Documente Academic
Documente Profesional
Documente Cultură
L.M. Plaza
INASMET
Centro Tecnolgico de Materiales
Camino de Portuetxe, 12
ES-20009 San Sebastin
SPAIN
Issue 1
September 2000
SM & T
Standards Measurement & Testing Project No. SMT4-CT97-2165
CONTENTS
1
SCOPE
INTRODUCTION
REFERENCES
ACKNOWLEDGEMENTS
APPENDIX A
Mathematical formulae for calculating uncertainties in KIC parameter determination
APPENDIX B
A worked example for calculating uncertainties in KIC parameter determination
SM & T
Standards Measurement & Testing Project No. SMT4-CT97-2165
1.
SCOPE
This procedure covers the evaluation of uncertainty in the determination of Plane Strain
Fracture Toughness (K IC) of metallic materials according to the testing Standards
British Standard, BS 7448. Part 1-1991: Amd 1: August 1999.
Fracture Mechanics Toughness Tests. Part 1. Method for determination of
KIC , critical CTOD and critical J values of metallic materials.
ASTM E399-90 Plane-Strain Fracture Toughness of Metallic Materials
This Standards give a method for determining plane strain fracture toughness values (KIC), for
metallic materials. The method uses fatigue precracked specimens. The tests are carried out in
displacement control with monotonic loading, and at a constant rate of increase in stress
intensity factor within the range 0.5 3 MPa m s-1 during the initial elastic deformation. The
specimens are loaded to the maximum force associated with plastic collapse. The method is
especially appropriate to materials that exhibit a change from ductile to brittle behaviour with
decreasing temperature. No other influences of environment are covered.
2.
For a complete list of symbols and definitions of terms on uncertainties, see Reference 1,
Section 2. The following are the symbols and definitions used in this procedure.
Symbol Definition
a
B
ci
CoP
CT
dv
f
k
K
KIC
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p
P
q
confidence level
applied force
random variable
q
s
u
uc
U
V
W
xi
y
3.
INTRODUCTION
It is good practice in any measurement to evaluate and report the uncertainty associated with
the test results. A statement of uncertainty could be required by a customer who wishes to
know the limits within which the reported result may be assumed to lie, or the test laboratory
itself may wish to develop a better understanding of which particular aspects of the test
procedure have the greatest effect on results so that this may be monitored more closely. This
Code of Practice (CoP) has been prepared within UNCERT, a project funded by the
European Commissions Standards, Measurement and Testing programme under reference
SMT4-CT97-2165 to simplify the way in which uncertainties are evaluated. The aim is to
produce a series of documents in a common format that is easily understood and accessible to
customers, test laboratories and accreditation authorities.
This CoP is one of seventeen produced by the UNCERT consortium for the estimation of
uncertainties associated with mechanical tests on metallic materials. Reference 1 is divided into
six sections as follows, with all the individual CoPs included in Section 6.
1.
2.
3.
4.
5.
6.
This CoP can be used as a stand-alone document. For further background information on the
measurement uncertainty and values of standard uncertainties of the equipment and
instrumentation used commonly in material testing, the user may need to refer to Section 3 in
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Reference 1. The individual CoPs are kept as simple as possible by following the same
structure; viz:
This CoP guides the user through the various steps to be carried out in order to estimate the
uncertainty in the determination of the KIC parameter.
4.
Measurand
Plane Strain Fracture Toughness
Measurements
Thickness of the Specimen
Width of the Specimen
Crack Length
Applied Force
Units
MPa m
Symbol
KIC
mm
mm
mm
kN
B
W
a
PQ
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It is important to note that Table 2 is not exhaustive and is for guidance only. Relative
contributions may vary according to the material tested and the test conditions. Individual
laboratories are encouraged to prepare their own list to correspond to their own test facility
and assess the associated significance of the contributions.
Table 2.
1. Apparatus
Load Cell
Extensometer
Plotter X
Plotter Y
Caliper
2
Knife Edges Thickness
2. Method
Alignment
Speed
2
Distance between Knife Edges
3. Environment
Laboratory ambient temperature and humidity
4. Operator
Graph Interpretation
Specimen Dimensions Measurement
Crack Length Measurement
5. Test Piece
Specimen Thickness
Specimen Width
1
2
Measurand and
Measurements
KIC B W a PQ
B
B
B
B
B
B
*1
*2
*2
*2
*2
*2
1
2
2
2
B
B
B
*2
*2
*2
2
2
2
*2
A
A
A
*1
*1
*1
B
B
*2
*2
1
2
1
1
1
1
2
2
See Step 3
The specimen must be provided with a pair of accurately machined knife edges that support the
gauge arms and serve as the displacement reference points
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Standards Measurement & Testing Project No. SMT4-CT97-2165
Column No.
