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ECONOMICS
The expression
is called as singlepayment present worth factor.
Equipment Cost
Elements of Equipment Cost
To tender it is necessary to know the
cost of a unit production (money/m3
excavation, Money/m2 of top soil
stripping, etc.)
Owning Costs
Owning cost is made up by;
- Depreciation
- Investment (interest) cost
- Insurance cost
- Taxes
- Storage cost
Depreciation Costs
Depreciation represents the decline in market value of an item of
equipment due to age, wear, deterioration, and obsolescence.
Depreciation is used for two purposes.
- Evaluating tax liability.
- Obtaining depreciation component of hourly equipment costs.
Example
Solution
50000 - 5000
D1,2,3,4,5 =
= $9000
5
Year
0
1
2
3
4
5
Depreciation
($)
0
9000
9000
9000
9000
9000
Sum-of-the-Years-Digits Method
Year digit
Amount to be depreciated
Sum of years' digits
Example
Solution
5
(50000- 5000) = 15000
(1 2 3 4 5)
D2
4
(50000- 5000) = 12000
15
D3
3
(50000- 5000) = 9000
15
D4
2
(50000- 5000) = 6000
15
1
D5
(50000- 5000) = 3000
15
Year
Depreciation
($)
50000
15000
35000
12000
23000
9000
14000
6000
8000
3000
5000
Double-Declining-Balance Method
This
method
produces
its
maximum
depreciation in the first year of life. The
depreciation for a particular year is found by
multiplying a depreciation factor by the
equipment's book value at the beginning of the
year. The annual depreciation factor is found
by dividing 2 by the equipment life in years.
Care must be taken not to reduce the book
value below the salvage value of the
equipment.
2
Dn Book value at the beginning of year
N
Example
For the loader of example 3.1, find the
annual depreciation and book value at
the end of each year using the doubledeclining-balance method.
Solution
Annual depreciation factor =
2
= 0.4
5
Year
Depreciation ($)
50000
20000
30000
12000
18000
7200
10800
4320
6480
1480
5000
* Because a depreciation of $2592 in the fifth year would reduce the book
value to less than $5000, only $1480 ($6480-5000) may be taken as
depreciation.
Investment Cost
Investment cost represents the annual cost of
the capital invested in a machine. It is simply
the interest charge on these funds. Investment
cost is computed by multiplying the interest
rate by the value of the equipment. For a
specific year investment cost is calculated by
using the book value of the equipment in that
year.
However, the simple way to find it is:
Initial cost + Salvage value
Average investment =
2
Owning Cost
Owning cost is computed as the sum of depreciation,
investment, insurance, tax and storage costs.
Operating Costs
Operating costs are incurred only when
equipment is operated.
-
Fuel cost
Service cost
Repair cost
Tire cost
Cost of special items
Operators' wages
Fuel Cost
Load Conditions *
Type of Equipment
Low
Average
Severe
0.024
0.030
0.036
0.038
0.052
0.060
Crane
0.018
0.024
0.060
0.035
0.040
0048
Loader - Track
0.030
0.042
0.051
Loader Wheel
0.024
0.036
0.047
Motor Grader
0.025
0.035
0.047
Scraper
0.026
0.035
0.044
Tractor Crawler
0.028
0.037
0.046
Tractor Wheel
0.028
0.038
0.052
Wagon
0.029
0.037
0.046
Service Cost
Service cost represents
the cost of oil, hydraulic
fluids, grease, and
filters as well as the
labour required to
perform routine
maintenance service.
The manufacturers
data or Table 1.2 can
be used.
Operating
Conditions
Service Cost
Factor
Favourable
20
Average
33
Severe
50
Repair Cost
Repair cost represents all repair and maintenance cost except for tire
repair or replacement, routine services, and replacement of highwear items such as ripper teeth. It is the largest item of operating
expenses.
Lifetime repair is estimated as a percentage of initial cost. See Table
3.2.
However repair cost is lower in the first year than the last years.
Therefore, for an accurate estimate during a year the following
equation is used.
Year digit
Lifetime repair cost
Hourly repair cost =
Working Conditions
Type of Equipment
Favourable
Average
Severe
40
60
80
Crane
40
50
60
50
70
90
Loader Track
85
90
105
Wheel
50
60
75
Motor grader
45
50
55
Scraper
85
90
105
Crawler tractor
85
90
95
Wheel
50
60
75
Track, off-highway
70
80
90
wagon
45
50
55
Example
Solution
Lifetime repair cost factor = 0.90 (Table 3.2)
Lifetime repair cost = 0.90 $136000= $122400
1
122400
$4.08
15
2000
Tire Cost
Operating Conditions
Type of Equipment
Favourable
Average
Severe
3200
2100
1300
Motor Graders
5000
3200
1900
Conventional Scrapers
4600
3300
2500
Twin-engine Scrapers
4000
3000
2300
3600
2700
2100
3500
2100
1100
Operator Cost
It include the operator's wages. Wages should include all
insurances, social security, taxes, overtime etc.
Total Owning and Operating Costs
Total owning and operating cost is used for tendering
purposes. However, it does not include overhead and
profit.
Example
Calculate the expected hourly owning and operating cost for the
second year of the operation of the twin-engine scraper described
below.
Cost delivered=$152,000
Tire cost=$12,000
Estimated life=5 years (2000 hours operation per year)
Salvage value=$16,000
Depreciation method=sum-of-the-years-digits
Investment (interest) rate=10%
Tax, insurance, and storage rate=8%
Operating conditions=average
Rated power=465 hp
Fuel price=$0.40/gal
Operator's wages=$8.00/h
Solution
Owning Cost
Depreciation cost:
4
D2 = (152000 16000 12000) = $33,067
15
33067
Depreciation =
= $16.53/hr
2000
152000 + 16000
Average investment =
= $84000
2
84000 0.18
Investment, tax, insurance, and storage =
= $7.56 / hr
2000
Operating cost
Fuel cost:
Service Cost:
Repair cost:
= $8.40 / hr
15
2000
Tire cost:
Estimated tire life: 3000 hrs
$12000
Tire cost = 1.15
= $4.60 / hr
3000
The contractor borrowed money from bank to buy the loader and
he pays back his loan on equal instalment of $50,000 per year.
The bank rate for borrowed capital is 12% per year.
Calculate the expected hourly owning cost for a second year of operation
of wheel mounted hydraulic shovel. For the second year the shovel is
scheduled to work at different sites for 6 days a week and 9 hours a day.
Initial cost = 175,000
Tax for second year = 4200
Storage cost for 2nd year = 1200
Estimated equipment life = 7 years
Tire cost = $10,000
Estimated salvage value = 16,000
Insurance cost for 2nd year = 1100
Depreciation method = sum of the years digits
The contractor borrows money from bank to buy the shovel and he pays
back his loan on equal instalment of 40,000 per year. The bank rate for
borrowed capital is 15% per year.