP1

TP8
TP9
TP19
TP18
TP17
TP6
TP5
TP2
TP3

If any of the voltages do not match, install a new PMT/DAS BOARD.

SLOW SCAN CONTROLLER BOARD A6 and COIL BOARD A7


1 Do the Slow Scan Current and Velocity Tests.
2 If the tests exceed the recommended output, check for mechanical binds in the SLOW
SCAN AY.

DIAGNOSTICS
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Checkout Procedures

SLOW SCAN CONTROLLER BOARD A6


TP1

TP2
TP15

TP16
TP14
TP18

COIL
BOARD A7

CONNECTOR J1

CONNECTOR J4

Important

To do Step 3, you must:


install the INTERLOCK KEY, or
close the FRONT DOOR

H196_1808HCA
H196_1808HC

DIAGNOSTICS
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Checkout Procedures

3 Check the voltage on the SLOW SCAN CONTROLLER BOARD A6:


MULTIMETER
Negative

Positive

TP1

TP18

Voltage

+24 V DC

4 If the voltage is not correct, check the INTERLOCK SWITCH S8.


5 Check the voltage on the SLOW SCAN CONTROLLER BOARD A6:
MULTIMETER
Negative

Positive

TP1

TP2

Voltage

+5 V DC

6 On the System Service Diagnostics screen, touch [Display Software Versions].


7 Check for the correct software versions for the MOTION SYSTEM CONTROL BOARD A1
and the SLOW SCAN CONTROLLER BOARD A6.
8 If the screen displays Not Responding, check that the RS-232 communications on the
CABLE A6J5 operate correctly.
9 Download the software to the SLOW SCAN CONTROLLER BOARD A6.
10 If you cannot successfully download the software, install a new SLOW SCAN
CONTROLLER BOARD A6.
11 After you install a new SLOW SCAN CONTROLLER BOARD A6, adjust the Height of the
EXTRACTION BAR. See EXTRACTION BAR HOME POSITION.
12 Install the software to the SLOW SCAN CONTROLLER BOARD A6. See Downloading
Software to the BOARDS.
13 Set the SWITCHES on the SLOW SCAN CONTROLLER BOARD A6.
14 During the time the equipment is energized, disconnect the CONNECTOR J1 from the
SLOW SCAN CONTROLLER BOARD A6.
Note

Disconnecting the CONNECTOR J1 allows you to manually rotate the LEAD SCREW on the
SLOW SCAN AY.

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Checkout Procedures

15 Manually rotate the SLOW SCAN AY and check for the correct voltage measurements at
the following test points:
MULTIMETER
Negative

Positive

HALL EFFECT
SENSOR

TP17
TP17
TP17

TP14
TP16
TP15

HALL A
HALL B
HALL C

Voltage
High

Low

4 - 5 V DC < 1 V DC
4 - 5 V DC < 1 V DC
4 - 5 V DC < 1 V DC

16 If a measurement does not match the specification, install a new COIL BOARD A7.
17 Connect the CONNECTOR J1.
18 Check the COILS and FUSES on the COIL BOARD A7.
Important

Do not rotate the SLOW SCAN AY when you measure the following resistances.
19 Disconnect the CABLE from the CONNECTOR J4.
20 Without moving the SLOW SCAN AY, measure the resistance:
Phase

A
B
C

PINS on CABLE P4

P4-8
P4-2
P4-6

P4-12
P4-16
P4-18

5-8
5-8
5-8

21 If a measurement is not correct, install a new COIL BOARD A7.


22 Connect the CONNECTOR J4.
23 After installing a new COIL BOARD A7, do Calibration for the CR 950 SYSTEM.

DIAGNOSTICS
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Checkout Procedures

STEPPER MOTOR DRIVER BOARD A12


Important

The STEPPER MOTOR DRIVER BOARD A12 drives the MAIN BELT STEPPER MOTOR M7.
CONNECTOR J2

2
4
6
8
10
12
14
16

J10

TP1

BLK

J3

J1
1
3
5
7
9
11
13
15

TP2

RED

TP2

J9

J8

J7

VERT ADJ.

TP1

VERT
ADJ.

J6

GND

+5V

J2
+24V

GND

J5
1

STEPPER MOTOR DRIVER BOARD A12

1 Check for the correct voltage at the CONNECTOR J2.


Voltage

+24 V DC
+5 V DC

MULTIMETER
Ground

Positive

J2-4
J2-3

J2-2
J2-1

H196_1810BCA
H196_1810BC

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Checkout Procedures

2 Are the voltages correct?


Yes

No

Continue with Step 3.

a. Do the checkout for the POWER SUPPLY PS1.


b. Do Step 1 again.
c. Do Step 2 again.
d. Continue with Step 3.

3 Check the voltage at the test points.


Voltage

+2.0 0.1 V DC, Digital

MULTIMETER
Ground

Positive

TP2

TP1

4 If the voltage is not correct, adjust the VERT ADJ.

DIAGNOSTICS
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Checkout Procedures

STEPPER MOTOR DRIVER BOARD A13


Important

The STEPPER MOTOR DRIVER BOARD A13 drives the LOAD BAR STEPPER MOTOR M8.
CONNECTOR J2

2
4
6
8
10
12
14
16

J10

TP1

BLK

J3

J1
1
3
5
7
9
11
13
15

TP2

RED

TP2

J9

J8

J7

VERT ADJ.

TP1

VERT
ADJ.