Sources of Uncertainty
Source
Measurements
Uncertainties
Divisor
Effect on
(dv)
Uncertainty in
Measurement
Apparatus
Load Cell
PQ
(kN)
Rectang.
u(load cell)
Extensometer
PQ
(kN)
Rectang.
u(extensom)
Plotter Y
PQ
(kN)
Rectang.
u(plotterX)
Plotter X
PQ
(kN)
Rectang.
u(PlotterY)
PQ
(kN)
Rectang.
u(knife edges)
Caliper
W
B
a
(mm)
(mm)
(mm)
Rectang.
u(caliper)
Method
Alignment
PQ
(kN)
Rectang.
u(alignm)
Speed
PQ
(kN)
Rectang.
u(speed)
Environment
Room Temperature
PQ
(kN)
Rectang.
u(room temp)
Operator
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Graph Interpretation
B Measurement
W Measurement
Crack Length
Measurement
Test Piece
Specimen Thickness
PQ
B
W
a
(kN)
(mm)
(mm)
(mm)
A
A
A
A
u(thickness)
B
(mm)
B Rectang.
3
PQ
(kN)
u(width)
Specimen Width
W
(mm)
B Rectang.
3
PQ
(kN)
(1)
permissible range for the measurand according to the test standard
(2)
maximum range between measures made by several trained operators, on the same test
[c i u( x i )]2
N
i =1
(1)
where ci is the sensitivity coefficient associated with the measurement xi. This uncertainty
corresponds to plus or minus one standard deviation on the normal distribution law
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representing the studied quantity. The combined uncertainty has an associated confidence level
of 68.27%.
V=yU
where:
V
y
U
An explanatory note, such as that given in the following example should be added (change
when appropriate):
The reported expanded uncertainty is based on a standard uncertainty multiplied by a
coverage factor, k=2, which for a normal distribution corresponds to a coverage probability,
p, of approximately 95%. The uncertainty evaluation was carried out in accordance with
UNCERT COP 03:2000.
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5.
REFERENCES
1.
2.
3.
British Standard, BS 7448. Part 1-97. Fracture Mechanics Toughness Tests. Part
1. Method for determination of KIC, critical CTOD and critical J values of Metallic
Materials.
4.
ACKNOWLEDGEMENTS
This document was written as part of project Code of Practice for the Determination of
Uncertainties in Mechanical Tests on Metallic Materials. The project was partly funded by
the Commission of European Communities through the Standards, Measurement and Testing
Programme Contract No. SMT4-CT97-2165.
The author gratefully acknowledges the efforts of Mrs. Yeyes San Martn of INASMET in the
development of this Code of Practice.
Many thanks are also due to many colleagues from UNCERT for invaluable helpful comments.