J6

GND

+5V

J2
+24V

GND

J5
1

STEPPER MOTOR DRIVER BOARD A13

1 Check for the correct voltage at the CONNECTOR J2.


Voltage

+24 V DC
+5 V DC

MULTIMETER
Ground

Positive

J2-4
J2-3

J2-2
J2-1

H196_1811BCA
H196_1811BC

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DG4826-1
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Checkout Procedures

2 Are the voltages correct?


Yes

No

Continue with Step 3.

a. Do the checkout for the POWER SUPPLY PS1.


b. Do Step 1 again.
c. Do Step 2 again.
d. Continue with Step 3.

3 Measure the voltage at the test point.


Voltage

+2.0 0.1 V DC, Digital

MULTIMETER
Ground

Positive

TP2

TP1

4 If the measurement is not correct, adjust the VERT ADJ.

DIAGNOSTICS
26AUG04
DG4826-1
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Checkout Procedures

STEPPER MOTOR DRIVER BOARD A14


Important

The STEPPER MOTOR DRIVER BOARD A14 drives the UNLOAD BAR STEPPER MOTOR
M9.
CONNECTOR J2

2
4
6
8
10
12
14
16

J10

TP1

BLK

J3

J1
1
3
5
7
9
11
13
15

TP2

RED

TP2

J9

J8

J7

VERT ADJ.

TP1

VERT
ADJ.

J6

GND

+5V

J2
+24V

GND

J5
1

STEPPER MOTOR DRIVER BOARD A14

1 Check for the correct voltage at the CONNECTOR J2.


Voltage

+24 V DC
+5 V DC

MULTIMETER
Ground

Positive

J2-4
J2-3

J2-2
J2-1

H196_1812BCA
H196_1812BC

DIAGNOSTICS
26AUG04
DG4826-1
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Checkout Procedures

2 Are the voltages correct?


Yes

No

Continue with Step 3.

a. Do the checkout for the POWER SUPPLY PS1.


b. Do Step 1 again.
c. Do Step 2 again.
d. Continue with Step 3.

3 Measure the voltage at the test point.


Voltage

+2.0 0.1 V DC, Digital

METER Connections
Ground

Positive

TP2

TP1

4 If the measurement is not correct, adjust the VERT ADJ.

STEPPER MOTOR INTERLOCK BOARD A15


Important

The STEPPER MOTOR INTERLOCK BOARD A15 disconnects the +24 V DC from the 4
STEPPER MOTOR DRIVER BOARDS A12, A13, A14, and A16 when:
a CASSETTE moves beyond SLOT -8 and actuates the INTERLOCK
the DEAD STOP INTERLOCK S24 is actuated
This BOARD has no adjustment points.

DIAGNOSTICS

Checkout Procedures

26AUG04
DG4826-1
Page
161 of 206

P1

CONNECTOR P1
DS2

K1

K2
DS3

1
P2
2

STEPPER MOTOR
INTERLOCK
BOARD A15
24V OK
DS1

CONNECTOR P3
P3

1 Check for the correct voltage at the CONNECTOR P1:


Voltage

+24 V DC
+24 V DC

MULTIMETER
Ground

Positive

P1-12
P1-7

P1-14
P1-6

2 Are the voltages correct?


Yes

Continue with Step 3.

No

a. Do the checkout for the POWER SUPPLY PS1.


b. Do Step 1 again.
c. Do Step 2 again.
d. Continue with Step 3.

H196_1814BCA
H196_1814BC

DIAGNOSTICS
26AUG04
DG4826-1
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Checkout Procedures

3 If any of the 4 STEPPER MOTOR DRIVER BOARDS has a malfunction, check for the
correct voltage at the CONNECTOR P3:
Voltage

+24 V DC
+24 V DC

MULTIMETER
Ground

Positive

P3-2
P3-9

P3-1
P3-8

4 If the voltage is not correct, install a new STEPPER MOTOR INTERLOCK BOARD A15.

DIAGNOSTICS
26AUG04
DG4826-1
Page
163 of 206

Checkout Procedures

STEPPER MOTOR DRIVER BOARD A16


Important

The STEPPER MOTOR DRIVER BOARD A16 drives the SIZE CHANGER STEPPER
MOTOR.
CONNECTOR J2

2
4
6
8
10
12
14
16

J10

TP1

BLK

J3

J1
1
3
5
7
9
11
13
15

TP2

RED

TP2

J9

J8

J7

VERT ADJ.

TP1

VERT
ADJ.

J6

GND

+5V

J2
+24V

GND

J5
1

STEPPER MOTOR DRIVER BOARD A16

1 Check the voltage at the CONNECTOR J2.


Voltage

+24 V DC
+5 V DC

MULTIMETER
Ground

Positive

J2-4
J2-3

J2-2
J2-1

H196_1813BCA
H196_1813BC

DIAGNOSTICS
26AUG04
DG4826-1
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Checkout Procedures

2 Are the voltages correct?


Yes

Continue with Step 3.

No

a. Do the checkout for the POWER SUPPLY PS1.


b. Do Step 1 again.
c. Do Step 2 again.
d. Continue with Step 3.

3 Measure the voltage at the test point.


Voltage

+2.0 0.1V DC, digital

METER Connections
Ground

Positive

TP2

TP1

4 If the measurement is not correct, adjust the VERT ADJ.

DIAGNOSTICS
26AUG04
DG4826-1
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LASER DRIVER BOARD A17


1 On the System Service Diagnostic screen, touch [Laser Power].

2 Touch [THRESHOLD].
3 Check that Laser Power is 0 - 5 mW.
4 Touch:
[LASER ON]
[READ]
5 Check that the Laser Power is 28 - 32 mW.

Checkout Procedures

DIAGNOSTICS
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DG4826-1
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Checkout Procedures

6 Is the value correct?


Yes

Continue with the next test.

No

1. Touch [SWEEP].
2. Check that the laser beam scans.
3. Check the connections to the LASER
DRIVER BOARD A17.
4. Install a new OPTICAL MODULE.

DIAGNOSTICS
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DG4826-1
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Checkout Procedures

Power
POWER SUPPLY PS1
Important

The POWER SUPPLY PS1 provides the 3 voltages to components of the CR 950
SYSTEM, including the BOARDS and the TOUCH SCREEN.
24 V DC: V1
12 V DC: V2
24 V DC: V3: black wire fastens to the positive TERMINAL to provide negative
voltage
Do not disconnect the wires of POWER SUPPLY PS1. PS1 must have all the wires
correctly connected to the CR 950 SYSTEM.
The DC OK LED remains illuminated when the V3 circuit has a short circuit.

DIAGNOSTICS

Checkout Procedures

26AUG04
DG4826-1
Page
168 of 206

V3-

DC TERMINAL

V3+

V1-

POWER
SUPPLY PS1
V1+

V2V2+
NEUTRAL

AC TERMINAL

H194_0039HCA
H194_0039HC

DC OK LED

AC

AC OK LED

1 Is the AC OK LED illuminated?


Yes

Continue with Step 2.

No

1. Check that the UNINTERRUPTED POWER


SUPPLY UPS1 has AC voltage.
2. De-energize the CR 950 SYSTEM.
3. Energize the CR 950 SYSTEM.
4. Check the wires to the AC TERMINAL.
5. Continue with Step 2.

2 If the DC OK LED is not illuminated, disconnect the wire to V1+.

GROUND

DIAGNOSTICS
26AUG04
DG4826-1
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Checkout Procedures

3 Does the DC OK LED illuminate?


Yes

No

Check the V1+ circuit for a malfunction.

Continue with Step 4.

4 Disconnect the wire to V2+.


5 Does the DC OK LED illuminate?
Yes

No

Check the V2+ circuit for a malfunction.

Continue with Step 6.

6 Disconnect the wire to V3.


7 Does the DC OK LED illuminate?
Yes

No

Check the V3+ circuit for a malfunction.

Continue with Step 8.

8 Install a new POWER SUPPLY PS1.

TRANSFORMER T1
CIRCUIT BREAKER

Important

TRANSFORMER T1

If the CR 950 SYSTEM does not energize,


the cause of the malfunction might be
either:

UTILITY-STATUS LED

TRANSFORMER T1
UNINTERRUPTED POWER SUPPLY
UPS1

FAULT-ALARM LED
H177_1822ACB
H177_1822AC

POWER CORD

DIAGNOSTICS
26AUG04
DG4826-1
Page
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Checkout Procedures

1 Observe the status of the 2 LEDs:


LED

Condition

Normal

UTILITY-STATUS Normal operation of the


Illuminated
TRANSFORMER T1
FAULT-ALARM Malfunction of the TRANSFORMER T1 Not illuminated
2 If both LEDs are not illuminated, check the site power to the TRANSFORMER T1.
3 Is the FAULT-ALARM LED illuminated?
Yes

No

Continue with Step 4.

Advance to Step 6.

4 Check and reset the CIRCUIT BREAKER on the TRANSFORMER T1.


5 Remove and then install the POWER CORD on the TRANSFORMER T1.
Note

This should reset the TRANSFORMER T1.


6 Are the LEDs illuminated correctly?
Yes

Continue with the next procedure.

No

Install a new TRANSFORMER T1.

DIAGNOSTICS
26AUG04
DG4826-1
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Checkout Procedures

UNINTERRUPTED POWER SUPPLY UPS1


1 Observe the status of each LED:
LED

LED
Illuminated

A
B
C
COMPUTER

D
UNINTERRUPTED
POWER SUPPLY UPS1

LED A
LED C
LED D
LED B

Bypass

/TEST

Line

On Line

On Battery

ON/TEST
BUTTON

REPLACE BATTERY LED


FAULT LED

H196_1809GCA
H196_1809GC

D and

Condition

Under voltage protection for


the BUS is enabled
Over voltage protection for the
BUS is enabled
Output Under voltage
protection is enabled
Output Over voltage protection
is enabled
C Output temperature protection
is enabled

DIAGNOSTICS
26AUG04
DG4826-1
Page
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Checkout Procedures

2 Use the following table to help you check the malfunction:


Description

Possible Cause

The UNINTERRUPTED
POWER SUPPLY UPS1 is
not energized:
LEDs are not
illuminated

The ON/TEST BUTTON is not


engaged.
The REAR PANEL INPUT
CIRCUIT BREAKER is actuated.
The BATTERY in the
ALARM does not emit a UNINTERRUPTED POWER
beep
SUPPLY UPS1 has a low charge.
The UNINTERRUPTED POWER
SUPPLY UPS1 has a malfunction.

The REPLACE BATTERY


LED is illuminated.
The FAULT LED is
illuminated.
The ALARM emits a
beep.