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APPENDIX A
Mathematical Formulae for Calculating Uncertainties in Plane Strain Fracture
Toughness (KIC) Testing, using CT testpieces
The formula for the calculation of the Plane Strain Fracture Toughness parameter KIC for a
CT specimen is:
K IC =
f(
a
)=
W
(2 +
PQ
B W
f(
a
)
W
(A1)
a
, which for a CT specimen is:
W
a
a
a
a
a
) 0.886 + 4.64
13.32 ( ) 2 + 14.72 ( ) 3 5.6 ( ) 4
W
W
W
W
W
a
(1 ) 3 / 2
W
(A2)
and PQ is a load value obtained from the test load-displacement curve (see Figure A1). It is
calculated by drawing a secant line through the origin of the test record with a slope of 95% of
the slope of the tangent to the initial linear part of the record. This secant crosses the test curve
at point Pd. The PQ load is then defined as follows:
if the load at every point on the record that precedes Pd is lower than Pd, then Pd is PQ
(see Figure A1, III)
if, however, there is a maximum load preceding Pd which exceeds it, then this maximum
load is PQ (see Figure A1, I and II)
Load, P
Pmx=PQ
Pmx
Pd
Pd
5%P
PQ = Pd
5%P
5%P
II
I
O
Pmx
PQ
III
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Displacement
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Standards Measurement & Testing Project No. SMT4-CT97-2165
The derived measurand KIC (y) is a function of four measurements PQ, f, B and W (x i), and
each x i is subject to uncertainty u(xi). The general combined standard uncertainty uc(y) is
expressed by equation (1) in main procedure:
u c ( y) =
where
ci =
[c i u ( x i ) ]2
N
(A3)
i =1
y
xi
(A4)
Using these formulae, it is possible to write the combined standard uncertainty of the KIC
parameter:
[ u c ( K IC )] 2 = c PQ u( PQ ) 2 + c f u ( f ) 2 + c B u ( B) 2 + cW u (W ) 2
(A5)
cW =
f PQ
K IC
=
W
2 B W 3/ 2
(A6)
(A7)
(A8)
(A9)
A.1
UNCERTAINTY IN PQ ( u ( PQ ) )
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UNCERTAINTY IN f ( u ( f ) )
u ( f ) = s( f ) =
s( f j )
(A11)
Where:
_
1 n
(
f
f )2
j
n 1 j =1
s( f j ) =
(A12)
Using the maximum and the minimum values to calculate s(f j), (n=2):
u( f ) =
_
_
1
2
(
f
f
)
+
(
f
f )2
max
min
2 1
( f max f ) 2 + ( f min f ) 2
2
(A13)
Where:
f max = f (
and
a max
)
W min
f min = f (
and
a min
)
W max
(A14)
a max = a 0 + 2 u (a )
a min = a 0 2 u( a )
Wmax = W0 + 2 u ( W )
(A15)
Wmin = W0 2 u ( W )
(assuming that both a and W have a normal probability distribution, k=2)
A.2.1
Uncertainty in a ( u (a ) )
a is a measurement affected by two sources of uncertainty (see Table 2 and Table 3).
Assuming that the individual uncertainty sources are uncorrelated, the combined uncertainty in
a can be computed using the root sum squares:
u (a ) = u ( si ) 2 = u( caliper ) 2 + u (crack length measurement ) 2
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(A16)
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Standards Measurement & Testing Project No. SMT4-CT97-2165
UNCERTAINTY IN B ( u (B) )
B is a measurement affected by three sources of uncertainty (see Table 2 and Table 3 in the
procedure). Assuming that the individual uncertainty sources are uncorrelated, the combined
uncertainty in B can be computed using the root sum squares:
u ( B) = u ( s i ) 2 = u( caliper ) 2 + u ( B measurement ) 2 + u ( thickness ) 2
(A17)
A.4
UNCERTAINTY IN W ( u (W ) )
W is a measurement affected by three sources of uncertainty (see Table 2 and Table 3).
Assuming that the individual uncertainty sources are uncorrelated, the combined uncertainty in
W can be computed using the root sum squares:
u (W ) = u ( s i ) 2 = u ( caliper ) 2 + u(W measurement ) 2 + u( width ) 2
(A18)
Measurement
Sources of uncertainty (s i)
Applied Force
PQ
Crack Length
a
Specimen
Width
W
Specimen
Thickness
B
Load cell
u(xi)
(Units)
(kN)
Graph Interpretation
Specimen Thickness
Specimen Width
Caliper
(mm)
(mm)
W measurement
Specimen Width
Caliper
(mm)
u (B ) =
B measurement
Specimen Thickness
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u(caliper) 2 + u( B measuremen
t )2 +
+ u (thickness
)2
SM & T
Standards Measurement & Testing Project No. SMT4-CT97-2165
APPENDIX B
A Worked Example for Calculating Uncertainties in Plane Strain Fracture Toughness
(KIC) Testing
B1.
INTRODUCTION
A customer asked a testing laboratory to carry out a fracture toughness test to determine the
plane strain fracture toughness (KIC) at room temperature on compact tension test pieces,
according to British Standard, BS 7448. Part 1-97. The laboratory has considered the
sources of uncertainty in its test facility, and found that the sources of uncertainty in the test
results are identical to those described in Table 2 of the Main Procedure.
B2.
All tests were carried out according to the laboratorys own procedure using an
appropriately calibrated tensile test facility. The test facility was located in a
temperature-controlled environment, at room temperature.