The BATTERY in the


UNINTERRUPTED POWER
SUPPLY UPS1 has no charge.
The UNINTERRUPTED POWER
SUPPLY UPS1 has a malfunction.

Action

Press the ON/TEST


BUTTON.
Reset the CIRCUIT
BREAKER.
Wait for the recovery of
the charge in the
BATTERY.
Install a new
UNINTERRUPTED
POWER SUPPLY UPS1.
Install a new
UNINTERRUPTED
POWER SUPPLY UPS1.
Install a new
UNINTERRUPTED
POWER SUPPLY UPS1.

DIAGNOSTICS
26AUG04
DG4826-1
Page
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System Status
1 At the main screen, touch [UTILITY MENU].

2 Touch [System Status].

Checkout Procedures

DIAGNOSTICS

Checkout Procedures

26AUG04
DG4826-1
Page
174 of 206

Table 10 Description of the System Status Screen - Disk Utilization


C:
D:

Displays the status of the C: DRIVE. The value should not be more than
65%. If the value is more than 65%, call the Technical Service Center.
Displays the status of the D: DRIVE. The value should be between the high
and low marks on the System Maintenance Defaults screen.

DIAGNOSTICS
26AUG04
DG4826-1
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Checkout Procedures

Table 11 Description of the System Status Screen - Memory Utilization


Physical
Virtual

Displays the size of the Physical memory.


Displays the size of the Virtual memory. If the value is more than
0%:
1. Select:
[Back]
[System Recovery]
[Restart Browser]
2. If starting the Web Browser does not decrease the value, start
the CR 950 SYSTEM again.

3. If booting the CR 950 SYSTEM does not decrease the value, call
the Technical Service Center.
Database Statistics This information is for use by the Technical Service Center only.
Erase Lamp Status These BUTTONS display the status of each ERASE LAMP PAIR. If
one of the ERASE LAMPS in the ERASE LAMP PAIR is not
operating, the BUTTON will be a gray color.

DIAGNOSTICS
26AUG04
DG4826-1
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Test Points and LEDs

Section 5: Test Points and LEDs


MOTION SYSTEM CONTROL BOARD A1

GND
TP1
VCC
TP2

P1

P18

P2

P3

F1

P4
DS8
J1

P17

F2
TP3
P5

J2

F4

J3

U33
TP4

TP5

P8
TP6

TP7

S1
TP9
P6

U55

TP8

TP10

P7

TP11

P11

P16

TP12

TP13
P12

H177_1814HA

P10

P9

S2
P19

P13

P14

P15

DIAGNOSTICS
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DG4826-1
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Test Points and LEDs

Table 12 Test Points on the MOTION SYSTEM CONTROL BOARD A1


Test Point

Description

Expected Signal

1
2

Ground
Output of the +5 V DC
REGULATOR

0 V DC
4.9 - 5.1 V DC

+24 V DC after FILTER for


accessory +5 V DC REGULATOR
Output of accessory +5 V DC
REGULATOR
Accessory +5 V DC after FILTER
A/D CONVERTER Chan 7
Incoming +24 V DC power
+12 V DC supply for DAC and
Vref
+24 V DC after FERRITE FILTER,
but before FILTER P1 for +5 V DC
REGULATOR
+24 V DC after FILTER for
+5 V DC REGULATOR
Ground (GND)
+24 V DC power input voltage
monitor

22.5 - 25.5 V DC

4
5
6
7
8
9

10
12
13

4.8 - 5.1 V DC
4.8 - 5.1 V DC
A/D CONVERTER Chan 7
22.5 - 25.5 V DC
12 0.5 V DC
22.5 - 25.5 V DC

22.5 - 25.5 V DC
0 V DC
1.43 V DC when input power is
+24 V DC
1.25 V DC if the input power drops to
+21 V DC. A power interrupt signal is
sent to the CPU

DIAGNOSTICS
26AUG04
DG4826-1
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Test Points and LEDs

Table 13 LEDs on the MOTION SYSTEM CONTROL BOARD A1


LED

DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
DS9
DS10
DS11
DS12
DS13
DS14
DS15
DS16
DS17
DS18
DS19
DS20
DS21
DS22
DS25
DS26
DS27
DS28

Description

LARGE CLAMP SOLENOID


SMALL CLAMP SOLENOID
COMMON CLAMP SOLENOID
not used
not used
SIZE CHANGER SOLENOID
not used
DC MOTOR 24 V SUPPLY RELAY
not used
REFERENCE BLOCK SOLENOID
COLLECTOR NOSEPIECE SOLENOID
LASER SHUTTER SOLENOID
not used
STEPPER MOTOR 24 V SUPPLY RELAY
SLOW SCAN 24 V SUPPLY RELAY
ERASE LAMP RELAY
HEARTBEAT LED
STATUS LED - not used
not used
ELEVATOR DOWN SENSOR
not used
ELEVATOR MIDDLE SENSOR
INTERLOCK INDICATOR
CAM POSITION SENSOR U2
CAM HOME SENSOR U1
EXTRACT BAR SOT_IN SENSOR

DIAGNOSTICS
26AUG04
DG4826-1
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Test Points and LEDs

LED

DS29
DS30
DS31
DS32
DS33
DS34
DS35
DS36

Description

PLATE PRESENT
ELEVATOR UP SENSOR
UNLOAD BAR is engaged
LOAD BAR is engaged
LOAD BAR is in the home position
UNLOAD BAR is in the home position
Pressure high
Pressure low

Table 14 SWITCHES on the MOTION SYSTEM CONTROL BOARD A1


SWITCH

S1-A
S1-B
S1-C
S1-D
S2

Description

Read by a MICROCONTROLLER PORT


Read by a MICROCONTROLLER PORT
Read by a MICROCONTROLLER PORT
Disables the LEDs when open
Resets the MICROCONTROLLER when actuated

Normal
Position

Off
Off
Off
Off
Off
Momentary On

DIAGNOSTICS

J5

J2

P6

DS1

DS2 DS3 DS4 DS5

S2

J1

DS6

S1

MASTER CENTRAL PROCESSING UNIT BOARD A2

TP18

TP20

U8

S4
U10

J3

S3
P5

TP8
TP14

TP5

TP4

H194_0016HC

TP19

TP15

TP21

TP9
U4

U1

TP17

P4

TP6

TP11

TP2

P3

TP3

J4

TP16

TP13

P2

P1

TP7

TP12

TP10

TP1

26AUG04
DG4826-1
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Test Points and LEDs

Table 15 Test Points on the MASTER CENTRAL PROCESSING UNIT BOARD A2


Test Points

1
4
5
8
9

Description

Output of the +5 V DC REGULATOR


Output of the +3.3 V DC REGULATOR
Ground
+24 V DC power
Power after FILTER INDUCTOR

Expected Signal

4.9 - 5.1 V DC
3.2 - 3.4 V DC
0 V DC
22.5 - 25.5 V DC
22.5 - 25.5 V DC

DIAGNOSTICS
26AUG04
DG4826-1
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Test Points and LEDs

Test Points

Description

Expected Signal

14

Output of the +12 V DC REGULATOR

11.8 - 12.2 V DC

21

Output of the linear 3.3 V DC REGULATOR

3.2 - 3.4 V DC

Table 16 LEDs on the MASTER CENTRAL PROCESSING UNIT BOARD A2


LED

DS1
DS2
DS3
DS4
DS5
DS6

Description

Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet

RECEIVER is energized
RECEIVER is energized
RECEIVER is receiving correct idle codes
TRANSCEIVER has detected a malfunction
SYSTEM is operating at 100 Mb/s
TRANSCEIVER TRSTE PIN status

Important

The SWITCHES on the MASTER CENTRAL PROCESSING UNIT BOARD have no


service functions.
You must use the table to set the correct positions of the SWITCHES.

DIAGNOSTICS
26AUG04
DG4826-1
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Test Points and LEDs

Table 17 SWITCHES on the MASTER CENTRAL PROCESSING UNIT BOARD A2


SWITCH S3

SWITCH S4

Position

Setting

Position

Setting

1
2
3
4
5
6
7
8

ON
ON
ON
ON
ON
ON
ON
ON

1
2
3
4
5
6
7
8

ON
ON
ON
ON
OFF
ON
ON
OFF

DIAGNOSTICS
26AUG04
DG4826-1
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Test Points and LEDs

DIGITIZER BOARD A3
P3

P2

J1

TP5

TP15

TP6

TP7

FL1
P8

P4

P7

TP1

TP10

TP11

TP14
TP2
U3

TP3

P5
TP13
U4

U1
U2

TP9
TP8
TP12

P6

H194_0018HC

Table 18 Test Points on the DIGITIZER BOARD A3


Test Point

1
2
3
5
6

Description

Incoming +24 V DC power


Ground
+5 V DC power
GALVO CLOCK
Ground

Expected Signal

22.5 - 25.5 V DC
0 V DC
4.9 - 5.1 V DC
Approximately 342 kHz during scanning
0 V DC

DIAGNOSTICS
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DG4826-1
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Test Points and LEDs

Test Point

7
8
9

Description

Expected Signal

Line Start Signal connects to line High pulse approximately every 13 mS


done on GALVO BOARD A4
during scanning
Convert Start Not
Pulses low for every pixel clock
Ground

Runs at 200 kHz during a scan


0 V DC

DIAGNOSTICS
26AUG04
DG4826-1
Page
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Test Points and LEDs

GALVO BOARD A4
Important

E1 must have a JUMPER on PINS 1 and 2.


TP7
TP10

TP4
R112

TP11

TP1
R2
R1

E1
1

TP13

C55

TP17

TP14

TP15

TP9
TP6
TP12

TP5
1

TP3
6

TP16
TP2

H194_0017HC

DIAGNOSTICS
26AUG04
DG4826-1
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Test Points and LEDs

Table 19 Test Points on the GALVO BOARD A4


TP

1
2
3
4
5
6
7
9
10
11
12

13
14
15
16
17

Description

Ground
Ground
Ground
Ground
+15 V DC power supply
15 V DC power supply
COIL RETURN SIGNAL of the
GALVO
Speed of the GALVO
ACTUAL POSITION
DESIRED POSITION
Line Done signal indicates to
the DIGITIZER BOARD A3 to
start the next line
AGC voltage for GALVO
SENSORS
POSITION SUMMING AMP
+5 V DC power supply
24 V LASER
BACK_FACET_VOLTAGE

Expected Signal

0 V DC
0 V DC
0 V DC
0 V DC
14.4 - 15.6 V DC
14.7 - 5.3 V DC
1.25 - +1.25 V DC
Signal is used to set the speed at the end of
the motion of the GALVO
--------High pulse approximately every 13 mS
during scanning
9.9 to 10.1 V DC
< 20 mV AC
----4.8 - 5.2 V DC
23.5 - 24.5 V DC
1.0 - 1.1 V DC with the laser at full power

Table 20 Adjustment Points on the GALVO BOARD A4


RESISTOR

R1
R2

Description

Adjust the RESISTOR until WAVEFORM on TP9 indicates the correct


speed when the GALVO is moving.
Adjust the RESISTOR until the AGC signal on TP3 is 10 0.1 V DC.