The specimen was a compact tension type, and its dimensions were:
thickness B = 30 mm 0.5%
width
W = 60 mm 0.5%
The dimensions of the specimen were measured using a caliper with an uncertainty of
0.05 mm, typical for calipers used in the laboratory.
The crack length (a) was measured with the same caliper and the value obtained was
30.38 mm.
The test was carried out on a universal test machine using a strain rate of 0.5 kNs-1. (A
constant loading rate of 0.34 1.7 kNs-1 for a standard compact specimen
corresponds to a rate of increase in stress intensity factor within the range 0.55 2.75
MPa m s-1, according to ASTM E 399 Standard).
Strain was measured using a clip gauge extensometer with a nominal gauge length of
10 mm. The extensometer complied with Class 0.5, specification according to EN
10002-4:1994.
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The thickness of the knife-edges attached to the specimen were 1.5 mm (BS 7448
Clause 5.1.3 permits a thickness of 1.5 - 2 mm) and were attached at a distance of
10 mm.
The accuracy of the plotter used to record the load-displacement curve was within
0.5% in both axes.
The curve obtained in this test is presented in Figure B1. The maximum load value
recorded by the machine Pmax was 85 kN. The value indicated in Figure B1 as PQ
was obtained graphically by the operator (PQ=72.5 kN), according to the procedure
described in Step 2 of this CoP.
Load, kN
100
90
Pmax
80
PQ
70
60
50
40
30
20
10
0
0
0.2
0.4
0.6
0.8
Displacement, mm
1.0
1.2
An indication of the uncertainty associated with interpreting the graph was obtained
using another test record (Figure B2). Four trained operators analysed the record and
obtained the values indicated in Table B1.
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Load, kN
130
120
110
95%Tg (P)
Tg (P)
100
Pmax
90
80
PQ
70
60
50
40
30
20
10
0
0
0.2
0.4
0.6
0.8
Displacement, mm
1.0
1.2
Operator 1
Operator 2
Operator 3
Operator 4
Mean
PQ (kN)
66.5
70.25
70
69
68.94
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u=
1
( Pj P) 2 =
n 1 j =1
1
[( 66.5 68.94) 2 + (70.25 68.94) 2 + (70 68.94) 2 + ( 69 68.94) 2 ] =
3
= 1.712 kN
10
The uncertainties associated with the error in measurements (B, W and a) were
obtained in the same manner as above (using a compact tension test specimen with the
same nominal dimensions as the one used in this example, B = 30 mm and W = 60
mm)
Table B2. Uncertainty in Dimensions Measurement
B (mm)
29.95
30.10
30.05
29.97
W (mm)
60.00
59.90
59.95
60.15
a (mm)
30.12
30.18
30.20
30.22
Mean 30.018
Standard Deviation
0.070
Uncertainty 0.233 %
60.000
0.108
0.180 %
30.180
0.043
0.143 %
Operator 1
Operator 2
Operator 3
Operator 4
(*)
(*)
uncertainty (%) =
s ( q i ) 100
mean
The highest uncertainty associated with all these measurements was in the thickness, so
it has been selected for both B, W and a an uncertainty of 0.23%.
11
The influence of the knife-edge thickness was studied using a Computer Assistant
Design Program, it proved to be negligible.
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B3
B3.1
Calculations
Sources of Uncertainty
Source
Value
(1)
or (2)
Measurements
Nominal or
Measurement
Averaged
Affected
Value (Units)
Apparatus
Load Cell
Extensometer
Plotter Y
Plotter X
Knife Edges
Thickness
Caliper
Method
Alignment
Speed
Environment
Room
Temperature
Operator
Graph
Interpretation
Thickness
Measurement
Width
Measurement
Crack Length
Measurement
Test Piece
Specimen
Thickness
Specimen
Width
Uncertainties
Type Probabl. Divisor
Effect on
Distribt.
(dv)
Uncertainty in
Measurement
PQ
72.5 (kN)
Rectang.
0.5%
(1)
PQ
72.5 (kN)
Rectang.
0.5%
(1)
PQ
72.5 (kN)
Rectang.
0.5% (1)
PQ
72.5 (kN)
Rectang.
1.5 to 2
mm(1)
PQ
72.5 (kN)
Rectang.