DIAGNOSTICS
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DG4826-1
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Test Points and LEDs

PMT/DAS BOARD A5
Top

TP23
TP22

TP17

TP20
TP21

TP19

TP18

TP16

TP15

TP14

TP13
TP12

TP11
TP9

TP10

TP24

TP8

TP26

TP25

TP7
P3
TP6

TP5

TP3
TP4

TP2

P1

TP1

P2

Bottom
H194_0015BC

Table 21 Test Points on the PMT/DAS BOARD A5


TP

Name

1
2

DGND
24 V

3
4
5

5 V_Startup
DGND
13.5 V DC_A

13.5 V DC_A

7
8

DGND
5 V DC_D

Description

Digital ground
+24 V DC power into the
BOARD
Circuit for the CLOCK
Digital ground
Negative output of the DC TO
DC CONVERTER
Positive output of the DC TO
DC CONVERTER
Digital ground
Digital +5 V DC POWER
SUPPLY

Expected Signal

0.0 V DC
22.2 - 25.5 V DC
4.85 - 5.00 V DC
0.0 V DC
13.5 - 15.0 V DC
13.5 - 15.0 V DC
0.0 V DC
4.8 - 5.2 V DC

DIAGNOSTICS
26AUG04
DG4826-1
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TP

Test Points and LEDs

Name

Description

5 V DC_I

Interface +5 V DC POWER
SUPPLY

10
11
12

DGND
IGND
PMT_HV_CTL

13
14
15
16

PMT_HV
AGND
AGND
5 V DC_A

17

12 V DC_A

18

12 V DC_A

19

5 V DC_A

20

PMT_1

Digital ground
Interface ground
High voltage power supply
control system for the PMT
High voltage for the PMT
Analog ground
Analog ground
Analog 5 V DC POWER
SUPPLY
Analog 12 V DC POWER
SUPPLY
Analog +12 V DC POWER
SUPPLY
Analog +5 V DC POWER
SUPPLY
Signal from PMT 1

21
22
23

2.5 V_BUF_REF +2.5 V DC reference


NOM_8.9 V
8.9 V DC reference
PMT_2
Signal from PMT 2

24
25

AGND
PIX_A_1

Analog ground
Pixel signal +

26

PIX_A_2

Pixel signal

Expected Signal

5 V DC within the tolerance of the


REGULATOR on the DIGITIZER
BOARD A3
0.0 V DC
0.0 V DC
0.0 - 8.9 V DC
0 - 630 V DC
0.0 V DC
0.0 V DC
4.9 - 5.1 V DC
11.75 - 12.21 V DC
11.5 - 12.5 V DC
4.8 - 5.2 V DC
0 - 12 V DC in ratio to light and
voltage on the PMT
2.48 - 2.52 V DC
8.8 - 9.0 V DC
0 - 12 V DC in ratio to the light
and voltage on the PMT
0.0 V DC
0 - +2.5 V DC from low light to full
light on the PMTs
2.5 - 0 V DC from low light to full
light on the PMTs

DIAGNOSTICS
26AUG04
DG4826-1
Page
189 of 206

Test Points and LEDs

SLOW SCAN CONTROLLER BOARD A6

P2
J6

J7

GND
TP1
J5

TP2

TP3

GND

P3

TP4
TP11 TP10
TP5

TP12

TP6
TP7

TP15 TP13
TP16 TP14
GND

TP17

TP8
TP9

TP18

P4
P1

H177_1824DC

J3

DIAGNOSTICS
26AUG04
DG4826-1
Page
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Test Points and LEDs

Table 22 Test Points on the SLOW SCAN CONTROLLER BOARD A6


TP

Description

Expected Signal

1
2
14

Ground
5 V DC
HALL EFFECT SENSOR

15

HALL EFFECT SENSOR

16

HALL EFFECT SENSOR

17
18

Ground
12 V DC

0 V DC
5.0 V DC
5.0 V DC and 0.0 V DC when the
ROTOR is rotating
5.0 V DC and 0.0 V DC when the
ROTOR is rotating
5.0 V DC and 0.0 V DC when the
ROTOR is rotating
0 V DC
12.0 V DC

Table 23 SWITCHES on the SLOW SCAN CONTROLLER BOARD A6


SWITCH

S1

Description

Enables and disables the LEDs.

Note

The SLOW SCAN CONTROLLER BOARD A6 has no field adjustment points. All adjustments
are preset.

DIAGNOSTICS
26AUG04
DG4826-1
Page
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Test Points and LEDs

TOP SENSOR BOARD A11

P1
1
2 SLOT -8
3
4

DS1

34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 P3

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 P2
TP1

TP4

TP2

TP3
TP9

TP11

DS3

DS2
TP5

TP10
TP12

DS5

DS4
TP7

DS7

DS6

DS9 DS11 DS12 DS14 DS16

DS8 DS10 DS12 DS13 DS15

TP8

TP6

TP13
TP18
TP17

CASSETTE
PRESENT
4 3 2 1 P4

SLOT 1
SLOT 0
4 3 2 1 P5

TP21

TP16

TP15

TP14
TP19

SLOT 2

SLOT 3

TP20

SLOT 4

SLOT 5

SLOT 6

INTERLOCK

MAIN BELT

3 21

3 21

P6

SLOT 7

SLOT 8

P7

H187_1820BC

Table 24 Test Points on the TOP SENSOR BOARD A11


TP

1
2
3
4
5

Description

5V
Ground
Vcc
SLOT 0 SCAN
MAIN BELT SENSOR S21

Expected Signal

5.0 V
0V
4.75 V
Use an OSCILLOSCOPE to measure the signal.
SLOT SENSORS that are not blocked measure
approximately 3.5 V.
When detecting a CASSETTE, the test point
signal is a pulse or SQUARE WAVE 0.5 - 3.5 V.
A SHARK TOOTH WAVE that does not obtain a
low of 0.5 V indicates a low SENSOR.

6
7
8

SPARE 3
SPARE 2
SPARE 1

DIAGNOSTICS
26AUG04
DG4826-1
Page
192 of 206

Test Points and LEDs

TP

9
10

Description

SLOT 2
SLOT 4

Expected Signal

Use an OSCILLOSCOPE to measure the signal.


SLOT SENSORS that are not blocked measure
approximately 3.5 V.
When detecting a CASSETTE, the test point
signal is a pulse or SQUARE WAVE 0.5 - 3.5 V.

11
12
13
14
15

16
17
18
19
20

21

Vref 1.15 V
SLOT 6
SLOT 8
SLOT 8 EOT
SLOT 1 LOAD

Vref 2.5 V
SLOT 5
SLOT 7
CASSETTE PRESENT
SLOT 3

LED_CLK

A SHARK TOOTH WAVE that does not obtain a


low of 0.5 V indicates a low SENSOR.
1.10 to 1.3 V
Use an OSCILLOSCOPE to measure the signal.
SLOT SENSORS that are not blocked measure
approximately 3.5 V.
When detecting a CASSETTE, the test point
signal is a pulse or SQUARE WAVE 0.5 - 3.5 V.
A SHARK TOOTH WAVE that does not obtain a
low of 0.5 V indicates a low SENSOR.
2.37 to 2.40 V
Use an OSCILLOSCOPE to measure the signal.
SLOT SENSORS that are not blocked measure
approximately 3.5 V.
When detecting a CASSETTE, the test point
signal is a pulse or SQUARE WAVE 0.5 - 3.5 V.
A SHARK TOOTH WAVE that does not obtain a
low of 0.5 V indicates a low SENSOR.
950 Hz Logic Level

DIAGNOSTICS
26AUG04
DG4826-1
Page
193 of 206

Test Points and LEDs

Table 25 LEDs on the TOP SENSOR BOARD A11


LED

DS1
DS2
DS3
DS4
DS5
DS6
DS7
DS8
DS9
DS10
DS11
DS12
DS13
DS14
DS15
DS16

Description

DEAD STOP INTERLOCK S24


SLOT 8 UNLOAD SENSOR
CASSETTE PRESENT
SLOT 0 SENSOR
SLOT 1 SENSOR
SLOT 2 SENSOR
SLOT 3 SENSOR
SLOT 4 SENSOR
SLOT 5 SENSOR
SLOT 6 SENSOR
SLOT 7 SENSOR
SLOT 8 SENSOR
SPARE 1
SPARE 2
SPARE 3
MAIN BELT SENSOR S21

DIAGNOSTICS
26AUG04
DG4826-1
Page
194 of 206

Test Points and LEDs

STEPPER MOTOR DRIVER BOARD A12


Important

CONNECTOR J3 is not used in this application.

J1
1
3
5
7
9
11
13
15

BLK

J3
2
4
6
8
10
12
14
16

+5V

J10

RED

TP2

J9

J8

J7

TP1

VERT
ADJ.

J6

GND

J2
+24V

GND

J4

H187_1821HC

Table 26 Test Points on the STEPPER MOTOR DRIVER BOARD A12


TP

1
2

Description

Drive Signal
Ground

Expected Signal

+2.0 0.1 V DC, Digital


0V

DIAGNOSTICS
26AUG04
DG4826-1
Page
195 of 206

Test Points and LEDs

Table 27 JUMPERS on the STEPPER MOTOR DRIVER BOARD A12


JUMPER No.

Populated

J6
J7
J8
J9
J10

X
X

DIAGNOSTICS
26AUG04
DG4826-1
Page
196 of 206

Test Points and LEDs

STEPPER MOTOR DRIVER BOARD A13


Important

CONNECTOR J3 is not used in this application.

J1
2
4
6
8
10
12
14
16

1
3
5
7
9
11
13
15

BLK

J3

J10

RED

TP2

J9

J8

J7

TP1

J6

GND

+5V

J2
+24V

GND

J5
1

H187_1822HC

Table 28 Test Points on the STEPPER MOTOR DRIVER BOARD A13


TP

1
2

Description

Drive Signal
Ground

Expected Signal

+2.0 0.1 V DC, Digital


0V

VERT
ADJ.

DIAGNOSTICS
26AUG04
DG4826-1
Page
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Test Points and LEDs

Table 29 JUMPERS on the STEPPER MOTOR DRIVER BOARD A13


JUMPER No.