0.419 kN 1)
nglg.
nglg.
nglg.
nglg.
0.05 mm(1)
W
B
a
60 (mm)
30 (mm)
30.38 (mm)
Rectang.
0.029 mm 2)
1% (1)
PQ
72.5 (kN)
Rectang.
0.3-1.5kN/s
PQ
72.5 (kN)
Rectang.
nglg.
nglg.
2 C (1)
PQ
72.5 (kN)
Rectang.
nglg.
2.49 % (2)
PQ
72.5 (kN)
normal
1.805 kN 3)
0.23 % (2)
30 (mm)
normal
0.069 mm 4)
0.23 % (2)
60 (mm)
normal
0.138 mm 5)
0.23 % (2)
30.38 (mm)
normal
0.070 mm 6)
0.5 % (1)
B
PQ
30 (mm)
72.5 (kN)
Rectang.
0.5 % (1)
W
PQ
30 (mm)
72.5 (kN)
Rectang.
0.087 mm 7)
0.209 kN 8)
0.173mm 9)
0.209 kN 10)
(1) permissible range for the measurand according to the test standard
(2) maximum range between measures made by several trained operators, on the same test
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Column -:
< Extensometer
and Plotter:
< Caliper:
< Alignment:
< Room
Temperature:
< Graph
Interpretation:
< Specimen
Thickness:
< Specimen
Width:
Column :
Column :
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0.173 = 0.005 60 3
(column ) = (column -)/(column)
0.029 = 0.05 3
2)
8) and 10):
assuming that the tensile strength of the specimen is a material
characteristic, a variation in one dimension of the test specimen would
produce a proportional variation on the applied force
PQ ( B = 30) = 72.5 kN
72500
= 40.28 MPa material characteristic
30 60
PQ ( B = 30 0.5%) = 72.5 0.5% kN
Tensile Strength =
so
It means that:
u(specimen thickness) = u(specimen width) =
= 0.005 72.5
3 = 0.209 kN
ui
0.419 kN
Graph Interpretation
Specimen Thickness
Specimen Width
Caliper
1.805 kN
0.209 kN
0.209 kN
0.029 mm
0.069 mm
0.029 mm
W Measurement
Specimen Width
Caliper
0.138 mm
0.173 mm
0.029 mm
B Measurement
Specimen Thickness
0.069 mm
0.087 mm
(A18)
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(A15)
a
30.38
) = f(
) = 9.850
W
60
a
30.531
f max = f ( max ) = f (
) = 10.048
Wmin
59.553
a
30.229
f min = f ( min ) = f (
) = 9.662
W max
60.447
f = f(
( f max f ) 2 + ( f min f ) 2
u( f ) =
=
2
(A14)
K IC
f
9.850
3
=
=
= 0.042 mm 2
1/2
PQ
BW
30 60
PQ
K IC
72.5
3
2
cf =
=
=
=
0
.
312
kN
mm
f
B W 1 / 2 30 60
f PQ
K IC
9.850 72.5
5
2
cB =
= 2
=
=
0
.
102
kN
mm
B
B W 1 / 2
30 2 60
f PQ
K IC
9.850 72.5
5
2
cW =
=
=
=
0
.
026
kN
mm
W
2 B W 3 / 2 2 30 60 3 / 2
c PQ =
(A6)
(A7)
(A8)
(A9)
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u c ( K IC ) = 0 .010 kN mm
2
u c ( K IC ) = 0.010 kN mm 3 / 2 = 0.101
10 3 N
m
N
= 0.101 10 3
3
mm2
mm mm 10 mm
m=
= 3.184 MPa m
The expanded uncertainty with a confidence interval of 95.4% is obtained multiplying the
combined standard uncertainty by a coverage factor of 2:
U ( K IC ) = 3.184 2 = 6.368 MPa m
K IC =
B3.2
PQ
B W
f(
a
0.0725
)=
9.850 = 97.18 MPa m
W
0.030 0.060
Reported Results
The Plane Strain Fracture Toughness parameter KIC is 97.18 6.368 MPa m
The above reported expanded uncertainty is based on a standard uncertainty multiplied
by a coverage factor k=2, which for a normal distribution corresponds to a coverage
probability, p, of approximately 95%. The uncertainty evaluation was carried out in
accordance with UNCERT COP 03:2000.
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