Populated

J6
J7
J8
J9
J10

X
X

DIAGNOSTICS
26AUG04
DG4826-1
Page
198 of 206

Test Points and LEDs

STEPPER MOTOR DRIVER BOARD A14


Important

CONNECTOR J3 is not used in this application.

J1
1
3
5
7
9
11
13
15

BLK

J3
2
4
6
8
10
12
14
16

J10

RED

TP2

J9

J8

J7

TP1

VERT
ADJ.

J6

GND

+5V
1

J2
+24V

GND

J5
1

H187_1823HC

Table 30 Test Points on the STEPPER MOTOR DRIVER BOARD A14


TP

1
2

Description

Drive Signal
Ground

Expected Signal

+2.0 0.1 V DC, Digital


0V

DIAGNOSTICS
26AUG04
DG4826-1
Page
199 of 206

Test Points and LEDs

Table 31 JUMPERS on the STEPPER MOTOR DRIVER BOARD A14


JUMPER No.

Populated

J6
J7
J8
J9
J10

X
X

DIAGNOSTICS
26AUG04
DG4826-1
Page
200 of 206

Test Points and LEDs

STEPPER MOTOR INTERLOCK BOARD A15

K1

K2

24V OK
DS1
P3

P1
14
13
12
11
10
9
8
7
6
5
4
3
2
1

+24
GND
GND

+24
GND

+24
GND
GND

+24
GND

DS2

DS3

P2

1 2
824HC

Table 32 LEDs on the STEPPER MOTOR INTERLOCK BOARD A15


LED

DS1
DS2
DS3

Description

PRIMARY POWER
INTERLOCK INDICATOR
FULL POWER INDICATOR

1
2
3
4
5
6
7
8
9
10
11
12
13
14

DIAGNOSTICS
26AUG04
DG4826-1
Page
201 of 206

Test Points and LEDs

STEPPER MOTOR DRIVER BOARD A16


Important

CONNECTOR J3 is not used in this application.

J1
1
3
5
7
9
11
13
15

BLK

J3
2
4
6
8
10
12
14
16

J10

RED

TP2

J9

J8

J7

TP1

VERT
ADJ.

J6

GND

+5V
1

J2
+24V

GND

J5
1

H187_1823HC

Table 33 Test Points on the STEPPER MOTOR DRIVER BOARD A16


TP

1
2

Description

Drive Signal
Ground

Expected Signal

+2.0 0.1 V DC, Digital


0V

DIAGNOSTICS
26AUG04
DG4826-1
Page
202 of 206

Test Points and LEDs

Table 34 JUMPERS on the STEPPER MOTOR DRIVER BOARD A16


JUMPER No.

Populated

J6
J7
J8
J9
J10

X
X

DIAGNOSTICS
26AUG04
DG4826-1
Page
203 of 206

Test Points and LEDs

LASER DRIVER BOARD A17


R1
LASER
DRIVER
BOARD

R2
U2
P1

Q1

6
U1

FL2
CR1

VR1

FL1
U3

L1

Buf_Bf

Q2
N2P5

FL3
U4

C1
LEN

AGND
l_op
VN5
TP1

LPN

VR2

C2 +

C3 +

FL4

H194_0027HC

DIAGNOSTICS
26AUG04
DG4826-1
Page
204 of 206

Test Points and LEDs

Table 35 Test Points on the LASER DRIVER BOARD


Name

AGND
VN5
LPN

Description

Expected Signal

Circuit ground
0.0 V DC
-----5.00 to 5.50 V DC
Power to the LASER LASER de-energized - 0.0 V DC
Threshold - 0.0 V DC

LEN

-----

LASER energized - 5.0 V DC


LASER de-energized - 0.0 V DC
Threshold - 5.0 V DC

Iop

----

LASER energized - 5.0 V DC


LASER de-energized - 5.0 V DC
Threshold - 4.25 to 4.75 V DC

Vpd

-----

LASER energized - 3.35 to 4.35 V DC


LASER de-energized - 2.3 to 2.5 V DC
Threshold - 2.6 V DC

Buf_BF

-----

LASER energized - 2.9 V DC


LASER de-energized - 0.0 V DC
Threshold - 0.06 to 0.08 V DC
LASER energized - 1.0 to 1.2 V DC

DIAGNOSTICS
26AUG04
DG4826-1
Page
205 of 206

Test Points and LEDs

LASER DRIVER PRE-REGULATOR BOARD A18


TP1

TP2

TP3

LASER DRIVER PRE-REGULATOR BOARD A18


H196_1815ACA
H196_1815AC

Table 36 Test Points on the LASER DRIVER PRE-REGULATOR BOARD A18


TP

Expected Signal

1
2
3

0 V DC
24.0 V DC
6.2 V DC

DIAGNOSTICS
26AUG04
DG4826-1
Page
206 of 206

Test Points and LEDs

Publication History
Publication
Date

Publication
No.

ECO
No.

Changed Pages

File Name

Notes

28JUL03
26AUG04

DG4826-1
DG4826-1

-----

All
11, 15, and 37

dg4826_1.fm
dg4826_1.fm

New Publication
Revised

Kodak and DirectView are trademarks of Eastman Kodak Company.

Printed in U.S.A. dg4826_1.fm

EASTMAN KODAK COMPANY


Rochester, NY 14650

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